CN105822849B - A kind of internal layer is the composite air duct and its manufacture method in steel face - Google Patents
A kind of internal layer is the composite air duct and its manufacture method in steel face Download PDFInfo
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- CN105822849B CN105822849B CN201610324674.6A CN201610324674A CN105822849B CN 105822849 B CN105822849 B CN 105822849B CN 201610324674 A CN201610324674 A CN 201610324674A CN 105822849 B CN105822849 B CN 105822849B
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- steel face
- internal layer
- air duct
- composite air
- groove
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 117
- 239000010959 steel Substances 0.000 title claims abstract description 117
- 239000002131 composite material Substances 0.000 title claims abstract description 59
- 238000000034 method Methods 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 22
- 230000011218 segmentation Effects 0.000 claims abstract description 13
- 239000003292 glue Substances 0.000 claims abstract description 12
- 238000007493 shaping process Methods 0.000 claims abstract description 12
- 239000002184 metal Substances 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims 1
- 239000011521 glass Substances 0.000 description 7
- 239000005030 aluminium foil Substances 0.000 description 6
- 239000004568 cement Substances 0.000 description 6
- 238000005520 cutting process Methods 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000004378 air conditioning Methods 0.000 description 2
- 239000011324 bead Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 239000011157 advanced composite material Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L9/00—Rigid pipes
- F16L9/003—Rigid pipes with a rectangular cross-section
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L59/00—Thermal insulation in general
- F16L59/14—Arrangements for the insulation of pipes or pipe systems
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L9/00—Rigid pipes
- F16L9/17—Rigid pipes obtained by bending a sheet longitudinally and connecting the edges
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Duct Arrangements (AREA)
Abstract
The invention discloses the composite air duct and its manufacture method that a kind of internal layer is steel face, the composite air duct uses internal layer to be manufactured for the sheet material in steel face, the internal layer steel face of the composite air duct is provided with some line of rabbet joint, internal layer steel face is cut at the line of rabbet joint is divided into some segmentation steel faces, the intermediate insulating layer opens up V-groove in each line of rabbet joint position, sheet material closes up shaping at V-groove, and glue layer is filled with V-groove, and the overlapping in adjacent segmentation steel face is locked by way of pulling rivet riveting.The composite air duct of the present invention possesses the advantages that bulk strength is big, blast bearing capacity is strong, good seal performance and service life are long, and the manufacture method of the composite air duct of the present invention is uncomplicated, and feasibility is strong, is easy to popularize.
Description
Technical field
The invention belongs to the sending of HVAC, return, the composite air duct production field of exhaust system, more particularly, in one kind
Layer is the composite air duct in steel face and preparation method thereof.
Background technology
The sending, return of the HVAC of current various advanced composite material (ACM)s, the composite air duct of exhaust system is widely used to
The air conditioning duct system of the large size city building bodies such as weaving, chemical fibre, automobile, electronics, medical purification air-conditioning and subway.Such as Fig. 1 and
Shown in Fig. 2, existing internal layer is to be opened using 90 ° of special V-tools in internal layer for the processing method of the composite air duct in steel face
Groove, close up shaping after glue special is painted in fluting face, then beating glass cement in four interior angles is sealed, finally in airduct two
End installation special flange, for the connection between airduct.The shortcomings that prior art：
1st, because interior steel face has been turned off, bonding force of the blast bearing capacity inside airduct mainly by glue.
2nd, due to being sealed using glass cement, after long-play, the easy weathering of glass cement and aging.
3rd, because internal layer steel face alreadyes switch off, the integral rigidity and intensity of airduct substantially reduce.
4th, because the bonding force of glue is limited, easily failed after long-play, airduct service life shortens.
Based on disadvantages mentioned above, people, which need to find more preferably method, solves these problems.
The content of the invention
In order to solve the above technical problems, the invention provides a kind of bulk strength is big, the internal layer of service life length is steel face
Composite air duct and its manufacture method.
The technical solution used in the present invention is：
A kind of internal layer is the composite air duct in steel face, it is characterised in that：The composite air duct uses sheet material of the internal layer for steel face
Manufacture, the composite air duct includes internal layer steel face, intermediate insulating layer and outer layer, on each medial surface of the composite air duct,
Between per two adjacent sides, extend at an angle with being integrally formed on the steel face edge of one of side one end
One section of overlap joint steel face, it is described to overlap above the overlapping steel face for snapping into another side in steel face, and in overlapping lap-joint using drawing
The mode of rivet locks this overlapping two-layered steel plates two-by-two.
