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CN105781689B - Diesel engine vent gas compound noise-reducing device - Google Patents

Diesel engine vent gas compound noise-reducing device Download PDF

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Publication number
CN105781689B
CN105781689B CN201610216549.3A CN201610216549A CN105781689B CN 105781689 B CN105781689 B CN 105781689B CN 201610216549 A CN201610216549 A CN 201610216549A CN 105781689 B CN105781689 B CN 105781689B
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China
Prior art keywords
exhaust pipe
exhaust
annular plate
fixed
housing
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CN201610216549.3A
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CN105781689A (en
Inventor
胡启国
何燕飞
李尚平
李小兵
袁玉峰
赵桢
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Chongqing Jiaotong University
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Chongqing Jiaotong University
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/033Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices
    • F01N3/035Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices with catalytic reactors, e.g. catalysed diesel particulate filters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N1/00Silencing apparatus characterised by method of silencing
    • F01N1/02Silencing apparatus characterised by method of silencing by using resonance
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N1/00Silencing apparatus characterised by method of silencing
    • F01N1/08Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N1/00Silencing apparatus characterised by method of silencing
    • F01N1/08Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling
    • F01N1/082Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling the gases passing through porous members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/022Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • F01N3/2882Catalytic reactors combined or associated with other devices, e.g. exhaust silencers or other exhaust purification devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2510/00Surface coverings
    • F01N2510/06Surface coverings for exhaust purification, e.g. catalytic reaction

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Exhaust Gas After Treatment (AREA)
  • Processes For Solid Components From Exhaust (AREA)

Abstract

本发明公开了一种柴油机尾气复合降噪装置,包括催化氧化装置、固定于催化氧化装置的排气端用于吸附和过滤PM微粒的微粒捕集装置以及固定于微粒捕集装置的排气端排气消声器;所述催化氧化装置包括第一壳体以及净化催化剂载体;所述微粒捕集装置包括第二壳体和蜂窝状陶瓷载体;所述排气消声器包括第三壳体以及阶梯式变径排气管;所述阶梯式变径排气管包括管径依次变小并且插入式设置的一阶排气管、二阶排气管和三阶排气管;本发明的柴油机尾气复合降噪装置,结构紧凑,空间利用合理,既能对尾气进行过滤和净化,又能较好的消除多频次噪声,实现尾气净化和降噪共同工作,结构简单,成本低,使用寿命长,便于安装和拆卸;尾气净化和消声效率高。

The invention discloses a composite noise reduction device for diesel engine exhaust, which comprises a catalytic oxidation device, a particle trapping device fixed on the exhaust end of the catalytic oxidation device for absorbing and filtering PM particles, and an exhaust port fixed on the particle trapping device Exhaust muffler; the catalytic oxidation device includes a first housing and a purification catalyst carrier; the particle trapping device includes a second housing and a honeycomb ceramic carrier; the exhaust muffler includes a third housing and a stepped variable diameter exhaust pipe; the stepped variable diameter exhaust pipe includes a first-order exhaust pipe, a second-order exhaust pipe and a third-order exhaust pipe whose pipe diameter becomes smaller in turn and inserted into the arrangement; the diesel engine exhaust compound reducer of the present invention Noise device, compact structure, reasonable use of space, not only can filter and purify the exhaust gas, but also can better eliminate multi-frequency noise, realize the joint work of exhaust gas purification and noise reduction, simple structure, low cost, long service life, easy to install and disassembly; exhaust gas purification and muffler efficiency is high.

Description

柴油机尾气复合降噪装置Diesel engine exhaust composite noise reduction device

技术领域technical field

本发明涉及尾气降噪装置,尤其涉及一种柴油机尾气复合降噪装置。The invention relates to an exhaust noise reduction device, in particular to a diesel engine exhaust composite noise reduction device.

