CN105827148B - A kind of dust protected traveling wave type ultrasonic motor precompression rotor-support-foundation system - Google Patents
A kind of dust protected traveling wave type ultrasonic motor precompression rotor-support-foundation system Download PDFInfo
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02N—ELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
- H02N2/00—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction
- H02N2/10—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction producing rotary motion, e.g. rotary motors
- H02N2/16—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction producing rotary motion, e.g. rotary motors using travelling waves, i.e. Rayleigh surface waves
- H02N2/163—Motors with ring stator
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02N—ELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
- H02N2/00—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction
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Abstract
一种防尘式行波型超声电机预压力转子系统,包括中心轴、电机外壳、转子和压盖,所述电机外壳、转子依次套接在中心轴上,电机外壳、转子同心设置,压盖设置于中心轴顶部;所述转子表面设有预压点,压盖与预压点相接触,转子的厚度由中心向外依次变薄,用于产生弹性变形;采用该预压力转子系统,电机输出堵转力矩与空载转速均能提升50%以上,能大幅提高行波型超声电机的输出性能,为更多的应用提供解决方案;而且该预压力转子系统是一种加工工艺简单,定子驱动面与转子摩擦界面能很好接触的预压力转子系统。
A dust-proof traveling wave type ultrasonic motor pre-pressure rotor system, including a central shaft, a motor casing, a rotor and a gland, the motor casing and the rotor are sequentially sleeved on the central shaft, the motor casing and the rotor are arranged concentrically, and the gland It is arranged on the top of the central shaft; the surface of the rotor is provided with a pre-pressing point, and the gland is in contact with the pre-pressing point, and the thickness of the rotor gradually becomes thinner from the center to the outside to produce elastic deformation; with this pre-pressed rotor system, the motor Both the output stall torque and the no-load speed can be increased by more than 50%, which can greatly improve the output performance of the traveling wave ultrasonic motor and provide solutions for more applications; Preloaded rotor system with good contact between the driving surface and the friction interface of the rotor.
Description
技术领域technical field
本发明涉及一种防尘式行波型超声电机预压力转子系统,属于超声电机领域。The invention relates to a dust-proof traveling wave ultrasonic motor pre-pressure rotor system, which belongs to the field of ultrasonic motors.
背景技术Background technique
超声电机是一种全新概念的微特电机。它利用压电材料的逆压电效应,激发弹性体在超声频段内微幅振动,并通过定、转子(动子)之间的摩擦作用将其转换成转子(动子)的旋转(直线)运动。1983年,日本Sashida提出并制造了行波型超声电机,该电机实现了由驻波定点、定期推动转子变换成由行波连续不断地推动转子,大大地降低了定子与转子接触面上的摩擦磨损。行波型旋转超声电机在定子一侧表面粘贴有压电陶瓷元件,该压电陶瓷元件分两组极化,在两组压电陶瓷元件上分别施加相位差为90度的同频率(超声频域内)、等幅交变电压。通过压电陶瓷元件的逆压电效应,可在定子的模态频率上激发出两个幅值相等、在时间和空间上均相差90度的模态响应。这两个模态响应在定子上叠加形成行波。如果此时在转子上施加一定的预压力,通过定、动子之间的摩擦作用,那么,定子表面质点的微幅振动就会转换为转子的旋转运动。由Sashida提出的行波型超声电机转子内部为一连续变截面式环形结构,其施加预压力方式为轴肩与转子直接相连,并用电机外壳加压产生预压力。这种预压力转子系统存在以下缺点:Ultrasonic motor is a new concept of micro motor. It uses the inverse piezoelectric effect of the piezoelectric material to excite the elastic body to vibrate slightly in the ultrasonic frequency range, and convert it into the rotation (linear) of the rotor (mover) through the friction between the stator and the rotor (mover) sports. In 1983, Japan's Sashida proposed and manufactured a traveling wave ultrasonic motor, which realized the conversion from standing wave fixed point and regular pushing of the rotor to continuously pushing the rotor by traveling waves, which greatly reduced the friction on the contact surface between the stator and the rotor. wear and tear. The traveling wave type rotary ultrasonic motor is pasted with a piezoelectric ceramic element on one side of the stator. The piezoelectric ceramic element is divided into two groups of polarization, and the same frequency with a phase difference of 90 degrees is applied to the two groups of piezoelectric ceramic elements (ultrasonic frequency domain), constant amplitude alternating voltage. Through the inverse piezoelectric effect of the piezoelectric ceramic element, two modal responses with equal amplitude and 90 degrees difference in time and space can be excited at the modal frequency of the stator. These two modal responses superimpose on the stator to form a traveling wave. If a certain pre-pressure is applied to the rotor at this time, through the friction between the stator and the mover, then the slight vibration of the particles on the surface of the stator will be converted into the rotational motion of the rotor. The interior of the traveling wave ultrasonic motor rotor proposed by Sashida is a continuously variable cross-section annular structure, and the preloading method is that the shaft shoulder is directly connected with the rotor, and the motor casing is pressurized to generate preloading. This preloaded rotor system has the following disadvantages:
1、转子内部变界面环形结构加工工艺复杂,加工难度大,成品率低;1. The internal variable interface annular structure of the rotor has complex processing technology, high processing difficulty and low yield;
2、在转子中心处加压,转子外端与电机定子接触部分易发生翘曲,转子摩擦界面与定子驱动面很难完全接触,通常只能有部分摩擦界面与定子驱动面接触;2. When pressure is applied to the center of the rotor, the contact part between the outer end of the rotor and the stator of the motor is prone to warping, and it is difficult for the rotor friction interface to fully contact the stator driving surface. Usually, only part of the friction interface is in contact with the stator driving surface;
3、由于摩擦界面的不完全接触,电机输出性能较低。3. Due to the incomplete contact of the friction interface, the output performance of the motor is low.
