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CN105817262B - A method of handling polystyrene sulfonic acid resin catalyst using sulfoxide solvent - Google Patents

A method of handling polystyrene sulfonic acid resin catalyst using sulfoxide solvent Download PDF

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CN105817262B
CN105817262B CN201610223219.7A CN201610223219A CN105817262B CN 105817262 B CN105817262 B CN 105817262B CN 201610223219 A CN201610223219 A CN 201610223219A CN 105817262 B CN105817262 B CN 105817262B
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sulfonic acid
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acid resin
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CN105817262A (en
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石磊
张婉莹
孙东
陈飞
张晓东
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Shenyang University of Chemical Technology
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/06Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing polymers
    • B01J31/08Ion-exchange resins
    • B01J31/10Ion-exchange resins sulfonated
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    • C07C67/00Preparation of carboxylic acid esters
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Abstract

一种利用砜溶剂处理聚苯乙烯磺酸树脂催化剂的方法,涉及一种处理树脂催化剂的方法,所述方法包括以下过程:将聚苯乙烯磺酸树脂催化剂加入到装有砜溶剂的容器中,通入1.0‑20.0 MPa压力的气体,控制处理温度100‑150℃,处理时间0.5‑20.0 h,极性的有机砜溶剂同时作为带水剂、扩孔剂和磺酸树脂的结构改性剂共同起作用;催化剂为含有磺酸官能团的树脂类催化剂,本发明采用极性有机砜溶剂加热处理聚苯乙烯磺酸树脂催化剂,处理后磺酸树脂催化剂用于甲缩醛羰基化反应,与未经过砜处理的磺酸树脂催化剂相比,表现出极佳的反应活性,稳定性以及产物甲氧基乙酸甲酯的选择性。

A kind of method utilizing sulfone solvent to process polystyrene sulfonic acid resin catalyst, relate to a kind of method of processing resin catalyst, described method comprises the following process: polystyrene sulfonic acid resin catalyst is added in the container that sulfone solvent is housed, Introduce gas at a pressure of 1.0-20.0 MPa, control the treatment temperature at 100-150°C, and process for 0.5-20.0 h. The polar organic sulfone solvent is also used as a water-carrying agent, a pore-enlarging agent and a structural modifier of the sulfonic acid resin. Function; Catalyst is the resinous catalyst that contains sulfonic acid functional group, and the present invention adopts polar organic sulfone solvent heat treatment polystyrene sulfonic acid resin catalyst, and after processing, sulfonic acid resin catalyst is used for methylal carbonylation reaction, and does not pass through Compared with sulfone-treated sulfonic acid resin catalysts, it exhibits excellent reactivity, stability and selectivity to methyl methoxyacetate.

Description

一种利用砜溶剂处理聚苯乙烯磺酸树脂催化剂的方法A kind of method utilizing sulfone solvent to process polystyrene sulfonic acid resin catalyst

技术领域technical field

本发明涉及一种处理树脂催化剂的方法,特别是涉及一种利用砜溶剂处理聚苯乙烯磺酸树脂催化剂的方法。The invention relates to a method for treating a resin catalyst, in particular to a method for treating a polystyrene sulfonic acid resin catalyst with a sulfone solvent.

背景技术Background technique

甲氧基乙酸甲酯(MMAc)是重要的有机化工原料,可用于手性胺类化合物的动力学拆分、维生素B6及磺胺-5-嘧啶等的合成、聚合反应的催化剂等;同时,是非石油路径(由廉价易得的甲缩醛为反应原料,通过羰基化反应合成高附加值的MMAc)由MMAc生产大宗化工原料乙二醇的上游产品(通过加氢反应生成乙二醇单甲醚,再通过水解反应生成乙二醇),乙二醇主要用于聚酯纤维、防冻剂、不饱和聚酯树脂、润滑剂、增塑剂、非离子表面活性剂以及炸药、涂料、油墨等的生产,需求量在不断增加。同时,产物甲氧基乙酸甲酯可以通过加氢反应制取乙二醇单甲醚以及通过甲醚化反应得到下游产品乙二醇二甲醚。Methyl methoxyacetate (MMAc) is an important organic chemical raw material, which can be used for the kinetic resolution of chiral amine compounds, the synthesis of vitamin B6 and sulfa-5-pyrimidine, and the catalyst for polymerization reactions; Petroleum route (use cheap and easy-to-obtain methylal as the reaction raw material, synthesize high value-added MMAc through carbonylation reaction) produce the upstream product of ethylene glycol, a bulk chemical raw material, from MMAc (generate ethylene glycol monomethyl ether through hydrogenation reaction , and then generate ethylene glycol through hydrolysis reaction), ethylene glycol is mainly used in polyester fiber, antifreeze, unsaturated polyester resin, lubricant, plasticizer, non-ionic surfactant and explosives, coatings, inks, etc. Production and demand are constantly increasing. At the same time, the product methyl methoxyacetate can be hydrogenated to produce ethylene glycol monomethyl ether and the downstream product ethylene glycol dimethyl ether can be obtained through methyl etherification.

目前,文献和专利已报道的甲氧基乙酸甲酯的合成方法非常少,主要包括如下4种方法:At present, there are very few synthetic methods of methyl methoxyacetate reported in literature and patents, mainly including the following 4 methods:

(1)氯乙酸和甲醇钠合成法以氯乙酸和甲醇钠为原料,首先合成甲氧基乙酸,后者再和甲醇通过酯化反应合成甲氧基乙酸甲酯。反应方程式如下:(1) Synthesis of chloroacetic acid and sodium methoxide: chloroacetic acid and sodium methoxide are used as raw materials to first synthesize methoxyacetic acid, which is then reacted with methanol to synthesize methyl methoxyacetate. The reaction equation is as follows:

CH2ClCOOH + CH3ONa → CH3OCH2COOH +NaCl....................................................................(1)CH 2 ClCOOH + CH 3 ONa → CH 3 OCH 2 COOH +NaCl.......................... .................................(1)

CH3OCH2COOH + CH3OH → CH3OCH2COOCH3 +H2O.............................................................(2)CH 3 OCH 2 COOH + CH 3 OH → CH 3 OCH 2 COOCH 3 +H 2 O................... ...............................(2)