背景技术Background technique

根据国家节能减排的发展战略以及国家应对温室气体排放的要求,急需开展工程建设用柴油机及发电机动力设备尾气回收净化及排气噪声降低的项目,以减少排放,实现节能减排的目的,与生产及工程结合紧密,提高生活质量和生产正常运行。According to the national development strategy of energy conservation and emission reduction and the national requirements to deal with greenhouse gas emissions, there is an urgent need to carry out projects for exhaust gas recovery and purification of diesel engines and generator power equipment used in engineering construction, and exhaust noise reduction projects to reduce emissions and achieve the purpose of energy conservation and emission reduction. It is closely integrated with production and engineering to improve the quality of life and normal operation of production.

现有技术中柴油机尾气处理和降噪都是尾气净化装置和消声器单独工作;单方面性能和效率较低;目前用于柴油发动机的消音器其主要原理是利用多孔吸声材料来降低噪声,把吸声材料固定在气流通道的内壁上或按照一定方式在管道中排列,就构成了阻性消音器,对低频消声效果较差,而且柴油机尾气含有毒气体较多,PM含量太高,对环境污染较严重,与单独安装的催化氧化转化器和微粒捕集装置组合构成的尾气处理系统较为庞大,安装使用不便,结构复杂,针对性不强。Exhaust gas treatment and noise reduction of diesel engines in the prior art are exhaust gas purification devices and mufflers working alone; performance and efficiency are relatively low; the main principle of mufflers currently used for diesel engines is to use porous sound-absorbing materials to reduce noise. The sound-absorbing material is fixed on the inner wall of the airflow channel or arranged in a certain way in the pipeline to form a resistive muffler, which has a poor effect on low-frequency noise reduction, and the diesel engine exhaust contains more toxic gases and the PM content is too high. The environmental pollution is serious, and the tail gas treatment system composed of a separately installed catalytic oxidation converter and a particulate trap is relatively large, inconvenient to install and use, complex in structure, and not strong in pertinence.

发明内容Contents of the invention

有鉴于此,本发明的目的是提供一种柴油机尾气复合降噪装置,结构紧凑,空间利用合理,既能对尾气进行过滤和净化,又能较好的消除多频次噪声,实现尾气净化和降噪共同工作,结构简单,成本低,使用寿命长,便于安装和拆卸;尾气净化和消声效率高。In view of this, the purpose of the present invention is to provide a diesel engine exhaust compound noise reduction device, which has a compact structure and reasonable space utilization, can not only filter and purify the exhaust gas, but also can better eliminate multi-frequency noise, and realize exhaust gas purification and noise reduction. Noise and noise work together, simple structure, low cost, long service life, easy installation and disassembly; high exhaust gas purification and noise reduction efficiency.

本发明的柴油机尾气复合降噪装置,包括催化氧化装置、固定于催化氧化装置的排气端用于吸附和过滤PM微粒的微粒捕集装置以及固定于微粒捕集装置的排气端排气消声器;所述催化氧化装置包括设有进气口和排气口的第一壳体以及固定于第一壳体内的净化催化剂载体;净化催化剂载体上负载催化剂;所述微粒捕集装置包括第二壳体和固定于第二壳体内的蜂窝状陶瓷载体;所述第二壳体固定于第一壳体的排气口并与第一壳体相通;所述排气消声器包括设有进气口和排气口的第三壳体以及固定于第三壳体内并连通第三壳体的进气口至排气口的阶梯式变径排气管;所述阶梯式变径排气管包括管径依次变小并且插入式设置的一阶排气管、二阶排气管和三阶排气管;第三壳体的进气口固定于微粒捕集装置。The diesel engine exhaust composite noise reduction device of the present invention comprises a catalytic oxidation device, a particle trapping device fixed on the exhaust end of the catalytic oxidation device for absorbing and filtering PM particles, and an exhaust muffler fixed on the exhaust end of the particle trapping device The catalytic oxidation device includes a first housing provided with an air inlet and an exhaust port and a purification catalyst carrier fixed in the first housing; a catalyst is loaded on the purification catalyst carrier; the particle trapping device includes a second housing body and a honeycomb ceramic carrier fixed in the second casing; the second casing is fixed to the exhaust port of the first casing and communicates with the first casing; the exhaust muffler includes an air inlet and The third casing of the exhaust port and the stepped variable-diameter exhaust pipe that is fixed in the third casing and communicates with the air inlet of the third casing to the exhaust port; the stepped variable-diameter exhaust pipe includes a pipe diameter The first-stage exhaust pipe, the second-stage exhaust pipe and the third-stage exhaust pipe which are successively smaller and inserted into the arrangement; the air inlet of the third casing is fixed to the particle trapping device.

