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CN105801953A - Primary treatment process for producing damping sheet material by using waste rubber - Google Patents

Primary treatment process for producing damping sheet material by using waste rubber Download PDF

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Publication number
CN105801953A
CN105801953A CN201610256687.4A CN201610256687A CN105801953A CN 105801953 A CN105801953 A CN 105801953A CN 201610256687 A CN201610256687 A CN 201610256687A CN 105801953 A CN105801953 A CN 105801953A
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Prior art keywords
transferred
parts
weight portion
devulcanizing pan
devulcanizing
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CN201610256687.4A
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Inventor
潘建新
张陆贤
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Guangde God's Will New Technology Ltd Co
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Guangde God's Will New Technology Ltd Co
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Priority to CN201610256687.4A priority Critical patent/CN105801953A/en
Publication of CN105801953A publication Critical patent/CN105801953A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L21/00Compositions of unspecified rubbers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/14Polymer mixtures characterised by other features containing polymeric additives characterised by shape
    • C08L2205/16Fibres; Fibrils

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a primary treatment process for producing a damping sheet material by using waste rubber. A preparation process comprises the following steps of firstly crushing 45 weight parts of waste rubber; transferring the crushed materials into a cleaning tank for stirring cleaning; filtering and drying the materials; next, transferring the dried materials into a desulfuration kettle; finally, adding 1.0 weight part of mold preventives and 5 weight parts of china clay into the desulfuration kettle, and performing filtering and rectification. The primary treatment process has the advantages that the friction coefficient of the product can be reduced; the wear rate is reduced; the surface softening and decomposition in the product friction process are inhibited, so that the mutual action force of materials inside the product is enhanced; the initial adhesion and the permanent adhesion of the product are also improved.

