CN105821579A - Angle-changeable three-dimensional braiding machine feeding device achieving man-machine separation - Google Patents
Angle-changeable three-dimensional braiding machine feeding device achieving man-machine separation Download PDFInfo
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04C—BRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
- D04C3/00—Braiding or lacing machines
- D04C3/02—Braiding or lacing machines with spool carriers guided by track plates or by bobbin heads exclusively
- D04C3/04—Braiding or lacing machines with spool carriers guided by track plates or by bobbin heads exclusively with spool carriers guided and reciprocating in non-endless paths
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Abstract
Description
技术领域 technical field
本发明涉及一种人机分离的角度可变的三维编织机送料装置,属于纺织机械技术领域。 The invention relates to a three-dimensional braiding machine feeding device with a variable angle for man-machine separation, belonging to the technical field of textile machinery.
背景技术 Background technique
编织技术历史悠久,可以说是古老文明中的第一种纺织工艺技术,三维编织则是一种通过沿织物成型方向取向的三根或多根纱线按照特定的规律倾斜交叉,使纱线交织在一起的工艺。在我国历史上,编织机诞生于20世纪初期。作为编织机的一种,以三维编织技术为技术的三维编织成型机则诞生于20世纪60年代末期,三维编织后的零部件具有不分层整体结构、沿编织方向截面可连续变化、复杂结构构件一次成型等特点,具有耐冲击、抗分层、抗蠕变等优异性能。编织复合材料在航空航天飞行器、发动机、汽车、船舶、建筑、生物工程等领域得到大量应用。 Weaving technology has a long history and can be said to be the first textile technology in ancient civilizations. Three-dimensional weaving is a kind of three or more yarns oriented along the fabric forming direction and crossed obliquely according to specific rules, so that the yarns are interwoven craft together. In the history of our country, the knitting machine was born in the early 20th century. As a kind of knitting machine, the three-dimensional knitting forming machine based on three-dimensional knitting technology was born in the late 1960s. The parts after three-dimensional knitting have a non-layered overall structure, and the section along the knitting direction can be continuously changed. Complex structure It has the characteristics of one-time molding of components, and has excellent properties such as impact resistance, delamination resistance, and creep resistance. Braided composites are widely used in aerospace vehicles, engines, automobiles, ships, construction, bioengineering and other fields.
随着科学技术的发展,三维编织机也则在不断改进之中,其可编织的零部件的种类以及形状也在不断增多。可编织包括圆形规则和异形三维织物等在内的多种结构织物。因此用于三维编织机的送料装置也在不断改进和创新之中。 With the development of science and technology, the three-dimensional knitting machine is also being continuously improved, and the types and shapes of its knitting parts are also increasing. It can weave a variety of structural fabrics including circular regular and special-shaped three-dimensional fabrics. Therefore, the feeding device for the three-dimensional knitting machine is also being continuously improved and innovated.
送料装置能够实现对产品的传送。目前,在三维编织机的送料方面,一些企业用机械手夹持芯轴进行编织,这种方法方便快捷,角度可随意调节,但成本比较高,另外一部分企业常采用机械机构进行芯轴的送料,这种机械机构分为两类,即手动式与电动式,电动式即机械化传送,这种方式代替了人力劳动,省时省力,还大大降低了劳动强度,降低劳动成本节约人力资源。真正的做到了低成本,高回报。但一般现有的机械化送料装置过于复杂,且很难做到及时的停止。手动式可以随时调整芯轴的位置,但是其需要人工操作,耗费了人力。手动式和电动式两者各有优缺点,而且这两种方式很少兼顾角度的可变性。因此,为解决上述技术问题,确有必要提供一种创新的人机分离的角度可变的三维编织机送料装置,以克服现有技术中的所述缺陷。 The feeding device can realize the delivery of the product. At present, in the feeding of three-dimensional knitting machines, some enterprises use manipulators to clamp the mandrel for weaving. This method is convenient and quick, and the angle can be adjusted at will, but the cost is relatively high. Another part of the enterprise often uses mechanical mechanisms to feed the mandrel. This kind of mechanical mechanism is divided into two categories, namely manual type and electric type. The electric type is mechanized transmission. This method replaces human labor, saves time and effort, and greatly reduces labor intensity, reduces labor costs and saves human resources. It really achieves low cost and high return. But the general existing mechanized feeding device is too complicated, and it is difficult to stop in time. The manual type can adjust the position of the mandrel at any time, but it requires manual operation and consumes manpower. Both manual and electric methods have their own advantages and disadvantages, and the two methods rarely take into account the variability of angle. Therefore, in order to solve the above technical problems, it is indeed necessary to provide an innovative angle-variable three-dimensional braiding machine feeding device for man-machine separation, so as to overcome the above-mentioned defects in the prior art.
