CN105805247A - Belt double-tensioning transmission device for clothes dryer and clothes dryer - Google Patents
Belt double-tensioning transmission device for clothes dryer and clothes dryer Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及干衣机技术领域,尤其涉及一种干衣机皮带双张紧传动装置以及具有该装置的干衣机。The invention relates to the technical field of clothes dryers, in particular to a clothes dryer belt double tension transmission device and a clothes dryer with the device.
背景技术Background technique
干衣机的基本工作过程是,通过加热器对干燥空气加热,高温干热的空气由风扇送至滚筒中,高温干热的空气接触到湿衣物后对湿衣物进行加热,湿衣物中的水分以水蒸气的形式析出,此时相对干热的空气迅速吸收衣物表面的水蒸气变为中高温的饱和湿空气,再由风扇作用把中高温饱和湿空气带离衣物,从而达到干衣的目的。The basic working process of the clothes dryer is to heat the dry air through the heater. The high-temperature dry and hot air is sent to the drum by the fan. The high-temperature dry and hot air contacts the wet clothes and heats the wet clothes. The moisture in the wet clothes It is precipitated in the form of water vapor. At this time, the relatively dry and hot air quickly absorbs the water vapor on the surface of the clothes and turns into medium-high temperature saturated humid air, and then the medium-high temperature saturated humid air is taken away from the clothes by the action of the fan, so as to achieve the purpose of drying clothes. .
为确保滚筒中的衣物可以均匀干燥,在对衣物进行加热的同时,干衣机滚筒绕筒轴线顺时针、逆时针单向或顺逆时针交替有规律转动,从而对衣物进行翻动使烘干后的衣物干燥均匀并可缩短衣物烘干时间,防止衣物缠绕,提升用户使用舒适度。In order to ensure that the clothes in the drum can be dried evenly, while the clothes are being heated, the drum of the clothes dryer rotates clockwise, counterclockwise in one direction or alternately clockwise and counterclockwise in a regular manner around the axis of the drum, so as to turn the clothes The clothes are dried evenly and can shorten the drying time of the clothes, prevent the clothes from being entangled, and improve the comfort of the user.
现有的干衣机一般是通过电机驱动皮带带动滚筒转动,其结构如图1所示为带传动单张紧形式,电机1’顺时针旋转拉动皮带2’实现滚筒7’顺时针旋转,涨紧轮6’张紧在皮带2’的松边,从而确保皮带可有效传动。但是这种传动方式要想实现滚筒逆时针旋转就无法提供可靠的传动,原先的紧边变为松边,松边没有张紧装置,这样就会导致传动力下降,出现皮带打滑的现象。Existing clothes dryers generally use a motor to drive the belt to drive the drum to rotate. Its structure is shown in Figure 1 as a belt drive single-tension form. The motor 1' rotates clockwise and pulls the belt 2' to realize the clockwise rotation of the drum 7'. The tension pulley 6' is tensioned on the loose side of the belt 2', thereby ensuring that the belt can be effectively driven. However, this transmission method cannot provide reliable transmission if the drum rotates counterclockwise. The original tight side becomes a loose side, and there is no tensioning device on the loose side, which will lead to a decrease in transmission force and belt slippage.
针对上述问题,亟需一种新的皮带张紧传动装置,以解决现有干衣机滚筒正反转传动不可靠的问题。In view of the above problems, there is an urgent need for a new belt tensioning transmission device to solve the problem of unreliable forward and reverse transmission of the existing clothes dryer drum.
发明内容Contents of the invention
本发明的一个目的是提出一种能够保证滚筒正向和反向均可靠转动的干衣机皮带双张紧传动装置。One object of the present invention is to provide a belt double tension transmission device for a clothes dryer that can ensure reliable rotation of the drum in both forward and reverse directions.
本发明的再一个目的是提出一种滚筒能够正向和反向均可靠转动的干衣机。Another object of the present invention is to provide a clothes dryer in which the drum can rotate reliably in both forward and reverse directions.