Description

Waste old is utilized to produce the preliminary treatment technique of damping sheets
Technical field
The present invention relates to a kind of sheet production technical field, particularly relate to the preliminary treatment technique utilizing waste old to produce damping sheets.
Background technology
Bigization of w rafter hydroxylamine hafnium tire splits dry measure used in former times Yang Jia plan Zhou Siping (chemical industry system of Wuhan Institute of Chemical Technology, Wuhan, 430100) (Wuhan Hong Yi industrial corporation, Wuhan, 430100) the waste and old rubber stock tire catalytic pyrolysis treatment technology of a kind of advanced person of summary is developed, it is cracked gas, gasoline fraction, diesel oil distillate and heavy oil fraction by the useless rubber limb tire indium grain of reactor by catalytic pyrolysis, remaining solid can be processed as white carbon black, after testing, its physical and chemical index and serviceability all reach user's requirement to various products.This is the effective way reducing environmental pollution, turning waste into wealth.Since the seventies, what the flourishing country of part industry had set about research junked tire utilizes work.Such as, waste and used rubber tyre is used for generating electricity or manufacturing cement etc. by Japan and the U.S. as fuel.But since the nineties, the cracking technique of waste and used rubber tyre is all created interest by many countries such as English, U.S., what these countries adopted is the Pintsch process of about 1000, and its shortcoming is power consumption height, and cracking black carbon is of poor quality, yield poorly.This work is that crumb rubber is broken, then under catalyst action, only need to be heated to about 400 so that it is be cracked into cracked gas, cracking distillate oil the generation white carbon black that simultaneously reacts.Cracking distillate oil is fractionated into obtaining gasoline, diesel oil and heavy oil.Through studying and exploring process program and operating condition, it is successfully realized industrialization, has operated 2 years achieved with distinct economic.This technique has the advantages such as power consumption is low, good product quality, non-pollutant discharge, technique simple, easily-controlled operation, is waste and used rubber tyre treatment technology more advanced in the world at present.Although junked tire can do appropriate use, but causing a lot of by-product, noxious substance, and the cost also can be a lot, the by-product of generation be then difficult to process.
The effect of damping sheets, one is shock dropping, namely reduces the electromotor vibrations in the running infringement to car body, mainly reduces the probability of resonance and prevent rigid attachment from car body being damaged, and two is noise reduction, namely reduces rigid attachment and causes the noise transmission to car body or amplification.Automobile conventional on market or idle call damping sheets, although raw material type is various, but cannot be issued to high performance standard in the state of low cost, low input.Therefore for automobile or air-conditioning damping fin raw material and proportioning and the performance indications that can reach thereof, the common issue being badly in need of solving in industry is just become.
Summary of the invention
For the deficiencies in the prior art, the technical problem to be solved is in that to provide the preliminary treatment technique utilizing waste old to produce damping sheets, reduces the molding time of product.
In order to realize above-mentioned technical purpose, the present invention adopts the following technical scheme that: utilizing waste old to produce the preliminary treatment technique of damping sheets, its preparation technology is as follows:
1) scrap rubber that weight portion is 45 is joined in pulverizer, pulverize, and the particle diameter after pulverizing is 10mm-15mm;It is transferred in rinse bath by the material after pulverizing again to be stirred cleaning, and the speed of stirring is that 20-25 turns/s;Again the material after stirring and washing is transferred to defecator to be filtered;Material after filtering is dried;
2) material after drying in step 1 is transferred in devulcanizing pan, when the heating temperatures in devulcanizing pan is to 160-180 DEG C, 24 parts of modified graphene Nano fillings, N-isopropylmaleimide-methyl methacrylate 25 parts, tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer fibre 32 parts, polymethyl methacrylates 25 parts are added in devulcanizing pan, and be constantly stirred, the time is 10-15 hour;
3) in the devulcanizing pan in step 2 add weight portion be 1.0 antifungus agent and and weight portion be the potter's clay of 5, now the greenhouse cooling in devulcanizing pan is to 120-130 DEG C, and be constantly stirred, and adopt microporous filter screen to be filtered, material after filtering is transferred in rectifying still, carry out rectification,.
Further, described feed preparation process is as follows:
1) scrap rubber that weight portion is 45 is joined in pulverizer, pulverize, and the particle diameter after pulverizing is 13mm;It is transferred in rinse bath by the material after pulverizing again to be stirred cleaning, and the speed of stirring is 25 turns/s;Again the material after stirring and washing is transferred to defecator to be filtered;Material after filtering is dried;
2) material after drying in step 1 is transferred in devulcanizing pan, when the heating temperatures in devulcanizing pan to 175 DEG C, 24 parts of modified graphene Nano fillings, N-isopropylmaleimide-methyl methacrylate 25 parts, tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer fibre 32 parts, polymethyl methacrylates 25 parts are added in devulcanizing pan, and be constantly stirred, the time is 15 hours;
3) in the devulcanizing pan in step 2 add weight portion be 1.0 antifungus agent and and weight portion be the potter's clay of 5, now the greenhouse cooling in devulcanizing pan is to 120 DEG C, and be constantly stirred, and adopt microporous filter screen to be filtered, material after filtering is transferred in rectifying still, carry out rectification,.