发明内容 Contents of the invention
本发明目的在于提供了一种人机分离的角度可变的三维编织机送料装置。通过手动与电动协调控制进行芯轴的送料,可以实现手动和电动的分离,即人机分离。解决了手动送料装置存在的耗费人力,电动控制位置出现偏差,精确位置定位不准确的缺点,实现人机联合的控制。同时实现了芯轴角度的可变性,使送料更加准确,稳定,三维编织的效率更高,编织的效果明显。 The object of the present invention is to provide a three-dimensional knitting machine feeding device with variable angle for man-machine separation. The feeding of the mandrel is carried out through the coordinated control of manual and electric, and the separation of manual and electric can be realized, that is, the separation of man and machine. It solves the shortcomings of manpower consumption in manual feeding device, deviation of electric control position, and inaccurate positioning of precise position, and realizes the control of man-machine combination. At the same time, the variability of the mandrel angle is realized, which makes the feeding more accurate and stable, the efficiency of three-dimensional weaving is higher, and the effect of weaving is obvious.
为了达到上述目的,本发明的技术方案是: In order to achieve the above object, technical scheme of the present invention is:
一种人机分离的角度可变的三维编织机送料装置,包括机架,所述的机架上分别安装有送料板和2个红外线探测仪,所述的机架与送料板之间安装有送料装置和2根连接杆;所述的送料板与连接板相连;所述的连接板与调角机构相连;所述的调角机构与夹具相连。 A feeding device for a three-dimensional knitting machine with a variable angle of human-machine separation, including a frame, a feeding plate and 2 infrared detectors are respectively installed on the frame, and a The feeding device and two connecting rods; the feeding plate is connected with the connecting plate; the connecting plate is connected with the angle adjustment mechanism; the angle adjustment mechanism is connected with the clamp.
所述的送料装置包括螺纹丝杠,所述的螺纹丝杠与转向盘固连;所述的螺纹丝杠上安装有第一直齿圆柱齿轮,所述的第一直齿圆柱齿轮与第二直齿圆柱齿轮啮合相连;所述的第二直齿圆柱齿轮安装在电机的电机轴上。 The feeding device includes a threaded screw, and the threaded screw is fixedly connected with the steering wheel; the first spur gear is installed on the threaded screw, and the first spur gear and the second The spur gears are meshed and connected; the second spur gear is installed on the motor shaft of the motor.
所述的送料板包括第一送料板、与第一送料板通过2个连接杆件相连的第二送料板;所述的第一送料板和第二送料板上相对位置上分别开设有1个与螺纹丝杠上的螺纹相配合的螺孔;所述的第一送料板和第二送料板上相对位置上还分别开设有2个供连接杆穿过安装用的连接孔。 The feed plate includes a first feed plate and a second feed plate connected to the first feed plate through two connecting rods; the relative positions of the first feed plate and the second feed plate are respectively provided with a A screw hole matched with the screw thread on the threaded lead screw; two connecting holes for the connecting rod to pass through the installation are respectively opened on the relative positions of the first feeding plate and the second feeding plate.
所述的调角机构包括底板,所述的底板底部安装有与连接板固定用的连接块,所述的底板上安装有摇板以及弧形支架;所述的摇板上分别安装有一侧带弧形的平板和夹具连接板;所述的一侧带弧形的平板与弧形支架之间通过螺栓固连。 The angle adjustment mechanism includes a bottom plate, the bottom of the bottom plate is installed with a connecting block for fixing the connecting plate, a rocking plate and an arc bracket are installed on the bottom plate; The arc-shaped flat plate and the fixture connecting plate; the said flat plate with an arc on one side and the arc-shaped support are fixedly connected by bolts.