发明内容Contents of the invention
本发明提供一种防尘式行波型超声电机预压力转子系统,采用该预压力转子系统,电机输出堵转力矩与空载转速均能提升50%以上,能大幅提高行波型超声电机的输出性能,为更多的应用提供解决方案;而且该预压力转子系统是一种加工工艺简单,定子驱动面与转子摩擦界面能很好接触的预压力转子系统。The invention provides a dust-proof traveling wave type ultrasonic motor pre-pressure rotor system, using the pre-pressure rotor system, the motor output stall torque and no-load speed can be increased by more than 50%, can greatly improve the traveling wave type ultrasonic motor The output performance provides solutions for more applications; moreover, the pre-pressure rotor system is a pre-pressure rotor system with simple processing technology and good contact between the stator driving surface and the rotor friction interface.
本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:
一种防尘式行波型超声电机预压力转子系统,包括中心轴、电机外壳、转子和压盖,所述电机外壳、转子依次套接在中心轴上,电机外壳、转子同心设置,压盖设置于中心轴顶部;所述转子表面设有预压点,压盖与预压点相接触,转子的厚度由中心向外依次变薄,用于产生弹性变形;A dust-proof traveling wave type ultrasonic motor pre-pressure rotor system, including a central shaft, a motor casing, a rotor and a gland, the motor casing and the rotor are sequentially sleeved on the central shaft, the motor casing and the rotor are arranged concentrically, and the gland It is arranged on the top of the central shaft; the surface of the rotor is provided with a pre-compression point, and the gland is in contact with the pre-compression point, and the thickness of the rotor gradually becomes thinner from the center to the outside for elastic deformation;
作为本发明的进一步优选,所述转子为分段阶梯式转子,转子中间开设有方形孔,转子内部上表面为三段式台阶,转子内部的下表面为二段式台阶,台阶厚度的由转子中心向外依次变薄;As a further preference of the present invention, the rotor is a segmented stepped rotor, a square hole is opened in the middle of the rotor, the upper surface inside the rotor is a three-stage step, the lower surface inside the rotor is a two-stage step, and the thickness of the step is determined by the rotor. The center gradually becomes thinner outward;
作为本发明的进一步优选,所述转子系统还包括定子和电机底座,定子安装在电机底座上,转子、压盖、中心轴、电机外壳依次安装在定子上,且均同心设置,所述中心轴的轴肩与电机外壳之间设有调整垫片;As a further preference of the present invention, the rotor system also includes a stator and a motor base, the stator is installed on the motor base, the rotor, the gland, the central shaft, and the motor casing are sequentially installed on the stator, and are all arranged concentrically, and the central shaft There is an adjusting gasket between the shoulder of the shaft and the motor housing;
作为本发明的进一步优选,所述压盖与中心轴顶部可分离连接,压盖为内凹式带中心孔圆板,中心轴为带轴肩式圆轴;As a further preference of the present invention, the gland is detachably connected to the top of the central shaft, the gland is a concave circular plate with a center hole, and the central shaft is a round shaft with a shoulder;
作为本发明的进一步优选,所述压盖与中心轴为一体成型;As a further preference of the present invention, the gland is integrally formed with the central shaft;
作为本发明的进一步优选,所述压盖的外侧上表面设有突出的第一环形槽,且压盖的外径与转子上表面的第二段台阶直径相等;As a further preference of the present invention, the outer upper surface of the gland is provided with a protruding first annular groove, and the outer diameter of the gland is equal to the diameter of the second step on the upper surface of the rotor;
作为本发明的进一步优选,所述电机外壳的内表面设有突出的第二环形槽;As a further preference of the present invention, the inner surface of the motor casing is provided with a protruding second annular groove;
作为本发明的进一步优选,第一环形槽和第二环形槽在电机安装完成后,两个环形槽成互相嵌合形状,形成一迷宫结构。As a further preference of the present invention, after the motor is installed in the first annular groove and the second annular groove, the two annular grooves are fitted into each other to form a labyrinth structure.