进一步,所述阶梯式变径排气管通过环形板组件固定于第三壳体内壁,所述环形板组件包括沿阶梯式变径排气管轴向排列的第一环形板、第二环形板、第三环形板和第四环形板;第一环形板设于一阶排气管中前部;第二环形板设于二阶排气管的后端使第二环形板与第一环形板之间形成第二共振腔;第三环形板设于三阶排气管的中部使第三环形板与第二环形板之间形成第三共振腔,第四环形板设于三阶排气管的中后部使第四环形板与第三环形板之间形成第四共振腔。Further, the stepped exhaust pipe with reduced diameter is fixed to the inner wall of the third housing through an annular plate assembly, and the annular plate assembly includes a first annular plate and a second annular plate axially arranged along the stepped exhaust pipe with reduced diameter , the third annular plate and the fourth annular plate; the first annular plate is arranged in the front part of the first-stage exhaust pipe; the second annular plate is arranged at the rear end of the second-stage exhaust pipe so that the second annular plate and the first annular plate The second resonant cavity is formed between them; the third annular plate is arranged in the middle of the third-stage exhaust pipe to form a third resonant cavity between the third annular plate and the second annular plate, and the fourth annular plate is arranged on the third-stage exhaust pipe The middle rear portion of the fourth ring plate forms a fourth resonance cavity between the third ring plate and the fourth ring plate.

进一步,所述一阶排气管的后端与二阶排气管之间通过环形封板连接并密封;第二环形板和第三环形板之间固定有连通第二共振腔和第四共振腔的微穿孔排气管;第三环形板和第四环形板之间固定有连通第三共振腔和第四环形板到第三壳体的排气口之间的腔室的扩张穿孔排气管;一阶排气管和二阶排气管与第二共振腔相对应的部分、微穿孔排气管与第三共振腔相对应的部分、三阶排气管与第四共振腔相对应的部分以及扩张穿孔排气管与第四共振腔相对应的部分均设有沿相应管壁均匀分布的多个微孔。Further, the rear end of the first-stage exhaust pipe and the second-stage exhaust pipe are connected and sealed by an annular sealing plate; a second resonance chamber and a fourth resonance chamber are fixed between the second annular plate and the third annular plate. The micro-perforated exhaust pipe of the cavity; the expanded perforated exhaust pipe connecting the third resonant cavity and the fourth annular plate to the exhaust port of the third housing is fixed between the third annular plate and the fourth annular plate. pipe; the part of the first-stage exhaust pipe and the second-stage exhaust pipe corresponding to the second resonant cavity, the part of the micro-perforated exhaust pipe corresponding to the third resonant cavity, and the third-stage exhaust pipe corresponding to the fourth resonant cavity The part of the expanded perforated exhaust pipe and the part corresponding to the fourth resonant cavity are all provided with a plurality of micropores uniformly distributed along the corresponding pipe wall.

