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CN105811219A - Position aligning method - Google Patents

Position aligning method Download PDF

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CN105811219A
CN105811219A CN201610027727.8A CN201610027727A CN105811219A CN 105811219 A CN105811219 A CN 105811219A CN 201610027727 A CN201610027727 A CN 201610027727A CN 105811219 A CN105811219 A CN 105811219A
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deviation
equipment
working
alignment method
position alignment
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CN105811219B (en
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高田和彦
片山弘之
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Yazaki Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve

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Abstract

本申请的位置对齐方法减少尺寸精度等引起的各种设备的固有的误差因子,缩短每1次作业进行的定位作业所需的时间。在进行使用独立的多个作业设备将带端子的电线组装在连接器壳体的组装作业的情况下,利用进行事先的校正来降低各设备固有的误差因子所导致的定位误差。在进行机器人坐标与世界坐标之间的坐标变换的变换式中带入相当于第1设备侧的固有的误差因子的校正量、相当于第2设备侧的固有的误差因子的校正量(S20)。由于能够大幅降低设备固有的定位误差,所以位置对齐所需的时间被缩短,容易进行更精密的位置对齐。计测来确定与X、Y、Z各轴方向平行的位置偏离、各绕轴的旋转、校正比(S18)。

The position alignment method of the present application reduces inherent error factors of various devices caused by dimensional accuracy and the like, and shortens the time required for positioning work per one operation. In the case of assembling the electric wire with the terminal to the connector housing using a plurality of independent working equipment, the positioning error caused by the error factor inherent in each equipment can be reduced by performing calibration in advance. The correction amount corresponding to the inherent error factor of the first device side and the correction amount corresponding to the inherent error factor of the second device side are inserted into the conversion formula for coordinate conversion between the robot coordinate and the world coordinate (S20) . Since the positioning error inherent in the device can be greatly reduced, the time required for position alignment is shortened, and more precise position alignment can be easily performed. The position deviation parallel to each of the X, Y, and Z axis directions, the rotation around each axis, and the correction ratio are determined by measurement (S18).

Description

位置对齐方法Position Alignment Method

技术领域technical field

本发明涉及位置对齐方法,该位置对齐方法用于:利用能保持第1器件的第1作业设备、能保持第2器件的第2作业设备,至少挪动所述第2作业设备,在所述第1器件自动组装所述第2器件的作业。The present invention relates to a position alignment method, which is used to move at least the second working equipment by using the first working equipment capable of holding the first device and the second working device capable of holding the second device. The first device is automatically assembled with the second device.

背景技术Background technique

例如,专利文献1所示的自动端子插入机是用于自动进行组装作业的作业设备,该组装作业用于将带端子电线的端子插入连接器壳体。在该作业设备中,用夹持杆来夹持并支承带端子电线的电线部分。另外,在载放端子的端子块与夹持杆之间设有电线引导部件来限制该电线部分的左右方向的摆动,在电线夹紧件设有电线按压件来矫正上下方向的摆动。For example, an automatic terminal insertion machine disclosed in Patent Document 1 is an operating device for automatically performing an assembly operation for inserting a terminal of an electric wire with a terminal into a connector housing. In this work equipment, the electric wire part of the electric wire with a terminal is held and supported by the holding rod. In addition, a wire guide member is provided between the terminal block on which the terminal is placed and the clamping rod to restrict the lateral swing of the wire portion, and a wire clamp is provided to correct the vertical swing.

即,在专利文献1的自动端子插入机的情况下,将夹持杆等支承的带端子电线在与配置在位置固定的特定场所的连接器壳体之间相对地位置对齐,之后在连接器壳体的腔室插入端子,将带端子电线组装在连接器壳体。That is, in the case of the automatic terminal insertion machine of Patent Document 1, the wires with terminals supported by the clamping rod etc. are aligned relative to the connector housing arranged in a fixed position, and then inserted into the connector. The cavity of the housing is inserted into the terminal, and the wire with the terminal is assembled in the connector housing.

现有技术文献prior art literature

专利文献patent documents

专利文献1:日本特开2001-160472号公报Patent Document 1: Japanese Patent Laid-Open No. 2001-160472

发明内容Contents of the invention

本发明欲解决的问题The problem that the present invention intends to solve

如专利文献1所示的自动端子插入机那样,在实施将2个器件组装的作业的情况下,在将2个器件的一个的位置固定的状态下,使用作业用机器人来移动2个器件的另一个,将2个器件的位置对齐,之后实施插入等组装。As in the automatic terminal insertion machine disclosed in Patent Document 1, in the case of carrying out the work of assembling two devices, the two devices are moved using a working robot while the position of one of the two devices is fixed. The other is to align the positions of the two devices, and then perform assembly such as insertion.

例如,在2个器件的一个的位置限定在一个部位的状况下,管理作业用机器人把持的另一个器件的位置,通过利用所述作业用机器人的驱动将所述另一个器件向目的位置移动预定量,从而能够将2个器件位置对齐。For example, when the position of one of the two devices is limited to one position, the position of the other device held by the working robot is managed, and the other device is moved to the target position by a predetermined time by driving the working robot. amount, so that the two devices can be aligned.

但是,在实际的器件的组装作业中,从作业效率、成品率等观点而言,必须要设想到复杂的状况。例如,在制造车用的线束的情况下,由于必须分别将带端子电线的端子高效地插入种类、形状不同的许多连接器壳体,所以,会在将许多连接器壳体在互不相同的位置并列并配置的状态下,进行带端子电线的插入作业。所以,插入目标的目的连接器壳体的位置有可能在每次插入时变化,每次都必须将连接器壳体与带端子电线位置对齐。However, in an actual device assembly operation, it is necessary to assume complicated situations from the viewpoint of work efficiency, yield, and the like. For example, in the case of manufacturing a wiring harness for a vehicle, since it is necessary to efficiently insert the terminals of the terminal wires into many connector housings with different types and shapes, many connector housings will be placed in different connector housings. In the state where the positions are arranged side by side, the insertion work of the wires with terminals is performed. Therefore, there is a possibility that the position of the connector housing to be inserted is changed every time it is inserted, and it is necessary to align the position of the connector housing and the terminal-provided wire each time.

另外,在插入目标的目的连接器壳体的位置变化的情况下,利用作业用机器人的驱动来单纯移动带端子电线不能进行准确的位置对齐。即,一般的作业用机器人的移动是在相对于该作业用机器人自身的上下、左右、前后方向,与之相对,由于插入目标的目的连接器壳体配置在三维空间内的某位置,因此在计算作业用机器人的移动量等时,需要进行坐标变换并在三维空间内位置对齐。In addition, when the position of the connector housing to be inserted changes, simply moving the terminal-provided wire by the drive of the working robot cannot perform accurate positional alignment. That is, the movement of a general working robot is in the up-down, left-right, and front-rear directions relative to the working robot itself. When calculating the movement amount of the work robot, etc., it is necessary to perform coordinate transformation and position alignment in three-dimensional space.

另外,在进行将带端子电线组装到连接器壳体的作业的情况下,为了实现自由度高的作业,需要将多个连杆机构并列组合而构成的平行连杆机器人。这样的平行连杆机器人在器件的移动、倾斜度的调整等方面能得到高自由度,但难以提高位置精度。例如,因构成平行连杆机器人的器件的精度有的情况下会引起在设计上的移动量与实际的移动量之间产生比较大的偏离。In addition, when the work of assembling the terminal-equipped wires into the connector housing is performed, in order to realize a work with a high degree of freedom, a parallel link robot configured by combining a plurality of link mechanisms in parallel is required. Such a parallel link robot can obtain a high degree of freedom in terms of device movement, inclination adjustment, etc., but it is difficult to improve positional accuracy. For example, there may be a relatively large deviation between the designed movement amount and the actual movement amount due to the precision of devices constituting the parallel link robot.

另外,在例如在制造台等上并列配置许多连接器壳体的情况下,因所述制造台等的精度有的情况下会引起各个连接器壳体的实际位置与设计上的位置偏离。Also, for example, when a large number of connector housings are arranged side by side on a manufacturing table or the like, the actual position of each connector housing may deviate from the designed position due to the accuracy of the manufacturing table or the like.

关于作业用机器人等,例如使用照相机等,从拍摄的图像自动识别移动目的地的目的器件,从而能够自动校正位置偏离,正确地位置对齐。然而,在产生比较大的位置偏离的情况下,不能正确地识别图像,为了位置对齐而需要长时间的可能性高。For example, a working robot or the like uses a camera or the like to automatically recognize the target device at the moving destination from the captured image, thereby automatically correcting the positional deviation and aligning the position correctly. However, when a relatively large positional deviation occurs, the image cannot be recognized correctly, and there is a high possibility that it will take a long time for positional alignment.

例如,为了以高精度进行位置对齐,需要进行将对于包含目的位置的非常有限的狭小区域拍摄得到的图像、与事先决定的基准图像进行比较的处理,在产生大的位置偏离时,不能利用图像的比较来修正位置。或者,由于以一点一点地修正位置来接近包含基准图像的区域的方式重复执行相同的控制,因此位置对齐所需的时间延长。For example, in order to perform position alignment with high precision, it is necessary to compare an image captured in a very limited narrow area including the target position with a predetermined reference image. When a large positional deviation occurs, the image cannot be used comparison to fix the position. Alternatively, since the same control is repeatedly performed so that the position is corrected little by little so as to approach the region including the reference image, the time required for position alignment increases.

另外,在实际的作业工序中,由于配置许多器件,对各器件多次重复进行相同的作业,因此如果在每1次作业时实施耗费时间的位置对齐,则组装所有的器件会耗费长时间,不能有效制造制品。In addition, in the actual work process, since many devices are placed, and the same work is repeated many times for each device, it will take a long time to assemble all the devices if time-consuming alignment is performed for each operation. Artifacts cannot be manufactured efficiently.

例如,如果能够减少因尺寸精度等引起的各种设备的固有的误差因子,那么对于将制造对象的2个器件位置对齐时的相对位置,能够减少设计上的位置与实际位置的误差,能够缩短进行每1次作业的定位作业所需的时间,或者提高定位精度。For example, if the inherent error factors of various devices caused by dimensional accuracy and the like can be reduced, the relative position when aligning two devices to be manufactured can reduce the error between the design position and the actual position, and shorten the The time required to perform positioning work per operation, or improve the positioning accuracy.

本发明是鉴于上述情况而完成的,其目的在于提供一种位置对齐方法,能够减少因尺寸精度等引起的各种设备的固有的误差因子,缩短每1次作业进行的定位作业所需的时间。The present invention was made in view of the above circumstances, and its object is to provide a position alignment method that can reduce the inherent error factors of various equipment caused by dimensional accuracy and the like, and shorten the time required for positioning work per one operation. .

用于解决问题的方案solutions to problems

为达到上述目的,本发明所涉及的位置对齐方法的特征在于下述(1)~(10)。In order to achieve the above objects, the position alignment method according to the present invention is characterized by the following (1) to (10).

(1)一种位置对齐方法,其用于:利用能保持第1器件的第1作业设备、能保持第2器件的第2作业设备,至少挪动所述第2作业设备,进行在所述第1器件自动组装所述第2器件的作业,所述位置对齐方法的特征在于,(1) A position alignment method, which is used to: use the first working equipment capable of holding the first device and the second working device capable of holding the second device, at least move the second working device, and perform the operation on the second device. In the operation of automatically assembling the second device with the first device, the position alignment method is characterized in that

在表示三维空间的位置的世界坐标和表示所述第2作业设备的状态的机器人坐标存在的情况下,使用根据表示所述机器人坐标与所述世界坐标的关系的预定的坐标变换式来变换了对于所述第2作业设备的控制量的结果,将所述第1器件或者所述第1作业设备、与所述第2器件或者所述第2作业设备位置对齐,并且,When the world coordinates representing the position in the three-dimensional space and the robot coordinates representing the state of the second work equipment exist, they are transformed using a predetermined coordinate transformation formula representing the relationship between the robot coordinates and the world coordinates. As a result of the control amount of the second working equipment, aligning the first device or the first working equipment with the second device or the second working equipment, and,

获取表示所述第1作业设备的基准状态的定位要素的偏离量的第1组偏离量,acquiring a first set of deviation amounts representing deviation amounts of positioning elements of the reference state of the first work equipment,

获取表示所述第2作业设备的基准状态的定位要素的偏离量的第2组偏离量,Acquiring a second group of deviation amounts representing deviation amounts of positioning elements of the reference state of the second work equipment,

在所述坐标变换式带入相当于所述第1组偏离量的第1校正值、和相当于所述第2组偏离量的第2校正值,获取偏离量的校正的结果作为所述坐标变换式的变换结果。A first correction value corresponding to the deviation amount of the first group and a second correction value corresponding to the deviation amount of the second group are brought into the coordinate transformation formula, and the correction result of the deviation amount is obtained as the coordinates The transform result of the transform.

