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CN105802035A - High-pressure-resistant and low-moisture-absorption polybutylene composite pipe and preparation method thereof - Google Patents

High-pressure-resistant and low-moisture-absorption polybutylene composite pipe and preparation method thereof Download PDF

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Publication number
CN105802035A
CN105802035A CN201610218620.1A CN201610218620A CN105802035A CN 105802035 A CN105802035 A CN 105802035A CN 201610218620 A CN201610218620 A CN 201610218620A CN 105802035 A CN105802035 A CN 105802035A
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parts
high pressure
moisture absorption
low moisture
pressure resistant
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史闵新
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Suzhou Fuzhong Plastic Co Ltd
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Suzhou Fuzhong Plastic Co Ltd
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Priority to CN201610218620.1A priority Critical patent/CN105802035A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/18Homopolymers or copolymers of hydrocarbons having four or more carbon atoms
    • C08L23/20Homopolymers or copolymers of hydrocarbons having four or more carbon atoms having four to nine carbon atoms
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/18Applications used for pipes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a high-pressure-resistant and low-moisture-absorption polybutylene composite pipe. The composite pipe is prepared from raw materials in parts by weight as follows: polybutylene resin, zinc cyanurate, sodium silicate, molybdenum disulfide, polyisoprene, tributyl citrate, thiophosphate, EBS (ethylene bis stearamide), ethylene vinyl acetate, zinc borate, dicumyl peroxide, nylon 66, tea polyphenol, filler and an antioxidant. The invention further discloses a preparation method of the high-pressure-resistant and low-moisture-absorption polybutylene composite pipe. The prepared composite pipe is high in pressure resistance, has the water absorption of 0, is applicable to high-pressure environments and safe to use, cannot cause secondary pollution and meets the actual application requirement.

Description

A kind of high pressure resistant low moisture absorption Polybutylene composite tube material and preparation method thereof
Technical field
The present invention relates to tubing technical field, particularly relate to a kind of high pressure resistant low moisture absorption Polybutylene composite tube material and preparation method thereof.
Background technology
In recent years, along with precision and the intensity of plasthetics improve constantly, its range of application is also in continuous expansion.In various fields such as household electrical appliance, instrument and meter, construction equipment, auto industry, haberdashery and hardware, the ratio shared by plasthetics just rapidly increases.Along with growing to plastic cement products demand of people, plasthetics industry is had higher requirement.
Plastic pipe is extremely wide in process application such as plumbing, tubing, when carrying current, not only to bear the pressure on extraneous ground, still suffer from inner pipe water pressure, if the words that the anti-pressure ability of tubing is more weak, its service life can be substantially reduced, increase use cost and bring constant.Most plumbing tubing are macromolecular material, in transport water flow process, often absorb a small amount of water, and pipeline also can ooze out some harmful components while water suction and incorporates in current simultaneously, brings secondary pollution.
Therefore it provides a kind of compressive property is good and agent of low hygroscopicity, it is adaptable under environment under high pressure, using safety, the pipeline material that will not bring secondary pollution is the problem that the present invention continues to solve.
Summary of the invention
It is an object of the invention to provide that a kind of compressive property is good and agent of low hygroscopicity, it is adaptable under environment under high pressure, use safety, high pressure resistant low moisture absorption Polybutylene composite tube material that secondary pollution will not be brought and preparation method thereof, it is intended to the deficiency of solution prior art problem.
The invention provides a kind of high pressure resistant low moisture absorption Polybutylene composite tube material, the raw material of following parts by weight be prepared from: polybutene resin 100 parts, 3 ~ 10 parts of cyanuric acid zinc, sodium silicate 2 ~ 8 parts, molybdenum bisuphide 5 ~ 15 parts, polyisoprene 5 ~ 10 parts, tributyl citrate 2 ~ 5 parts, thiophosphate 3 ~ 7 parts, ethylene bis stearic amide 3 ~ 6 parts, ethylene vinyl acetate 1 ~ 4 part, Firebrake ZB 2 ~ 9 parts, cumyl peroxide 2 ~ 6 parts, nylon66 fiber 8 ~ 13 parts, tea polyphenols 2 ~ 5 parts, filler 15 ~ 23 parts and 0.2 ~ 2 part of antioxidant.
Preferably, by weight, described filler is the mixture of white carbon black 3 ~ 10 parts, blanc fixe 3 ~ 7 parts, liberite 2 ~ 5 parts, 2 ~ 9 parts of kieselguhr and sepiolite powder 3 ~ 8 parts.