虽然氯乙酸和甲醇钠的反应比较容易进行,但是氯乙酸是由乙酸和氯气发生取代反应制备,该反应过程复杂,且腐蚀严重并污染环境,不适合大规模生产。而且,甲氧基乙酸和甲醇的酯化反应生成甲氧基乙酸甲酯的收率比较低,只有60%左右,难以得到高收率。Although the reaction of chloroacetic acid and sodium methylate is relatively easy to carry out, chloroacetic acid is prepared by a substitution reaction between acetic acid and chlorine gas. The reaction process is complicated, and the corrosion is serious and pollutes the environment, so it is not suitable for large-scale production. Moreover, the yield of methyl methoxyacetate produced by the esterification reaction of methoxyacetic acid and methanol is relatively low, only about 60%, and it is difficult to obtain a high yield.

(2)乙二醇单甲醚氧化法(2) Ethylene glycol monomethyl ether oxidation method

以乙二醇单甲醚为原料,通过氧化反应合成甲氧基乙酸再与甲醇进行酯化反应和成甲氧基乙酸甲酯。反应方程式如下:Using ethylene glycol monomethyl ether as raw material, methoxyacetic acid is synthesized through oxidation reaction, and then esterified with methanol to form methoxyacetic acid methyl ester. The reaction equation is as follows:

3HO(CH2)2COCH3 + 3O2 → 4CH3OCH2COOH + 4CH3OH →4CH3OCH2COOCH3 ……...........(3)3HO(CH 2 ) 2 COCH 3 + 3O 2 → 4CH 3 OCH 2 COOH + 4CH 3 OH → 4CH 3 OCH 2 COOCH 3 ...................(3)

但该方法产生大量的废水、废气,环境污染严重,设备投资大。因此,该方法不但合成路径复杂,而且原料乙二醇单甲醚来源受限,氧化工艺不成熟,酯化效率低。However, this method produces a large amount of waste water and waste gas, serious environmental pollution, and large investment in equipment. Therefore, this method not only has a complicated synthesis route, but also has limited sources of raw material ethylene glycol monomethyl ether, an immature oxidation process, and low esterification efficiency.

(3)氯乙酸甲酯和甲醇钠取代法(3) Methyl chloroacetate and sodium methoxide substitution method

以氯乙酸甲酯和甲醇钠为原料,通过取代反应合成甲氧基乙酸甲酯。反应方程式如下:Using methyl chloroacetate and sodium methoxide as raw materials, methyl methoxyacetate was synthesized by substitution reaction. The reaction equation is as follows:

ClCH2COOCH3 + CH3ONa → CH3OCH2COOCH3 +NaCl………………………………….........(4)ClCH 2 COOCH 3 + CH 3 ONa → CH 3 OCH 2 COOCH 3 +NaCl…………………………………(4)

但是该方法的两种原料氯乙酸甲酯和甲醇钠制备困难,不适合大规模生产。However, the two raw materials of this method, methyl chloroacetate and sodium methoxide, are difficult to prepare and are not suitable for large-scale production.

(4)甲缩醛羰基化法(4) Methylal carbonylation method

采用简单易得的甲缩醛为原料,通过羰基化反应合成甲氧基乙酸甲酯,反应方程式如下:Using simple and easy-to-obtain methylal as a raw material, methyl methoxyacetate is synthesized through carbonylation reaction, and the reaction equation is as follows:

CH3OCH2OCH3 + CO → CH3OCH2COOCH3(主反应)………………..........................................(5)CH 3 OCH 2 OCH 3 + CO → CH 3 OCH 2 COOCH 3 (main reaction)……………………… ..............(5)

2CH3OCH2OCH3 → 2CH3OCH3 + HCOOCH3(副反应)………………………………………...(6)2CH 3 OCH 2 OCH 3 → 2CH 3 OCH 3 + HCOOCH 3 (side reaction) …………………………………(6)

A.T.Bell采用甲缩醛(DMM)为原料通过羰基化合成甲氧基乙酸甲酯,甲氧基乙酸甲酯选择性为79%。这种合成方法的优点是反应过程简单,副产物少;反应原料甲缩醛来源广泛,且容易合成(由甲醇和甲醛缩合反应),适合大规模工业生产。大连物理化学研究所石磊使用Nafion-H和改性后的Nafion-H作催化剂用于DMM羰化反应,MMAc的选择性达到90%。A.T. Bell uses methylal (DMM) as a raw material to synthesize methyl methoxyacetate through carbonylation, and the selectivity of methyl methoxyacetate is 79%. The advantage of this synthesis method is that the reaction process is simple and there are few by-products; the reaction raw material methylal has a wide range of sources and is easy to synthesize (by the condensation reaction of methanol and formaldehyde), which is suitable for large-scale industrial production. Shi Lei of Dalian Institute of Physical Chemistry used Nafion-H and modified Nafion-H as catalysts for the carbonylation of DMM, and the selectivity of MMAc reached 90%.

目前,文献中报道的磺酸树脂的改性方法有如下几种:把磺酸树脂嫁接到大比表面的二氧化硅、三氧化二铝或者活性炭上,以提高磺酸树脂酸中心的分散度;磺酸树脂中的氢由氟代替,制备全氟的磺酸树脂,由于全氟磺酸树脂C-F键具有很高的键能,因此具有更强的酸性、使用温度高等特点;采用金属离子部分取代质子的改性全氟磺酸树脂等。At present, the modification methods of sulfonic acid resin reported in the literature are as follows: the sulfonic acid resin is grafted onto silica, aluminum oxide or activated carbon with a large specific surface to improve the dispersion of the acid center of the sulfonic acid resin ; The hydrogen in the sulfonic acid resin is replaced by fluorine to prepare perfluorinated sulfonic acid resin. Because the C-F bond of the perfluorosulfonic acid resin has a high bond energy, it has stronger acidity and high service temperature; the metal ion part is used Proton-substituted modified perfluorosulfonic acid resin, etc.