(2)是上述(1)的位置对齐方法,其特征在于,(2) is the position alignment method of the above (1), characterized in that,

作为所述第1作业设备,利用具有圆形的外形形状,能将所述第1器件在圆周上并列配置多个的固定台,As the first working equipment, a circular external shape is used, and a plurality of fixing tables can be arranged side by side on the circumference of the first device,

作为所述第2作业设备,利用将多个连杆机构并列组合而构成的平行连杆机器人。As the second work equipment, a parallel link robot configured by combining a plurality of link mechanisms in parallel is used.

(3)是上述(1)的位置对齐方法,其特征在于,(3) It is the position alignment method of said (1), It is characterized in that,

作为所述第1器件,利用连接器壳体,As the first device, using a connector housing,

作为所述第2器件,利用带端子的电线。As the second device, an electric wire with a terminal is used.

(4)是上述(1)的位置对齐方法,其特征在于,(4) is the position alignment method of above-mentioned (1), it is characterized in that,

在计测所述第2作业设备的基准状态的定位要素的偏离量时,When measuring the amount of deviation of the positioning element from the reference state of the second work equipment,

将形成有预定的校正用基准孔的夹具装载在所述第2作业设备的固定部位,基于所述第2作业设备的可动部位与所述校正用基准孔的相对位置关系,至少掌握原点位置和实际的移动量。A jig having a predetermined reference hole for calibration is mounted on a fixed part of the second working equipment, and at least the origin position is grasped based on a relative positional relationship between a movable part of the second working equipment and the reference hole for calibration. and actual movement.

(5)是上述(1)的位置对齐方法,其特征在于,(5) It is the position alignment method of said (1), It is characterized in that,

在计测所述第1作业设备的基准状态的定位要素的偏离量时,When measuring the amount of deviation of the positioning element from the reference state of the first work equipment,

在所述第2作业设备的可动部装载1个以上的传感器,使用所述传感器来计测所述第1作业设备的基准部位的位置。One or more sensors are mounted on the movable part of the second working equipment, and the position of the reference point of the first working equipment is measured using the sensors.

(6)是上述(5)的位置对齐方法,其特征在于,(6) is the position alignment method of above-mentioned (5), it is characterized in that,

在计测所述第1作业设备的基准状态的定位要素的偏离量时,When measuring the amount of deviation of the positioning element from the reference state of the first work equipment,

一边旋转驱动所述第1作业设备的圆形的支承部件,一边使用所述传感器来计测圆周上的各位置,至少获取所述支承部件的真圆度。While rotationally driving the circular support member of the first working equipment, each position on the circumference is measured using the sensor, and at least the roundness of the support member is obtained.

(7)是上述(5)的位置对齐方法,其特征在于,(7) is the position alignment method of above-mentioned (5), it is characterized in that,

在计测所述第1作业设备的基准状态的定位要素的偏离量时,When measuring the amount of deviation of the positioning element from the reference state of the first work equipment,

一边旋转驱动所述第1作业设备的圆形的支承部件,一边使用所述传感器来计测所述支承部件的厚度方向的各位置,获取至少所述支承部件的倾斜度的信息。While rotationally driving the circular support member of the first working equipment, each position in the thickness direction of the support member is measured using the sensor, and at least information on the inclination of the support member is acquired.

(8)是上述(1)的位置对齐方法,其特征在于,(8) is the position alignment method of the above (1), characterized in that,

在计测所述第1作业设备与所述第2作业设备的相对位置的偏离量时,When measuring the relative positional deviation between the first work equipment and the second work equipment,

在所述第2作业设备的可动部装载1个以上的传感器,沿着所述第1作业设备的圆形的支承部件的外周,使所述第2作业设备的可动部分别位于互不相同的3点以上的位置,在所述3点的各个位置,使用所述传感器来获取位置信息。One or more sensors are mounted on the movable part of the second working equipment, and the movable parts of the second working equipment are positioned at mutually different positions along the outer circumference of the circular support member of the first working equipment. For the same position of more than 3 points, use the sensor to acquire position information at each position of the 3 points.

(9)是上述(1)的位置对齐方法,其特征在于,(9) is the position alignment method of the above (1), characterized in that,

所述第2组偏离量包含校正比的信息,该校正比表示理论上的移动量与由计测得到的实际的移动量的比率。The second group of deviation amounts includes information of a correction ratio indicating a ratio of a theoretical movement amount to an actual movement amount obtained by measurement.

(10)一种位置对齐方法,其用于:利用能保持第1器件的第1作业设备、能保持第2器件的第2作业设备,至少挪动所述第2作业设备,进行在所述第1器件自动组装所述第2器件的作业,所述位置对齐方法的特征在于,(10) A position alignment method, which is used for: using the first working equipment capable of holding the first device and the second working device capable of holding the second device, at least moving the second working device to perform the operation on the second device. In the operation of automatically assembling the second device with the first device, the position alignment method is characterized in that

在表示三维空间的位置的世界坐标和表示所述第2作业设备的状态的机器人坐标存在的情况下,使用根据表示所述机器人坐标与所述世界坐标的关系的预定的坐标变换式来变换了对于所述第2作业设备的控制量的结果,将所述第1器件或者所述第1作业设备、与所述第2器件或者所述第2作业设备位置对齐,并且,When the world coordinates representing the position in the three-dimensional space and the robot coordinates representing the state of the second work equipment exist, they are transformed using a predetermined coordinate transformation formula representing the relationship between the robot coordinates and the world coordinates. As a result of the control amount of the second working equipment, aligning the first device or the first working equipment with the second device or the second working equipment, and,

将相当于第1组偏离量的第1校正值、和相当于第2组偏离量的第2校正值,作为由事先的计测得到的常数并应用于所述坐标变换式,来校正位置偏离,其中,所述第1组偏离量表示所述第1作业设备的基准状态的定位要素的偏离量,所述第2组偏离量表示所述第2作业设备的基准状态的定位要素的偏离量。The positional deviation is corrected by applying the first correction value corresponding to the deviation amount of the first group and the second correction value corresponding to the deviation amount of the second group as constants obtained from previous measurements and applying them to the coordinate transformation formula. , wherein the first group of deviations represents the deviation of the positioning elements of the reference state of the first operating equipment, and the second group of deviations represents the deviation of the positioning elements of the reference state of the second operating equipment .

根据上述(1)的构成的位置对齐方法,在根据所述坐标变换式来计算,将各种控制量从所述机器人坐标变换到所述世界坐标时,由于分别校正所述第1作业设备的固有的特性(尺寸精度等)引起的第1组偏离量、所述第2作业设备的固有的特性引起的第2组偏离量,所以,将所述第1器件与所述第2器件位置对齐时的初始状态的位置误差大幅减少。因此,从该初始状态将所述第1器件与所述第2器件更精密地位置对齐时的位置精度提高,该位置对齐所需的时间也能够缩短。According to the position alignment method of the configuration of (1) above, when calculating and transforming various control quantities from the robot coordinates to the world coordinates based on the coordinate transformation formula, since the positions of the first working equipment are respectively corrected The first set of deviations due to inherent characteristics (dimensional accuracy, etc.), and the second set of deviations due to inherent characteristics of the second working equipment, so that the positions of the first device and the second device are aligned The position error of the initial state is greatly reduced. Therefore, the positional accuracy when aligning the first device and the second device more precisely from the initial state can be improved, and the time required for the alignment can also be shortened.

根据上述(2)的构成的位置对齐方法,利用具有圆形的外形形状的固定台,从而能够事先准备多个所述第1器件,并对于这些依次组装所述第2器件。另外,利用所述平行连杆机器人,从而移动所述第2器件时的移动路径等的自由度提高,能够分别将所述第2器件相对于配置在各种位置的所述第1器件进行位置对齐。另外,所述平行连杆机器人的定位精度低,但在计算所述坐标变换式时,由于利用所述第2校正值来校正位置,所以能够抑制定位精度的下降。According to the position alignment method of the configuration (2) above, a plurality of the first devices can be prepared in advance by using a fixing table having a circular outer shape, and the second devices can be sequentially assembled to these. In addition, by using the parallel link robot, the degree of freedom of the moving path and the like when moving the second device is improved, and the second device can be positioned with respect to the first device arranged at various positions. align. In addition, although the positioning accuracy of the parallel link robot is low, when the coordinate transformation formula is calculated, the position is corrected using the second correction value, so that the decrease in positioning accuracy can be suppressed.

根据上述(3)的构成的位置对齐方法,能够使用所述第1作业设备和所述第2作业设备,将所述连接器壳体与所述带端子的电线位置对齐,将所述带端子的电线的端子插入所述连接器壳体的腔室。因此,能够在制造车用的线束等过程中利用。According to the position alignment method of the configuration of the above (3), it is possible to use the first working equipment and the second working equipment to align the position of the connector housing and the electric wire with the terminal, and to align the terminal with the terminal. The terminals of the wires are inserted into the cavities of the connector housing. Therefore, it can be utilized in the process of manufacturing the wiring harness for vehicles, etc.

根据上述(4)的构成的位置对齐方法,使用所述校正用基准孔,能够将所述第2作业设备的可动部位准确对齐在原点位置,或者掌握所述可动部位的实际的移动量。According to the position alignment method of the configuration of (4) above, using the reference hole for calibration, it is possible to accurately align the movable part of the second working equipment at the origin position, or to grasp the actual movement amount of the movable part. .

根据上述(5)的构成的位置对齐方法,能够使用所述传感器,正确地掌握所述第2作业设备的可动部与所述第1作业设备的基准部位的相对实际的位置关系。According to the position alignment method of the configuration of (5) above, the relative actual positional relationship between the movable portion of the second work equipment and the reference portion of the first work equipment can be accurately grasped using the sensor.

根据上述(6)的构成的位置对齐方法,能够掌握所述支承部件的真圆度,由此,能够预测与配置有所述第1器件的位置相关的所述支承部件的径向的位置偏离。According to the position alignment method of the configuration of (6) above, the out-of-roundness of the support member can be grasped, thereby predicting the positional deviation of the support member in the radial direction relative to the position where the first device is arranged. .

根据上述(7)的构成的位置对齐方法,由于能够掌握所述支承部件的倾斜度,因此,能够预测与配置有所述第1器件的位置相关的所述支承部件的厚度方向的位置偏离。According to the position alignment method of the configuration of (7) above, since the inclination of the support member can be grasped, it is possible to predict the positional deviation of the support member in the thickness direction relative to the position where the first device is arranged.

根据上述(8)的构成的位置对齐方法,由于在所述3点的各个位置获取位置信息,所以,无论所述第1器件存在于哪个位置的情况下,在挪动所述第2作业设备的可动部并将所述第2器件位置对齐时,都能够掌握所述第2作业设备的固有的特性引起而产生的位置偏离。According to the position alignment method of the configuration of (8) above, since the position information is acquired at each of the positions of the three points, no matter where the first device exists, the movement of the second working equipment Even when the movable part aligns the position of the second device, it is possible to grasp the positional deviation caused by the inherent characteristics of the second working equipment.

根据上述(9)的构成的位置对齐方法,在理论上的移动量与由计测得到的实际的移动量之间有偏离的情况下,能够基于所述校正比的信息来进行校正使得移动量的偏离消除。According to the position alignment method of the configuration of (9) above, when there is a deviation between the theoretical movement amount and the actual movement amount obtained by measurement, correction can be made based on the information of the correction ratio so that the movement amount deviation elimination.