为达此目的,一方面,本发明采用以下技术方案:For reaching this purpose, on the one hand, the present invention adopts following technical scheme:
干衣机皮带双张紧传动装置,包括电机、绕于电机传动轴上的皮带以及皮带张紧装置,所述皮带张紧装置包括第一张紧轮和第二张紧轮,在所述皮带的传动路径上所述第一张紧轮和第二张紧轮分别设置于所述电机传动轴的两侧,并可分别对所述皮带施加张紧力。Dryer belt double tension transmission device, including a motor, a belt wound on the drive shaft of the motor, and a belt tensioning device, the belt tensioning device includes a first tensioning pulley and a second tensioning pulley, on the belt The first tensioning pulley and the second tensioning pulley are respectively arranged on both sides of the drive shaft of the motor on the transmission path, and can respectively apply tension to the belt.
优选的,所述皮带张紧装置还包括第一张紧臂和第二张紧臂;Preferably, the belt tensioning device further includes a first tensioning arm and a second tensioning arm;
所述第一张紧臂的一端转动设置于固定轴上,另一端安装所述第一张紧轮;One end of the first tensioning arm is rotatably arranged on the fixed shaft, and the other end is installed with the first tensioning wheel;
所述第二张紧臂的一端转动设置于固定轴上,另一端安装所述第二张紧轮;One end of the second tensioning arm is rotatably arranged on the fixed shaft, and the other end is installed with the second tensioning wheel;
所述第一张紧臂和所述第二张紧臂之间通过弹性件连接。The first tensioning arm is connected to the second tensioning arm through an elastic member.
优选的,所述弹性件为弹簧;Preferably, the elastic member is a spring;
所述弹簧为拉簧,所述皮带位于所述第一张紧轮和所述第二张紧轮之间;The spring is a tension spring, and the belt is located between the first tensioning pulley and the second tensioning pulley;
或者,所述弹簧为压簧,所述皮带位于所述第一张紧轮和所述第二张紧轮的两侧。Alternatively, the spring is a compression spring, and the belt is located on both sides of the first tension pulley and the second tension pulley.
优选的,所述第一张紧轮和所述第二张紧轮的外周面均为凹槽结构,且所述凹槽结构的槽底面为沿径向向外凸出的圆弧面。Preferably, the outer peripheral surfaces of the first tensioning pulley and the second tensioning pulley are groove structures, and the bottom surface of the groove structure is an arc surface protruding radially outward.
优选的,所述第一张紧臂和所述第二张紧臂穿设于同一固定轴上,该固定轴上还穿设有摩擦片,所述摩擦片位于所述第一张紧臂和所述第二张紧臂之间。Preferably, the first tension arm and the second tension arm are threaded on the same fixed shaft, and a friction plate is also threaded on the fixed shaft, and the friction plate is located between the first tension arm and the second tension arm. between the second tensioning arms.
优选的,所述固定轴上设置有防止所述第一张紧臂、所述摩擦片和所述第二张紧臂脱出固定轴的紧固件。Preferably, the fixed shaft is provided with fasteners to prevent the first tension arm, the friction plate and the second tension arm from coming off the fixed shaft.
优选的,所述固定轴为阶梯轴,其大轴固定于所述电机的安装架上,所述第一张紧臂、所述摩擦片和所述第二张紧臂穿设于小轴上,所述紧固件具有限位面,所述紧固件将所述第一张紧臂、所述摩擦片和所述第二张紧臂限定在所述阶梯轴的阶梯面与所述限位面之间,所述第二张紧臂与所述限位面之间设置有弹簧片。Preferably, the fixed shaft is a stepped shaft, the large shaft of which is fixed on the mounting frame of the motor, and the first tension arm, the friction plate and the second tension arm are passed through the small shaft , the fastener has a limiting surface, and the fastener limits the first tensioning arm, the friction plate and the second tensioning arm between the stepped surface of the stepped shaft and the limiting surface. Between the positioning surfaces, a spring leaf is arranged between the second tensioning arm and the limiting surface.
优选的,所述紧固件包括螺栓和螺母,所述螺栓穿过所述弹簧片、所述固定轴和所述安装架,穿出部分与螺母拧紧固定。Preferably, the fastener includes a bolt and a nut, the bolt passes through the spring piece, the fixed shaft and the installation frame, and the protruding part is tightened and fixed with the nut.