对于DMM羰基化反应,反应过程中水含量的多少对该反应影响很大,如方程式(7-9)所示,反应原料DMM可以与微量的水发生反应,生成DMM2和甲醇,同时由于水的存在,DMM可以游离出甲醛,甲醛可以和CO以及甲醇生成乙醇酸甲酯,甲醇又可以自身脱水,生成二甲醚,同时释放出水,因此要尽量杜绝该反应中水的含量。For the DMM carbonylation reaction, the water content in the reaction process has a great influence on the reaction, as shown in equation (7-9), the reaction raw material DMM can react with a small amount of water to generate DMM 2 and methanol, and at the same time due to the water In the presence of DMM, formaldehyde can be released, formaldehyde can form methyl glycolate with CO and methanol, methanol can dehydrate itself to form dimethyl ether, and release water at the same time, so the water content in this reaction should be avoided as much as possible.

2CH3OCH2OCH3 + H2O→ CH3OCH2OCH2OCH3 +2CH3OH…………………………………….(7)HCHO + CO + CH3OH → HOCH2COOCH3(MG)………………………………………………(8)2CH3OH → CH3OCH3 +H2O………………………………………………………………………(9)可是,由于磺酸树脂结构的特殊性,不能在高温条件下长时间干燥,因此对于DMM羰基化反应,总有少量的水引入。2CH 3 OCH 2 OCH 3 + H 2 O → CH 3 OCH 2 OCH 2 OCH 3 + 2CH 3 OH……………………………………………………………………………………. (7) HCHO + CO + CH 3 OH → HOCH 2 COOCH 3 (MG)…………………………………(8) 2CH 3 OH → CH 3 OCH 3 +H 2 O……………………… …………………………………………… (9) However, due to the particularity of the structure of sulfonic acid resin, it cannot be dried under high temperature for a long time, so there is always a small amount of DMM carbonylation reaction Water is introduced.

发明内容Contents of the invention

本发明的目的在于提供一种利用砜溶剂处理聚苯乙烯磺酸树脂催化剂的方法,本发明方法采用极性有机砜溶剂加热处理聚苯乙烯磺酸树脂催化剂,处理后磺酸树脂催化剂用于甲缩醛羰基化反应,与未经过砜处理的磺酸树脂催化剂相比,表现出极佳的反应活性,稳定性以及产物甲氧基乙酸甲酯的选择性。The object of the present invention is to provide a kind of method that utilizes sulfone solvent to process polystyrene sulfonic acid resin catalyst, the inventive method adopts polar organic sulfone solvent to heat process polystyrene sulfonic acid resin catalyst, after the treatment, sulfonic acid resin catalyst is used for formaldehyde The acetal carbonylation reaction, compared with the untreated sulfonic acid resin catalyst, showed excellent reactivity, stability and product selectivity to methyl methoxyacetate.

本发明的目的是通过以下技术方案实现的:The purpose of the present invention is achieved through the following technical solutions:

一种利用砜溶剂处理聚苯乙烯磺酸树脂催化剂的方法,所述方法包括以下过程:将聚苯乙烯磺酸树脂催化剂加入到装有砜溶剂的容器中,通入1.0-20.0 MPa压力的气体,控制处理温度100-150℃,处理时间0.5-20.0 h,极性的有机砜溶剂同时作为带水剂、扩孔剂和磺酸树脂的结构改性剂共同起作用;催化剂为含有磺酸官能团的树脂类催化剂,是D-009B、DA-330、NKC-9、D-006、Amberlyst-15、D-072等中的一种或多种混合;砜溶剂为含有两个氧硫双键官能团的有机物,是二甲基砜,甲基乙烯砜,环丁烯砜,环丁砜,二乙基砜,烯丙基砜中的一种或多种混合;气体为CO、N2气体中的一种或两种混合。A kind of method utilizing sulfone solvent to process polystyrene sulfonic acid resin catalyst, described method comprises the following process: polystyrene sulfonic acid resin catalyst is added in the container that sulfone solvent is housed, feeds the gas of 1.0-20.0 MPa pressure , control the treatment temperature at 100-150°C, and the treatment time at 0.5-20.0 h. The polar organic sulfone solvent acts as a water-carrying agent, a pore-enlarging agent and a structural modifier of the sulfonic acid resin at the same time; the catalyst is a sulfonic acid functional group The resin catalyst is a mixture of one or more of D-009B, DA-330, NKC-9, D-006, Amberlyst-15, D-072, etc.; the sulfone solvent contains two oxygen-sulfur double bond functional groups The organic matter is a mixture of one or more of dimethyl sulfone, methyl vinyl sulfone, sulfolene, sulfolane, diethyl sulfone, and allyl sulfone; the gas is one of CO and N2 gases or a mix of both.

所述的一种利用砜溶剂处理聚苯乙烯磺酸树脂催化剂的方法,所述优选处理温度为150℃;优选处理压力为3.5MPa,优选处理时间为6 h。In the method for treating polystyrene sulfonic acid resin catalyst with sulfone solvent, the preferred treatment temperature is 150° C.; the preferred treatment pressure is 3.5 MPa, and the preferred treatment time is 6 h.

所述的一种利用砜溶剂处理聚苯乙烯磺酸树脂催化剂的方法,所述砜溶剂中效果最好的为二乙基砜溶剂,最优处理气氛为CO气体氛围。In the method for treating a polystyrene sulfonic acid resin catalyst with a sulfone solvent, diethyl sulfone solvent has the best effect among the sulfone solvents, and the optimal treatment atmosphere is a CO gas atmosphere.

本发明的优点与效果是:Advantage and effect of the present invention are:

本发明提供了一种简单、实用的磺酸树脂催化剂的改性方法,采用极性有机砜溶剂加热处理聚苯乙烯磺酸树脂催化剂,极性的有机砜溶剂同时作为带水剂、扩孔剂和磺酸树脂的结构改性剂共同起作用。处理后磺酸树脂催化剂用于甲缩醛羰基化反应,与未经过砜处理的磺酸树脂催化剂相比,表现出极佳的反应活性,稳定性以及产物甲氧基乙酸甲酯的选择性。The invention provides a simple and practical modification method for sulfonic acid resin catalysts, using polar organic sulfone solvents to heat treat polystyrene sulfonic acid resin catalysts, and the polar organic sulfone solvents are simultaneously used as water-carrying agents and pore-enlarging agents Works together with structural modifiers for sulfonic acid resins. The treated sulfonic acid resin catalyst is used in the carbonylation reaction of methylal. Compared with the untreated sulfonic acid resin catalyst, it shows excellent reactivity, stability and selectivity of the product methyl methoxyacetate.