根据上述(10)的构成的位置对齐方法,由于使用事先决定的常数将所述第1校正值和所述第2校正值的校正应用于所述坐标变换式,因此,在实际的制造工序中在所述第1器件组装所述第2器件时,能够瞬间定位在正确的位置,该正确的位置排除了初始状态下所述第1作业设备的固有的误差因子、所述第2作业设备的固有的误差因子。由于该初始状态的位置的误差非常小,所以能够在短时间执行从该位置向更精密的正确的位置的移动(位置的修正)。所以,由于定位精度提高,能够降低在器件的组装作业中产生插入失败的频度,进一步缩短每次组装作业所需的时间,从而能够改善制品的生产效率。According to the position alignment method of the configuration of (10) above, since the correction of the first correction value and the second correction value is applied to the coordinate transformation formula using predetermined constants, in the actual manufacturing process When the first device is assembled with the second device, it can be instantly positioned at the correct position, and the correct position excludes the inherent error factor of the first operating device in the initial state and the error factor of the second operating device. inherent error factor. Since the error of the position in the initial state is very small, it is possible to move from this position to a more precise correct position (correction of the position) in a short time. Therefore, due to the improvement in positioning accuracy, the frequency of insertion failures in device assembly operations can be reduced, and the time required for each assembly operation can be further shortened, thereby improving the production efficiency of products.

发明的效果The effect of the invention

根据本发明的位置对齐方法,减少因尺寸精度等引起的各种设备的固有的误差因子,能够缩短在每1次作业时进行的定位作业的所需时间。According to the position alignment method of the present invention, the inherent error factors of various devices caused by dimensional accuracy and the like can be reduced, and the time required for the positioning operation performed per operation can be shortened.

以上,简要地说明了本发明。进而,通过参照附图并通读用于实施以下说明的发明的方式(以下记作“实施方式”),使本发明的细节进一步明确化。The present invention has been briefly described above. Further, details of the present invention will be clarified by reading through the modes for implementing the invention described below (hereinafter referred to as “embodiments”) with reference to the drawings.

附图说明Description of drawings

图1是示出用于实施本发明的位置对齐方法的校正时的具体步骤的流程图。FIG. 1 is a flow chart showing specific steps for performing calibration of the position alignment method of the present invention.

图2是表示在三维的2个坐标系之间平行移动的前后的矢量和坐标变换的形态的矢量图。FIG. 2 is a vector diagram showing vectors and coordinate transformations before and after parallel movement between two three-dimensional coordinate systems.

图3是表示坐标变换式的内容的示意图。FIG. 3 is a schematic diagram showing the content of a coordinate transformation formula.

图4是示出进行机器人坐标系的初始调整的情况下的装载有夹具的机器人的立体图。4 is a perspective view showing a robot on which a jig is mounted when initial adjustment of the robot coordinate system is performed.

图5是示出进行固定台的计测时的装载有夹具和传感器的机器人和固定台的立体图。FIG. 5 is a perspective view showing a robot and a fixed stand on which a jig and a sensor are mounted when measuring the fixed stand.

图6(A)和图6(B)是示出装载有夹具和传感器的机器人和固定台的立体图,图6(A)示出计测壳体底座的径向的圆周位置的状态,图6(B)示出计测壳体底座的厚度方向的位置的状态。Fig. 6 (A) and Fig. 6 (B) are the perspective views showing the robot and fixed platform that are loaded with fixture and sensor, and Fig. 6 (A) shows the state that measures the radial circumferential position of housing base, and Fig. 6 (B) shows the state where the position of the case base in the thickness direction is measured.

图7是示出将机器人的端子插入头沿着壳体底座的圆周定位在多个位置的状态的立体图。7 is a perspective view showing a state where the terminal insertion head of the robot is positioned at a plurality of positions along the circumference of the housing base.

图8是包括2台并列关节机构的端子插入装置的立体图。8 is a perspective view of a terminal insertion device including two parallel joint mechanisms.

图9是示出端子插入装置的立体图。Fig. 9 is a perspective view showing the terminal insertion device.

图10(A)和图10(B)是示出端子插入装置的固定台的图,图10(A)是固定台的平面图,图10(B)是侧视图。10(A) and 10(B) are views showing a fixing stand of the terminal insertion device, FIG. 10(A) is a plan view of the fixing stand, and FIG. 10(B) is a side view.

图11是示出端子插入装置的并列关节机构的侧视图。Fig. 11 is a side view showing a parallel joint mechanism of the terminal insertion device.

图12是示出端子插入装置的电线搬运机的立体图。Fig. 12 is a perspective view showing the electric wire carrier of the terminal insertion device.

附图标记的说明Explanation of reference signs

10:固定台10: fixed table

11:壳体接受部11: Shell receiving part

12:轨道部件12: track parts

13:壳体底座13: Housing base

14:马达部件14: Motor parts

20:并列关节机构20: Parallel joint mechanism

21:基座21: Base

22a、22b、22c:第1马达22a, 22b, 22c: 1st motor

23a、23b、23c:臂23a, 23b, 23c: arms

24a、24b、24c:连杆24a, 24b, 24c: connecting rod

25:端子插入头25: Terminal Insertion Head

25c:电线夹紧件25c: Wire clamp

25f:第2马达25f: 2nd motor

30:电线搬运机30: Wire handling machine

31:搬运轨道31: Carrying track

32:移动体32: Moving body

33:运送夹紧件33: Transport clamping parts

34:框架34: frame

35:空气卡盘主体35: Air Chuck Body

40:端子计测传感器40: Terminal measurement sensor

41:传感器台41: Sensor table

51、52:夹具51, 52: fixture

53、54:接触式数字传感器53, 54: Contact digital sensor

80:连接器壳体80: Connector housing

81:腔室81: chamber

90:电线90: wire

91:端子91: terminal

具体实施方式detailed description

下面参照各图说明本发明的具体实施方式。另外,为了易于理解本发明的位置对齐方法,最初说明能应用位置对齐方法的具体的制造设备即端子插入装置,接下来说明使用该端子插入装置进行位置对齐的方法。Hereinafter, specific embodiments of the present invention will be described with reference to the drawings. In order to facilitate the understanding of the alignment method of the present invention, first, a terminal insertion device, which is a specific manufacturing facility to which the alignment method can be applied, will be described, and then a method of alignment using the terminal insertion device will be described.

[端子插入装置的概要][Outline of Terminal Insertion Device]

图8是示出本发明的实施方式的端子插入装置的立体图。本发明的实施方式的端子插入装置包含固定台10、并列关节(平行连杆)机构20而构成。本发明的实施方式的端子插入装置还包括电线搬运机30、端子计测传感器40。下面,详细说明固定台10、并列关节机构20、电线搬运机30和端子计测传感器40。8 is a perspective view showing a terminal insertion device according to an embodiment of the present invention. The terminal insertion device according to the embodiment of the present invention includes a fixed base 10 and a parallel joint (parallel link) mechanism 20 . The terminal insertion device according to the embodiment of the present invention further includes a wire carrier 30 and a terminal measurement sensor 40 . Next, the fixing table 10, the parallel joint mechanism 20, the electric wire conveyance machine 30, and the terminal measurement sensor 40 will be described in detail.

如图8所示,2台并列关节机构20A、20B分别将端子插入配置在固定台10的不同的连接器壳体80。另外,在该构成的情况下,电线搬运机30包括2个移动体32A、32B,移动体32A把持电线90的一端,移动体32B把持电线90的另一端。而且,2个移动体32A、32B将一端和另一端被把持的状态的电线90向预定位置搬运。这样,电线搬运机30以一个电路线单位来搬运电线。另外,端子计测传感器40的计测传感器安装在2个传感器台41。1个计测传感器47A以位于并列关节机构20A把持的电线的末端的端子为计测对象,另一个计测传感器47B以位于并列关节机构20B把持的电线的末端的端子为计测对象。利用该构成,2台并列关节机构20A、20B的一个把持电线90的一端,另一个把持电线90的另一端,对于应该连接各端部的不同的连接器壳体执行端子插入处理。As shown in FIG. 8 , the two parallel joint mechanisms 20A and 20B respectively insert terminals into different connector housings 80 arranged on the fixing table 10 . In addition, in the case of this structure, the electric wire carrier 30 is provided with two moving bodies 32A and 32B, and the moving body 32A holds one end of the electric wire 90, and the moving body 32B holds the other end of the electric wire 90. Then, the two mobile bodies 32A and 32B convey the electric wire 90 in the state where one end and the other end are held to a predetermined position. In this way, the electric wire conveyance machine 30 conveys electric wire by one circuit line unit. In addition, the measurement sensors of the terminal measurement sensor 40 are attached to the two sensor stands 41. One measurement sensor 47A uses the terminal located at the end of the electric wire held by the parallel joint mechanism 20A as the measurement object, and the other measurement sensor 47B uses the The terminals located at the ends of the electric wires held by the parallel joint mechanism 20B are measurement objects. With this configuration, one of the two parallel joint mechanisms 20A and 20B holds one end of the electric wire 90 and the other holds the other end of the electric wire 90 , and performs terminal insertion processing for different connector housings to which the respective ends are to be connected.

在以后说明的本发明的实施方式的端子插入装置中,为了进行更深刻的理解,说明的是利用1台并列关节机构20将端子插入连接器壳体的形态,但即使是利用2台并列关节机构20A、20B来插入端子的形态,由于2台并列关节机构20A、20B是独立驱动的,因此端子插入处理也相同。In the terminal insertion device according to the embodiment of the present invention described later, for a deeper understanding, the form in which the terminal is inserted into the connector housing using one parallel joint mechanism 20 will be described, but even if two parallel joint mechanisms are used In the form of inserting the terminals by the mechanisms 20A, 20B, since the two parallel joint mechanisms 20A, 20B are independently driven, the terminal insertion process is also the same.

[端子插入装置的构成][Configuration of Terminal Insertion Device]

[固定台10的细节][Details of fixed table 10]

图10(A)和图10(B)是示出本发明的实施方式的端子插入装置的固定台的图,图10(A)示出固定台的平面图,图10(B)示出侧视图。如图9和图10(A)、图10(B)所示,固定台10是用于将连接器壳体80定位的部件,安装在壳体支承台(未图示)的平坦面。固定台10包括:保持连接器壳体80的壳体接受部11;固定有壳体接受部11的圆环状的轨道部件12;以轴心与轨道部件12一致的方式将该轨道部件12固定在上表面13a的圆盘形状的壳体底座13;以与壳体底座13的轴心一致的方式设定有旋转轴14a的、安装在壳体底座13的下表面13b的马达部件14。10(A) and FIG. 10(B) are diagrams showing a fixing stand of a terminal insertion device according to an embodiment of the present invention, FIG. 10(A) showing a plan view of the fixing stand, and FIG. 10(B) showing a side view . As shown in FIGS. 9 and 10(A) and 10(B), the fixing stand 10 is a member for positioning the connector housing 80 and is attached to a flat surface of a housing support stand (not shown). The fixed table 10 includes: a housing receiving portion 11 holding the connector housing 80; an annular rail member 12 on which the housing receiving portion 11 is fixed; Disc-shaped housing base 13 on upper surface 13 a ; motor unit 14 mounted on lower surface 13 b of housing base 13 , with rotating shaft 14 a set so as to coincide with the axis of housing base 13 .

壳体接受部11具有形成有与连接器壳体80的外侧面的形状大致一致的内表面的凹部。通过容纳在壳体接受部11的凹部,从而连接器壳体80相对于壳体接受部11被定位。壳体接受部11经由支承壳体接受部11的支承台11a固定在轨道部件12。固定在轨道部件12的支承台11a的一部分沿着轨道部件12的径向,在轨道部件12的外部延伸。壳体接受部11固定在支承台11a的在轨道部件12的外部延伸的一部分。另外,在轨道部件12固定有多个壳体接受部11,但这些多个壳体接受部11以预定的间隔配置在圆环状的轨道部件12。因此,固定在多个壳体接受部11的连接器壳体80配置为:将相邻的连接器壳体80的位置依次相连时,其相连的线段的集合整体形成圆环状。另外,图10(A)和图10(B)所示,连接器壳体80保持在壳体接受部11,使得腔室81的开口露出的该连接器壳体80的前表面位于轨道部件12的外侧。此时,保持在壳体接受部11的连接器壳体的腔室81的延伸方向沿着轨道部件12的径向配置。The housing receiving portion 11 has a concave portion formed with an inner surface substantially conforming to the shape of the outer surface of the connector housing 80 . The connector housing 80 is positioned relative to the housing receiving portion 11 by being accommodated in the concave portion of the housing receiving portion 11 . The housing receiving portion 11 is fixed to the rail member 12 via a support base 11 a that supports the housing receiving portion 11 . A part of the support stand 11 a fixed to the rail member 12 extends outside the rail member 12 along the radial direction of the rail member 12 . The case receiving portion 11 is fixed to a part of the support base 11 a extending outside the rail member 12 . In addition, a plurality of casing receiving portions 11 are fixed to the rail member 12 , but these plurality of casing receiving portions 11 are arranged on the annular rail member 12 at predetermined intervals. Therefore, the connector housings 80 fixed to the plurality of housing receiving parts 11 are arranged such that when adjacent connector housings 80 are sequentially connected, a collection of connected line segments forms a ring shape as a whole. In addition, as shown in FIG. 10(A) and FIG. 10(B), the connector housing 80 is held in the housing receiving portion 11 so that the front surface of the connector housing 80 exposed by the opening of the cavity 81 is located on the track member 12. outside. At this time, the extending direction of the cavity 81 of the connector housing held in the housing receiving portion 11 is arranged along the radial direction of the rail member 12 .