另一方面,本发明采用以下技术方案:On the other hand, the present invention adopts the following technical solutions:
一种干衣机,包括滚筒,还包括上述的干衣机皮带双张紧传动装置,通过所述干衣机皮带双张紧传动装置的皮带带动所述滚筒转动。A clothes dryer includes a drum, and further includes the above-mentioned dryer belt double-tensioning transmission device, and the belt of the clothes dryer belt double-tensioning transmission device drives the drum to rotate.
本发明的有益效果为:The beneficial effects of the present invention are:
本发明提供的干衣机皮带双张紧传动装置具有两个张紧轮,在皮带的传动路径上两个张紧轮分别设置于电机传动轴的两侧,并可分别对皮带施加张紧力,从而保证电机正转和电机反转时,均能够对皮带实现张紧,有效避免皮带打滑,保证电机正转和反转时均能可靠传动。The clothes dryer belt double-tensioning transmission device provided by the present invention has two tensioning pulleys, and the two tensioning pulleys are respectively arranged on both sides of the motor transmission shaft on the transmission path of the belt, and can respectively apply tension to the belt , so as to ensure that the belt can be tensioned when the motor is rotating forward and reverse, effectively avoiding belt slippage, and ensuring reliable transmission when the motor is rotating forward and reverse.
本发明提供的干衣机采用上述的干衣机皮带双张紧传动装置,使得滚筒能够进行可靠的正反转,保证衣物干燥均匀性,缩短衣物烘干时间,防止衣物缠绕。The clothes dryer provided by the present invention adopts the above-mentioned double-tensioning transmission device for clothes dryer belts, so that the drum can be reliably rotated forward and reverse, ensuring uniform drying of clothes, shortening the drying time of clothes, and preventing clothes from being entangled.
附图说明Description of drawings
图1是现有的皮带张紧传动装置的结构示意图;Fig. 1 is the structural representation of existing belt tensioning transmission device;
图2是本发明实施例一提供的干衣机皮带双张紧传动装置的立体图;Fig. 2 is a perspective view of the belt double tension transmission device of the clothes dryer provided by the first embodiment of the present invention;
图3是本发明实施例一提供的干衣机皮带双张紧传动装置的主视图;Fig. 3 is a front view of the belt double-tensioning transmission device of the clothes dryer provided by Embodiment 1 of the present invention;
图4是本发明实施例一提供的干衣机皮带双张紧传动装置的左视图;Fig. 4 is a left view of the belt double-tensioning transmission device of the clothes dryer provided by Embodiment 1 of the present invention;
图5是本发明实施例一第一张紧轮与第一张紧臂配合处的爆炸图;Fig. 5 is an exploded view of the joint between the first tensioning wheel and the first tensioning arm according to the embodiment of the present invention;
图6是本发明实施例一第一张紧臂、第二张紧臂与固定轴配合处的爆炸图;Fig. 6 is an exploded view of the first tension arm, the second tension arm and the fixed shaft according to the embodiment of the present invention;
图7是本发明实施例一一种结构形式的张紧轮;Fig. 7 is an embodiment of the present invention-a tensioning wheel of a structural form;
图8是本发明实施例一另一种结构形式的张紧轮;Fig. 8 is a tensioning wheel of another structural form according to the embodiment of the present invention;
图9是本发明实施例一再一种结构形式的张紧轮;Fig. 9 is a tension pulley in another structural form according to the embodiment of the present invention;
图10是本发明实施例二提供的干衣机皮带双张紧传动装置的立体图。Fig. 10 is a perspective view of a belt double-tensioning transmission device for a clothes dryer provided in Embodiment 2 of the present invention.