Preferably, described antioxidant is alkyl diphenylamine, alkylated phenol or triphosphite ester (2.4-di-tert-butyl-phenyl).
Further preferably, described high pressure resistant low moisture absorption Polybutylene composite tube material, is prepared from by the raw material of following parts by weight: polybutene resin 100 parts, 6 parts of cyanuric acid zinc, sodium silicate 3 parts, molybdenum bisuphide 9 parts, polyisoprene 6 parts, tributyl citrate 3 parts, thiophosphate 7 parts, ethylene bis stearic amide 5 parts, ethylene vinyl acetate 2 parts, Firebrake ZB 6 parts, cumyl peroxide 4 parts, nylon66 fiber 11 parts, tea polyphenols 4 parts, filler 20 parts and 1.3 parts of antioxidant.
The preparation method that the present invention also provides for a kind of described high pressure resistant low moisture absorption Polybutylene composite tube material, including following preparation process:
Step 1: weigh raw material according to parts by weight;
Step 2: be added sequentially in reactor by polybutene resin, nylon66 fiber, cyanuric acid zinc and ethylene vinyl acetate, be warming up to 150 ~ 220 DEG C, with the rotating speed stirring reaction 45 ~ 80 minutes of 150 ~ 350rpm;
Step 3: question response still temperature reduces to 126 DEG C, is sequentially added into polyisoprene, molybdenum bisuphide, tea polyphenols, thiophosphate and filler, is incubated 3 hours;
Step 4: question response still temperature reduces to 68 DEG C, adds remaining components, is incubated 50 minutes, obtains compound M;
Step 5: above-mentioned compound M is put into extrusion molding in single screw extrusion machine and obtains tubing,.
Preferably, in described step 5, in single screw extrusion machine, the temperature of barrel front end, middle-end and rear end is followed successively by: 220 DEG C, 248 DEG C, 275 DEG C;Die head temperature is 160 DEG C.
Preferably, described step 2 is warming up to 196 DEG C, with the rotating speed stirring reaction 60 minutes of 210rpm.
Owing to have employed above technical scheme, the invention has the beneficial effects as follows: composite pipe prepared by the present invention, anti-pressure ability is strong, and water absorption rate is 0, it is adaptable under environment under high pressure, use safety, will not bring secondary pollution, meet practical application request.Test result shows, the combination of molybdenum bisuphide, cyanuric acid zinc and Firebrake ZB, and comprcssive strength and the tensile yield strength of composite pipe are all had certain impact by the combination of sodium silicate, nylon66 fiber and tea polyphenols.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is described in further detail.Following example are used for illustrating the present invention, but are not limited to the scope of the present invention.
Embodiment 1
The preparation method of the high pressure resistant low moisture absorption Polybutylene composite tube material of the present embodiment, including following preparation process:
Step 1: weigh raw material according to parts by weight: polybutene resin 100 parts, 3 parts of cyanuric acid zinc, sodium silicate 2 parts, molybdenum bisuphide 5 parts, polyisoprene 5 parts, tributyl citrate 2 parts, thiophosphate 3 parts, ethylene bis stearic amide 3 parts, ethylene vinyl acetate 1 part, Firebrake ZB 2 parts, cumyl peroxide 2 parts, nylon66 fiber 8 parts, tea polyphenols 2 parts, filler 15 parts and 0.2 part of alkyl diphenylamine antioxidant;
Wherein, by weight, described filler is the mixture of white carbon black 3 parts, blanc fixe 3 parts, liberite 2 parts, 2 parts of kieselguhr and sepiolite powder 3 parts;
Step 2: be added sequentially in reactor by polybutene resin, nylon66 fiber, cyanuric acid zinc and ethylene vinyl acetate, be warming up to 150 DEG C, with the rotating speed stirring reaction 45 minutes of 150rpm;
Step 3: question response still temperature reduces to 126 DEG C, is sequentially added into polyisoprene, molybdenum bisuphide, tea polyphenols, thiophosphate and filler, is incubated 3 hours;
Step 4: question response still temperature reduces to 68 DEG C, adds remaining components, is incubated 50 minutes, obtains compound M;
Step 5: put in single screw extrusion machine by above-mentioned compound M, the temperature of its barrel front end, middle-end and rear end is followed successively by: 220 DEG C, 248 DEG C, 275 DEG C;Die head temperature is 160 DEG C, and extrusion molding obtains tubing,.