通过以上技术方案,相对于现有技术,本发明具有以下有益效果:Through the above technical solutions, compared with the prior art, the present invention has the following beneficial effects:
本发明简化了电机转子加工工艺,通过压盖在转子上表面第二段台阶边缘施加预压力,使转子摩擦界面与定子驱动面的接触情况大幅改善,实验表明,与使用传统超声电机预压力转子系统相比,行波型超声电机输出堵转力矩与空载转速均能提升50%以上。The invention simplifies the processing technology of the motor rotor, and applies a pre-pressure on the edge of the second step on the upper surface of the rotor through the gland, so that the contact between the friction interface of the rotor and the driving surface of the stator is greatly improved. Compared with the system, the output stall torque and no-load speed of the traveling wave ultrasonic motor can be increased by more than 50%.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是采用本发明的行波型超声装配剖视图;Fig. 1 is a cross-sectional view of a traveling wave ultrasonic assembly of the present invention;
图2是本发明提出的分段式转子结构剖视图;Fig. 2 is a sectional view of the segmented rotor structure proposed by the present invention;
图3是本发明提出的预压力转子系统结构示意图;Fig. 3 is a structural schematic diagram of the pre-pressure rotor system proposed by the present invention;
图4是本发明的压盖与中心轴顶部可分离连接的结构示意图;Fig. 4 is a structural schematic diagram of the detachable connection between the gland and the top of the central shaft of the present invention;
图5是本发明的压盖与中心轴为一体成型的结构示意图。Fig. 5 is a structural schematic view of the integral molding of the gland and the central shaft of the present invention.
图中:1、电机外壳;2、转子;3、压盖;4、定子;5中心轴;6、调整垫片;7电机底座。In the figure: 1. Motor shell; 2. Rotor; 3. Gland; 4. Stator; 5. Central shaft; 6. Adjusting gasket; 7. Motor base.
具体实施方式detailed description
现在结合附图对本发明作进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本发明的基本结构,因此其仅显示与本发明有关的构成。The present invention is described in further detail now in conjunction with accompanying drawing. These drawings are all simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, so they only show the configurations related to the present invention.
如图1-图3所示,本发明的一种防尘式行波型超声电机预压力转子系统,包括中心轴、电机外壳、转子和压盖,所述电机外壳、转子依次套接在中心轴上,电机外壳、转子同心设置,压盖设置于中心轴顶部;所述转子表面设有预压点,压盖与预压点相接触,转子的厚度由中心向外依次变薄;As shown in Figures 1 to 3, a dust-proof traveling wave type ultrasonic motor pre-pressure rotor system of the present invention includes a central shaft, a motor casing, a rotor and a gland, and the motor casing and the rotor are sequentially socketed in the center On the shaft, the motor casing and the rotor are concentrically arranged, and the gland is arranged on the top of the central shaft; the surface of the rotor is provided with a pre-pressing point, and the gland is in contact with the pre-pressing point, and the thickness of the rotor gradually becomes thinner from the center to the outside;
作为本发明的进一步优选,所述转子为分段阶梯式转子,转子中间开设有方形孔,转子内部上表面为三段式台阶,转子内部的下表面为二段式台阶,台阶厚度的由转子中心向外依次变薄;通过压盖作用使得转子发生弹性变形而获得电机运转所需预压力,这种结构能有效的发生弹性变形并产生合适的预压力;As a further preference of the present invention, the rotor is a segmented stepped rotor, a square hole is opened in the middle of the rotor, the upper surface inside the rotor is a three-stage step, the lower surface inside the rotor is a two-stage step, and the thickness of the step is determined by the rotor. The center gradually becomes thinner outward; the rotor is elastically deformed by the action of the gland to obtain the preload required for motor operation. This structure can effectively elastically deform and generate a suitable preload;
作为本发明的进一步优选,所述转子系统还包括定子和电机底座,定子安装在电机底座上,转子、压盖、中心轴、电机外壳依次安装在定子上,且均同心设置,所述中心轴的轴肩与电机外壳之间设有调整垫片,当电机外壳与电机底座用螺钉固定后,转子表现出一定的弹性变形并产生所需要的预压力,预压力值的大小由调整垫片来决定;As a further preference of the present invention, the rotor system also includes a stator and a motor base, the stator is installed on the motor base, the rotor, the gland, the central shaft, and the motor casing are sequentially installed on the stator, and are all arranged concentrically, and the central shaft There is an adjusting gasket between the shoulder of the shaft and the motor casing. When the motor casing and the motor base are fixed with screws, the rotor shows a certain elastic deformation and produces the required preload. The value of the preload is determined by the adjusting gasket. Decide;