Preferably, the composite air duct is rectangular tube, more optimizedly, the overlap joint steel face is vertical from the edge of steel face
Extend, its height is 2 times of the sheet metal thickness for manufacturing the composite air duct.
Preferably, the outer layer of the composite air duct is steel face or aluminium foil.
Preferably, in overlapping, riveted using two pulling rivets.
Preferably, the thickness for the sheet material that the composite air duct uses is 2-5cm.
Preferably, the composite air duct can also be shape tube.
Manufacture method the invention also discloses above-mentioned internal layer for the composite air duct in steel face, comprises the following steps：
Step 1), the internal layer for preparing to make composite air duct are the sheet material in steel face；
Step 2), the forming requirements according to composite air duct, the line of rabbet joint position of V-groove to be opened is determined on the internal layer of sheet material
Put, two end lines of each V-groove to be opened are determined according to the line of rabbet joint；
Step 3), one of them V-groove to be opened is chosen, first with end line of the straight line knife along wherein one end of V-groove to be opened
Place cuts off internal layer steel face, while the other end end line of V-groove to be opened is pushed down with nose bar, and the internal layer steel face between two end lines is rolled over
90 ° -180 ° are played, then carries out the fluting of intermediate insulating layer with V-tool again；
Step 4), on sheet material each at V-groove to be opened according to step 3）Described method carries out cutting for internal layer steel face
Disconnected and intermediate insulating layer fluting is processed, and internal layer steel face is divided into some segmentation steel faces；
Step 5), glue has been brushed at V-groove, whole sheet material is then closed up into shaping, each V-groove turn up after it is adjacent
Segmentation steel face has overlapping, and the internal layer steel face in the fluting face turned up is overlapping with the internal layer steel face progress of groove periphery, overlapping
Place is by the way of pulling rivet riveting by this two layers of steel face locking.
Preferably, the step 3）In, the other end end line of V-groove is being pushed down with nose bar by the internal layer between two end lines
Before steel face turns up 90 ° -180 °, with beading equipment at this end line beading, more optimizedly, bead depth is press-in internal layer steel face
The 2/3 of thickness.
Preferably, the step 3）In when being slotted with automation equipment, the other end of V-groove is pushed down with nose bar
Internal layer steel face between two end lines is turned up 90 ° -180 ° by end line, and when manually being slotted, the another of V-groove is pushed down with nose bar
Internal layer steel face between two end lines is turned up 90 ° by one end end line.So handle, easily produced when allowing for automation equipment fluting
Raw winding, when internal layer steel face is turned up more than 90 degree, it is possible to this problem is preferably avoided, when manually being slotted,
There is no concern that this problem, and it is just 90 ° to turn up, and waits whole plate one to close up shaping, the internal layer steel face in the fluting face turned up and
The internal layer steel face of groove periphery is just overlapping, as long as directly being locked.
Preferably, when the composite air duct for needing to make is square, 90 ° of V-grooves are opened in fluting, use 90 ° of V-types
Cutter, it is 90 ° to push down the angle that the other end end line of V-groove turns up the internal layer steel face between two end lines with nose bar.
By adopting the above-described technical solution, the present invention has the following technical effect that：
After above-mentioned processing technology or method, glass need not be broken again at four interior angles of airduct outside glue adhesive surface
Glue, had both eliminated the use of glass cement material, and by internal layer steel face is close, effectively connection is locked together, substantially increased
The inside bulk strength and blast bearing capacity of airduct, while the service life of airduct is also effectively extended, can be by internal layer list
The overall performance of the composite air duct product of face or double-side color-steel significantly improves one grade, and the structures and methods are except square airduct
Outside, special-shaped airduct is equally applicable to, practicality is extremely strong, is worthy to be popularized.Meanwhile intensity of the steel face than in general internal layer for aluminium foil
Height, repeatedly long-term cleaning can be stood, be damaged in the absence of aluminium foil during cleaning and cause the silty heat-insulation layer of centre
Spill.