轨道部件12是圆形平板的内部被贯穿的平板状的圆环部件,通过在其内部嵌入壳体底座13的一部分,从而固定在该壳体底座13。轨道部件12是2个半圆形的平板并设在同一平面上。优选的是,在壳体接受部11保持有连接器壳体80的状态下的轨道部件12固定在壳体底座13,实施端子对各连接器壳体80的插入。The rail member 12 is a flat circular ring member through which the inside of a circular flat plate is penetrated, and is fixed to the case base 13 by fitting a part of the case base 13 inside. The rail member 12 is two semicircular flat plates and is provided on the same plane. Preferably, the rail member 12 in the state where the connector housing 80 is held by the housing receiving portion 11 is fixed to the housing base 13 , and the terminal is inserted into each connector housing 80 .

壳体底座13是直径不同的3个圆盘体13c、13d、13e以轴心一致的方式层叠,这些圆盘体13c、13d、13e是作为一体而形成的部件。圆盘体13c的直径与轨道部件12的内径大致一致。通过圆盘体13c嵌入其轨道部件12,从而轨道部件12相对于圆盘体13c被固定。另外,圆盘体13d的直径与轨道部件12的外径大致一致。通过圆盘体13d的上表面13a支承相对于圆盘体13c被固定的轨道部件12的下表面,从而轨道部件12相对于壳体底座13被稳定地保持。另外,圆盘体13e在下表面13b安装有马达部件14。圆盘体13e的轴心与马达部件14的旋转轴14a的轴心一致,壳体底座13随着马达部件14的旋转而转动。其结果是,固定在壳体底座13的圆盘体13c的轨道部件12也随着马达部件14的旋转,以旋转轴14a为中心进行转动。因此,固定在各壳体接受部11的多个连接器壳体80也在这些壳体形成的圆环的周向旋转。The casing base 13 is formed by stacking three disk bodies 13c, 13d, and 13e having different diameters so that their axes coincide, and these disk bodies 13c, 13d, and 13e are integrally formed members. The diameter of the disc body 13c is approximately the same as the inner diameter of the rail member 12 . The rail member 12 is fixed with respect to the disk body 13c by fitting the rail member 12 of the disk body 13c. In addition, the diameter of the disk body 13 d is substantially equal to the outer diameter of the rail member 12 . The lower surface of the rail member 12 fixed to the disk body 13c is supported by the upper surface 13a of the disk body 13d, whereby the rail member 12 is stably held with respect to the housing base 13. Moreover, the motor part 14 is attached to the lower surface 13b of the disk body 13e. The axis of the disc body 13 e coincides with the axis of the rotation shaft 14 a of the motor part 14 , and the casing base 13 rotates with the rotation of the motor part 14 . As a result, the rail member 12 fixed to the disk body 13 c of the case base 13 also rotates around the rotation shaft 14 a as the motor member 14 rotates. Therefore, the plurality of connector housings 80 fixed to the respective housing receiving portions 11 also rotate in the circumferential direction of the ring formed by these housings.

马达部件14被该平坦面支承,旋转轴与壳体支承台(未图示)的平坦面垂直。通过马达部件14被壳体支承台的平坦面支承,从而固定台10安装在壳体支承台。马达部件14中马达的旋转力经由各种齿轮传递至壳体底座13,壳体底座13进行旋转。马达部件14接受来自预定的控制装置(未图示)的控制信号,控制马达的旋转。The motor unit 14 is supported by the flat surface, and the rotation axis is perpendicular to the flat surface of the case support stand (not shown). The motor unit 14 is supported by the flat surface of the case support stand, whereby the fixed stand 10 is attached to the case support stand. The rotational force of the motor in the motor unit 14 is transmitted to the case base 13 via various gears, and the case base 13 rotates. The motor unit 14 receives a control signal from a predetermined control device (not shown), and controls the rotation of the motor.

在本发明的实施方式的端子插入装置中,多个连接器壳体80以圆环状配置在固定台10。因此,本发明的实施方式的端子插入装置不必像以往的端子插入装置那样,确保用于将多个连接器壳体配置为一列的在宽度方向大幅拉开的空间,只要确保宽度能够收纳固定台10程度的空间即可。因此,上述的固定台10的构造有助于端子插入装置的小型化。In the terminal insertion device according to the embodiment of the present invention, the plurality of connector housings 80 are arranged on the fixing table 10 in an annular shape. Therefore, the terminal insertion device according to the embodiment of the present invention does not need to ensure a space widely spread in the width direction for arranging a plurality of connector housings in a row like a conventional terminal insertion device, but only needs to ensure a width capable of accommodating the fixing table. 10 degrees of space is enough. Therefore, the configuration of the above-described fixing table 10 contributes to miniaturization of the terminal insertion device.

[并列关节机构20的细节][Details of the parallel joint mechanism 20]

图11是示出本发明的实施方式的端子插入装置的并列关节机构的侧视图。并列关节机构20是用于将端子插入连接器壳体80而挪动端子插入头25的机器人的的驱动机构,被安装在并列关节机构支承台(未图示)。并列关节机构20如图11所示,包括:安装在并列关节机构支承台的基座21;设置在基座21上的3个第1马达22a、22b、22c;各自的一端与第1马达22a、22b、22c的旋转轴连接而驱动的3个臂23a、23b、23c;各自的一端经由万向接头、传递齿轮与臂23a、23b、23c的另一端连接的3个连杆24a、24b、24c;经由万向接头与3个连杆24a、24b、24c的另一端连接的端子插入头25。并列关节机构20通过控制3个第1马达22a、22b、22c的旋转量,并使臂23a、23b、23c的倾斜角度、和连杆24a、24b、24c相对于臂23a、23b、23c的角度变化,从而能够使端子插入头25在沿着XYZ的3个方向并进。并列关节机构20接受来自控制装置的控制信号,控制第1马达22a、22b、22c的旋转。11 is a side view showing a parallel joint mechanism of the terminal insertion device according to the embodiment of the present invention. The parallel joint mechanism 20 is a drive mechanism for a robot for inserting terminals into the connector housing 80 to move the terminal insertion head 25, and is mounted on a parallel joint mechanism support stand (not shown). Parallel joint mechanism 20 as shown in Figure 11, comprises: the base 21 that is installed on parallel joint mechanism supporting platform; 3 the first motors 22a, 22b, 22c that are arranged on the base 21; One end and the first motor 22a respectively The three arms 23a, 23b, 23c driven by being connected to the rotating shafts of , 22b, 22c; the three connecting rods 24a, 24b, each of which is connected to the other end of the arm 23a, 23b, 23c via a universal joint, a transmission gear, 24c; the terminal insertion head 25 connected to the other ends of the three connecting rods 24a, 24b, and 24c via a universal joint. The parallel joint mechanism 20 adjusts the inclination angles of the arms 23a, 23b, 23c and the angles of the links 24a, 24b, 24c relative to the arms 23a, 23b, 23c by controlling the rotation amounts of the three first motors 22a, 22b, 22c. By changing, the terminal insertion head 25 can advance in three directions along XYZ. The parallel joint mechanism 20 receives a control signal from the control device, and controls the rotation of the first motors 22a, 22b, and 22c.

并且,端子插入头25具有:经由万向接头与3个连杆24a、24b、24c的另一端连接的手基座25a;在滚动方向旋转自如地安装于手基座25a的电线把持主体25b;把持包含与末端连接的端子的电线的一部分,设在电线把持主体25b的末端的电线夹紧件25c;安装在手基座25a,将电线把持主体25b相对于手基座25a在俯仰方向(图11的围绕X轴的方向)、偏转方向(图11的围绕Z轴的方向)旋转的第2马达25f;安装在手基座25a,将电线把持主体25b相对于手基座25a在滚动方向(图11的围绕Y轴的方向)旋转的第3马达25d;检测作用在电线夹紧件25c的外力的压力传感器25g。另外,在本实施方式中,采用在手基座25a设有第2马达25f和第3马达25d的构成,但也可以采用将第2马达25f和第3马达25d设在基座21上的构成。在该情况下,通过采用经由伸缩轴和万向接头将第2马达25f和第3马达25d安装在手基座25a的构造,从而端子插入头25在俯仰方向、偏转方向、滚动方向旋转自如。另外,采用了用1个第2马达25f将电线把持主体25b在俯仰方向和偏转方向旋转的构成,但也可以是如下构成:将相当于第2马达25f的马达安装2个在手基座25a,一个马达通过其旋转使电线把持主体25b在俯仰方向旋转自如,另一个马达通过其旋转使电线把持主体25b在偏转方向旋转自如。Furthermore, the terminal insertion head 25 has: a hand base 25a connected to the other ends of the three connecting rods 24a, 24b, and 24c via a universal joint; Grasp a part of the electric wire that comprises the terminal that is connected with the end, be provided with the electric wire clamping member 25c of the end of electric wire holding main body 25b; 11 around the X-axis direction), the second motor 25f that rotates in the deflection direction (the direction around the Z-axis in FIG. The third motor 25d that rotates in the direction around the Y-axis in FIG. 11 ; the pressure sensor 25g that detects the external force acting on the wire clamp 25c. In addition, in this embodiment, the second motor 25f and the third motor 25d are provided on the hand base 25a, but the second motor 25f and the third motor 25d may be provided on the base 21. . In this case, the terminal insertion head 25 is rotatable in the pitch direction, the yaw direction, and the roll direction by adopting a structure in which the second motor 25f and the third motor 25d are attached to the hand base 25a via a telescopic shaft and a universal joint. In addition, the electric wire grasping main body 25b is rotated in the pitch direction and the yaw direction by using one second motor 25f, but a structure may be adopted in which two motors corresponding to the second motor 25f are attached to the hand base 25a. One motor rotates the wire holding body 25b freely in the pitch direction, and the other motor rotates the wire holding body 25b freely in the yaw direction.

电线把持主体25b具有向电线夹紧件25c送入空气的缸,电线夹紧件25c在从电线把持主体25b送入空气时夹紧件关闭,在不送入空气时夹紧件打开。并列关节机构20接受来自控制装置的控制信号,控制电线把持主体25b向电线夹紧件25c送入空气的时机。The wire holding body 25b has a cylinder for sending air to the wire clamp 25c. The wire clamp 25c closes when air is fed from the wire holding body 25b, and opens when no air is fed. The parallel joint mechanism 20 receives the control signal from the control device, and controls the timing of sending air from the electric wire holding body 25b to the electric wire clamp 25c.

另外,对于电线把持主体25b,通过控制第2马达25f的旋转量并驱动,从而电线把持主体25b的姿势在俯仰方向、偏转方向旋转。另外,电线把持主体25b具有与第3马达25d的旋转轴连结的驱动轴25e,通过控制第3马达25d的旋转量并使驱动轴25e相对于手基座25a旋转,从而能够使电线把持主体25b的姿势在滚动方向旋转。其结果是,被电线夹紧件25c的电线的姿势也在俯仰方向、偏转方向和滚动方向旋转。并列关节机构20接受来自控制装置的控制信号,控制第2马达25f和第3马达25d的旋转。Moreover, by controlling the rotation amount of the 2nd motor 25f and driving the electric wire holding main body 25b, the attitude|position of the electric wire holding main body 25b rotates in a pitch direction and a yaw direction. In addition, the wire holding main body 25b has a drive shaft 25e connected to the rotation shaft of the third motor 25d, and by controlling the rotation amount of the third motor 25d and rotating the drive shaft 25e relative to the hand base 25a, the electric wire holding main body 25b can be The pose rotates in the scroll direction. As a result, the attitude of the wire held by the wire clamp 25c also rotates in the pitch direction, yaw direction, and roll direction. The parallel joint mechanism 20 receives the control signal from the control device, and controls the rotation of the second motor 25f and the third motor 25d.