附图说明Description of drawings

图1为催化剂前处理时间对DMM转化率和产物MMAc选择性的影响图。Fig. 1 is the figure of influence of catalyst pretreatment time on DMM conversion rate and product MMAc selectivity.

具体实施方式Detailed ways

下面结合实施例对本发明进行详细说明。The present invention will be described in detail below in conjunction with examples.

本发明产物是通过气相色谱和质谱联用仪分析进行检测和确定的。通过气-质谱联用分析检测,确定了反应后产物,有二甲醚,甲酸甲酯,二聚的甲缩醛,甲醇,甲氧基乙酸甲酯,乙醇酸甲酯等。树脂催化剂的常规处理条件为:在烘箱中,120℃条件下处理6 h。树脂催化剂砜处理的条件为,把一定质量的催化剂装入含有不容砜溶剂的反应釜中,在一定的温度和压力以及不同填充气氛的条件下处理不同时间。把处理后的催化剂经过滤后,在120℃烘箱中干燥6 h。催化剂的评价条件为:称取DMM 30 mL,1,4-二氧六环溶剂 30 mL,改性后的磺酸树脂催化剂1 g,分别加入到反应釜中,用N2在1.0 MPa条件下置换釜内的空气三次,使釜内剩余的空气含量低于0.1 %,通入3.0 MPa CO,静置30 min,用于反应釜测漏,确保装置不漏气后排空釜内气体。反应釜搅拌速度500 转/分,通入3.0 MPa CO,控制反应温度为110 ℃,反应6小时。反应后降至室温,将产物加入2 g乙醇作为内标后过滤,用气相色谱分析混合物甲缩醛和甲氧基乙酸甲酯的峰面积进而计算出甲缩醛的转化率和甲氧基乙酸甲酯的选择性。The product of the present invention is detected and determined through gas chromatography and mass spectrometry analysis. Through gas-mass spectrometry analysis and detection, the products after the reaction are determined, including dimethyl ether, methyl formate, dimerized methylal, methanol, methyl methoxyacetate, methyl glycolate and the like. The conventional treatment conditions for resin catalysts are as follows: in an oven at 120°C for 6 h. The conditions for resin catalyst sulfone treatment are to put a certain mass of catalyst into a reaction kettle containing a solvent that does not tolerate sulfone, and treat it for different times under certain temperature and pressure and different filling atmospheres. After the treated catalyst was filtered, it was dried in an oven at 120 °C for 6 h. The evaluation conditions of the catalyst are as follows: Weigh 30 mL of DMM, 30 mL of 1,4-dioxane solvent, and 1 g of the modified sulfonic acid resin catalyst, respectively add them to the reaction kettle, and use N 2 under the condition of 1.0 MPa The air in the kettle was replaced three times to make the remaining air content in the kettle less than 0.1%, and 3.0 MPa CO was introduced and left to stand for 30 minutes, which was used for leak detection of the reactor, and the gas in the kettle was emptied after ensuring that the device was not leaking. The stirring speed of the reactor was 500 rpm, 3.0 MPa CO was introduced, the reaction temperature was controlled at 110 °C, and the reaction was carried out for 6 hours. Cool down to room temperature after the reaction, filter the product after adding 2 g of ethanol as an internal standard, analyze the peak area of the mixture methylal and methyl methoxyacetate with gas chromatography, and then calculate the conversion rate of methylal and methoxyacetic acid Methyl ester selectivity.

实施例1Example 1

把质量为10克D-006磺酸树脂催化剂装入100 mL含有不溶砜溶剂(二甲基砜,甲基乙烯砜,环丁烯砜,环丁砜,二乙基砜,烯丙基砜等)的反应釜中,在100-150 ℃温度范围内处理磺酸树脂催化剂2-6 h。把处理后的催化剂经过滤后,在120℃烘箱中干燥6 h。催化剂的评价条件为:称取DMM 30 mL,1,4-二氧六环溶剂 30 mL,改性后的磺酸树脂催化剂1 g,分别加入到反应釜中,用N2在1.0 MPa条件下置换釜内的空气三次,使釜内剩余的空气含量低于0.1 %,通入3.0 MPa CO,静置30 min,用于反应釜测漏,确保装置不漏气后排空釜内气体。反应釜搅拌速度500 转/分,通入3.0 MPa CO,控制反应温度为110 ℃,反应6小时。DMM转化率以及产物MMAc选择性如表1所示。Put 10 grams of D-006 sulfonic acid resin catalyst into 100 mL of insoluble sulfone solvent (dimethyl sulfone, methyl vinyl sulfone, sulfolene, sulfolane, diethyl sulfone, allyl sulfone, etc.) In the reactor, treat the sulfonic acid resin catalyst in the temperature range of 100-150 °C for 2-6 h. After the treated catalyst was filtered, it was dried in an oven at 120 °C for 6 h. The evaluation conditions of the catalyst are as follows: Weigh 30 mL of DMM, 30 mL of 1,4-dioxane solvent, and 1 g of the modified sulfonic acid resin catalyst, respectively add them to the reaction kettle, and use N 2 under the condition of 1.0 MPa The air in the kettle was replaced three times to make the remaining air content in the kettle less than 0.1%, and 3.0 MPa CO was introduced and left to stand for 30 minutes, which was used for leak detection of the reactor, and the gas in the kettle was emptied after ensuring that the device was not leaking. The stirring speed of the reactor was 500 rpm, 3.0 MPa CO was introduced, the reaction temperature was controlled at 110 °C, and the reaction was carried out for 6 hours. DMM conversion rate and product MMAc selectivity are shown in Table 1.