进一步,所述第一环形板和第三环形板上均设有前后贯通的流过孔;所述第四环形板的后侧固定有与第四共振腔相通并将气流导向第三壳体的排气口的弯管;所述弯管为多个,其中部分弯管对应扩张穿孔排气管设置,其余弯管以及扩张穿孔排气管和微穿孔排气管前端均设有向前伸出的扩张排气管;弯管的直径大于与其对应的扩张穿孔排气管或扩张排气管的直径。Further, the first annular plate and the third annular plate are provided with flow-through holes front and rear; the rear side of the fourth annular plate is fixed with a valve communicating with the fourth resonant cavity and guiding the airflow to the third housing. The elbow of the exhaust port; there are multiple elbows, some of which are set corresponding to the expansion perforated exhaust pipe, and the front ends of the remaining elbows, the expanded perforated exhaust pipe and the micro-perforated exhaust pipe are all provided with forward-extending The expansion exhaust pipe; the diameter of the elbow pipe is larger than the diameter of the corresponding expansion perforated exhaust pipe or expansion exhaust pipe.

进一步,所述蜂窝状陶瓷载体包括具有平行并列排布的多个气道的蜂窝体和对应任意相邻两个气道之间错位式固定于每个气道内的挡板;蜂窝体内分隔于任意相邻两气道之间的部分设有堇青石过滤层。Further, the honeycomb ceramic carrier includes a honeycomb body with a plurality of air channels arranged in parallel, and a baffle plate fixed in each air channel in an offset manner corresponding to any two adjacent air channels; the honeycomb body is separated from any The portion between two adjacent air passages is provided with a cordierite filter layer.

进一步,所述蜂窝状陶瓷载体与第二壳体之间设有衬垫。Further, a liner is provided between the honeycomb ceramic carrier and the second shell.

进一步,所述第一壳体对应净化催化剂载体侧面设有第一共振腔并且第一共振腔的腔口朝向净化催化剂载体。Further, the first housing is provided with a first resonance cavity corresponding to the side of the purification catalyst carrier, and the opening of the first resonance cavity faces the purification catalyst carrier.

进一步,所述第一壳体对应其自身进气口到净化催化剂载体之间的部分为沿气流方向横截面逐渐变大的锥形结构。Further, the part of the first casing corresponding to its own air inlet to the purification catalyst carrier is a tapered structure whose cross-section gradually becomes larger along the airflow direction.

进一步,所述第一共振腔为多个并且围绕净化催化剂载体侧面紧密排列;第一共振腔由设于第一壳体内的内筒和固定于内筒与第一壳体之间的隔板围成;所述隔板包括沿内筒周向设置的环形隔板和平行于内筒轴线的纵向隔板;环形隔板和纵向隔板呈十字交叉式固定在一起,第一共振腔的腔口设于内筒上并且为圆形缩口式结构。Further, the first resonant chamber is multiple and closely arranged around the side of the purification catalyst carrier; the first resonant chamber is surrounded by an inner cylinder arranged in the first housing and a partition fixed between the inner cylinder and the first housing The baffle includes an annular baffle arranged along the circumference of the inner cylinder and a longitudinal baffle parallel to the axis of the inner cylinder; the annular baffle and the longitudinal baffle are fixed together in a criss-cross pattern, and the mouth of the first resonant cavity It is arranged on the inner cylinder and has a circular necking structure.

本发明的有益效果是:本发明的柴油机尾气复合降噪装置,结构紧凑,空间利用合理,既能对尾气进行过滤和净化,又能较好的消除多频次噪声,实现尾气净化和降噪共同工作,结构简单,成本低,使用寿命长,便于安装和拆卸;尾气净化和消声效率高。The beneficial effects of the present invention are: the diesel engine exhaust composite noise reduction device of the present invention has a compact structure and reasonable use of space, can not only filter and purify the exhaust gas, but also can better eliminate multi-frequency noise, and realize the combination of exhaust gas purification and noise reduction. Working, simple structure, low cost, long service life, easy to install and disassemble; exhaust gas purification and noise reduction efficiency is high.