另外,电线夹紧件25c包括前侧卡盘25c1和后侧卡盘25c2。在本发明的实施方式中,各卡盘25c1、25c2分别在将电线的外皮的部分夹在夹紧件之间的状态下关闭,从而电线夹紧件25c把持电线。这样,在电线夹紧件25c也可以不把持端子91时,不将用于把持端子91的端子夹紧件设在电线把持主体25b即可。由此,实现电线把持主体25b的轻量化,进而实现端子插入头25的轻量化。其结果是,能够实现并列关节机构20的动作速度的提高、循环时间的缩短,能够实现并列关节机构20的作业效率的提高。In addition, the wire clamp 25c includes a front chuck 25c1 and a rear chuck 25c2. In the embodiment of the present invention, each chuck 25c1, 25c2 is closed while sandwiching a part of the sheath of the electric wire between the clamps, so that the electric wire clamp 25c holds the electric wire. In this way, when the wire clamp 25c does not need to hold the terminal 91, the terminal clamp for holding the terminal 91 may not be provided in the wire holding main body 25b. Thereby, weight reduction of the wire holding main body 25b is achieved, and further weight reduction of the terminal insertion head 25 is achieved. As a result, the operation speed of the parallel joint mechanism 20 can be improved, the cycle time can be shortened, and the work efficiency of the parallel joint mechanism 20 can be improved.

[电线搬运机30的细节][the details of wire carrier 30]

图12是示出本发明的实施方式的端子插入装置的电线搬运机的立体图。电线搬运机30是将在末端安装有端子91的电线90搬运到预定位置的器材。如图12所示,电线搬运机30包括:沿X轴方向延伸的搬运轨道31;在搬运轨道31上滑动自如的移动体32;把持包含与末端连接的端子91的电线90的一部分,设在移动体32的端子插入头25;支承搬运轨道31的框架34;向端子插入头25送入空气的空气卡盘主体35。在本发明的实施方式中,移动体32在搬运轨道31上移动的朝向相当于X轴的朝向。Fig. 12 is a perspective view showing a wire carrier of the terminal insertion device according to the embodiment of the present invention. The electric wire conveyance machine 30 is equipment which conveys the electric wire 90 to which the terminal 91 was attached to the predetermined position. As shown in FIG. 12 , the electric wire conveying machine 30 includes: a conveying rail 31 extending along the X-axis direction; a movable body 32 slidably on the conveying rail 31; The terminal insertion head 25 of the moving body 32 ; the frame 34 supporting the conveyance rail 31 ; and the air chuck main body 35 that sends air to the terminal insertion head 25 . In the embodiment of the present invention, the direction in which the moving body 32 moves on the conveyance rail 31 corresponds to the direction of the X-axis.

移动体32包括马达,且该马达的旋转力被变换为搬运轨道31的长边方向的推进力而能够在搬运轨道31上滑动。移动体32接受来自控制装置的控制信号,控制马达的旋转。The moving body 32 includes a motor, and the rotational force of the motor is converted into a propulsion force in the longitudinal direction of the conveyance rail 31 to be able to slide on the conveyance rail 31 . The moving body 32 receives a control signal from the control device to control the rotation of the motor.

另外,移动体32具有向端子插入头25送入空气的空气卡盘主体35,端子插入头25在从移动体32送入空气时夹紧件关闭,不送入空气时夹紧件打开。移动体32接受来自控制装置的控制信号,控制向端子插入头25送入空气的时机。The movable body 32 has an air chuck main body 35 for feeding air to the terminal insertion head 25. The clamps are closed when the terminal insertion head 25 is fed with air from the movable body 32, and the clamps are opened when the air is not fed. The movable body 32 receives a control signal from the control device, and controls the timing of sending air to the terminal insertion head 25 .

并列关节机构20把持被移动体32搬运来的电线90的位置是预先定位的。即,移动体32在搬运轨道31上移动并在预先决定的预定位置停止,另一方面,并列关节机构20使被移动体32搬运的电线作为位于预先决定的位置,朝向该位置。其结果是,并列关节机构20能够把持被移动体32搬运来的电线90,另一方面,移动体32在电线90被并列关节机构20把持后,解除自身对电线90的把持。通过这一系列处理,向并列关节机构20供给电线90。The position where the parallel joint mechanism 20 grips the electric wire 90 conveyed by the moving body 32 is positioned in advance. That is, the moving body 32 moves on the conveying rail 31 and stops at a predetermined predetermined position, while the parallel joint mechanism 20 directs the electric wires carried by the moving body 32 to the predetermined position. As a result, the parallel joint mechanism 20 can hold the electric wire 90 conveyed by the moving body 32 , while the moving body 32 releases itself from holding the electric wire 90 after the electric wire 90 is held by the parallel joint mechanism 20 . Through this series of processes, the electric wires 90 are supplied to the parallel joint mechanism 20 .

[端子计测传感器40的细节][the details of the terminal measurement sensor 40]

端子计测传感器40是计测位于并列关节机构20把持的电线90的末端的端子91的滚动方向的旋转角、和端子91的末端位于的XZ坐标的器材。在本发明的实施方式中,并列关节机构20的电线夹紧件25c在2个部位夹着电线90的外皮的部分,并列关节机构20搬运该电线90,将端子91插入连接器壳体80的腔室81。此时,必须考虑端子91在滚动方向旋转。并且,必须考虑因端子91的重量所导致的电线90垂下、或者因电线的卷曲所导致的反弹,更具体而言电线90的、从电线夹紧件25c的前侧卡盘25c1所把持的部位到电线90末端的垂下或者反弹。端子计测传感器40检测端子91向滚动方向的旋转角、和该电线90的垂下或者反弹所导致的端子91相对于Y轴方向的倾斜度。The terminal measurement sensor 40 is a device that measures the rotation angle of the terminal 91 in the rolling direction at the terminal end of the electric wire 90 held by the parallel joint mechanism 20 and the XZ coordinates at which the terminal end 91 is located. In the embodiment of the present invention, the electric wire clamp 25c of the parallel joint mechanism 20 sandwiches the outer sheath of the electric wire 90 at two places, the parallel joint mechanism 20 transports the electric wire 90, and inserts the terminal 91 into the connector housing 80. Chamber 81. At this time, it must be considered that the terminal 91 rotates in the rolling direction. In addition, it is necessary to consider the hanging of the electric wire 90 due to the weight of the terminal 91 or the rebound caused by the crimping of the electric wire, more specifically, the portion of the electric wire 90 grasped from the front side chuck 25c1 of the electric wire clamp 25c. A sag or bounce to the end of the wire 90. The terminal measurement sensor 40 detects the rotation angle of the terminal 91 in the rolling direction and the inclination of the terminal 91 relative to the Y-axis direction due to the hanging or bouncing of the electric wire 90 .

[端子插入装置的位置对齐][Position alignment of terminal insertion device]

[坐标变换的说明][Explanation of coordinate transformation]

顺便提及,在进行使用端子插入头25将带端子的电线插入固定台10上的连接器壳体80的各腔室的作业的情况下,需要掌握现实的三维空间上的位置坐标、或者所有装置共通的位置坐标来进行腔室与端子的位置对齐。这是世界坐标,被表示为表示三维空间的X、Y、Z各轴方向的位置的坐标。另一方面,在驱动并列关节机构20来挪动包含端子插入头25的机器人的情况下,能够使用机器人独自的坐标即机器人坐标来进行控制。在端子插入头25的情况下,作为机器人坐标,有端子插入方向(Y)、上方向(Z)、和相当于Y、Z垂直的方向(X)。By the way, in the case of using the terminal insertion head 25 to insert the electric wire with the terminal into each chamber of the connector housing 80 on the fixing table 10, it is necessary to grasp the positional coordinates on the actual three-dimensional space, or all The common position coordinates of the device are used to align the position of the chamber and the terminal. These are world coordinates, and are expressed as coordinates representing positions in the X, Y, and Z axis directions of the three-dimensional space. On the other hand, when the parallel joint mechanism 20 is driven and the robot including the terminal insertion head 25 is moved, it can be controlled using robot coordinates which are coordinates unique to the robot. In the case of the terminal insertion head 25, robot coordinates include a terminal insertion direction (Y), an upward direction (Z), and a direction (X) perpendicular to Y and Z.

因此,在机器人坐标上挪动端子插入头25,将端子插入头25把持的带端子的电线的位置、与配置在三维空间的连接器壳体80的位置对齐的情况下,需要将机器人的控制量从机器人坐标坐标变换到世界坐标。Therefore, when moving the terminal insertion head 25 on the robot coordinates, and aligning the position of the wire with the terminal held by the terminal insertion head 25 with the position of the connector housing 80 arranged in three-dimensional space, it is necessary to adjust the control amount of the robot. Transform from robot coordinates to world coordinates.

在三维的2个坐标系之间平行移动的前后的一般的矢量和坐标变换的形态如图2所示。另外,一般的三维坐标变换所使用的计算式的内容如图3所示。Figure 2 shows general vector and coordinate transformation before and after parallel movement between two three-dimensional coordinate systems. In addition, the contents of calculation formulas used in general three-dimensional coordinate transformation are as shown in FIG. 3 .

即,在从X、Y、Z这三轴所表示的2个坐标系的一个变换到另一个坐标的情况下,随着平行移动会产生图2所示的矢量的变化。另外,通过使用图3所示的坐标变换式,从而能够考虑到伴随坐标变换的图2这样的平行移动、旋转的影响而得到正确的变换结果。That is, when converting from one of the two coordinate systems represented by the three axes of X, Y, and Z to the other, the vector shown in FIG. 2 changes with parallel movement. In addition, by using the coordinate transformation formula shown in FIG. 3 , it is possible to obtain an accurate transformation result in consideration of the influence of translation and rotation as shown in FIG. 2 accompanying the coordinate transformation.

实际上,通过使用图3所示的“齐次变换矩阵”的行列式,从而能够进行机器人坐标与世界坐标之间的坐标变换。如图3所示,“齐次变换矩阵”表示为“齐次移动矩阵”与“齐次旋转矩阵”之积。另外,“齐次旋转矩阵”如图3所示包含绕X轴旋转、绕Y轴旋转、绕Z轴旋转的各矩阵。Actually, by using the determinant of the "homogeneous transformation matrix" shown in FIG. 3 , coordinate transformation between the robot coordinates and the world coordinates can be performed. As shown in FIG. 3 , the "homogeneous transformation matrix" is expressed as the product of the "homogeneous movement matrix" and the "homogeneous rotation matrix". In addition, the "homogeneous rotation matrix" includes each matrix of rotation around the X axis, rotation around the Y axis, and rotation around the Z axis, as shown in FIG. 3 .

因此,控制机器人的控制装置通过进行图3所示的内容的坐标变换式、即“齐次变换矩阵”的计算,从而将机器人的控制量从机器人坐标变换到世界坐标,能够使机器人挪动的带端子的电线的位置与连接器壳体80在实际的三维空间上位置对齐。Therefore, the control device for controlling the robot can transform the control amount of the robot from the robot coordinates to the world coordinates by calculating the coordinate transformation formula shown in FIG. The position of the electric wire of the terminal is aligned with the position of the connector housing 80 in the actual three-dimensional space.

[位置偏离的说明][Explanation of the positional deviation]

[机器人侧的位置偏离][Position deviation on the robot side]

在图8~图12所示的所述端子插入装置中,由于挪动端子插入头25的机器人利用并列关节机构20来进行驱动,所以端子插入头25的移动、旋转相关的自由度高,但定位精度反而存在降低的倾向。In the terminal insertion device shown in FIGS. 8 to 12, since the robot that moves the terminal insertion head 25 is driven by the parallel joint mechanism 20, the degree of freedom related to the movement and rotation of the terminal insertion head 25 is high, but the positioning On the contrary, the accuracy tends to decrease.