表1、不同砜溶剂处理催化剂对原料DMM转化率以及产物MMAc选择性的影响。Table 1. Effects of different sulfone solvents on the conversion of raw material DMM and the selectivity of product MMAc.

由表1反应数据可知,使用D-006聚苯乙烯磺酸树脂作为催化剂,当催化剂不经过砜溶剂改性时,DMM的转化率只有30%,MMAc的选择性仅为28%,但当催化剂经过砜溶剂改性后DMM的转化率和MMAc的选择性都有所上升。当使用二乙基砜作溶剂,130℃处理D-0064 h时,DMM转化率88%,MMAc选择性65%。As can be seen from the reaction data in Table 1, using D-006 polystyrene sulfonic acid resin as a catalyst, when the catalyst is not modified by sulfone solvent, the conversion rate of DMM is only 30%, and the selectivity of MMAc is only 28%, but when the catalyst The conversion rate of DMM and the selectivity of MMAc both increased after modified with sulfone solvent. When diethylsulfone was used as solvent and D-0064 h was treated at 130℃, the conversion of DMM was 88%, and the selectivity of MMAc was 65%.

实施例2Example 2

把10克不同型号的聚苯乙烯磺酸树脂催化剂(D-009B、DA-330、D-006、D-072、Amberlyst-15、NKC-9)装入100mL含有二乙基砜溶剂的反应釜中,在100-150℃、5.0 MPa,CO气氛下处理6 h。把处理后的催化剂经过滤后,在120℃烘箱中干燥6 h。催化剂的评价条件为:称取DMM 30 mL,1,4-二氧六环溶剂 30 mL,改性后的磺酸树脂催化剂1 g,分别加入到反应釜中,用N2在1.0 MPa条件下置换釜内的空气三次,使釜内剩余的空气含量低于0.1 %,通入3.0 MPa CO,静置30 min,用于反应釜测漏,确保装置不漏气后排空釜内气体。反应釜搅拌速度500 转/分,通入3.0 MPa CO,控制反应温度为110 ℃,反应6小时。反应后降至室温,将产物加入2 g乙醇作为内标后过滤,用气相色谱分析混合物甲缩醛和甲氧基乙酸甲酯的峰面积进而计算出甲缩醛的转化率和甲氧基乙酸甲酯的选择性,DMM转化率以及产物MMAc选择性如表2所示。Put 10 grams of different types of polystyrene sulfonic acid resin catalysts (D-009B, DA-330, D-006, D-072, Amberlyst-15, NKC-9) into a 100mL reaction kettle containing diethylsulfone solvent , at 100-150°C, 5.0 MPa, and CO atmosphere for 6 h. After the treated catalyst was filtered, it was dried in an oven at 120 °C for 6 h. The evaluation conditions of the catalyst are as follows: Weigh 30 mL of DMM, 30 mL of 1,4-dioxane solvent, and 1 g of the modified sulfonic acid resin catalyst, respectively add them to the reaction kettle, and use N 2 under the condition of 1.0 MPa The air in the kettle was replaced three times to make the remaining air content in the kettle less than 0.1%, and 3.0 MPa CO was introduced and left to stand for 30 minutes, which was used for leak detection of the reactor, and the gas in the kettle was emptied after ensuring that the device was not leaking. The stirring speed of the reactor was 500 rpm, 3.0 MPa CO was introduced, the reaction temperature was controlled at 110 °C, and the reaction was carried out for 6 hours. Cool down to room temperature after the reaction, filter the product after adding 2 g of ethanol as an internal standard, analyze the peak area of the mixture methylal and methyl methoxyacetate with gas chromatography, and then calculate the conversion rate of methylal and methoxyacetic acid The selectivity of methyl ester, DMM conversion rate and product MMAc selectivity are shown in table 2.

表2、不同树脂催化剂对原料DMM转化率以及产物MMAc选择性的影响。Table 2. The influence of different resin catalysts on the conversion rate of raw material DMM and the selectivity of product MMAc.

催化剂catalyst 砜溶剂Sulfone solvent 处理温度(℃)Processing temperature (°C) DMM转化率(%)DMM conversion rate (%) MMAc选择性(%)MMAc selectivity (%) DA-330DA-330 二乙基砜Diethylsulfone 100100 6868 5757 D-072D-072 二乙基砜Diethylsulfone 110110 7272 6060 D-006D-006 二乙基砜Diethylsulfone 120120 8484 6464 D-009BD-009B 二乙基砜Diethylsulfone 110110 8686 6767 Amberlyst-15Amberlyst-15 二乙基砜Diethylsulfone 130130 8989 7272 NKC-9NKC-9 二乙基砜Diethylsulfone 150150 9292 8888

由表2可知,当不同型号的聚苯乙烯磺酸树脂催化剂催化剂(D-009B、DA-330、D-006、D-072、Amberlyst-15、NKC-9)在相同的砜溶剂中,在同样的条件下改性后,其DMM的转化率和MMAc的选择性仍有明显差别。其中,NKC-9催化剂在二乙基砜中150 ℃处理6 h,经过常规干燥程序后用于DMM羰基化反应,其结果是DMM的转化率达到92%,MMAc的选择性为88%,催化效果较好。As can be seen from Table 2, when different types of polystyrene sulfonic acid resin catalyst catalysts (D-009B, DA-330, D-006, D-072, Amberlyst-15, NKC-9) in the same sulfone solvent, in After modification under the same conditions, there are still significant differences in the conversion rate of DMM and the selectivity of MMAc. Among them, NKC-9 catalyst was treated in diethyl sulfone at 150 °C for 6 h, and then used for DMM carbonylation reaction after conventional drying procedures. As a result, the conversion rate of DMM reached 92%, and the selectivity of MMAc was 88%. The effect is better.