Adopt modified graphene Nano filling and scrap rubber and adopt the product of above-mentioned explained hereafter, have powerful good, fineness is high, air-tightness is strong, the elastic feature such as abundant of feel, can reduce about 60% raw material and production cost while ensureing product quality.
Modified graphene Nano filling is a kind of dispersant, there is the function of filling, and also there is the effect of softening simultaneously, this just require itself can and rubber have the good compatibility, affinity, its effect is for improving the elasticity of rubber, pliability, workability, easy mixing property.Therefore in improving rubber processing process, the consumption of mixing power can be reduced, promote the dispersed of various adjuvant, improve the processing performances such as the percentage elongation of vulcanizate, resilience, and modified graphene Nano filling for rubber, plastics, paint, etc. chemical industry as strengthening upgrading filler.It is mainly used in increasing the stablizing of shape of product, increases tensile strength, shear strength, flexing intensity, the intensity of pressure, reduce deformation, extension rate, thermal coefficient of expansion, there is the features such as whiteness height, epigranular dispersibility are strong.Softening, plasticising, thickening, reinforcement, aging resistance, be the Main Function mechanism of modified graphene Nano filling.
Potter's clay then has the excellent specific properties such as freeze thawing resistance, anti-light pollution, sound-absorbing, breathability, water penetration, weather resistance, corrosion resistance.
The technical characterstic of the present invention and effect be: in the raw material of the present invention, and modified graphene Nano filling and potter's clay complement one another;Adopt above-mentioned preliminary preparation technology, first scrap rubber can be carried out preliminary desulfurization, then the interpolation time of modified graphene Nano filling, and interpolation component can so that scrap rubber can carry out abundant desulfurization in specific temperature range, simultaneously can so that the product of later stage production be reduced to 0.065 with the coefficient of friction COF reducing this product by 0.215, wear rate reduces on 86.10%, and product is in friction process, surface softening and decomposition are inhibited, the movable thin film on its surface can protect friction surface better, therefore the interaction force of interiors of products material is added, therefore initial bonding strength and the holding power of product are also improved.And make the cracking temperature of this product be increased about 220 DEG C by 80, hence in so that the heat resistanceheat resistant performance of product is remarkably reinforced, and the more important thing is the generation adopting above-mentioned formula and above-mentioned technique can reduce by-product and toxic products in process of production, and reduce the time of overall manufacturing.
Detailed description of the invention
In order to make the purpose of the present invention, technical scheme and advantage clearly understand, below in conjunction with embodiment, the present invention is further elaborated.Should be appreciated that specific embodiment described herein is only in order to explain the present invention, is not intended to limit the present invention.
Embodiment 1
First the scrap rubber that weight portion is 45 is joined in pulverizer, pulverize, and the particle diameter after pulverizing is 13mm;It is transferred in rinse bath by the material after pulverizing again to be stirred cleaning, and the speed of stirring is 25 turns/s;Again the material after stirring and washing is transferred to defecator to be filtered;Material after filtering is dried;
Secondly the material after aforementioned middle drying is transferred in devulcanizing pan, when the heating temperatures in devulcanizing pan to 175 DEG C, 24 parts of modified graphene Nano fillings, N-isopropylmaleimide-methyl methacrylate 25 parts, tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer fibre 32 parts, polymethyl methacrylates 25 parts are added in devulcanizing pan, and be constantly stirred, the time is 15 hours;
Last add in aforementioned devulcanizing pan antifungus agent that weight portion is 1.0 and and weight portion be the potter's clay of 5, now the greenhouse cooling in devulcanizing pan is to 120 DEG C, and is constantly stirred, and adopt microporous filter screen to be filtered, material after filtering is transferred in rectifying still, carries out rectification,.
Embodiment 2
First the scrap rubber that weight portion is 45 is joined in pulverizer, pulverize, and the particle diameter after pulverizing is 10mm;It is transferred in rinse bath by the material after pulverizing again to be stirred cleaning, and the speed of stirring is 20 turns/s;Again the material after stirring and washing is transferred to defecator to be filtered;Material after filtering is dried;
Secondly the material after aforementioned middle drying is transferred in devulcanizing pan, when the heating temperatures in devulcanizing pan to 160 DEG C, 24 parts of modified graphene Nano fillings, N-isopropylmaleimide-methyl methacrylate 25 parts, tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer fibre 32 parts, polymethyl methacrylates 25 parts are added in devulcanizing pan, and be constantly stirred, the time is 10 hours;
Last add in aforementioned devulcanizing pan antifungus agent that weight portion is 1.0 and and weight portion be the potter's clay of 5, now the greenhouse cooling in devulcanizing pan is to 130 DEG C, and is constantly stirred, and adopt microporous filter screen to be filtered, material after filtering is transferred in rectifying still, carries out rectification,.
Embodiment 3
First the scrap rubber that weight portion is 45 is joined in pulverizer, pulverize, and the particle diameter after pulverizing is 12mm;It is transferred in rinse bath by the material after pulverizing again to be stirred cleaning, and the speed of stirring is 22 turns/s;Again the material after stirring and washing is transferred to defecator to be filtered;Material after filtering is dried;