例如,因构成并列关节机构20的多个连杆24a、24b、24c的各器件的尺寸精度(长度等)的偏差,有可能引起:在机器人挪动端子插入头25时的设计上的移动量、与实际的移动量之间产生偏离。即,每个设备存在机器人固有的误差因子。所以,若不进行某种校正来排除如上所述的误差因子,在误差大的情况下,难以位置对齐。For example, due to deviations in the dimensional accuracy (length, etc.) of the components of the plurality of links 24a, 24b, and 24c constituting the parallel joint mechanism 20, there is a possibility that the amount of movement in design when the robot moves the terminal insertion head 25, There is a deviation from the actual movement amount. That is, each device has an error factor inherent to the robot. Therefore, if some kind of correction is not performed to eliminate the above-mentioned error factor, it will be difficult to align the position when the error is large.

关于挪动端子插入头25的机器人侧的误差因子,能够利用以下列举的(1)~(7)这7个来表示。The error factors on the robot side for moving the terminal insertion head 25 can be represented by seven (1) to (7) listed below.

(1)ΔX:表示X轴方向的平行的位置偏离的偏离量(1) ΔX: Indicates the deviation amount of the parallel position deviation in the X-axis direction

(2)ΔY:表示Y轴方向的平行的位置偏离的偏离量(2) ΔY: Indicates the amount of deviation of the parallel position deviation in the Y-axis direction

(3)ΔZ:表示Z轴方向的平行的位置偏离的偏离量(3) ΔZ: Indicates the amount of deviation of the parallel position deviation in the Z-axis direction

(4)Δα:表示绕X轴的旋转的偏离量(4) Δα: Indicates the deviation of the rotation around the X axis

(5)Δβ:表示绕Y轴的旋转的偏离量(5) Δβ: Indicates the deviation of the rotation around the Y axis

(6)Δγ:表示绕Z轴的旋转的偏离量(6) Δγ: Indicates the deviation of the rotation around the Z axis

(7)Cr:校正比(Calibration:Ratio)=实际移动量/设计上的移动量(7) Cr: Calibration: Ratio = actual movement amount/design movement amount

[固定台侧的位置偏离][Position deviation on the side of the fixed table]

在图8~图12所示的所述端子插入装置中,如图10(A)所示在固定台10的壳体底座13的圆周上将多个连接器壳体80并列配置的状态下与特定的连接器壳体80的腔室的位置对齐,将端子插入头25的电线夹紧件25c把持的带端子的电线定位。In the terminal insertion device shown in FIGS. 8 to 12 , as shown in FIG. The positions of the cavities of the specific connector housing 80 are aligned to position the terminal-carrying wire held by the wire clamp 25 c of the terminal insertion head 25 .

因此,在每次切换各带端子的电线的插入目标的连接器壳体80时,连接器壳体80的位置会变化,每次都必须沿着壳体底座13的圆周将端子插入头25与不同的位置进行位置对齐。Therefore, when switching the connector housing 80 of the insertion target of each electric wire with a terminal, the position of the connector housing 80 will change, and the terminal insertion head 25 and the terminal insertion head 25 must be inserted along the circumference of the housing base 13 every time. different positions for positional alignment.

另外,例如在将壳体底座13的圆的中心位置作为原点实施位置对齐的情况下,因壳体底座13的半径的尺寸误差、壳体底座13的真圆度会引起在各连接器壳体80实际上配置的位置产生径向(放射方向)的位置偏离。进一步,在壳体底座13相对于与XY轴平行的平面倾斜配置的情况下,由于壳体底座13的圆周方向的位置差异,会产生因倾斜度引起的位置偏离。In addition, for example, in the case where alignment is performed with the center of the circle of the housing base 13 as the origin, due to the dimensional error of the radius of the housing base 13 and the roundness of the housing base 13, each connector housing The position where 80 is actually arranged produces a positional deviation in the radial direction (radial direction). Furthermore, when the case base 13 is arranged inclined with respect to a plane parallel to the XY axes, a positional deviation due to the inclination may occur due to a positional difference in the circumferential direction of the case base 13 .

[端子插入装置的校正步骤的说明][Explanation of the calibration procedure of the terminal insertion device]

图1示出用于实施本发明的位置对齐方法的校正时的具体步骤。即,在设置了图8~图12所示的端子插入装置的各设备之后、或者实施某种改修之后直到开始制造制品,为了排除各设备的固有的误差因子,实施图1所示的校正步骤的作业。然后,利用该校正步骤来获取校正所需的校正数据。FIG. 1 shows specific steps for implementing the calibration of the position alignment method of the present invention. That is, after installing each device of the terminal insertion device shown in FIGS. 8 to 12 , or after implementing some kind of modification until the manufacture of products is started, in order to eliminate the inherent error factors of each device, the correction procedure shown in FIG. 1 is implemented. homework. Then, this correction step is used to obtain correction data required for correction.

另外,关于实际的校正作业,通过作业者的手工作业来进行校正用的特别夹具、传感器等的安装、取下,根据需要一边挪动各设备的可动部一边实施计测。作为计测的结果得到的校正数据保存在端子插入装置的控制装置,在实施实际的制造工序时能读出并利用。In addition, in the actual calibration work, special jigs for calibration, sensors, etc. are attached and removed manually by the operator, and measurements are performed while moving the movable parts of each device as necessary. The correction data obtained as a result of the measurement is stored in the control device of the terminal insertion device, and can be read out and used when the actual manufacturing process is carried out.

图4示出进行机器人坐标系的初始调整的情况下的装载有夹具的机器人的外观。FIG. 4 shows the appearance of the robot on which the jig is mounted when the initial adjustment of the robot coordinate system is performed.

在图1的步骤S11中,通过作业者的手工作业,将校正作业所需的夹具如图4所示那样装载。在图4所示的例子中,在机器人的可动部即端子插入头25装载夹具51,在机器人的固定部即基座21固定夹具52。在固定侧的夹具52形成有多个校正用基准孔(未图示)。具体而言,有表示原点位置的1个校正用基准孔;相对于原点位置分别形成于在X轴的正和负方向、Y轴正和负方向分别偏离50[mm]的位置的4个校正用基准孔;相对于原点位置分别形成于在X轴的正和负方向、Y轴正和负方向分别偏离100[mm]的位置的4个校正用基准孔。In step S11 of FIG. 1 , jigs necessary for the calibration work are loaded as shown in FIG. 4 by manual work of the operator. In the example shown in FIG. 4 , a jig 51 is mounted on a terminal insertion head 25 which is a movable part of the robot, and a jig 52 is fixed to a base 21 which is a fixed part of the robot. A plurality of calibration reference holes (not shown) are formed in the jig 52 on the fixed side. Specifically, there is one reference hole for calibration indicating the position of the origin; 4 references for calibration are formed at positions offset by 50 [mm] in the positive and negative directions of the X-axis and in the positive and negative directions of the Y-axis, respectively, from the original position. Holes: 4 reference holes for calibration formed at positions deviated by 100 [mm] in the positive and negative directions of the X axis and in the positive and negative directions of the Y axis, respectively, with respect to the origin position.

在图1的步骤S12中,使用图4所示的夹具51和52如下面说明的那样进行机器人的初始调整。首先,使用表示原点位置的夹具52上的校正用基准孔,驱动并列关节机构20并移动端子插入头25的位置,使夹具51的基准位置(例如销这样的突起)与校正用基准孔一致。在此时,例如也能够利用使用配置在端子插入头25等的照相机(未图示)拍摄的图像,自动进行位置对齐。In step S12 of FIG. 1 , initial adjustment of the robot is performed as described below using jigs 51 and 52 shown in FIG. 4 . First, using the reference hole for calibration on the jig 52 indicating the origin position, drive the parallel joint mechanism 20 and move the position of the terminal insertion head 25 so that the reference position of the jig 51 (protrusion such as a pin) coincides with the reference hole for calibration. At this time, for example, the alignment can be automatically performed using an image captured by a camera (not shown) disposed on the terminal insertion head 25 or the like.

另外,检测从原点位置在X轴方向偏离的2个校正用基准孔的位置,检测将这些连接的X轴的基准方向、与挪动并列关节机构20而将端子插入头25在X轴方向挪动的情况下的X方向的倾斜度(θ1)。另外,同样检测Z方向的倾斜度(θ2)。In addition, the position of the two reference holes for calibration deviated from the origin position in the X-axis direction is detected, and the reference direction of the X-axis connecting these is detected, and the movement of the parallel joint mechanism 20 to move the terminal insertion head 25 in the X-axis direction is detected. The inclination (θ1) of the X direction in the case. In addition, the inclination (θ2) in the Z direction is similarly detected.

进一步,驱动并列关节机构20,将端子插入头25从原点的校正用基准孔的位置移动到偏离100[mm]的其他校正用基准孔的位置,算出实际上移动100[mm]的距离所需的驱动量、与设计上的驱动量的比率作为校正比。Further, the parallel joint mechanism 20 is driven to move the terminal insertion head 25 from the position of the reference hole for calibration at the origin to the position of other reference holes for calibration deviated by 100 [mm], and the distance required to actually move 100 [mm] is calculated. The ratio of the amount of driving to the designed driving amount is used as the correction ratio.

图5示出进行固定台的计测时的装载有夹具和传感器的机器人和固定台的外观。FIG. 5 shows the external appearance of the robot and the fixed stand on which the jig and the sensor are mounted when the fixed stand is measured.

在图1的步骤S13中,通过作业者的手工作业,如图5所示,在端子插入头25的夹具51装载高精度的2个接触式数字传感器53和54,进行固定台10的计测的准备。In step S13 of FIG. 1 , by manual operation of the operator, as shown in FIG. 5 , two high-precision contact digital sensors 53 and 54 are mounted on the jig 51 of the terminal insertion head 25, and the measurement of the fixed table 10 is performed. preparation.

一个接触式数字传感器53如图5所示,从壳体底座13的外周面的外侧向壳体底座13的中心方向配置,通过末端与壳体底座13的圆周上的面抵接,从而能够检测径向的面的位置作为从端子插入头25起的相对距离。另一个接触式数字传感器54如图5所示,在壳体底座13的外周面的附近,从下方向上方、即壳体底座13的厚度方向配置,通过末端与壳体底座13的下端面抵接,从而能够检测上下方向的面的位置。另外,也可以变更步骤,一个一个地依次安装2个接触式数字传感器53和54,每次进行计测。A contact digital sensor 53 is arranged from the outside of the outer peripheral surface of the housing base 13 toward the center of the housing base 13 as shown in FIG. The position of the radial surface is taken as the relative distance from the terminal insertion head 25 . Another touch-type digital sensor 54, as shown in Figure 5, is disposed near the outer peripheral surface of the housing base 13 from the bottom to the top, that is, in the thickness direction of the housing base 13, and the end is abutted against the lower end surface of the housing base 13. connected, the position of the surface in the vertical direction can be detected. In addition, the procedure may be changed, and the two touch-type digital sensors 53 and 54 may be sequentially mounted one by one, and the measurement may be performed each time.

图6(A)和图6(B)分别示出装载有夹具和传感器的机器人和固定台的外观。图6(A)示出计测壳体底座的径向的圆周位置的状态,图6(B)示出计测壳体底座的厚度方向的位置的状态。Figure 6(A) and Figure 6(B) show the appearance of the robot and the fixed table loaded with grippers and sensors, respectively. FIG. 6(A) shows a state in which the radial circumferential position of the case base is measured, and FIG. 6(B) shows a state in which the position in the thickness direction of the case base is measured.

在图1的步骤S14中,如图6(A)所示,在以接触式数字传感器53的末端与壳体(HSG)底座13的圆周状的外周面抵接的方式配置的状态下,驱动固定台10的马达,一边旋转壳体底座13,一边用接触式数字传感器53检测径向的位置。由此,能够计测关于壳体底座13的圆周的形状的真圆度。In step S14 of FIG. 1 , as shown in FIG. 6(A), in the state where the end of the contact digital sensor 53 is in contact with the circumferential outer peripheral surface of the housing (HSG) base 13, the driving The motor of the fixed table 10 detects the position in the radial direction with the contact type digital sensor 53 while rotating the casing base 13 . Thereby, the roundness of the shape of the circumference of the case base 13 can be measured.