附图说明Description of drawings

图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2为排气消声器局部立体视图;Fig. 2 is a partial perspective view of the exhaust muffler;

图3为微粒捕集装置结构示意图;Fig. 3 is a schematic diagram of the structure of the particulate trapping device;

图4为微粒捕集装置局部立体视图。Fig. 4 is a partial perspective view of the particulate trapping device.

具体实施方式Detailed ways

图1为本发明的结构示意图;图2为排气消声器局部立体视图;图3为微粒捕集装置结构示意图;图4为微粒捕集装置局部立体视图,如图所示:本实施例的的柴油机尾气回收净化及降噪复合装置,包括催化氧化装置、微粒捕集装置和排气消声器;所述催化氧化装置包括设有进气口和排气口的第一壳体1以及固定于第一壳体1内的净化催化剂载体2;净化催化剂载体2上负载催化剂;所述第一壳体1对应净化催化剂载体2侧面设有第一共振腔3并且第一共振腔3的腔口朝向净化催化剂载体2;所述微粒捕集装置固定于第一壳体1的排气口用于吸附和过滤PM微粒;所述排气消声器固定于微粒捕集装置的排气端;所述微粒捕集装置包括第二壳体6和固定于第二壳体6内的蜂窝状陶瓷载体;所述第二壳体6固定于第一壳体1的排气口并与第一壳体1相通;所述排气消声器包括设有进气口和排气口的第三壳体10以及固定于第三壳体10内并连通第三壳体10的进气口至排气口的阶梯式变径排气管;所述阶梯式变径排气管的进气端直径大于排气端直径,阶梯式变径排气管包括管径依次变小并且插入式设置的一阶排气管11、二阶排气管12和三阶排气管13;第三壳体10的进气口固定于微粒捕集装置;二阶排气管12插入一阶排气管11的出口处,三阶排气管13插入二阶排气管12的出口处,采用插入管式结构结合截面突变使声阻抗发生突变,从而实现干涉相消,达到消中低频噪声的目的,实现尾气处理和降噪共同工作,结构简单,成本低,使用寿命长,便于安装和拆卸,消声效率高,产生背压小,核心技术具有普适性,可加以改造应用于类似领域;催化氧化装置、微粒捕集装置和排气消声器三者通过法兰结构连接在一起,便于安装和拆卸,每部分独立工作效率高,共同工作可实现相互促进,使尾气处理和噪声降低同时实现,极大的提高了净化和降噪效率;柴油机尾气由第一壳体1的进气口经过净化催化剂载体2流至第一壳体1的排气口,净化催化剂载体2固定于第一壳体1的内壁,净化催化剂载体2的侧面是指净化催化剂载体2与第一壳体1连接的表面,在第一壳体1上对应净化催化剂载体2侧面设置第一共振腔3,结构紧凑,空间利用合理,将催化氧化转化器DOC与共振腔室相结合,所述净化催化剂载体设有并列布置的多个孔道,孔道之间固定有钛硅催化剂,净化催化剂载体为由堇青石组成网状结构,形成密集孔道,堇青石直径40-100nm,孔道之间固定钛硅催化剂,即钛硅催化剂固定于分隔于相邻孔道之间的载体结构内,使催化剂不易泄露,稳定且适应性强;尾气在流经DOC净化催化剂载体2孔道的过程中,其中的HC等物质由净化催化剂载体2孔道的主气流区进入活性层,吸附于载体孔道壁面涂覆的堇青石(铝硅酸镁)活性层表面并形成络合物,络合物在钛硅催化剂的作用下发生催化反应后的生成物从堇青石(铝硅酸镁)活性层表面脱附,最后以反扩散的方式由扩散通道进入PM控制区;声波扩散进入第一共振腔3,与腔口壁摩擦散热和空腔内共振相消使声能降低,进而使低频噪声降低,而且能缓解气流对第一壳体1的冲击,进一步降低噪声,达到既能催化氧化有害气体,又能消中低频噪声的目的。Fig. 1 is a schematic structural view of the present invention; Fig. 2 is a partial perspective view of an exhaust muffler; Fig. 3 is a schematic structural view of a particulate trapping device; Fig. 4 is a partial perspective view of a particulate trapping device, as shown in the figure: the present embodiment Diesel engine exhaust recovery purification and noise reduction compound device, including catalytic oxidation device, particulate trapping device and exhaust muffler; said catalytic oxidation device includes a first housing 1 with an air inlet and an exhaust port and fixed on the first The purification catalyst carrier 2 in the housing 1; the catalyst carrier 2 is loaded with catalyst; the first housing 1 is provided with a first resonance cavity 3 corresponding to the purification catalyst carrier 2 side and the opening of the first resonance cavity 3 faces the purification catalyst Carrier 2; the particulate trapping device is fixed to the exhaust port of the first housing 1 for absorbing and filtering PM particles; the exhaust muffler is fixed to the exhaust end of the particulate trapping device; the particulate trapping device Comprising a second shell 6 and a honeycomb ceramic carrier fixed in the second shell 6; the second shell 6 is fixed to the exhaust port of the first shell 1 and communicated with the first shell 1; the The exhaust muffler includes a third housing 10 with an air inlet and an exhaust port, and a stepped variable-diameter exhaust pipe that is fixed in the third housing 10 and connects the air inlet of the third housing 10 to the exhaust port. pipe; the diameter of the inlet end of the stepped variable-diameter exhaust pipe is greater than the diameter of the exhaust end, and the stepped variable-diameter exhaust pipe includes a first-stage exhaust pipe 11, a second-stage row exhaust pipe 11, and a second-stage exhaust pipe with pipe diameters that become smaller in turn and