Secondly the material after aforementioned middle drying is transferred in devulcanizing pan, when the heating temperatures in devulcanizing pan to 170 DEG C, 24 parts of modified graphene Nano fillings, N-isopropylmaleimide-methyl methacrylate 25 parts, tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer fibre 32 parts, polymethyl methacrylates 25 parts are added in devulcanizing pan, and be constantly stirred, the time is 14 hours;
Last add in aforementioned devulcanizing pan antifungus agent that weight portion is 1.0 and and weight portion be the potter's clay of 5, now the greenhouse cooling in devulcanizing pan is to 125 DEG C, and is constantly stirred, and adopt microporous filter screen to be filtered, material after filtering is transferred in rectifying still, carries out rectification,.
Embodiment 4
First the scrap rubber that weight portion is 45 is joined in pulverizer, pulverize, and the particle diameter after pulverizing is 14mm;It is transferred in rinse bath by the material after pulverizing again to be stirred cleaning, and the speed of stirring is 23 turns/s;Again the material after stirring and washing is transferred to defecator to be filtered;Material after filtering is dried;
Secondly the material after aforementioned middle drying is transferred in devulcanizing pan, when the heating temperatures in devulcanizing pan to 178 DEG C, 24 parts of modified graphene Nano fillings, N-isopropylmaleimide-methyl methacrylate 25 parts, tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer fibre 32 parts, polymethyl methacrylates 25 parts are added in devulcanizing pan, and be constantly stirred, the time is 12 hours;
Last add in aforementioned devulcanizing pan antifungus agent that weight portion is 1.0 and and weight portion be the potter's clay of 5, now the greenhouse cooling in devulcanizing pan is to 129 DEG C, and is constantly stirred, and adopt microporous filter screen to be filtered, material after filtering is transferred in rectifying still, carries out rectification,.
Embodiment 5
First the scrap rubber that weight portion is 45 is joined in pulverizer, pulverize, and the particle diameter after pulverizing is 15mm;It is transferred in rinse bath by the material after pulverizing again to be stirred cleaning, and the speed of stirring is 25 turns/s;Again the material after stirring and washing is transferred to defecator to be filtered;Material after filtering is dried;
Secondly the material after aforementioned middle drying is transferred in devulcanizing pan, when the heating temperatures in devulcanizing pan to 180 DEG C, 24 parts of modified graphene Nano fillings, N-isopropylmaleimide-methyl methacrylate 25 parts, tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer fibre 32 parts, polymethyl methacrylates 25 parts are added in devulcanizing pan, and be constantly stirred, the time is 15 hours;
Last add in aforementioned devulcanizing pan antifungus agent that weight portion is 1.0 and and weight portion be the potter's clay of 5, now the greenhouse cooling in devulcanizing pan is to 120 DEG C, and is constantly stirred, and adopt microporous filter screen to be filtered, material after filtering is transferred in rectifying still, carries out rectification,.
Adopt modified graphene Nano filling and scrap rubber and adopt the product of above-mentioned explained hereafter, have powerful good, fineness is high, air-tightness is strong, the elastic feature such as abundant of feel, can reduce about 60% raw material and production cost while ensureing product quality.
Modified graphene Nano filling is a kind of dispersant, there is the function of filling, and also there is the effect of softening simultaneously, this just require itself can and rubber have the good compatibility, affinity, its effect is for improving the elasticity of rubber, pliability, workability, easy mixing property.Therefore in improving rubber processing process, the consumption of mixing power can be reduced, promote the dispersed of various adjuvant, improve the processing performances such as the percentage elongation of vulcanizate, resilience, and modified graphene Nano filling for rubber, plastics, paint, etc. chemical industry as strengthening upgrading filler.It is mainly used in increasing the stablizing of shape of product, increases tensile strength, shear strength, flexing intensity, the intensity of pressure, reduce deformation, extension rate, thermal coefficient of expansion, there is the features such as whiteness height, epigranular dispersibility are strong.Softening, plasticising, thickening, reinforcement, aging resistance, be the Main Function mechanism of modified graphene Nano filling.
Potter's clay then has the excellent specific properties such as freeze thawing resistance, anti-light pollution, sound-absorbing, breathability, water penetration, weather resistance, corrosion resistance.
The technical characterstic of the present invention and effect be: in the raw material of the present invention, and modified graphene Nano filling and potter's clay complement one another;Adopt above-mentioned preliminary preparation technology, first scrap rubber can be carried out preliminary desulfurization, then the interpolation time of modified graphene Nano filling, and interpolation component can so that scrap rubber can carry out abundant desulfurization in specific temperature range, simultaneously can so that the product of later stage production be reduced to 0.065 with the coefficient of friction COF reducing this product by 0.215, wear rate reduces on 86.10%, and product is in friction process, surface softening and decomposition are inhibited, the movable thin film on its surface can protect friction surface better, therefore the interaction force of interiors of products material is added, therefore initial bonding strength and the holding power of product are also improved.And make the cracking temperature of this product be increased about 220 DEG C by 80, hence in so that the heat resistanceheat resistant performance of product is remarkably reinforced, and the more important thing is the generation adopting above-mentioned formula and above-mentioned technique can reduce by-product and toxic products in process of production, and reduce the time of overall manufacturing.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all any amendment, equivalent replacement and improvement etc. made within the spirit and principles in the present invention, should be included within protection scope of the present invention.