图中,1’、电机;2’、皮带;6’、涨紧轮;7’、滚筒;In the figure, 1', motor; 2', belt; 6', tensioner; 7', roller;
1、电机;11、电机传动轴;2、皮带;3、固定轴;4、第一张紧臂;5、第二张紧臂;61、第一张紧轮;62、第二张紧轮;7、滚筒;8、弹簧;9、螺栓;10、螺母;12、摩擦片;13、弹簧片;14、张紧轮轴;15、滑动轴承;16、滚动轴承;17、安装架。1. Motor; 11. Motor transmission shaft; 2. Belt; 3. Fixed shaft; 4. The first tensioning arm; 5. The second tensioning arm; 61. The first tensioning wheel; 62. The second tensioning wheel ; 7, roller; 8, spring; 9, bolt; 10, nut; 12, friction plate; 13, spring plate; 14, tensioning wheel shaft; 15, sliding bearing; 16, rolling bearing;
具体实施方式detailed description
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and through specific implementation methods.
实施例一:Embodiment one:
本实施例提供了一种干衣机皮带双张紧传动装置,如图2至图6所示,包括电机1、绕于电机传动轴11上的皮带2以及皮带张紧装置。皮带张紧装置具有两个张紧轮,在皮带2的传动路径上分别设置于电机传动轴11的两侧,从而使得当电机1正转和反转时,皮带张紧装置均能对皮带2进行张紧,防止皮带2打滑。This embodiment provides a belt double-tensioning transmission device for a clothes dryer, as shown in FIGS. 2 to 6 , which includes a motor 1 , a belt 2 wound on a drive shaft 11 of the motor, and a belt tensioning device. The belt tensioning device has two tensioning pulleys, which are respectively arranged on both sides of the motor transmission shaft 11 on the transmission path of the belt 2, so that when the motor 1 rotates forward and reverse, the belt tensioning device can both rotate the belt 2 Tension is performed to prevent belt 2 from slipping.
皮带张紧装置包括穿设于同一固定轴3上的第一张紧臂4和第二张紧臂5,第一张紧臂4的自由端安装有第一张紧轮61,第二张紧臂5的自由端安装有第二张紧轮62。第一张紧臂4和第二张紧臂5通过弹性件连接。于本实施例中,弹性件为弹簧8,弹簧8为拉簧。皮带2位于第一张紧轮4和第二张紧轮5之间,即,皮带2的内侧面与电机传动轴11以及干衣机的滚筒7配合,第一张紧轮4和第二张紧轮5向内压向皮带2的外侧面。弹簧8根据实际使用最大负载设置有预紧力,从而使皮带2张紧。The belt tensioning device comprises a first tensioning arm 4 and a second tensioning arm 5 which are passed through the same fixed shaft 3, a first tensioning pulley 61 is installed on the free end of the first tensioning arm 4, and a second tensioning wheel 61 is installed on the free end of the first tensioning arm 4. The free end of the arm 5 is fitted with a second tensioning wheel 62 . The first tension arm 4 and the second tension arm 5 are connected by an elastic member. In this embodiment, the elastic member is a spring 8, and the spring 8 is a tension spring. The belt 2 is located between the first tension pulley 4 and the second tension pulley 5, that is, the inner surface of the belt 2 cooperates with the motor transmission shaft 11 and the drum 7 of the clothes dryer, the first tension pulley 4 and the second tension pulley The tension pulley 5 is pressed inwardly against the outer side of the belt 2 . The spring 8 is provided with a pre-tightening force according to the actual maximum load, so that the belt 2 is tensioned.
固定轴3为阶梯轴,阶梯轴的大轴固定在电机1的安装架17上,第一张紧臂4和第二张紧臂5穿设在阶梯轴的小轴上,螺栓9穿过固定轴3和安装架17,穿出部分与螺母10拧紧固定。螺栓9的螺栓头作为限位面能够防止第一张紧臂4和第二张紧臂5脱出固定轴3。The fixed shaft 3 is a stepped shaft, the large shaft of the stepped shaft is fixed on the mounting frame 17 of the motor 1, the first tension arm 4 and the second tension arm 5 are installed on the small shaft of the stepped shaft, and the bolt 9 passes through the fixed shaft. The shaft 3 and the mounting bracket 17 are screwed and fixed with the nut 10 at the passing part. The bolt head of the bolt 9 serves as a limit surface to prevent the first tension arm 4 and the second tension arm 5 from detaching from the fixed shaft 3 .