Brief description of the drawings
Examples of the present invention will be described by way of reference to the accompanying drawings, wherein：
Fig. 1 is the schematic diagram of the cutting groove on sheet before conventional a kind of composite air duct shaping of the prior art；
Fig. 2 is the structural representation in the section after the composite air duct shaping in Fig. 1；
Fig. 3 is the schematic diagram of the cutting groove on sheet before the composite air duct shaping of a preferred embodiment of the present invention；
Fig. 4 is the structural representation in the section after the composite air duct shaping in Fig. 3；
Wherein, 1 is internal layer steel face, and 2 be intermediate insulating layer, and 3 be outer layer, and 10 be the line of rabbet joint, and 11 be segmentation steel face, and 4 be glue
Layer, 5 be V-groove, and 6 be pulling rivet.
Embodiment
All features disclosed in this specification, or disclosed all methods or during the step of, except mutually exclusive
Feature and/or step beyond, can combine in any way.
Any feature disclosed in this specification, unless specifically stated otherwise, can be equivalent by other or with similar purpose
Alternative features are replaced.I.e., unless specifically stated otherwise, each feature is an example in a series of equivalent or similar characteristics
.
Be a preferred embodiment of the present invention as shown in Figure 3 and Figure 4, i.e., a kind of internal layer is the composite air duct in steel face, this
In embodiment, composite air duct is to be opened for 90 ° of V-grooves.The composite air duct uses internal layer to be manufactured for the sheet material in steel face, described multiple
Closing airduct includes internal layer steel face 1, intermediate insulating layer 2 and outer layer 3, on each medial surface of the composite air duct, per adjacent
Between two sides, extend one section of overlap joint steel face in 90 ° of ground with being integrally formed on the steel face edge of one of side one end,
It is described to overlap above the overlapping steel face for snapping into another side in steel face, and use the side of the riveting of pulling rivet 6 in overlapping lap-joint
Formula locks this overlapping two-layered steel plates two-by-two.I.e. specifically, internal layer steel face 1 is provided with some line of rabbet joint 10, and internal layer steel face 1 is by edge
One end end line cutting for each line of rabbet joint 10 is divided into some segmentation steel faces 11, and each one end for being segmented steel face 11 is along each line of rabbet joint 10
Other end end line turn up 90 °, intermediate insulating layer 2 opens up a V-groove 5 in each position of the line of rabbet joint 10, segmentation steel face 11, middle protects
Warm layer 2 and outer layer 3 close up shaping at V-groove, are filled with glue layer 4 in V-groove, the overlapping in adjacent segmentation steel face 11 is set
There are some pulling rivets 6, locked in segmentation steel face 11 two-by-two by way of pulling rivet riveting.The outer layer 3 of composite air duct can use
Steel face or aluminium foil.For the thickness for the sheet material that composite air duct uses for 2-5cm, the height in the overlap joint steel face is between line of rabbet joint both ends
Width is 2 times of the sheet metal thickness for manufacturing the composite air duct.
The composite air duct that the internal layer in the present embodiment is steel face is manufactured, its method comprises the following steps：
Step 1), the internal layer for preparing to make composite air duct are the sheet material in steel face；
Step 2), the forming requirements according to composite air duct, the line of rabbet joint position of V-groove to be opened is determined on the internal layer of sheet material
Put, two end lines of each V-groove to be opened are determined according to the line of rabbet joint；
Step 3), one of them V-groove to be opened is chosen, first with end line of the straight line knife along wherein one end of V-groove to be opened
Place cuts off internal layer steel face, while the other end end line of V-groove to be opened is pushed down with nose bar, and the internal layer steel face between two end lines is rolled over
90 ° are played, then carries out 90 ° of fluting of intermediate insulating layer with V-tool again, 90 ° of V-grooves is opened in fluting, uses 90 ° of V-types
Cutter；
Step 4), on sheet material each at V-groove to be opened according to step 3）Described method carries out cutting for internal layer steel face
Disconnected and intermediate insulating layer fluting is processed, and internal layer steel face is divided into some segmentation steel faces；
Step 5), glue has been brushed at V-groove, whole sheet material is then closed up into shaping, each V-groove turn up after it is adjacent
Segmentation steel face has overlapping, and the internal layer steel face in the fluting face turned up is overlapping with the internal layer steel face progress of groove periphery, overlapping
Place is by the way of pulling rivet riveting by this two layers of steel face locking.