Embodiment 2
The preparation method of the high pressure resistant low moisture absorption Polybutylene composite tube material of the present embodiment, including following preparation process:
Step 1: weigh raw material according to parts by weight: polybutene resin 100 parts, 10 parts of cyanuric acid zinc, sodium silicate 8 parts, molybdenum bisuphide 15 parts, polyisoprene 10 parts, tributyl citrate 5 parts, thiophosphate 7 parts, ethylene bis stearic amide 6 parts, ethylene vinyl acetate 4 parts, Firebrake ZB 9 parts, cumyl peroxide 6 parts, nylon66 fiber 13 parts, tea polyphenols 5 parts, filler 23 parts and 2 parts of alkylated phenol antioxidant;
Wherein, by weight, described filler is the mixture of white carbon black 10 parts, blanc fixe 7 parts, liberite 5 parts, 9 parts of kieselguhr and sepiolite powder 8 parts;
Step 2: be added sequentially in reactor by polybutene resin, nylon66 fiber, cyanuric acid zinc and ethylene vinyl acetate, be warming up to 220 DEG C, with the rotating speed stirring reaction 80 minutes of 350rpm;
Step 3: question response still temperature reduces to 126 DEG C, is sequentially added into polyisoprene, molybdenum bisuphide, tea polyphenols, thiophosphate and filler, is incubated 3 hours;
Step 4: question response still temperature reduces to 68 DEG C, adds remaining components, is incubated 50 minutes, obtains compound M;
Step 5: put in single screw extrusion machine by above-mentioned compound M, the temperature of its barrel front end, middle-end and rear end is followed successively by: 220 DEG C, 248 DEG C, 275 DEG C;Die head temperature is 160 DEG C, and extrusion molding obtains tubing,.
Embodiment 3
The preparation method of the high pressure resistant low moisture absorption Polybutylene composite tube material of the present embodiment, including following preparation process:
Step 1: weigh raw material according to parts by weight: polybutene resin 100 parts, 6 parts of cyanuric acid zinc, sodium silicate 5 parts, molybdenum bisuphide 10 parts, polyisoprene 7 parts, tributyl citrate 3 parts, thiophosphate 5 parts, ethylene bis stearic amide 4 parts, ethylene vinyl acetate 3 parts, Firebrake ZB 5 parts, cumyl peroxide 4 parts, nylon66 fiber 10 parts, tea polyphenols 3 parts, filler 19 parts and 1 part of triphosphite ester (2.4-di-tert-butyl-phenyl) antioxidant;
Wherein, by weight, described filler is the mixture of white carbon black 6 parts, blanc fixe 5 parts, liberite 3 parts, 5 parts of kieselguhr and sepiolite powder 5 parts;
Step 2: be added sequentially in reactor by polybutene resin, nylon66 fiber, cyanuric acid zinc and ethylene vinyl acetate, be warming up to 180 DEG C, with the rotating speed stirring reaction 62 minutes of 250rpm;
Step 3: question response still temperature reduces to 126 DEG C, is sequentially added into polyisoprene, molybdenum bisuphide, tea polyphenols, thiophosphate and filler, is incubated 3 hours;
Step 4: question response still temperature reduces to 68 DEG C, adds remaining components, is incubated 50 minutes, obtains compound M;
Step 5: put in single screw extrusion machine by above-mentioned compound M, the temperature of its barrel front end, middle-end and rear end is followed successively by: 220 DEG C, 248 DEG C, 275 DEG C;Die head temperature is 160 DEG C, and extrusion molding obtains tubing,.