plugged in. The air pipe 12 and the third-stage exhaust pipe 13; the air inlet of the third housing 10 is fixed to the particulate trapping device; the second-stage exhaust pipe 12 is inserted into the outlet of the first-stage exhaust pipe 11, and the third-stage exhaust pipe 13 Insert the outlet of the second-stage exhaust pipe 12, adopt the insertion pipe structure combined with the sudden change of the section to make the acoustic impedance change suddenly, so as to realize interference cancellation, achieve the purpose of eliminating middle and low frequency noise, and realize the joint work of exhaust gas treatment and noise reduction, with a simple structure , low cost, long service life, easy installation and disassembly, high noise reduction efficiency, low back pressure, core technology is universal and can be modified and applied in similar fields; catalytic oxidation device, particle trapping device and exhaust muffler The three are connected together through a flange structure, which is easy to install and disassemble. Each part works independently and has high efficiency. Working together can achieve mutual promotion, so that exhaust gas treatment and noise reduction can be realized at the same time, which greatly improves the efficiency of purification and noise reduction; diesel engine Exhaust gas flows from the air inlet of the first housing 1 to the exhaust port of the first housing 1 through the purification catalyst carrier 2. The purification catalyst carrier 2 is fixed on the inner wall of the first housing 1. The side surface of the purification catalyst carrier 2 refers to Purify the surface of the connection between the catalyst carrier 2 and the first housing 1, and set the first resonant chamber 3 on the side of the first housing 1 corresponding to the purified catalyst carrier 2. The structure is compact and the space utilization is reasonable. The catalytic oxidation converter DOC and the resonant chamber chambers, the purification catalyst carrier is provided with a plurality of channels arranged side by side, and a titanium-silicon catalyst is fixed between the channels. The purification catalyst carrier is a network structure composed of cordierite, forming dense channels, and the diameter of cordierite is 40-100nm. The titanium-silicon catalyst is fixed between the channels, that is, the titanium-silicon catalyst is fixed on the carrier structure separated between adjacent channels. In the structure, the catalyst is not easy to leak, stable and adaptable; when the exhaust gas flows through the 2 channels of the DOC purification catalyst carrier, the HC and other substances in it enter the active layer from the main air flow area of the 2 channels of the purification catalyst carrier, and are adsorbed on the carrier The surface of the active layer of cordierite (magnesium aluminosilicate) coated on the wall of the channel forms complexes, and the complexes undergo a catalytic reaction under the action of a titanium-silicon catalyst. The surface desorbs, and finally enters the PM control area from the diffusion channel in the form of reverse diffusion; the sound wave diffuses into the first resonant cavity 3, and the friction and heat dissipation of the cavity wall and the resonance in the cavity cancel the sound energy, thereby reducing the low-frequency noise , and can alleviate the impact of the airflow on the first shell 1, further reduce the noise, and achieve the purpose of not only catalyzing and oxidizing harmful gases, but also eliminating middle and low frequency noise.