The step 3）In, the internal layer steel face between two end lines is turned up in the other end end line that V-groove is pushed down with nose bar
Before 90 °, with beading equipment, beading, bead depth are the 2/3 of press-in internal layer steel face thickness at this end line.
In above-mentioned steps 3）In, usable automation equipment is slotted or slotted using manual type.
The step 3）In when being slotted with automation equipment, push down the other end end line of V-groove by two with nose bar
Internal layer steel face between end line turns up 90 ° -180 °, and when manually being slotted, the other end end line of V-groove is pushed down with nose bar
Internal layer steel face between two end lines is turned up 90 °.So handle, winding easily produced when allowing for automation equipment fluting,
When internal layer steel face is turned up more than 90 degree, it is possible to this problem is preferably avoided, when manually being slotted, it is not necessary to worry
This problem, and it is just 90 ° to turn up, and waits whole plate one to close up shaping, internal layer steel face and the groove periphery in the fluting face turned up
Internal layer steel face is just overlapping, as long as directly being locked.
After using above-mentioned processing technology or method in the utility model, it is not required at four interior angles of airduct outside glue adhesive surface
Glass cement is beaten again, both eliminated the use of glass cement material, and need not be by the internal layer steel at the two of V-groove to be opened end lines
Face is all cut off, and cut-off part is few, internal layer steel face can closely, effectively connect and be locked together, while have and some pass through rivet
The overlay segment of riveting method fastening, substantially increases the inside bulk strength and blast bearing capacity of airduct, also effectively extends
The service life of airduct, the overall performance of the composite air duct product of internal layer single or double coloured silk steel can be significantly improved one grade.
And the structures and methods are equally applicable to special-shaped airduct in addition to square airduct, and practicality is extremely strong, is worthy to be popularized.Meanwhile steel
Face is higher for the intensity of aluminium foil than in general internal layer, can stand repeatedly long-term cleaning, in the absence of aluminium foil during cleaning quilt
Damage and cause the silty heat-insulation layer of centre to spill.
In summary, composite air duct of the invention possesses that bulk strength is big, blast bearing capacity is strong, good seal performance and makes
The advantages that with long lifespan, and the manufacture method of the composite air duct of the present invention is uncomplicated, feasibility is strong, is easy to popularize.
The invention is not limited in foregoing embodiment.The present invention, which expands to, any in this manual to be disclosed
New feature or any new combination, and disclose any new method or process the step of or any new combination.
Claims (8)
1. a kind of internal layer is the manufacture method of the composite air duct in steel face, it is characterised in that the composite air duct uses internal layer as steel
The sheet material manufacture in face, the composite air duct include internal layer steel face, intermediate insulating layer and outer layer, in each interior of the composite air duct
On side, per between two adjacent sides, being integrally formed on the steel face edge of one of side one end at an angle
Ground extends one section of overlap joint steel face, described to overlap above the overlapping steel face for snapping into another side in steel face, and in overlapping overlap joint
Place is locked this overlapping two-layered steel plates by the way of pulling rivet riveting two-by-two, and the manufacture method comprises the following steps：
Step 1), the internal layer for preparing to make composite air duct are the sheet material in steel face；
Step 2), the forming requirements according to composite air duct, the line of rabbet joint position of V-groove to be opened, root are determined on the internal layer of sheet material
Two end lines of each V-groove to be opened are determined according to the line of rabbet joint；
Step 3), one of them V-groove to be opened is chosen, first incited somebody to action with end line of the straight line knife along wherein one end of V-groove to be opened
Internal layer steel face is cut off, while the other end end line of V-groove to be opened is pushed down with nose bar, and the internal layer steel face between two end lines is turned up
90 ° -180 °, the fluting of intermediate insulating layer is then carried out with V-tool again；
Step 4), on sheet material each at V-groove to be opened according to step 3）Described method carry out internal layer steel face cut-out and
The fluting processing of intermediate insulating layer, internal layer steel face are divided into some segmentation steel faces；
Step 5), glue has been brushed at V-groove, whole sheet material is then closed up into shaping, each V-groove turn up after adjacent segmentation
Steel face has overlapping, and the internal layer steel face in the fluting face turned up is overlapping with the internal layer steel face progress of groove periphery, is adopted in overlapping
This two layers of steel face is locked with the mode that pulling rivet rivets.