Claims (2)

1. utilize waste old to produce the preliminary treatment technique of damping sheets, it is characterised in that: its preparation technology is as follows:
1) scrap rubber that weight portion is 45 is joined in pulverizer, pulverize, and the particle diameter after pulverizing is 10mm-15mm;It is transferred in rinse bath by the material after pulverizing again to be stirred cleaning, and the speed of stirring is that 20-25 turns/s;Again the material after stirring and washing is transferred to defecator to be filtered;Material after filtering is dried;
2) material after drying in step 1 is transferred in devulcanizing pan, when the heating temperatures in devulcanizing pan is to 160-180 DEG C, 24 parts of modified graphene Nano fillings, N-isopropylmaleimide-methyl methacrylate 25 parts, tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer fibre 32 parts, polymethyl methacrylates 25 parts are added in devulcanizing pan, and be constantly stirred, the time is 10-15 hour;
3) in the devulcanizing pan in step 2 add weight portion be 1.0 antifungus agent and and weight portion be the potter's clay of 5, now the greenhouse cooling in devulcanizing pan is to 120-130 DEG C, and be constantly stirred, and adopt microporous filter screen to be filtered, material after filtering is transferred in rectifying still, carry out rectification,.
2. the preliminary treatment technique utilizing waste old to produce damping sheets according to claim 1, it is characterised in that: described feed preparation process is as follows:
1) scrap rubber that weight portion is 45 is joined in pulverizer, pulverize, and the particle diameter after pulverizing is 13mm;It is transferred in rinse bath by the material after pulverizing again to be stirred cleaning, and the speed of stirring is 25 turns/s;Again the material after stirring and washing is transferred to defecator to be filtered;Material after filtering is dried;
2) material after drying in step 1 is transferred in devulcanizing pan, when the heating temperatures in devulcanizing pan to 175 DEG C, 24 parts of modified graphene Nano fillings, N-isopropylmaleimide-methyl methacrylate 25 parts, tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer fibre 32 parts, polymethyl methacrylates 25 parts are added in devulcanizing pan, and be constantly stirred, the time is 15 hours;
3) in the devulcanizing pan in step 2 add weight portion be 1.0 antifungus agent and and weight portion be the potter's clay of 5, now the greenhouse cooling in devulcanizing pan is to 120 DEG C, and be constantly stirred, and adopt microporous filter screen to be filtered, material after filtering is transferred in rectifying still, carry out rectification,.
CN201610256687.4A 2016-04-20 2016-04-20 Primary treatment process for producing damping sheet material by using waste rubber Pending CN105801953A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107443769A (en) * 2017-08-17 2017-12-08 安徽微威环保科技有限公司 A kind of method that damping rubber pad is produced using scrap rubber

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Publication number Priority date Publication date Assignee Title
CN1388161A (en) * 2002-06-07 2003-01-01 朱孟京 Damping rubber product
CN102601884A (en) * 2012-03-07 2012-07-25 辽宁双强塑胶科技开发有限公司 Method for preparing composite rubber strip for hollow glass
CN102924832A (en) * 2012-10-22 2013-02-13 广德天运无纺有限公司 Resonance damping material produced by using waste rubber
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CN102601884A (en) * 2012-03-07 2012-07-25 辽宁双强塑胶科技开发有限公司 Method for preparing composite rubber strip for hollow glass
CN102924832A (en) * 2012-10-22 2013-02-13 广德天运无纺有限公司 Resonance damping material produced by using waste rubber
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CN105038288A (en) * 2015-07-20 2015-11-11 合肥科启环保科技有限公司 Sound insulation pad sheets produced by means of waste tires

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107443769A (en) * 2017-08-17 2017-12-08 安徽微威环保科技有限公司 A kind of method that damping rubber pad is produced using scrap rubber

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