在图1的步骤S15中,如图6(B)所示,在以接触式数字传感器54的末端与壳体(HSG)底座13的圆周附近的下端面抵接的方式配置的状态下,驱动固定台10的马达,一边旋转壳体底座13,一边用接触式数字传感器54检测厚度方向的位置的变化。由此,能够计测壳体底座13相对于XY平面的倾斜度。In step S15 of FIG. 1 , as shown in FIG. 6(B), in a state where the end of the contact digital sensor 54 abuts against the lower end surface near the circumference of the housing (HSG) base 13, the driving The motor of the fixed table 10 detects the change in the position in the thickness direction by the contact type digital sensor 54 while rotating the casing base 13 . Thereby, the inclination of the housing base 13 with respect to the XY plane can be measured.

图7示出沿着壳体底座的圆周将机器人的端子插入头定位在多个位置的状态。FIG. 7 shows a state where the terminal insertion head of the robot is positioned at a plurality of positions along the circumference of the housing base.

在图1的步骤S16中,挪动机器人的并列关节机构20,变更端子插入头25的位置和朝向,如图7所示,以与壳体底座13的圆周对置的方式依次定位在3点以上的位置。然后,与S15同样,将接触式数字传感器54的末端与壳体底座13的厚度方向的下端抵接,在各点的位置计测壳体底座13的相对倾斜度和高度(Z坐标)。In step S16 of FIG. 1, the parallel joint mechanism 20 of the robot is moved, and the position and orientation of the terminal insertion head 25 are changed. As shown in FIG. s position. Then, as in S15, the tip of the touch-type digital sensor 54 is brought into contact with the lower end of the case base 13 in the thickness direction, and the relative inclination and height (Z coordinate) of the case base 13 are measured at each point.

在图1的步骤S17中,挪动机器人的并列关节机构20,变更端子插入头25的位置和朝向,如图7所示,以与壳体底座13的圆周对置的方式依次定位在3点以上的位置。然后,与S14同样,将接触式数字传感器53的末端抵接在壳体底座13的圆周上的外周面,基于在各点的位置计测的接触式数字传感器53的检测值,确定端子插入头25和壳体底座13的转动中心位置(X、Y坐标)。In step S17 of FIG. 1, the parallel joint mechanism 20 of the robot is moved, and the position and orientation of the terminal insertion head 25 are changed. As shown in FIG. s position. Then, similar to S14, the tip of the touch-type digital sensor 53 is brought into contact with the outer peripheral surface on the circumference of the housing base 13, and based on the detection value of the touch-type digital sensor 53 measured at each point, the terminal insertion head is determined. 25 and the rotation center position (X, Y coordinates) of the housing base 13.

在图1的步骤S18中,基于S12~S17的计测结果,分别确定使端子插入头25挪动的机器人侧的固有的误差因子组,即所述ΔX、ΔY、ΔZ、Δα、Δβ、Δγ、和Cr(校正比)。In step S18 of FIG. 1 , based on the measurement results of S12 to S17, a set of inherent error factors on the robot side that moves the terminal insertion head 25, that is, the ΔX, ΔY, ΔZ, Δα, Δβ, Δγ, and Cr (correction ratio).

在图1的步骤S19中,基于S12~S17的计测结果,分别确定固定台10侧的固有的误差因子组,即S14中得到壳体底座13的真圆度、S15中得到的壳体底座13的倾斜度等影响。In step S19 of FIG. 1 , based on the measurement results of S12 to S17, the inherent error factor groups on the fixed table 10 side are respectively determined, that is, the roundness of the housing base 13 obtained in S14 and the roundness of the housing base 13 obtained in S15. 13 influences such as the inclination.

在图1的步骤S20中,在端子插入装置的机器人坐标与世界坐标之间的坐标变换所使用的坐标变换式(参照图3)中带入用于校正S18中确定的机器人侧的误差因子的校正值、用于校正S19中确定的固定台10侧的误差因子的校正值,使得位置对齐控制的初始状态下的端子插入头25把持的带端子的电线、与连接器壳体80的位置对齐的误差充分小。另外,关于S20中带入了校正值的坐标变换式的内容、各校正值的数据,为了能够在实际的制造工序读出并利用,例如保存在非易失性存储器、预定的数据库中。In step S20 of FIG. 1 , the coordinate transformation formula (refer to FIG. 3 ) used for the coordinate transformation between the robot coordinates of the terminal insertion device and the world coordinates is included to correct the error factor on the robot side determined in S18. Correction value, a correction value for correcting the error factor on the side of the fixing table 10 determined in S19 so that the position of the electric wire with the terminal held by the terminal insertion head 25 in the initial state of the position alignment control is aligned with the position of the connector housing 80 The error is sufficiently small. In addition, the content of the coordinate transformation formula including the correction value in S20 and the data of each correction value are stored, for example, in a nonvolatile memory or a predetermined database so that they can be read and used in an actual manufacturing process.

[端子插入装置的制造工序的动作][Operation of the manufacturing process of the terminal insertion device]

在配置在固定台10上的各连接器壳体80插入带端子的电线的制造工序中,需要位置对齐使得电线90的端子末端的位置与连接器壳体80的腔室的位置大致一致。此时,驱动并列关节机构20并调整端子插入头25的位置的控制装置,例如将电线90的端子末端的位置从机器人坐标变换到世界坐标,在世界坐标上将端子末端与连接器壳体80位置对齐。In the manufacturing process of inserting the wires with terminals into the connector housings 80 arranged on the fixing table 10 , alignment is required so that the positions of the terminal ends of the wires 90 substantially coincide with the positions of the cavities of the connector housings 80 . At this time, the control device that drives the parallel joint mechanism 20 and adjusts the position of the terminal insertion head 25, for example, transforms the position of the terminal end of the electric wire 90 from robot coordinates to world coordinates, and aligns the terminal end with the connector housing 80 on the world coordinates. position alignment.

此处,在从机器人坐标变换到世界坐标时,通过读入并利用带入了所述校正值的坐标变换式,从而能够大幅降低机器人侧的设备固有的误差因子、固定台10侧的设备固有的误差因子。即,为了移动电线90的端子末端的位置而对机器人提供1次指令值,能够移动到端子末端与连接器壳体80的相对位置关系不从目标值大幅偏离的位置。所以,更容易进行精密的位置对齐,能够大幅缩短位置对齐所需的时间。由此,能够缩短制造工序的循环时间,进行更有效的制品的制造。Here, when converting from robot coordinates to world coordinates, by reading and using the coordinate transformation formula incorporating the correction value, it is possible to greatly reduce the error factor inherent in the equipment on the robot side and the equipment inherent in the fixed table 10 side. error factor. That is, the robot can be moved to a position where the relative positional relationship between the terminal end and the connector housing 80 does not greatly deviate from the target value by giving the robot a command value to move the position of the terminal end of the electric wire 90 . Therefore, it is easier to perform precise positional alignment, and the time required for positional alignment can be greatly shortened. Thereby, the cycle time of a manufacturing process can be shortened, and a product can be manufactured more efficiently.

此处,以下分别将上述的本发明所涉及的位置对齐方法的实施方式的特征简洁总结为[1]~[10]并列记。Here, the features of the embodiments of the above-mentioned position alignment method according to the present invention are briefly summarized as [1] to [10] in parallel below.

[1]一种位置对齐方法,其用于:利用能保持第1器件(连接器壳体80)的第1作业设备(固定台10)、能保持第2器件(电线90)的第2作业设备(平行连杆机器人20、端子插入头25),至少挪动所述第2作业设备,进行在所述第1器件自动组装所述第2器件的作业,所述位置对齐方法的特征在于,[1] A position alignment method for a second operation using a first operation device (fixing table 10) capable of holding a first device (connector housing 80) and a second device capable of holding a second device (wire 90) The equipment (parallel link robot 20, terminal insertion head 25) moves at least the second working equipment to automatically assemble the second device on the first device, and the position alignment method is characterized in that

在表示三维空间的位置的世界坐标和表示所述第2作业设备的状态的机器人坐标存在的情况下,使用根据表示所述机器人坐标与所述世界坐标的关系的预定的坐标变换式(参照图3)来变换了对于所述第2作业设备的控制量的结果,将所述第1器件或者所述第1作业设备、与所述第2器件或者所述第2作业设备位置对齐,并且,When there are world coordinates representing the position in the three-dimensional space and robot coordinates representing the state of the second work equipment, a predetermined coordinate transformation formula (see FIG. 3) As a result of converting the control amount for the second working equipment, aligning the first device or the first working equipment with the second device or the second working equipment, and,

获取表示所述第1作业设备的基准状态的定位要素的偏离量的第1组偏离量(S19),Acquiring a first set of deviation amounts representing deviation amounts of positioning elements in a reference state of the first work equipment (S19),

获取表示所述第2作业设备的基准状态的定位要素的偏离量的第2组偏离量(S18),Acquiring a second set of deviation amounts representing deviation amounts of positioning elements of the reference state of the second work equipment (S18),

在所述坐标变换式带入相当于所述第1组偏离量的第1校正值、和相当于所述第2组偏离量的第2校正值,获取偏离量的校正的结果作为所述坐标变换式的变换结果(S20)。A first correction value corresponding to the deviation amount of the first group and a second correction value corresponding to the deviation amount of the second group are brought into the coordinate transformation formula, and the correction result of the deviation amount is obtained as the coordinates The conversion result of the conversion formula (S20).

[2]如上述[1]的位置对齐方法,其特征在于,[2] The position alignment method according to [1] above, characterized in that,

作为所述第1作业设备,利用具有圆形的外形形状,能将所述第1器件在圆周上并列配置多个的固定台(10),As the first working equipment, a fixed table (10) having a circular outer shape and capable of arranging a plurality of the first devices side by side on the circumference is used,

作为所述第2作业设备,利用将多个连杆机构并列组合而构成的平行连杆机器人(20、25)。As the second working equipment, a parallel link robot (20, 25) configured by combining a plurality of link mechanisms in parallel is used.

[3]如上述[1]的位置对齐方法,其特征在于,[3] The position alignment method according to [1] above, characterized in that,

作为所述第1器件,利用连接器壳体(80),As the first device, using a connector housing (80),

作为所述第2器件,利用带端子的电线(90)。As the second device, an electric wire (90) with a terminal is used.

[4]如上述[1]的位置对齐方法,其特征在于,[4] The position alignment method according to [1] above, wherein,

在计测所述第2作业设备的基准状态的定位要素的偏离量时,When measuring the amount of deviation of the positioning element from the reference state of the second work equipment,

将形成有预定的校正用基准孔的夹具(52)装载在所述第2作业设备的固定部位(基座21),基于所述第2作业设备的可动部位与所述校正用基准孔的相对位置关系,至少掌握原点位置和实际的移动量(参照图4)。A jig (52) with a predetermined reference hole for calibration is mounted on the fixed part (base 21) of the second operation equipment, based on the relationship between the movable part of the second operation equipment and the reference hole for calibration. With respect to the positional relationship, at least the origin position and the actual movement amount are grasped (see FIG. 4 ).

[5]如上述[1]的位置对齐方法,其特征在于,[5] The position alignment method according to [1] above, wherein,

在计测所述第1作业设备的基准状态的定位要素的偏离量时,When measuring the amount of deviation of the positioning element from the reference state of the first work equipment,

在所述第2作业设备的可动部装载1个以上的传感器(接触式数字传感器53、54),使用所述传感器来计测所述第1作业设备的基准部位的位置(参照图6(A)、(B))。One or more sensors (contact digital sensors 53, 54) are mounted on the movable part of the second working equipment, and the position of the reference part of the first working equipment is measured using the sensors (see FIG. 6( A), (B)).

[6]如上述[5]的位置对齐方法,其特征在于,[6] The position alignment method as described in [5] above, characterized in that,

在计测所述第1作业设备的基准状态的定位要素的偏离量时,When measuring the amount of deviation of the positioning element from the reference state of the first work equipment,

一边旋转驱动所述第1作业设备的圆形的支承部件(壳体底座13),一边使用所述传感器来计测圆周上的各位置,至少获取所述支承部件的真圆度(参照图6(A))。While rotationally driving the circular support member (housing base 13) of the first working equipment, the sensor is used to measure each position on the circumference, and at least the roundness of the support member is obtained (see FIG. 6 (A)).

[7]如上述[5]的位置对齐方法,其特征在于,[7] The position alignment method as described in [5] above, characterized in that,

在计测所述第1作业设备的基准状态的定位要素的偏离量时,When measuring the amount of deviation of the positioning element from the reference state of the first work equipment,

一边旋转驱动所述第1作业设备的圆形的支承部件(13),一边使用所述传感器来计测所述支承部件的厚度方向的各位置,至少获取所述支承部件的倾斜度的信息(参照图6(B))。While rotationally driving the circular support member (13) of the first working equipment, each position in the thickness direction of the support member is measured using the sensor, and at least information on the inclination of the support member is obtained ( Refer to FIG. 6(B)).