2. internal layer according to claim 1 is the manufacture method of the composite air duct in steel face, it is characterised in that：The step 3）
In, before the internal layer steel face between two end lines is turned up 90 ° -180 ° by the other end end line that V-groove is pushed down with nose bar, use beading
Equipment beading at this end line.
3. a kind of internal layer according to claim 2 is the manufacture method of the composite air duct in steel face, it is characterised in that：Beading is deep
Spend to be pressed into the 2/3 of internal layer steel face thickness.
4. a kind of internal layer according to claim 1 is the manufacture method of the composite air duct in steel face, it is characterised in that：The step
Rapid 3）In, slotted using manual type, the other end end line of V-groove is pushed down by the internal layer steel face between two end lines with nose bar
The angle turned up is 90 °.
5. internal layer according to claim 1 is the manufacture method of the composite air duct in steel face, it is characterised in that：The compound wind
Manage as rectangular tube.
6. internal layer according to claim 5 is the manufacture method of the composite air duct in steel face, the overlap joint steel face is from steel face
Extended vertically on edge, its height is 2 times of the sheet metal thickness for manufacturing the composite air duct.
7. internal layer according to claim 1 is the manufacture method of the composite air duct in steel face, the plate that the composite air duct uses
The thickness of material is 2-5cm.
8. internal layer according to claim 1 is the manufacture method of the composite air duct in steel face, the composite air duct is shape tube.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610324674.6A CN105822849B (en) | 2016-05-17 | 2016-05-17 | A kind of internal layer is the composite air duct and its manufacture method in steel face |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610324674.6A CN105822849B (en) | 2016-05-17 | 2016-05-17 | A kind of internal layer is the composite air duct and its manufacture method in steel face |
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| Publication Number | Publication Date |
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| CN105822849A CN105822849A (en) | 2016-08-03 |
| CN105822849B true CN105822849B (en) | 2018-02-23 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111331002B (en) * | 2020-03-27 | 2022-06-17 | 廊坊康杰通风材料有限公司 | Preparation method of hard ventilation pipe |
| CN114001204B (en) * | 2021-04-27 | 2024-07-12 | 北京瀚江新材料科技有限公司 | High-antibacterial environment-friendly medical silencing air pipe and high-antibacterial coating thereof |
| CN116394630A (en) * | 2023-03-31 | 2023-07-07 | 江苏华风新材料科技有限公司 | A method for manufacturing a slotted inorganic silicon crystal composite board |
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|---|---|---|---|---|
| CN2430600Y (en) * | 2000-07-18 | 2001-05-16 | 张占修 | Composite plate ventilation pipeline with thin steel plate as surface layer |
| CN101329008A (en) * | 2008-07-17 | 2008-12-24 | 厦门高特高新材料有限公司 | Steel surface type composite air duct and manufacturing method thereof |
| CN203404506U (en) * | 2013-08-08 | 2014-01-22 | 成信绿集成股份有限公司 | Composite air duct system |
| CN205781484U (en) * | 2016-05-17 | 2016-12-07 | 江阴蔚蓝环境机械科技有限公司 | A kind of internal layer is the composite air duct in steel face |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6527013B2 (en) * | 2001-01-27 | 2003-03-04 | Horizon Resources Corporation | Insulated jackets for hot and cold piping systems and for hot and cold air ducting systems and methods of use |
| DE10297625T5 (en) * | 2002-01-10 | 2005-01-13 | Al.P. S.R.L. | Construction element for the production of a conveyor system for gaseous media |
| WO2009118715A1 (en) * | 2008-03-28 | 2009-10-01 | Trunkit Cc | Trunking |
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2016
- 2016-05-17 CN CN201610324674.6A patent/CN105822849B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2430600Y (en) * | 2000-07-18 | 2001-05-16 | 张占修 | Composite plate ventilation pipeline with thin steel plate as surface layer |
| CN101329008A (en) * | 2008-07-17 | 2008-12-24 | 厦门高特高新材料有限公司 | Steel surface type composite air duct and manufacturing method thereof |
| CN203404506U (en) * | 2013-08-08 | 2014-01-22 | 成信绿集成股份有限公司 | Composite air duct system |
| CN205781484U (en) * | 2016-05-17 | 2016-12-07 | 江阴蔚蓝环境机械科技有限公司 | A kind of internal layer is the composite air duct in steel face |
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