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CN105825938A - Armored cable and manufacturing method thereof - Google Patents

Armored cable and manufacturing method thereof Download PDF

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Publication number
CN105825938A
CN105825938A CN201610325731.2A CN201610325731A CN105825938A CN 105825938 A CN105825938 A CN 105825938A CN 201610325731 A CN201610325731 A CN 201610325731A CN 105825938 A CN105825938 A CN 105825938A
Authority
CN
China
Prior art keywords
armored
layer
aluminum alloy
band
aluminium alloy
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610325731.2A
Other languages
Chinese (zh)
Inventor
刘力
金浩翔
吴斌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANGHAI SILIN SPECIAL EQUIPMENT CO Ltd
Original Assignee
SHANGHAI SILIN SPECIAL EQUIPMENT CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHANGHAI SILIN SPECIAL EQUIPMENT CO Ltd filed Critical SHANGHAI SILIN SPECIAL EQUIPMENT CO Ltd
Priority to CN201610325731.2A priority Critical patent/CN105825938A/en
Publication of CN105825938A publication Critical patent/CN105825938A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • H01B13/26Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/04Flexible cables, conductors, or cords, e.g. trailing cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/28Protection against damage caused by moisture, corrosion, chemical attack or weather
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/28Protection against damage caused by moisture, corrosion, chemical attack or weather
    • H01B7/2806Protection against damage caused by corrosion
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29Protection against damage caused by extremes of temperature or by flame
    • H01B7/295Protection against damage caused by extremes of temperature or by flame using material resistant to flame

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Insulated Conductors (AREA)

Abstract

The invention discloses an armored cable and a manufacturing method thereof. The armored cable comprises a belting, and three conductive wire cores and three grounding wire cores arranged inside the belting. Each conductive wire core is coated with a wire core insulating layer. The belting is filled with flame-retardant filler. The belting is coated with an aluminum alloy armor layer, and the surface of the aluminum alloy armor layer is provided with lines. The aluminum alloy armor layer is coated with a sheath layer. The manufacturing method of the armored cable comprises the following steps: making three conductive wire cores, and coating each conductive wire core with a wire core insulating layer; arranging three grounding wire cores, and filling the gaps with flame-retardant filler; coating the wire cores with a belting; coating the belting with an aluminum alloy armor layer; and coating the aluminum alloy armor layer with a sheath layer. The cable of the invention has good anti-shock, compressive, tensile, stretching and bending performances and strong corrosion resistance, is protected from animal bite, has excellent flame-retardant performance, is convenient to lay, and can be used in dust-proof and explosion-proof occasions requiring high hazard level.