[8]如上述[1]的位置对齐方法,其特征在于,[8] The position alignment method according to [1] above, wherein,

在计测所述第1作业设备与所述第2作业设备的相对位置的偏离量时,When measuring the relative positional deviation between the first work equipment and the second work equipment,

在所述第2作业设备的可动部装载1个以上的传感器,沿着所述第1作业设备的圆形的支承部件的外周,使所述第2作业设备的可动部分别位于互不相同的3点以上的位置,在所述3点的各个位置,使用所述传感器来获取位置信息(参照图7)。One or more sensors are mounted on the movable part of the second working equipment, and the movable parts of the second working equipment are positioned at mutually different positions along the outer circumference of the circular support member of the first working equipment. For the same three or more points, positional information is acquired using the sensor at each of the three points (see FIG. 7 ).

[9]如上述[1]的位置对齐方法,其特征在于,[9] The position alignment method according to [1] above, characterized in that,

所述第2组偏离量包含校正比(Cr)的信息(S18),该校正比(Cr)表示理论上的移动量与计测得到的实际的移动量的比率。The second group of deviation amounts includes information on a correction ratio (Cr) indicating a ratio of a theoretical movement amount to a measured actual movement amount (S18).

[10]一种位置对齐方法,其用于:利用能保持第1器件(80)的第1作业设备(10)、能保持第2器件(90)的第2作业设备(20、25),至少挪动所述第2作业设备,进行在所述第1器件自动组装所述第2器件的作业,所述位置对齐方法的特征在于,[10] A position alignment method, which is used for: using a first working device (10) capable of holding a first device (80), a second working device (20, 25) capable of holding a second device (90), Moving at least the second working equipment to automatically assemble the second device on the first device, and the position alignment method is characterized in that,

在表示三维空间的位置的世界坐标和表示所述第2作业设备的状态的机器人坐标存在的情况下,使用根据表示所述机器人坐标与所述世界坐标的关系的预定的坐标变换式来变换了对于所述第2作业设备的控制量的结果,将所述第1器件或者所述第1作业设备、与所述第2器件或者所述第2作业设备位置对齐,并且,When the world coordinates representing the position in the three-dimensional space and the robot coordinates representing the state of the second work equipment exist, they are transformed using a predetermined coordinate transformation formula representing the relationship between the robot coordinates and the world coordinates. As a result of the control amount of the second working equipment, aligning the first device or the first working equipment with the second device or the second working equipment, and,

将相当于第1组偏离量的第1校正值、和相当于第2组偏离量的第2校正值,作为由事先的计测得到的常数并应用于所述坐标变换式,来校正位置偏离(未图示)其中,第1组偏离量表示所述第1作业设备的基准状态的定位要素的偏离量,第2组偏离量表示所述第2作业设备的基准状态的定位要素的偏离量。The positional deviation is corrected by applying the first correction value corresponding to the deviation amount of the first group and the second correction value corresponding to the deviation amount of the second group as constants obtained from previous measurements and applying them to the coordinate transformation formula. (not shown) wherein, the first group of deviations represents the deviation of the positioning elements of the reference state of the first operating equipment, and the second group of deviations represents the deviation of the positioning elements of the reference state of the second operating equipment .

Claims (10)

1.一种位置对齐方法,其用于:利用能保持第1器件的第1作业设备、和能保持第2器件的第2作业设备,至少挪动所述第2作业设备,进行在所述第1器件自动组装所述第2器件的作业,所述位置对齐方法的特征在于,1. A position alignment method, which is used for: using a first working device capable of holding a first device and a second working device capable of holding a second device, at least moving the second working device to perform the operation on the second device. In the operation of automatically assembling the second device with the first device, the position alignment method is characterized in that 在表示三维空间的位置的世界坐标和表示所述第2作业设备的状态的机器人坐标存在的情况下,使用根据表示所述机器人坐标与所述世界坐标的关系的预定的坐标变换式来变换对于所述第2作业设备的控制量的变换结果,将所述第1器件或者所述第1作业设备、与所述第2器件或者所述第2作业设备位置对齐,并且,When there are world coordinates representing a position in a three-dimensional space and robot coordinates representing a state of the second work equipment, transform the The conversion result of the control amount of the second working equipment aligns the first device or the first working equipment with the second device or the second working equipment, and, 获取表示所述第1作业设备的基准状态的定位要素的偏离量的第1组偏离量,acquiring a first set of deviation amounts representing deviation amounts of positioning elements of the reference state of the first work equipment, 获取表示所述第2作业设备的基准状态的定位要素的偏离量的第2组偏离量,Acquiring a second set of deviation amounts representing deviation amounts of positioning elements of the reference state of the second work equipment, 在所述坐标变换式带入相当于所述第1组偏离量的第1校正值、和相当于所述第2组偏离量的第2校正值,获取偏离量的校正的结果作为所述坐标变换式的变换结果。A first correction value corresponding to the deviation amount of the first group and a second correction value corresponding to the deviation amount of the second group are brought into the coordinate transformation formula, and the correction result of the deviation amount is obtained as the coordinates The transform result of the transform. 2.如权利要求1所述的位置对齐方法,其特征在于,2. position alignment method as claimed in claim 1, is characterized in that, 作为所述第1作业设备,利用具有圆形的外形形状,能将所述第1器件在圆周上并列配置多个的固定台,As the first working equipment, a circular external shape is used, and a plurality of fixing tables can be arranged side by side on the circumference of the first device, 作为所述第2作业设备,利用将多个连杆机构并列组合而构成的平行连杆机器人。As the second work equipment, a parallel link robot configured by combining a plurality of link mechanisms in parallel is used. 3.如权利要求1所述的位置对齐方法,其特征在于,3. position alignment method as claimed in claim 1, is characterized in that, 作为所述第1器件,利用连接器壳体,As the first device, using a connector housing, 作为所述第2器件,利用带端子的电线。As the second device, an electric wire with a terminal is used. 4.如权利要求1所述的位置对齐方法,其特征在于,4. position alignment method as claimed in claim 1, is characterized in that, 在计测所述第2作业设备的基准状态的定位要素的偏离量时,When measuring the amount of deviation of the positioning element from the reference state of the second work equipment, 将形成有预定的校正用基准孔的夹具装载在所述第2作业设备的固定部位,基于所述第2作业设备的可动部位与所述校正用基准孔的相对位置关系,至少掌握原点位置和实际的移动量。A jig having a predetermined reference hole for calibration is mounted on a fixed part of the second working equipment, and at least the origin position is grasped based on a relative positional relationship between a movable part of the second working equipment and the reference hole for calibration. and actual movement. 5.如权利要求1所述的位置对齐方法,其特征在于,5. position alignment method as claimed in claim 1, is characterized in that, 在计测所述第1作业设备的基准状态的定位要素的偏离量时,When measuring the amount of deviation of the positioning element from the reference state of the first work equipment, 在所述第2作业设备的可动部装载1个以上的传感器,使用所述传感器来计测所述第1作业设备的基准部位的位置。One or more sensors are mounted on the movable part of the second working equipment, and the position of the reference point of the first working equipment is measured using the sensors. 6.如权利要求5所述的位置对齐方法,其特征在于,6. position alignment method as claimed in claim 5, is characterized in that, 在计测所述第1作业设备的基准状态的定位要素的偏离量时,When measuring the amount of deviation of the positioning element from the reference state of the first work equipment, 一边旋转驱动所述第1作业设备的圆形的支承部件,一边使用所述传感器来计测圆周上的各位置,至少获取所述支承部件的真圆度。While rotationally driving the circular support member of the first working equipment, each position on the circumference is measured using the sensor, and at least the roundness of the support member is acquired. 7.如权利要求5所述的位置对齐方法,其特征在于,7. position alignment method as claimed in claim 5, is characterized in that, 在计测所述第1作业设备的基准状态的定位要素的偏离量时,When measuring the amount of deviation of the positioning element from the reference state of the first work equipment, 一边旋转驱动所述第1作业设备的圆形的支承部件,一边使用所述传感器来计测所述支承部件的厚度方向的各位置,获取至少所述支承部件的倾斜度的信息。While rotationally driving the circular support member of the first working equipment, each position in the thickness direction of the support member is measured using the sensor, and at least information on the inclination of the support member is acquired. 8.如权利要求1所述的位置对齐方法,其特征在于,8. position alignment method as claimed in claim 1, is characterized in that, 在计测所述第1作业设备与所述第2作业设备的相对位置的偏离量时,When measuring the relative positional deviation between the first work equipment and the second work equipment, 在所述第2作业设备的可动部装载1个以上的传感器,沿着所述第1作业设备的圆形的支承部件的外周,使所述第2作业设备的可动部分别位于互不相同的3点以上的位置,在所述3点的各个位置,使用所述传感器来获取位置信息。One or more sensors are mounted on the movable part of the second working equipment, and the movable parts of the second working equipment are positioned at mutually different positions along the outer circumference of the circular support member of the first working equipment. For the same position of more than 3 points, use the sensor to acquire position information at each position of the 3 points. 9.如权利要求1所述的位置对齐方法,其特征在于,9. position alignment method as claimed in claim 1, is characterized in that, 所述第2组偏离量包含校正比的信息,该校正比表示理论上的移动量与由计测得到的实际的移动量的比率。The second group of deviation amounts includes information of a correction ratio indicating a ratio of a theoretical movement amount to an actual movement amount obtained by measurement. 10.一种位置对齐方法,其用于:利用能保持第1器件的第1作业设备、和能保持第2器件的第2作业设备,至少挪动所述第2作业设备,进行在所述第1器件自动组装所述第2器件的作业,所述位置对齐方法的特征在于,10. A position alignment method, which is used for: using a first working device capable of holding a first device and a second working device capable of holding a second device, at least moving the second working device to perform the operation on the second device. In the operation of automatically assembling the second device with the first device, the position alignment method is characterized in that 在表示三维空间的位置的世界坐标和表示所述第2作业设备的状态的机器人坐标存在的情况下,使用根据表示所述机器人坐标与所述世界坐标的关系的预定的坐标变换式来变换对于所述第2作业设备的控制量的变换结果,将所述第1器件或者所述第1作业设备、与所述第2器件或者所述第2作业设备位置对齐,并且,When there are world coordinates representing a position in a three-dimensional space and robot coordinates representing a state of the second work equipment, transform the The conversion result of the control amount of the second working equipment aligns the first device or the first working equipment with the second device or the second working equipment, and, 将相当于第1组偏离量的第1校正值、和相当于第2组偏离量的第2校正值,作为由事先的计测得到的常数并应用于所述坐标变换式,来校正位置偏离,其中,所述第1组偏离量表示所述第1作业设备的基准状态的定位要素的偏离量,所述第2组偏离量表示所述第2作业设备的基准状态的定位要素的偏离量。The positional deviation is corrected by applying the first correction value corresponding to the deviation amount of the first group and the second correction value corresponding to the deviation amount of the second group as constants obtained from previous measurements and applying them to the coordinate transformation formula. , wherein the first group of deviations represents the deviation of the positioning elements of the reference state of the first operating equipment, and the second group of deviations represents the deviation of the positioning elements of the reference state of the second operating equipment .
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CN112290344A (en) * 2020-12-30 2021-01-29 季华科技有限公司 Automatic wire harness inserting system, method and controller
CN112350114A (en) * 2019-08-09 2021-02-09 波音公司 Method and system for aligning and inserting wire contact with insertion hole of connector
CN114300914A (en) * 2021-11-26 2022-04-08 深圳市深科达智能装备股份有限公司 Plug-in device, system and control method

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CN112350114A (en) * 2019-08-09 2021-02-09 波音公司 Method and system for aligning and inserting wire contact with insertion hole of connector
CN112290344A (en) * 2020-12-30 2021-01-29 季华科技有限公司 Automatic wire harness inserting system, method and controller
CN114300914A (en) * 2021-11-26 2022-04-08 深圳市深科达智能装备股份有限公司 Plug-in device, system and control method
CN114300914B (en) * 2021-11-26 2024-06-11 深圳市深科达智能装备股份有限公司 Plug-in device, system and control method

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