固定轴3上还穿设有摩擦片12,摩擦片12位于第一张紧臂4和第二张紧臂5之间,通过摩擦片12的设置可保护第一张紧臂4和第二张紧臂5,延长第一张紧臂4和第二张紧臂5的使用寿命,另外还有降低噪音的作用。A friction plate 12 is also worn on the fixed shaft 3, and the friction plate 12 is located between the first tension arm 4 and the second tension arm 5, and the first tension arm 4 and the second tension arm 4 can be protected by the setting of the friction plate 12. The tension arm 5 prolongs the service life of the first tension arm 4 and the second tension arm 5, and also has the effect of reducing noise.
在第二张紧臂5和螺栓头之间还穿设有弹簧片13,通过弹簧片13可调节两张紧臂之间的摩擦力和夹紧力,既可以让张紧臂绕固定轴3转动,又可限制两张紧臂不会产生较大晃动。Between the second tensioning arm 5 and the bolt head, there is also a spring leaf 13, through which the friction force and clamping force between the two tensioning arms can be adjusted, so that the tensioning arm can be wound around the fixed shaft 3 Rotation can limit the two tensioning arms so as not to cause large shaking.
螺栓9和螺母10配合将第一张紧臂4、摩擦片12、第二张紧臂5以及弹簧片13限定在固定轴3的阶梯面和螺栓9的螺栓头之间。The bolt 9 cooperates with the nut 10 to define the first tension arm 4 , the friction plate 12 , the second tension arm 5 and the spring plate 13 between the stepped surface of the fixed shaft 3 and the bolt head of the bolt 9 .
第一张紧轮61和第二张紧轮62的外周面均为凹槽结构,皮带2设置在凹槽结构内,凹槽结构的槽壁能够对皮带2形成止挡。第一张紧轮61和第二张紧轮62通过张紧轮轴14固定于第一张紧臂4和第二张紧臂5上。第一张紧轮61和第二张紧轮62可采用如图7所示的耐磨材料张紧轮,也可采用如图8所示在张紧轮中嵌入滑动轴承15的形式,或者采用如图9所示在张紧轮中嵌入滚动轴承16的形式。采用耐磨材料张紧轮时,张紧轮与张紧轮轴14为间隙配合,采用张紧轮中嵌入滑动轴承15的形式时,滑动轴承15与张紧轮轴14为间隙配合,使得张紧轮可在一定范围内滑动,可起到调节皮带2位置的作用。采用张紧轮中嵌入滚动轴承16的形式时,滚动轴承16与张紧轮14为过盈配合,此时将张紧轮的凹槽结构的槽底面设置为沿径向向外凸出的圆弧面,这样皮带2可以在张力作用下沿圆弧面上升至中间位置,起到调节皮带2位置的作用。The outer peripheral surfaces of the first tensioning pulley 61 and the second tensioning pulley 62 are groove structures, the belt 2 is arranged in the groove structure, and the groove wall of the groove structure can form a stop for the belt 2 . The first tensioning wheel 61 and the second tensioning wheel 62 are fixed on the first tensioning arm 4 and the second tensioning arm 5 through the tensioning wheel shaft 14 . The first tensioning wheel 61 and the second tensioning wheel 62 can adopt the wear-resistant material tensioning wheel as shown in Figure 7, also can adopt the form that slide bearing 15 is embedded in the tensioning wheel as shown in Figure 8, or adopt As shown in FIG. 9, the rolling bearing 16 is embedded in the tension wheel. When the wear-resistant material tensioner is used, the tensioner and the tensioner shaft 14 are in clearance fit. It can slide within a certain range, and can play the role of adjusting the position of the belt 2. When the rolling bearing 16 is embedded in the tensioning wheel, the rolling bearing 16 and the tensioning wheel 14 are in an interference fit. At this time, the bottom surface of the groove structure of the tensioning wheel is set as an arc surface protruding radially outward. , so that the belt 2 can rise to the middle position along the arc surface under the action of tension, and play the role of adjusting the position of the belt 2.