Description

Armored cable and manufacture method thereof
Technical field
The invention belongs to field of cable technology, particularly relate to a kind of armored cable and manufacture method thereof.
Background technology
Along with the development in epoch, the demand of cable is being gradually increased by all trades and professions, and the requirement to cable simultaneously improves the most therewith.Armored cable, compared with traditional cable, has good mechanical performance, and lays conveniently.But, existing armored cable cannot be applicable to be full of dust or need explosion-proof place.
Summary of the invention
The technical problem to be solved in the present invention is to overcome existing armored cable cannot be applicable to full dust or need the defect in explosion-proof place, it is provided that a kind of armored cable and manufacture method thereof.
The present invention is to solve above-mentioned technical problem by following technical proposals:
A kind of armored cable, its feature is, it includes band, three conductor wire cores being located in band and three ground connection cores, and each described conductor wire core is all coated with core insulating barrier, is filled with flame retardant filler in described band;The outside of described band is coated with aluminium alloy armored layer, and the surface of described aluminium alloy armored layer is provided with lines;The outside of described aluminium alloy armored layer is coated with restrictive coating.
It is preferred that the material of described core insulating barrier is crosslinked polyethylene.
It is preferred that the material of described restrictive coating is polrvinyl chloride.
It is preferred that the aluminium alloy that material is the trade mark 3003 of described aluminium alloy armored layer.
A kind of manufacture method of armored cable, it is used for manufacturing armored cable as the aforementioned, and it comprises the following steps:
S1, three conductor wire cores of manufacture, covering thread core insulation layer on each conductor wire core;
Three ground connection cores are set outside S2, online core insulation layer, between online core insulation layer and ground connection core, fill flame retardant filler, the then outside cladding band of online core insulation layer, ground connection core and flame retardant filler;
S3, at band outer cladding surface band textured aluminium alloy armored layer;At aluminium alloy armored layer outer cladding restrictive coating.
It is preferred that in step S1, each conductor wire core is closed by some annealed copper skein silks and presses into;The material of step S1 center line core insulation layer is crosslinked polyethylene;In step S3, the material of restrictive coating is polrvinyl chloride.
Preferably; in step S3; comprise the following steps at band outer cladding aluminium alloy armored layer: be wrapped in vertical for aluminum alloy strip outside band; at argon and the mixed gas protected lower of helium, aluminum alloy strip is carried out argon arc welding; then aluminum alloy strip is cooled down; aluminum alloy strip rolls lines, forms surface band textured aluminium alloy armored layer.
It is preferred that the aluminium alloy that the material of aluminum alloy strip is the trade mark 3003.
During it is preferred that aluminum alloy strip is carried out argon arc welding, the volume ratio of argon and helium is 4:6.
It is preferred that aluminum alloy strip is cooled down by water.
The actively progressive effect of the present invention is: cable of the present invention has good anti-impact, resistance to compression, tension, a flexible and bending property, anticorrosive also can bite by anti-animal by force, has the fire resistance of excellence, lays conveniently.The armor of armored cable of the present invention uses full-closed structure, and can be used for portable offshore drilling platforms, boats and ships, pharmaceutical factory, flour mill etc. has dustproof and anti-explosion and danger classes to require high occasion.
Accompanying drawing explanation
Fig. 1 is the structural representation of the armored cable of present pre-ferred embodiments.
Detailed description of the invention
Name preferred embodiment, and combine accompanying drawing and become apparent from intactly illustrating the present invention.
As it is shown in figure 1, a kind of armored cable, it includes band 5, three conductor wire cores 1 of being located in band 5 and three ground connection cores 3, and each conductor wire core 1 is all coated with core insulating barrier 2, is filled with flame retardant filler 4 in band 5;The outside of band 5 is coated with aluminium alloy armored layer 6, and the surface of aluminium alloy armored layer 6 is provided with lines (not showing on figure);The outside of aluminium alloy armored layer 6 is coated with restrictive coating 7.The material of core insulating barrier 2 is crosslinked polyethylene;The material of restrictive coating 7 is polrvinyl chloride;The material of aluminium alloy armored layer 6 is the aluminium alloy of the trade mark 3003.
A kind of manufacture method of armored cable, it is used for manufacturing foregoing armored cable, and it comprises the following steps:
Step 1, three conductor wire cores of manufacture, each conductor wire core is closed by some annealed copper skein silks and presses into, covering thread core insulation layer on each conductor wire core.The material of core insulating barrier is crosslinked polyethylene (XLPE), and crosslinked polyethylene has good fire retardant insulating performance.
Three ground connection cores are set outside step 2, online core insulation layer, between online core insulation layer and ground connection core, fill flame retardant filler, the then outside cladding band of online core insulation layer, ground connection core and flame retardant filler.Flame retardant filler can use existing common material.By arranging flame retardant filler and employing has the band of fire resistance, both improve the fire resistance that cable is overall, and cable conductor rounding can have been made again, create conditions for next operation.
Step 3, being wrapped in vertical for aluminum alloy strip outside band, the material of aluminum alloy strip is the aluminium alloy of the trade mark 3003;At argon and the mixed gas protected lower of helium, aluminum alloy strip being carried out argon arc welding, wherein the volume ratio of argon and helium is 4:6;Then by water, aluminum alloy strip is cooled down, on aluminum alloy strip, then roll lines, thus form surface band textured aluminium alloy armored layer.
Step 4, at aluminium alloy armored layer outer cladding restrictive coating.The material of restrictive coating is polrvinyl chloride (PVC), and pvc sheath layer has good fire-retardant and protective value.
Use the power cable that such scheme is made, with U.S. UL (UnderwriterLaboratoriesInc., American insurance business tests institute) standard of certification tests, specifically with UL1569 standard (Metal-CladCable, metallic cover cable) and UL2225 standard (WireandCableTestMethods, electric wire test method) to test, its performance indications are specific as follows:
Cable Long-term service temperature is 90 DEG C;
Cable is tested by " compactness " according to UL1569 standard, armor;
Cable, according to UL1569 standard, is tested by " flexibility ";
Cable is according to UL2225 standard, by meeting " compression test " of HL model;
Cable is according to UL2225 standard, by meeting " impact test " of HL model;
Cable, according to UL1569 standard, is tested by "-25 DEG C of low-temperature bendings ";
Cable, according to UL2225 standard, is tested by "-25 DEG C of low-temperature impacts ";
The cable single vertical combustion test by UL1569: confession fire 60s, gap 30s, 3 times.It should be noted that during arch fire, the most whether extinguish regardless of the most front, once for fire after all carrying out.Examination: in 3 times, any flag burns less than 25%, does not light cotton layer, and sample prolongs combustion below 60s;
Cable is tested by the FT4 vertical tray fire exposure of UL1569: the carbonization of cable is highly less than 1.5m;
The cable " phototesting of resistance to day " by UL1569: cable tensile strength after 720h xenon arc or carbon arc irradiate and rate of stretching are not less than the 80% of pre-irradiation;
The cable " overload test " by UL1569: cable stands the current-carrying capacity 30s of current-carrying capacity 8min and b600% of two kinds of overcurrent a200%, insulation and sheath do not melt, rupture or burn, and insulation any point do not occur more than 10% thickness thinning.
Cable of the present invention has good anti-impact, resistance to compression, tension, a flexible and bending property, anticorrosive also can bite by anti-animal by force, has the fire resistance of excellence, lays conveniently.
The armor of armored cable of the present invention uses full-closed structure, and can be used for portable offshore drilling platforms, boats and ships, pharmaceutical factory, flour mill etc. has dustproof and anti-explosion and danger classes to require high occasion.
In describing the invention, it will be appreciated that, term " on ", D score, "front", "rear", "left", "right", " vertically ", " level ", " top ", " end ", " interior ", the orientation of the instruction such as " outward " or position relationship be based on orientation shown in the drawings or position relationship, it is for only for ease of the description present invention and simplifies description, rather than instruction or hint indication device or element must have specific orientation, with specific azimuth configuration and operation, be therefore not considered as limiting the invention.
Although the foregoing describing the detailed description of the invention of the present invention, it will be appreciated by those of skill in the art that this is merely illustrative of, protection scope of the present invention is defined by the appended claims.These embodiments, on the premise of without departing substantially from the principle of the present invention and essence, can be made various changes or modifications, but these changes and amendment each fall within protection scope of the present invention by those skilled in the art.