本实施例中,所述阶梯式变径排气管通过环形板组件固定于第三壳体10内壁,所述环形板组件包括沿阶梯式变径排气管轴向排列的第一环形板14、第二环形板15、第三环形板16和第四环形板17;第一环形板14设于一阶排气管11中前部;第二环形板15设于二阶排气管12的后端使第二环形板15与第一环形板14之间形成第二共振腔;第三环形板16设于三阶排气管13的中部使第三环形板16与第二环形板15之间形成第三共振腔,第四环形板17设于三阶排气管13的中后部使第四环形板17与第三环形板16之间形成第四共振腔,使气体在各个共振腔中进行摩擦、碰撞和干涉反应,将声能转换为了热能,从而消除高频噪声,同时各个环形板为阶梯式变径排气管提供了稳定可靠的安装结构,结构紧凑,空间利用合理,而且能缓解气流对第三壳体10的冲击,进一步降低噪声。In this embodiment, the stepped variable-diameter exhaust pipe is fixed to the inner wall of the third housing 10 through an annular plate assembly, and the annular plate assembly includes a first annular plate 14 arranged axially along the stepped variable-diameter exhaust pipe , the second annular plate 15, the third annular plate 16 and the fourth annular plate 17; the first annular plate 14 is arranged on the front part of the first-stage exhaust pipe 11; the second annular plate 15 is arranged on the second-stage exhaust pipe 12 The rear end forms the second resonant cavity between the second annular plate 15 and the first annular plate 14; the third annular plate 16 is arranged in the middle part of the third-stage exhaust pipe 13 so that The third resonant cavity is formed between them, and the fourth annular plate 17 is arranged at the middle and rear part of the third-stage exhaust pipe 13 so that the fourth resonant cavity is formed between the fourth annular plate 17 and the third annular plate 16, so that the gas flows in each resonant cavity. Friction, collision and interference reactions are carried out in the middle, and the sound energy is converted into heat energy, thereby eliminating high-frequency noise. At the same time, each annular plate provides a stable and reliable installation structure for the stepped variable-diameter exhaust pipe. The impact of the airflow on the third casing 10 can be alleviated, and the noise can be further reduced.