张紧轮轴14与张紧臂的固定方式不限,铆接、螺纹连接固定等方式均可。The fixing method of the tensioning wheel shaft 14 and the tensioning arm is not limited, and methods such as riveting and screwing are all available.
其中,不局限于通过弹簧提供预紧力,也可将第一张紧轮和第二张紧轮设置为固定或者位置可调,通过调节两个张紧轮的位置来改变张紧力的大小。即使通过弹簧来提供预紧力,也不局限于将弹簧设置为拉簧,也可以设置为压簧,将皮带设置于第一张紧轮和第二张紧轮的两侧,第一张紧轮和第二张紧轮向外压向皮带的内侧面,亦能够达到双向张紧的效果。Among them, it is not limited to provide pre-tightening force through the spring, the first tensioning wheel and the second tensioning wheel can also be set to be fixed or the position can be adjusted, and the size of the tensioning force can be changed by adjusting the position of the two tensioning wheels . Even if the pretension is provided by the spring, it is not limited to setting the spring as a tension spring, but can also be set as a compression spring, and the belt is set on both sides of the first tensioning pulley and the second tensioning pulley. The pulley and the second tensioning pulley press outward to the inner surface of the belt, which can also achieve the effect of bidirectional tensioning.
实施例二:Embodiment two:
本实施例提供了一种干衣机皮带双张紧传动装置,如图10所示,其结构与实施例一基本相同,包括电机1、绕于电机传动轴1上的皮带2以及皮带张紧装置。皮带张紧装置包括第一张紧臂4和第二张紧臂5,第一张紧臂4的自由端安装有第一张紧轮61,第二张紧臂5的自由端安装有第二张紧轮62。第一张紧臂4和第二张紧臂5通过弹簧8连接。This embodiment provides a belt double tension transmission device for a clothes dryer, as shown in Figure 10, its structure is basically the same as that of Embodiment 1, including a motor 1, a belt 2 wound on the drive shaft 1 of the motor, and a belt tensioner. device. The belt tensioning device comprises a first tensioning arm 4 and a second tensioning arm 5, the free end of the first tensioning arm 4 is equipped with a first tensioning pulley 61, and the free end of the second tensioning arm 5 is equipped with a second Tensioner 62. The first tensioning arm 4 and the second tensioning arm 5 are connected by a spring 8 .
不同之处在于,第一张紧臂4和第二张紧臂5穿设在不同的固定轴上,这样能够有效防止两个张紧臂的运动干涉,进一步提高了传动的可靠性。The difference is that the first tensioning arm 4 and the second tensioning arm 5 are threaded on different fixed shafts, which can effectively prevent the movement interference of the two tensioning arms and further improve the reliability of the transmission.
实施例三:Embodiment three:
本实施例提供了一种干衣机,其包括滚筒以及如实施例一或二所述的干衣机皮带双张紧传动装置,通过干衣机皮带双张紧传动装置的皮带带动滚筒转动,使得滚筒能够进行可靠的正反转,保证衣物干燥均匀性,缩短衣物烘干时间,防止衣物缠绕。This embodiment provides a clothes dryer, which includes a drum and the dryer belt double-tensioning transmission device described in Embodiment 1 or 2, and the drum is driven to rotate by the belt of the clothes dryer belt double-tensioning transmission device. This enables the drum to perform reliable positive and negative rotation, ensuring uniform drying of the clothes, shortening the drying time of the clothes, and preventing the clothes from being entangled.
以上结合具体实施例描述了本发明的技术原理。这些描述只是为了解释本发明的原理,而不能以任何方式解释为对本发明保护范围的限制。基于此处的解释,本领域的技术人员不需要付出创造性的劳动即可联想到本发明的其它具体实施方式,这些方式都将落入本发明的保护范围之内。The above describes the technical principles of the present invention in conjunction with specific embodiments. These descriptions are only for explaining the principles of the present invention, and cannot be construed as limiting the protection scope of the present invention in any way. Based on the explanations herein, those skilled in the art can think of other specific implementation modes of the present invention without creative efforts, and these modes will all fall within the protection scope of the present invention.
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