所述的夹具包括内侧带弧度的夹具架;所述的内侧带弧度的夹具架与夹具连接板固连;所述的内侧带弧度的夹具架内侧安装有与内侧带弧度的夹具架上的弧度相配合用的2个弧形板;所述的弧形板上安装有轴承;所述的轴承上通过螺母固定安装有丝杠杆;所述的丝杠杆上安装有摇杆。 The fixture includes a curved inner fixture frame; the inner curved fixture frame is fixedly connected to the fixture connecting plate; the inner curved fixture frame is installed with an arc on the inner curved fixture Two arc-shaped plates used in conjunction; bearings are installed on the arc-shaped plates; screw levers are fixed on the bearings through nuts; rockers are installed on the screw levers.
所述的第二直齿圆柱齿轮上安装有盖板。 A cover plate is installed on the second spur gear.
本发明的有益效果是:本发明的一种人机分离的角度可变的三维编织机送料装置通过手动与电动协调控制进行芯轴的送料,可以实现手动和电动的分离,即人机分离。解决了手动送料装置存在的耗费人力,电动控制位置出现偏差,精确位置定位不准确的缺点,实现人机联合的控制。同时实现了芯轴角度的可变性,使送料更加准确,稳定,三维编织的效率更高,编织的效果明显。 The beneficial effects of the present invention are: the man-machine separation angle-variable three-dimensional knitting machine feeding device of the present invention performs manual and electric coordinated control to feed the mandrel, and can realize manual and electric separation, that is, man-machine separation. It solves the disadvantages of manpower consumption in manual feeding device, deviation of electric control position, and inaccurate positioning of precise position, and realizes the control of man-machine combination. At the same time, the variability of the mandrel angle is realized, which makes the feeding more accurate and stable, the efficiency of three-dimensional weaving is higher, and the effect of weaving is obvious.
附图说明 Description of drawings
图1是本发明的一种人机分离的角度可变的三维编织机送料装置的结构示意图; Fig. 1 is a schematic structural view of a three-dimensional knitting machine feeding device with a variable angle for man-machine separation of the present invention;
图2是图1中的驱动机构的放大图; Fig. 2 is an enlarged view of the drive mechanism in Fig. 1;
图3是图1中的送料板的放大图; Fig. 3 is an enlarged view of the feeding plate in Fig. 1;
图4是图1中的夹具的放大图; Figure 4 is an enlarged view of the clamp in Figure 1;
图5是图1中的调角机构的放大图。 Fig. 5 is an enlarged view of the angle adjustment mechanism in Fig. 1 .
具体实施方式 detailed description
实施例1 Example 1
本实施例的一种人机分离的角度可变的三维编织机送料装置,如图1-5所示;包括机架1,所述的机架1上分别安装有送料板5和2个红外线探测仪11,所述的红外线探测仪11起到位置检测的作用;所述的机架1与送料板5之间安装有送料装置和2根连接杆2;所述的送料板5与连接板12相连;所述的连接板12与调角机构9相连;所述的调角机构9与夹具8相连。 A three-dimensional knitting machine feeding device with a variable angle of human-machine separation in this embodiment, as shown in Figure 1-5; includes a frame 1, and the frame 1 is respectively equipped with a feeding plate 5 and 2 infrared rays Detector 11, described infrared detector 11 plays the effect of position detection; Between described frame 1 and feeding plate 5, feeding device and 2 connecting rods 2 are installed; Described feeding plate 5 and connecting plate 12; the connecting plate 12 is connected with the angle adjustment mechanism 9; the angle adjustment mechanism 9 is connected with the clamp 8.
所述的送料装置包括螺纹丝杠3,所述的螺纹丝杠3与转向盘4固连;所述的螺纹丝杠3上安装有第一直齿圆柱齿轮7-1,所述的第一直齿圆柱齿轮7-1与第二直齿圆柱齿轮7-2啮合相连;所述的第二直齿圆柱齿轮7-2安装在电机6的电机轴上。 The feeding device includes a threaded screw 3, and the threaded screw 3 is fixedly connected with the steering wheel 4; the first spur gear 7-1 is installed on the described threaded screw 3, and the first The spur gear 7-1 meshes with the second spur gear 7-2; the second spur gear 7-2 is mounted on the motor shaft of the motor 6.