图4所示,作为本发明的进一步优选,所述压盖与中心轴顶部可分离连接,压盖为内凹式带中心孔圆板,中心轴为带轴肩式圆轴,电机外壳直接首先对中心轴产生压力,再通过轴肩与压盖的接触将压力传递给压盖,最后通过压盖将压力传递给转子;As shown in Figure 4, as a further preference of the present invention, the gland is detachably connected to the top of the central shaft, the gland is a concave circular plate with a center hole, the central shaft is a round shaft with a shoulder, and the motor casing is directly first Generate pressure on the central shaft, then transmit the pressure to the gland through the contact between the shaft shoulder and the gland, and finally transmit the pressure to the rotor through the gland;
图5所示,作为本发明的进一步优选,所述压盖与中心轴为一体成型,电机外壳直接对该一体结构产生压力,并通过该一体结构将压力传递给转子;As shown in Figure 5, as a further preference of the present invention, the gland and the central shaft are integrally formed, and the motor casing directly generates pressure on the integrated structure, and the pressure is transmitted to the rotor through the integrated structure;
作为本发明的进一步优选,所述压盖的外侧上表面设有突出的第一环形槽,且压盖的外径与转子上表面的第二段台阶直径相等;As a further preference of the present invention, the outer upper surface of the gland is provided with a protruding first annular groove, and the outer diameter of the gland is equal to the diameter of the second step on the upper surface of the rotor;
作为本发明的进一步优选,所述电机外壳的内表面设有突出的第二环形槽;As a further preference of the present invention, the inner surface of the motor casing is provided with a protruding second annular groove;
作为本发明的进一步优选,第一环形槽和第二环形槽在电机安装完成后,两个环形槽成互相嵌合形状,形成一迷宫结构,能够有效避免电机定转子之间摩擦多余物侵入电机外壳上内置的轴承内。As a further preference of the present invention, after the motor is installed, the first annular groove and the second annular groove are fitted into each other to form a labyrinth structure, which can effectively prevent the excess friction between the stator and rotor of the motor from invading the motor in bearings built into the housing.
本技术领域技术人员可以理解,除非另外定义,这里使用的所有术语(包括技术术语和科学术语)具有与本申请所属领域中的普通技术人员的一般理解相同的意义。还应该理解的是,诸如通用字典中定义的那些术语应该被理解为具有与现有技术的上下文中的意义一致的意义,并且除非像这里一样定义,不会用理想化或过于正式的含义来解释。Those skilled in the art can understand that, unless otherwise defined, all terms (including technical terms and scientific terms) used herein have the same meaning as commonly understood by those of ordinary skill in the art to which this application belongs. It should also be understood that terms such as those defined in commonly used dictionaries should be understood to have a meaning consistent with the meaning in the context of the prior art, and will not be interpreted in an idealized or overly formal sense unless defined as herein Explanation.
本申请中所述的“和/或”的含义指的是各自单独存在或两者同时存在的情况均包括在内。The meaning of "and/or" in this application means that each exists alone or both exist simultaneously.
本申请中所述的“连接”的含义可以是部件之间的直接连接也可以是部件间通过其它部件的间接连接。The meaning of "connection" in this application may be a direct connection between components or an indirect connection between components through other components.
以上述依据本发明的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项发明技术思想的范围内,进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。Inspired by the above-mentioned ideal embodiment according to the present invention, through the above-mentioned description content, relevant workers can make various changes and modifications within the scope of not departing from the technical idea of the present invention. The technical scope of the present invention is not limited to the content in the specification, but must be determined according to the scope of the claims.
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CN1242645A (en) * | 1998-07-22 | 2000-01-26 | 南京航空航天大学 | Rotary type travelling wave ultrasonic motor, apparatus for driving curtain to be opened or closed using same |
CN1405967A (en) * | 2002-11-05 | 2003-03-26 | 南京航空航天大学 | Piezoelectric travelling-wave type ring-shape supersonic motor |
CN102594199A (en) * | 2012-02-24 | 2012-07-18 | 南京航空航天大学 | Torsional-vibration traveling wave rotary ultrasonic motor based on d15 effect |
CN103219917A (en) * | 2013-04-09 | 2013-07-24 | 北京控制工程研究所 | High-reliability high-stability-degree hollow rotating traveling wave ultrasonic motor |
CN205811879U (en) * | 2016-05-26 | 2016-12-14 | 南京航空航天大学 | A kind of dust protected traveling wave type ultrasonic motor precompression rotor-support-foundation system |
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