实施例3Example 3

把10克NKC-9催化剂装入100mL含有二乙基砜溶剂的反应釜中,在150℃、5.0 MPa,CO气氛下处理0.5-20 h。把处理后的催化剂经过滤后,在120℃烘箱中干燥6 h。催化剂的评价条件为:称取DMM 30 mL,1,4-二氧六环溶剂 30 mL,改性后的磺酸树脂催化剂1 g,分别加入到反应釜中,用N2在1.0 MPa条件下置换釜内的空气三次,使釜内剩余的空气含量低于0.1 %,通入3.0 MPa CO,静置30 min,用于反应釜测漏,确保装置不漏气后排空釜内气体。反应釜搅拌速度500 转/分,通入3.0 MPa CO,控制反应温度为110 ℃,反应6小时。反应后降至室温,将产物加入2 g乙醇作为内标后过滤,用气相色谱分析混合物甲缩醛和甲氧基乙酸甲酯的峰面积进而计算出甲缩醛的转化率和甲氧基乙酸甲酯的选择性,DMM转化率以及产物MMAc选择性如表3所示。Put 10 grams of NKC-9 catalyst into a 100 mL reaction kettle containing diethyl sulfone solvent, and treat it at 150 °C, 5.0 MPa, and CO atmosphere for 0.5-20 h. After the treated catalyst was filtered, it was dried in an oven at 120 °C for 6 h. The evaluation conditions of the catalyst are as follows: Weigh 30 mL of DMM, 30 mL of 1,4-dioxane solvent, and 1 g of the modified sulfonic acid resin catalyst, respectively add them to the reaction kettle, and use N 2 under the condition of 1.0 MPa The air in the kettle was replaced three times to make the remaining air content in the kettle less than 0.1%, and 3.0 MPa CO was introduced and left to stand for 30 minutes, which was used for leak detection of the reactor, and the gas in the kettle was emptied after ensuring that the device was not leaking. The stirring speed of the reactor was 500 rpm, 3.0 MPa CO was introduced, the reaction temperature was controlled at 110 °C, and the reaction was carried out for 6 hours. Cool down to room temperature after the reaction, filter the product after adding 2 g of ethanol as an internal standard, analyze the peak area of the mixture methylal and methyl methoxyacetate with gas chromatography, and then calculate the conversion rate of methylal and methoxyacetic acid The selectivity of methyl ester, DMM conversion rate and product MMAc selectivity are shown in table 3.

表3、催化剂不同处理时间对原料DMM转化率以及产物MMAc选择性的影响。Table 3. Effects of different catalyst treatment times on the conversion rate of raw material DMM and the selectivity of product MMAc.

处理时间(h)Processing time (h) 砜溶剂Sulfone solvent 催化剂catalyst DMM转化率(%)DMM conversion rate (%) MMAc选择性(%)MMAc selectivity (%) 0.00.0 ---- NKC-9NKC-9 3636 3434 0.50.5 二乙基砜Diethylsulfone NKC-9NKC-9 6565 5959 1.01.0 二乙基砜Diethylsulfone NKC-9NKC-9 6767 6464 3.03.0 二乙基砜Diethylsulfone NKC-9NKC-9 8787 8282 6.06.0 二乙基砜Diethylsulfone NKC-9NKC-9 9292 8888 10.010.0 二乙基砜Diethylsulfone NKC-9NKC-9 8383 7878 20.020.0 二乙基砜Diethylsulfone NKC-9NKC-9 7474 7171

由表3可知,当NKC-9在二乙基砜中处理0.5 h后,用于DMM羰基化反应,DMM转化率65%,MMAc选择性59%;在同样前处理条件下,增加催化剂处理时间,DMM转化率和MMAc的选择性都有所增加。当处理6.0 h时,DMM转化率92%,MMAc选择性88%;继续增加催化剂处理时间,DMM转化率和MMAc的选择性出现下降,处理20.0 h时,DMM转化率下降为74%,MMAc选择性下降为71%。It can be seen from Table 3 that when NKC-9 was treated in diethyl sulfone for 0.5 h, it was used in DMM carbonylation reaction, the conversion rate of DMM was 65%, and the selectivity of MMAc was 59%. Under the same pretreatment conditions, the catalyst treatment time was increased , both DMM conversion and MMAc selectivity were increased. When treated for 6.0 h, the conversion rate of DMM was 92%, and the selectivity of MMAc was 88%. The conversion rate of DMM and the selectivity of MMAc decreased when the catalyst treatment time continued to increase. sex dropped to 71%.

实施例4Example 4

把10克NKC-9催化剂装入含有100mL二乙基砜溶剂的反应釜中,在90-150℃、5.0MPa,CO气氛下处理6.0 h。把处理后的催化剂经过滤后,在120℃烘箱中干燥6 h。催化剂的评价条件为:称取DMM 30 mL,1,4-二氧六环溶剂 30 mL,改性后的磺酸树脂催化剂1 g,分别加入到反应釜中,用N2在1.0 MPa条件下置换釜内的空气三次,使釜内剩余的空气含量低于0.1 %,通入3.0 MPa CO,静置30 min,用于反应釜测漏,确保装置不漏气后排空釜内气体。反应釜搅拌速度500 转/分,通入3.0 MPa CO,控制反应温度为110 ℃,反应6小时。反应后降至室温,将产物加入2 g乙醇作为内标后过滤,用气相色谱分析混合物甲缩醛和甲氧基乙酸甲酯的峰面积进而计算出甲缩醛的转化率和甲氧基乙酸甲酯的选择性,DMM转化率以及产物MMAc选择性如表4所示。Put 10 grams of NKC-9 catalyst into a reaction kettle containing 100 mL of diethyl sulfone solvent, and treat it at 90-150 °C, 5.0 MPa, and CO atmosphere for 6.0 h. After the treated catalyst was filtered, it was dried in an oven at 120 °C for 6 h. The evaluation conditions of the catalyst are as follows: Weigh 30 mL of DMM, 30 mL of 1,4-dioxane solvent, and 1 g of the modified sulfonic acid resin catalyst, respectively add them to the reaction kettle, and use N 2 under the condition of 1.0 MPa The air in the kettle was replaced three times to make the remaining air content in the kettle less than 0.1%, and 3.0 MPa CO was introduced and left to stand for 30 minutes, which was used for leak detection of the reactor, and the gas in the kettle was emptied after ensuring that the device was not leaking. The stirring speed of the reactor was 500 rpm, 3.0 MPa CO was introduced, the reaction temperature was controlled at 110 °C, and the reaction was carried out for 6 hours. Cool down to room temperature after the reaction, filter the product after adding 2 g of ethanol as an internal standard, analyze the peak area of the mixture methylal and methyl methoxyacetate with gas chromatography, and then calculate the conversion rate of methylal and methoxyacetic acid The selectivity of methyl ester, DMM conversion rate and product MMAc selectivity are shown in table 4.