所述的送料板5包括第一送料板5-1、与第一送料板5-1通过2个连接杆件5-3相连的第二送料板5-2;所述的第一送料板5-1和第二送料板5-2上相对位置上分别开设有1个与螺纹丝杠3上的螺纹相配合的螺孔5-4,其可以在螺纹丝杠3的转动下实现送料板5的移动;所述的第一送料板5-1和第二送料板5-2上相对位置上还分别开设有2个供连接杆2穿过安装用的连接孔5-5。 The feed plate 5 includes a first feed plate 5-1, a second feed plate 5-2 connected to the first feed plate 5-1 through two connecting rods 5-3; the first feed plate 5 -1 and the second feeding plate 5-2 are respectively provided with a screw hole 5-4 matched with the screw thread on the threaded screw 3 at the relative position, which can realize the feeding plate 5 under the rotation of the threaded screw 3 The movement; said first feeding plate 5-1 and the second feeding plate 5-2 are respectively provided with two connecting holes 5-5 for the connecting rod 2 to pass through the installation at relative positions.
所述的调角机构9包括底板9-1,所述的底板9-1底部安装有与连接板12固定用的连接块9-2,所述的底板9-1上安装有摇板9-3以及弧形支架9-6;所述的摇板9-3上分别安装有一侧带弧形的平板9-5和夹具连接板9-4;所述的一侧带弧形的平板9-5与弧形支架9-6之间通过螺栓9-7固连。 The angle adjustment mechanism 9 includes a bottom plate 9-1, the bottom of the bottom plate 9-1 is equipped with a connecting block 9-2 for fixing with the connecting plate 12, and a rocking plate 9-2 is installed on the bottom plate 9-1. 3 and an arc-shaped bracket 9-6; the rocking plate 9-3 is respectively equipped with a flat plate 9-5 with an arc on one side and a clamp connecting plate 9-4; the flat plate with an arc on one side 9- 5 and the arc support 9-6 are fixedly connected by bolt 9-7.
所述的夹具8包括内侧带弧度的夹具架8-1;所述的内侧带弧度的夹具架8-1与夹具连接板9-4固连;所述的内侧带弧度的夹具架8-1内侧安装有与内侧带弧度的夹具架8-1上的弧度相配合用的2个弧形板8-4;所述的弧形板8-4上安装有轴承8-5;所述的轴承8-5上通过螺母8-6固定安装有丝杠杆8-2;所述的丝杠杆8-2上安装有摇杆8-3。 The clamp 8 includes an inner curved clamp frame 8-1; the inner curved clamp frame 8-1 is fixedly connected with the clamp connecting plate 9-4; the inner curved clamp frame 8-1 The inner side is equipped with 2 arc-shaped plates 8-4 matched with the radian on the inner side curved fixture frame 8-1; the described arc-shaped plate 8-4 is equipped with a bearing 8-5; the described bearing Screw lever 8-2 is fixedly installed by nut 8-6 on 8-5; Rocking bar 8-3 is installed on described screw lever 8-2.
所述的第二直齿圆柱齿轮7-2上安装有盖板10。 A cover plate 10 is installed on the second spur gear 7-2.
本实施例的一种人机分离的角度可变的三维编织机送料装置当需要对芯轴进行送料时,将芯轴放入夹具8的2个弧形板8-4之间,转动两端的摇杆8-3,两端摇杆8-3转动的角度相同,摇杆8-3的转动带动丝杠杆8-2转动,从而使弧形板8-4移动并夹紧芯轴。启动三维编织机送料装置上的电机6,电机6开始转动,电机6的转动带动了电机轴上的第二直齿圆柱齿轮7-2转动,第二直齿圆柱齿轮7-2带动与螺纹丝杠3连接的第一直齿圆柱齿轮7-1进行转动,第一直齿圆柱齿轮7-1的转动带动螺纹丝杠3的转动,螺纹丝杠3的转动,使送料板5沿着连接杆2滑动,从而带动芯轴运动,当要到达一定位置时,电机6停止转动,转动转向盘4,转向盘4的转动带动与之固定在一起的螺纹丝杠3进行转动,从而使与螺纹丝杠3螺纹连接的送料板5运动,通过手动调节夹具到达精确的位置。当送料板5即将运动到两端时,红外线探测仪11接收到位置信号,通过主控制器程序使电机6停止。 According to the feeding device of a three-dimensional knitting machine with a variable angle of human-machine separation in this embodiment, when the mandrel needs to be fed, the mandrel is placed between the two arc-shaped plates 8-4 of the fixture 8, and the two ends of the knitting machine are rotated. Rocking bar 8-3, the angle that rocking bar 8-3 of two ends rotates is identical, and the rotation of rocking bar 8-3 drives screw lever 8-2 to rotate, thereby arc-shaped plate 8-4 is moved and clamped mandrel. Start the motor 6 on the feeding device of the three-dimensional knitting machine, and the motor 6 begins to rotate. The rotation of the motor 6 drives the second spur gear 7-2 on the motor shaft to rotate, and the second spur gear 7-2 drives the threaded wire The first spur gear 7-1 connected to the bar 3 rotates, the rotation of the first spur gear 7-1 drives the rotation of the threaded screw 3, and the rotation of the threaded screw 3 makes the feeding plate 5 move along the connecting rod 2 slides to drive the mandrel to move. When reaching a certain position, the motor 6 stops rotating and turns the steering wheel 4. The rotation of the steering wheel 4 drives the threaded screw 3 fixed together with it to rotate, so that the threaded screw 3 The feed plate 5 that is threaded with the bar 3 moves, and the precise position is reached by manually adjusting the clamp. When the feeding plate 5 is about to move to both ends, the infrared detector 11 receives the position signal, and the motor 6 is stopped by the main controller program.