Embodiment 4
The preparation method of the high pressure resistant low moisture absorption Polybutylene composite tube material of the present embodiment, including following preparation process:
Step 1: weigh raw material according to parts by weight: polybutene resin 100 parts, 6 parts of cyanuric acid zinc, sodium silicate 3 parts, molybdenum bisuphide 9 parts, polyisoprene 6 parts, tributyl citrate 3 parts, thiophosphate 7 parts, ethylene bis stearic amide 5 parts, ethylene vinyl acetate 2 parts, Firebrake ZB 6 parts, cumyl peroxide 4 parts, nylon66 fiber 11 parts, tea polyphenols 4 parts, filler 20 parts and 1.3 parts of alkyl diphenylamine antioxidant;
Wherein, by weight, described filler is the mixture of white carbon black 5 parts, blanc fixe 4 parts, liberite 3 parts, 5 parts of kieselguhr and sepiolite powder 4 parts;
Step 2: be added sequentially in reactor by polybutene resin, nylon66 fiber, cyanuric acid zinc and ethylene vinyl acetate, be warming up to 196 DEG C, with the rotating speed stirring reaction 60 minutes of 210rpm;
Step 3: question response still temperature reduces to 126 DEG C, is sequentially added into polyisoprene, molybdenum bisuphide, tea polyphenols, thiophosphate and filler, is incubated 3 hours;
Step 4: question response still temperature reduces to 68 DEG C, adds remaining components, is incubated 50 minutes, obtains compound M;
Step 5: put in single screw extrusion machine by above-mentioned compound M, the temperature of its barrel front end, middle-end and rear end is followed successively by: 220 DEG C, 248 DEG C, 275 DEG C;Die head temperature is 160 DEG C, and extrusion molding obtains tubing,.
Embodiment 5
The preparation method of the high pressure resistant low moisture absorption Polybutylene composite tube material of the present embodiment, including following preparation process:
Step 1: weigh raw material according to parts by weight: polybutene resin 100 parts, 6 parts of cyanuric acid zinc, sodium silicate 3 parts, molybdenum bisuphide 8 parts, polyisoprene 6 parts, tributyl citrate 4 parts, thiophosphate 5 parts, ethylene bis stearic amide 5 parts, ethylene vinyl acetate 2 parts, Firebrake ZB 3 parts, cumyl peroxide 4 parts, nylon66 fiber 9 parts, tea polyphenols 3 parts, filler 17 parts and 0.6 part of alkylated phenol antioxidant;
Wherein, by weight, described filler is the mixture of white carbon black 7 parts, blanc fixe 4 parts, liberite 3 parts, 4 parts of kieselguhr and sepiolite powder 6 parts;
Step 2: be added sequentially in reactor by polybutene resin, nylon66 fiber, cyanuric acid zinc and ethylene vinyl acetate, be warming up to 160 DEG C, with the rotating speed stirring reaction 50 minutes of 170rpm;
Step 3: question response still temperature reduces to 126 DEG C, is sequentially added into polyisoprene, molybdenum bisuphide, tea polyphenols, thiophosphate and filler, is incubated 3 hours;
Step 4: question response still temperature reduces to 68 DEG C, adds remaining components, is incubated 50 minutes, obtains compound M;
Step 5: put in single screw extrusion machine by above-mentioned compound M, the temperature of its barrel front end, middle-end and rear end is followed successively by: 220 DEG C, 248 DEG C, 275 DEG C;Die head temperature is 160 DEG C, and extrusion molding obtains tubing,.
Comparative example 1
This comparative example is distinguished by with embodiment 1: do not include molybdenum bisuphide, cyanuric acid zinc and Firebrake ZB.
Comparative example 2
This comparative example is distinguished by with embodiment 1: do not include sodium silicate, nylon66 fiber and tea polyphenols.
Performance test
The performance of the composite pipe prepared by above-described embodiment 1 to 5 and comparative example 1,2 is tested, and test result is as shown in the table:
Hydrostatic fluid pressure (20 DEG C, 2h, 16MPa Zernike annular polynomial) Comprcssive strength (MPa) Tensile yield strength (MPa) Water absorption rate (mg/mm3)
Embodiment 1 Crack-free, ne-leakage 36 28 0
Embodiment 2 Crack-free, ne-leakage 41 32 0
Embodiment 3 Crack-free, ne-leakage 38 31 0
Embodiment 4 Crack-free, ne-leakage 46 36 0
Embodiment 5 Crack-free, ne-leakage 42 32 0
Comparative example 1 Crack-free, ne-leakage 23 21 0
Comparative example 2 Crack-free, ne-leakage 25 19 0
As shown in Table 1, composite pipe prepared by the present invention, anti-pressure ability is strong, and water absorption rate is 0, it is adaptable under environment under high pressure, use safety, will not bring secondary pollution, meet practical application request.
By comparative example 1 and comparative example 2 it can be seen that the combination of molybdenum bisuphide, cyanuric acid zinc and Firebrake ZB, and comprcssive strength and the tensile yield strength of composite pipe are all had certain impact by the combination of sodium silicate, nylon66 fiber and tea polyphenols.In the present invention, embodiment 4 is most preferred embodiment.