表4、催化剂不同处理温度对原料DMM转化率以及产物MMAc选择性的影响。Table 4. Effects of different treatment temperatures of the catalyst on the conversion rate of raw material DMM and the selectivity of product MMAc.

处理温度(℃)Processing temperature (°C) 砜溶剂Sulfone solvent 催化剂catalyst DMM转化率(%)DMM conversion rate (%) MMAc选择性(%)MMAc selectivity (%) 9090 二乙基砜Diethylsulfone NKC-9NKC-9 5555 3838 100100 二乙基砜Diethylsulfone NKC-9NKC-9 7777 6464 110110 二乙基砜Diethylsulfone NKC-9NKC-9 8787 6969 130130 二乙基砜Diethylsulfone NKC-9NKC-9 9090 7272 150150 二乙基砜Diethylsulfone NKC-9NKC-9 9292 8888

由表4可知,当NKC-9催化剂的前处理温度90℃时,DMM转化率55%,MMAc选择性38%;提高催化剂前处理温度,DMM转化率和MMAc的选择性都逐渐增加,当前处理温度为150℃时,DMM转化率92%,MMAc的选择性88%;It can be seen from Table 4 that when the pretreatment temperature of the NKC-9 catalyst is 90°C, the DMM conversion rate is 55%, and the MMAc selectivity is 38%; when the catalyst pretreatment temperature is increased, the DMM conversion rate and the MMAc selectivity increase gradually. When the temperature is 150°C, the conversion rate of DMM is 92%, and the selectivity of MMAc is 88%;

实施例5Example 5

把10克NKC-9催化剂装入含有100 mL二乙基砜溶剂的反应釜中,在150℃、5.0MPa,不同气氛(CO、N2)下处理6.0 h。把处理后的催化剂经过滤后,在120℃烘箱中干燥6 h。催化剂的评价条件为:称取DMM 30 mL,1,4-二氧六环溶剂 30 mL,改性后的磺酸树脂催化剂1 g,分别加入到反应釜中,用N2在1.0 MPa条件下置换釜内的空气三次,使釜内剩余的空气含量低于0.1 %,通入3.0 MPa CO,静置30 min,用于反应釜测漏,确保装置不漏气后排空釜内气体。反应釜搅拌速度500 转/分,通入3.0 MPa CO,控制反应温度为110 ℃,反应6小时。反应后降至室温,将产物加入2 g乙醇作为内标后过滤,用气相色谱分析混合物甲缩醛和甲氧基乙酸甲酯的峰面积进而计算出甲缩醛的转化率和甲氧基乙酸甲酯的选择性,DMM转化率以及产物MMAc选择性如表5所示。Put 10 grams of NKC-9 catalyst into a reaction kettle containing 100 mL diethyl sulfone solvent, and treat it at 150 °C, 5.0 MPa, and different atmospheres (CO, N 2 ) for 6.0 h. After the treated catalyst was filtered, it was dried in an oven at 120 °C for 6 h. The evaluation conditions of the catalyst are as follows: Weigh 30 mL of DMM, 30 mL of 1,4-dioxane solvent, and 1 g of the modified sulfonic acid resin catalyst, respectively add them to the reaction kettle, and use N 2 under the condition of 1.0 MPa The air in the kettle was replaced three times to make the remaining air content in the kettle less than 0.1%, and 3.0 MPa CO was introduced and left to stand for 30 minutes, which was used for leak detection of the reactor, and the gas in the kettle was emptied after ensuring that the device was not leaking. The stirring speed of the reactor was 500 rpm, 3.0 MPa CO was introduced, the reaction temperature was controlled at 110 °C, and the reaction was carried out for 6 hours. Cool down to room temperature after the reaction, filter the product after adding 2 g of ethanol as an internal standard, analyze the peak area of the mixture methylal and methyl methoxyacetate with gas chromatography, and then calculate the conversion rate of methylal and methoxyacetic acid The selectivity of methyl ester, DMM conversion rate and product MMAc selectivity are shown in table 5.

表5、催化剂前处理气氛对原料DMM转化率以及产物MMAc选择性的影响。Table 5. Effect of catalyst pretreatment atmosphere on the conversion rate of raw material DMM and the selectivity of product MMAc.

填充气氛Fill the atmosphere 砜溶剂Sulfone solvent 处理温度(℃)Processing temperature (°C) 处理时间(h)Processing time (h) DMM转化率(%)DMM conversion rate (%) MMAc选择性(%)MMAc selectivity (%) N2 N 2 二乙基砜Diethylsulfone 150150 6.06.0 7878 5353 COCO 二乙基砜Diethylsulfone 150150 6.06.0 9292 8888

由表5知,在催化剂前处理温度、时间等条件相同的情况下,当N2作为填充气氛时,DMM转化率为78%,MMAc选择性为53%;而当CO作为改性气氛时,DMM转化率92%,MMAc选择性为88%,都有了明显的提高,说明改性氛围对催化剂改性十分重要,在改性过程中发生了某种化学反应,使改性后的催化剂更有益于DMM发生羰基化反应,生成MMAc。It can be seen from Table 5 that under the same conditions of catalyst pretreatment temperature and time, when N2 is used as the filling atmosphere, the conversion rate of DMM is 78%, and the selectivity of MMAc is 53%; while when CO is used as the modifying atmosphere, The conversion rate of DMM was 92%, and the selectivity of MMAc was 88%, both of which have been significantly improved, indicating that the modification atmosphere is very important to the modification of the catalyst. A certain chemical reaction occurred during the modification process, making the modified catalyst more stable. It is beneficial for the carbonylation reaction of DMM to generate MMAc.