当需要对芯轴进行角度调节时,转动摇板9-3,使其上的弧形的平板9-5在弧形支架9-6的圆弧形通道内运动,可实现对芯轴角度的调节,调节的范围为0°-70°。到达一定角度时,通过螺栓9-7进行固定。 When it is necessary to adjust the angle of the mandrel, turn the rocking plate 9-3 so that the arc-shaped flat plate 9-5 on it moves in the arc-shaped passage of the arc support 9-6, which can realize the adjustment of the mandrel angle. Adjustment, the adjustment range is 0°-70°. When reaching a certain angle, fix by bolt 9-7.
本实施例的人机分离的角度可变的三维编织机送料装置通过手动与电动协调控制进行芯轴的送料,可以实现手动和电动的分离,即人机分离。解决了手动送料装置存在的耗费人力,电动控制位置出现偏差,精确位置定位不准确的缺点,实现人机联合的控制。同时实现了芯轴角度的可变性,使送料更加准确,稳定,三维编织的效率更高,编织的效果明显。 The man-machine separation angle-variable three-dimensional knitting machine feeding device of this embodiment feeds the mandrel through manual and electric coordinated control, which can realize manual and electric separation, that is, human-machine separation. It solves the disadvantages of manpower consumption in manual feeding device, deviation of electric control position, and inaccurate positioning of precise position, and realizes the control of man-machine combination. At the same time, the variability of the mandrel angle is realized, which makes the feeding more accurate and stable, the efficiency of three-dimensional weaving is higher, and the effect of weaving is obvious.
以上的具体实施方式仅为本创作的较佳实施例,并不用以限制本创作,凡在本创作的精神及原则之内所做的任何修改、等同替换、改进等,均应包含在本创作的保护范围之内。 The specific implementation above is only a preferred embodiment of this creation, and is not intended to limit this creation. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this creation should be included in this creation. within the scope of protection.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110090758A (en) * | 2018-01-31 | 2019-08-06 | 中国科学院金属研究所 | A kind of air deflector thermal barrier coating automatic spraying system |
CN115609636A (en) * | 2022-10-11 | 2023-01-17 | 江苏高倍智能装备有限公司 | Manipulator follow-up supporting device adopting grating positioning |
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CN205711247U (en) * | 2016-05-04 | 2016-11-23 | 浙江理工大学 | A kind of three dimensional knitting machine pay-off of the variable-angle of separate men from machines |
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JPH04174750A (en) * | 1990-11-01 | 1992-06-22 | Murata Mach Ltd | Braiding apparatus for cylindrical braid structure |
US5361674A (en) * | 1991-10-18 | 1994-11-08 | Murata Kikai Kabushiki Kaisha | Braiding apparatus for a tubular braid structure |
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CN104494163A (en) * | 2014-12-30 | 2015-04-08 | 崔用铉 | Manufacturing device of double-structured rod |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110090758A (en) * | 2018-01-31 | 2019-08-06 | 中国科学院金属研究所 | A kind of air deflector thermal barrier coating automatic spraying system |
CN110090758B (en) * | 2018-01-31 | 2021-05-28 | 中国科学院金属研究所 | An automatic spraying system for thermal barrier coating of a deflector |
CN115609636A (en) * | 2022-10-11 | 2023-01-17 | 江苏高倍智能装备有限公司 | Manipulator follow-up supporting device adopting grating positioning |
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