Claims (10)

1. an armored cable, it is characterised in that it includes band, three conductor wire cores being located in band and three ground connection cores, and each described conductor wire core is all coated with core insulating barrier, is filled with flame retardant filler in described band;The outside of described band is coated with aluminium alloy armored layer, and the surface of described aluminium alloy armored layer is provided with lines;The outside of described aluminium alloy armored layer is coated with restrictive coating.
2. armored cable as claimed in claim 1, it is characterised in that the material of described core insulating barrier is crosslinked polyethylene.
3. armored cable as claimed in claim 1, it is characterised in that the material of described restrictive coating is polrvinyl chloride.
4. armored cable as claimed in claim 1, it is characterised in that the aluminium alloy that material is the trade mark 3003 of described aluminium alloy armored layer.
5. a manufacture method for armored cable, it is for manufacturing the armored cable as described in Claims 1-4 any one, and it comprises the following steps:
S1, three conductor wire cores of manufacture, covering thread core insulation layer on each conductor wire core;
Three ground connection cores are set outside S2, online core insulation layer, between online core insulation layer and ground connection core, fill flame retardant filler, the then outside cladding band of online core insulation layer, ground connection core and flame retardant filler;
S3, at band outer cladding surface band textured aluminium alloy armored layer;At aluminium alloy armored layer outer cladding restrictive coating.
6. the manufacture method of armored cable as claimed in claim 5, it is characterised in that in step S1, each conductor wire core is closed by some annealed copper skein silks and presses into;The material of step S1 center line core insulation layer is crosslinked polyethylene;In step S3, the material of restrictive coating is polrvinyl chloride.
7. the manufacture method of armored cable as claimed in claim 5; it is characterized in that; in step S3; comprise the following steps at band outer cladding aluminium alloy armored layer: be wrapped in vertical for aluminum alloy strip outside band; at argon and the mixed gas protected lower of helium, aluminum alloy strip is carried out argon arc welding; then aluminum alloy strip is cooled down, aluminum alloy strip rolls lines, forms surface band textured aluminium alloy armored layer.
8. the manufacture method of armored cable as claimed in claim 7, it is characterised in that the material of aluminum alloy strip is the aluminium alloy of the trade mark 3003.
9. the manufacture method of armored cable as claimed in claim 7, it is characterised in that when aluminum alloy strip is carried out argon arc welding, the volume ratio of argon and helium is 4:6.
10. the manufacture method of armored cable as claimed in claim 7, it is characterised in that aluminum alloy strip is cooled down by water.
CN201610325731.2A 2016-05-16 2016-05-16 Armored cable and manufacturing method thereof Pending CN105825938A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610325731.2A CN105825938A (en) 2016-05-16 2016-05-16 Armored cable and manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610325731.2A CN105825938A (en) 2016-05-16 2016-05-16 Armored cable and manufacturing method thereof

Publications (1)

Publication Number Publication Date
CN105825938A true CN105825938A (en) 2016-08-03

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610325731.2A Pending CN105825938A (en) 2016-05-16 2016-05-16 Armored cable and manufacturing method thereof

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Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108172313A (en) * 2017-12-25 2018-06-15 中国建筑第二工程局有限公司 Stainless steel water tank for nuclear power station and welding method
CN114864149A (en) * 2022-05-20 2022-08-05 金刚电缆实业有限公司 High-temperature-resistant high-pressure-resistant super-flexible cable for new energy automobile

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102779573A (en) * 2011-05-13 2012-11-14 远东电缆有限公司 Fireproof cable and production process thereof
CN202650606U (en) * 2012-06-20 2013-01-02 江苏远洋东泽电缆股份有限公司 Frequency conversion drive cable provided with armor layer of corrugated pipe welded with aluminum alloy and used for maritime-work oil-gas field
WO2014004026A1 (en) * 2012-06-28 2014-01-03 Schlumberger Canada Limited High power opto-electrical cable with multiple power and telemetry paths
CN105551659A (en) * 2016-02-14 2016-05-04 上海朗达电缆(集团)有限公司 Multi-core fireproof control cable and production process
CN205751623U (en) * 2016-05-16 2016-11-30 上海斯麟特种设备工程有限公司 Armored cable

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102779573A (en) * 2011-05-13 2012-11-14 远东电缆有限公司 Fireproof cable and production process thereof
CN202650606U (en) * 2012-06-20 2013-01-02 江苏远洋东泽电缆股份有限公司 Frequency conversion drive cable provided with armor layer of corrugated pipe welded with aluminum alloy and used for maritime-work oil-gas field
WO2014004026A1 (en) * 2012-06-28 2014-01-03 Schlumberger Canada Limited High power opto-electrical cable with multiple power and telemetry paths
CN105551659A (en) * 2016-02-14 2016-05-04 上海朗达电缆(集团)有限公司 Multi-core fireproof control cable and production process
CN205751623U (en) * 2016-05-16 2016-11-30 上海斯麟特种设备工程有限公司 Armored cable

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108172313A (en) * 2017-12-25 2018-06-15 中国建筑第二工程局有限公司 Stainless steel water tank for nuclear power station and welding method
CN114864149A (en) * 2022-05-20 2022-08-05 金刚电缆实业有限公司 High-temperature-resistant high-pressure-resistant super-flexible cable for new energy automobile
CN114864149B (en) * 2022-05-20 2024-04-26 金刚电缆实业有限公司 High-temperature-resistant high-pressure-resistant super-flexible cable for new energy automobile

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Application publication date: 20160803