实施例6Example 6

把10克NKC-9催化剂装入含有100mL二乙基砜溶剂的反应釜中,在150℃、(1.0-20)MPa,CO气氛下处理6.0 h。把处理后的催化剂经过滤后,在120℃烘箱中干燥6 h。催化剂的评价条件为:称取DMM 30 mL,1,4-二氧六环溶剂 30 mL,改性后的磺酸树脂催化剂1 g,分别加入到反应釜中,用N2在1.0 MPa条件下置换釜内的空气三次,使釜内剩余的空气含量低于0.1 %,通入3.0 MPa CO,静置30 min,用于反应釜测漏,确保装置不漏气后排空釜内气体。反应釜搅拌速度500 转/分,通入3.0 MPa CO,控制反应温度为110 ℃,反应6小时。反应后降至室温,将产物加入2 g乙醇作为内标后过滤,用气相色谱分析混合物甲缩醛和甲氧基乙酸甲酯的峰面积进而计算出甲缩醛的转化率和甲氧基乙酸甲酯的选择性,DMM转化率以及产物MMAc选择性如表6所示。Put 10 g of NKC-9 catalyst into a reaction kettle containing 100 mL of diethyl sulfone solvent, and treat it at 150 °C, (1.0-20) MPa, CO atmosphere for 6.0 h. After the treated catalyst was filtered, it was dried in an oven at 120 °C for 6 h. The evaluation conditions of the catalyst are as follows: Weigh 30 mL of DMM, 30 mL of 1,4-dioxane solvent, and 1 g of the modified sulfonic acid resin catalyst, respectively add them to the reaction kettle, and use N 2 under the condition of 1.0 MPa The air in the kettle was replaced three times to make the remaining air content in the kettle less than 0.1%, and 3.0 MPa CO was introduced and left to stand for 30 minutes, which was used for leak detection of the reactor, and the gas in the kettle was emptied after ensuring that the device was not leaking. The stirring speed of the reactor was 500 rpm, 3.0 MPa CO was introduced, the reaction temperature was controlled at 110 °C, and the reaction was carried out for 6 hours. Cool down to room temperature after the reaction, filter the product after adding 2 g of ethanol as an internal standard, analyze the peak area of the mixture methylal and methyl methoxyacetate with gas chromatography, and then calculate the conversion rate of methylal and methoxyacetic acid The selectivity of methyl ester, DMM conversion rate and product MMAc selectivity are shown in table 6.

表6、催化剂前处理压力对原料DMM转化率以及产物MMAc选择性的影响。Table 6. The influence of catalyst pretreatment pressure on the conversion rate of raw material DMM and the selectivity of product MMAc.

处理压力(MPa)Handling pressure (MPa) 处理温度(℃)Processing temperature (°C) 催化剂catalyst DMM转化率(%)DMM conversion rate (%) MMAc选择性(%)MMAc selectivity (%) 1.01.0 150150 NKC-9NKC-9 7171 4040 2.52.5 150150 NKC-9NKC-9 8080 5858 3.53.5 150150 NKC-9NKC-9 9999 9292 5.05.0 150150 NKC-9NKC-9 9292 8888 10.010.0 150150 NKC-9NKC-9 8989 7979 20.020.0 150150 NKC-9NKC-9 8787 7373

由表6知,当NKC-9催化剂前处理压力为1.0 MPa时,DMM转化率71%,MMAc选择性40%;增加前处理时气氛中CO压力,DMM转化率和MMAc的选择性都增加,3.5 MPa时处理后的催化剂催化效果最佳,其DMM转化率99%,MMAc选择性92%;继续增加前处理时气氛中CO压力,DMM转化率和MMAc的选择性都开始下降,20.0 MPa时,DMM转化率87%,MMAc选择性73%。It is known from Table 6 that when the pretreatment pressure of NKC-9 catalyst is 1.0 MPa, the DMM conversion rate is 71%, and the MMAc selectivity is 40%; increasing the CO pressure in the atmosphere during pretreatment, the DMM conversion rate and the selectivity of MMAc all increase, At 3.5 MPa, the catalytic effect of the treated catalyst is the best, its DMM conversion rate is 99%, and the MMAc selectivity is 92%; when the pressure of CO in the atmosphere continues to increase during the pretreatment, the DMM conversion rate and MMAc selectivity begin to decrease, and at 20.0 MPa , DMM conversion rate 87%, MMAc selectivity 73%.

以上所述,仅是本申请的几个实施例,并非对本申请做任何形式的限制,虽然本申请以较佳实施例揭示如上,然而并非用以限制本申请,任何熟悉本专业的技术人员,在不脱离本申请技术方案的范围内,利用上述揭示的技术内容做出些许的变动或修饰均等同于等效实施案例,均属于技术方案范围内。The above are only a few embodiments of the application, and do not limit the application in any form. Although the application is disclosed as above with preferred embodiments, it is not intended to limit the application. Any skilled person familiar with this field, Without departing from the scope of the technical solution of the present application, any changes or modifications made using the technical content disclosed above are equivalent to equivalent implementation cases, and all belong to the scope of the technical solution.

Claims (1)

1.一种利用砜溶剂处理聚苯乙烯磺酸树脂催化剂的方法,其特征在于,所述方法包括以下过程:将聚苯乙烯磺酸树脂催化剂加入到装有砜溶剂的容器中,通入3.5MPa压力的气体,控制处理温度150℃,处理时间6 h,砜溶剂同时作为带水剂、扩孔剂和磺酸树脂的结构改性剂共同起作用;砜溶剂为含有两个氧硫双键官能团的有机物二乙基砜溶剂;气体为CO。1. a method utilizing sulfone solvent to process polystyrene sulfonic acid resin catalyst, is characterized in that, described method comprises the following process: polystyrene sulfonic acid resin catalyst is joined in the container that sulfone solvent is housed, feeds 3.5 MPa pressure gas, controlled treatment temperature 150°C, treatment time 6 h, sulfone solvent acts as water carrier, pore expander and structural modifier of sulfonic acid resin at the same time; sulfone solvent contains two oxygen-sulfur double bonds Functional organic diethyl sulfone solvent; gas is CO.
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