Claims (7)

1. a high pressure resistant low moisture absorption Polybutylene composite tube material, it is characterized in that, the raw material of following parts by weight be prepared from: polybutene resin 100 parts, 3 ~ 10 parts of cyanuric acid zinc, sodium silicate 2 ~ 8 parts, molybdenum bisuphide 5 ~ 15 parts, polyisoprene 5 ~ 10 parts, tributyl citrate 2 ~ 5 parts, thiophosphate 3 ~ 7 parts, ethylene bis stearic amide 3 ~ 6 parts, ethylene vinyl acetate 1 ~ 4 part, Firebrake ZB 2 ~ 9 parts, cumyl peroxide 2 ~ 6 parts, nylon66 fiber 8 ~ 13 parts, tea polyphenols 2 ~ 5 parts, filler 15 ~ 23 parts and 0.2 ~ 2 part of antioxidant.
2. high pressure resistant low moisture absorption Polybutylene composite tube material according to claim 1, it is characterised in that by weight, described filler is the mixture of white carbon black 3 ~ 10 parts, blanc fixe 3 ~ 7 parts, liberite 2 ~ 5 parts, 2 ~ 9 parts of kieselguhr and sepiolite powder 3 ~ 8 parts.
3. high pressure resistant low moisture absorption Polybutylene composite tube material according to claim 1, it is characterised in that described antioxidant is alkyl diphenylamine, alkylated phenol or triphosphite ester (2.4-di-tert-butyl-phenyl).
4. high pressure resistant low moisture absorption Polybutylene composite tube material according to claim 1, it is characterized in that, the raw material of following parts by weight be prepared from: polybutene resin 100 parts, 6 parts of cyanuric acid zinc, sodium silicate 3 parts, molybdenum bisuphide 9 parts, polyisoprene 6 parts, tributyl citrate 3 parts, thiophosphate 7 parts, ethylene bis stearic amide 5 parts, ethylene vinyl acetate 2 parts, Firebrake ZB 6 parts, cumyl peroxide 4 parts, nylon66 fiber 11 parts, tea polyphenols 4 parts, filler 20 parts and 1.3 parts of antioxidant.
5. the preparation method of the high pressure resistant low moisture absorption Polybutylene composite tube material as described in any one of claim 1 ~ 4, it is characterised in that include following preparation process:
Step 1: weigh raw material according to parts by weight;
Step 2: be added sequentially in reactor by polybutene resin, nylon66 fiber, cyanuric acid zinc and ethylene vinyl acetate, be warming up to 150 ~ 220 DEG C, with the rotating speed stirring reaction 45 ~ 80 minutes of 150 ~ 350rpm;
Step 3: question response still temperature reduces to 126 DEG C, is sequentially added into polyisoprene, molybdenum bisuphide, tea polyphenols, thiophosphate and filler, is incubated 3 hours;
Step 4: question response still temperature reduces to 68 DEG C, adds remaining components, is incubated 50 minutes, obtains compound M;
Step 5: above-mentioned compound M is put into extrusion molding in single screw extrusion machine and obtains tubing,.
6. the preparation method of high pressure resistant low moisture absorption Polybutylene composite tube material according to claim 5, it is characterised in that in described step 5, in single screw extrusion machine, the temperature of barrel front end, middle-end and rear end is followed successively by: 220 DEG C, 248 DEG C, 275 DEG C;Die head temperature is 160 DEG C.
7. the preparation method of the high pressure resistant low moisture absorption Polybutylene composite tube material according to claim 5 or 6, it is characterised in that be warming up to 196 DEG C in described step 2, with the rotating speed stirring reaction 60 minutes of 210rpm.
CN201610218620.1A 2016-04-11 2016-04-11 High-pressure-resistant and low-moisture-absorption polybutylene composite pipe and preparation method thereof Pending CN105802035A (en)

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CN101296986A (en) * 2005-08-31 2008-10-29 巴塞尔聚烯烃意大利有限责任公司 Molding-compositions composed of filler-reinforced thermoplastic material with very good scratch resistance and soft-touch feel
CN102093706A (en) * 2011-02-24 2011-06-15 金发科技股份有限公司 High-flowability polymide composite
CN103707482A (en) * 2013-12-19 2014-04-09 四川大学 Polyolefin pipe with high strength and high oxygen barrier properties and preparation method thereof
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Application publication date: 20160727