本实施例中,所述一阶排气管11的后端与二阶排气管12之间通过环形封板连接并密封;第二环形板15和第三环形板16之间固定有连通第二共振腔和第四共振腔的微穿孔排气管18;第三环形板16和第四环形板17之间固定有连通第三共振腔和第四环形板17到第三壳体10的排气口之间的腔室的扩张穿孔排气管19;一阶排气管11和二阶排气管12与第二共振腔相对应的部分、微穿孔排气管18与第三共振腔相对应的部分、三阶排气管13与第四共振腔相对应的部分以及扩张穿孔排气管19与第四共振腔相对应的部分均设有沿相应管壁均匀分布的多个微孔20,使阶梯式变径排气管与第二共振腔、第三共振腔和第四共振腔之间以及各个腔室之间通过微孔20或管道有效的互通,气体膨胀穿过孔壁时摩擦散热,消耗声能。In this embodiment, the rear end of the first-stage exhaust pipe 11 and the second-stage exhaust pipe 12 are connected and sealed by an annular sealing plate; The micro-perforated exhaust pipe 18 of the second resonant cavity and the fourth resonant cavity; a row connecting the third resonant cavity and the fourth annular plate 17 to the third housing 10 is fixed between the third annular plate 16 and the fourth annular plate 17 The expanded perforated exhaust pipe 19 of the chamber between the gas ports; the part corresponding to the first-stage exhaust pipe 11 and the second-stage exhaust pipe 12 and the second resonance chamber, and the micro-perforated exhaust pipe 18 is connected to the third resonance chamber The corresponding part, the part of the third-stage exhaust pipe 13 corresponding to the fourth resonance cavity, and the part of the expanded perforated exhaust pipe 19 corresponding to the fourth resonance cavity are all provided with a plurality of micropores 20 uniformly distributed along the corresponding pipe wall , so that the stepped variable-diameter exhaust pipe communicates effectively with the second resonant cavity, the third resonant cavity and the fourth resonant cavity, as well as between each cavity through micropores 20 or pipes, and the friction when the gas expands through the hole wall Dissipate heat and consume sound energy.

本实施例中,所述第一环形板14和第三环形板16上均设有前后贯通的流过孔21;所述第四环形板17的后侧固定有与第四共振腔相通并将气流导向第三壳体10的排气口的弯管22;所述弯管22为多个,其中部分弯管22对应扩张穿孔排气管19设置,其余弯管22以及各个扩张穿孔排气管19和微穿孔排气管18前端均设有向前伸出的扩张排气管23;弯管22的直径大于与其对应的扩张穿孔排气管19或扩张排气管23的直径,由扩张穿孔排气管19和扩张排气管23进入弯管22的气流借助截面突变导致声阻抗突变,利用干涉相消的原理,消除部分噪声,第一环形板14和第三环形板16两侧的气流能够在一定程度上通过流过孔21进行流通,提高系统的平衡性,气体膨胀穿过孔壁时摩擦散热,消耗声能,弯管22的排气口设计成60°对流结构,使后端残余的部分噪声利用对流机理产生互相作用,通过分子的碰撞和干涉相消降低多频次噪声,最后利用阶梯式变径排气管气流大的性能,使弯管22排出的气体在主排气管气流作用下流向第三壳体10的排气口排出,保证了气体不被堵塞,实现了较好的流通性。In this embodiment, the first annular plate 14 and the third annular plate 16 are provided with flow-through holes 21 through front and rear; the rear side of the fourth annular plate 17 is fixed with a The air flow guides the elbow 22 of the exhaust port of the third housing 10; there are multiple elbows 22, some of which are arranged corresponding to the expanded perforated exhaust pipe 19, and the remaining elbows 22 and each expanded perforated exhaust pipe 19 and micro-perforated exhaust pipe 18 front ends are all provided with the expansion exhaust pipe 23 that protrudes forward; The air flow from the exhaust pipe 19 and the expansion exhaust pipe 23 into the elbow 22 results in a sudden change in acoustic impedance by means of a sudden change in section, and uses the principle of interference cancellation to eliminate part of the noise. The air flow on both sides of the first annular plate 14 and the third annular plate 16 To a certain extent, it can flow through the flow hole 21 to improve the balance of the system. When the gas expands and passes through the hole wall, it frictionally dissipates heat and consumes sound energy. The exhaust port of the elbow 22 is designed as a 60° convection structure so that the rear end The remaining part of the noise uses the convection mechanism to interact, and the multi-frequency noise is reduced through molecular collision and interference cancellation. Finally, the large air flow performance of the stepped variable-diameter exhaust pipe is used to make the gas discharged from the elbow 22 flow in the main exhaust pipe. Under the action of the airflow, it flows to the exhaust port of the third casing 10 to be discharged, which ensures that the gas is not blocked and achieves better circulation.

本实施例中,所述蜂窝状陶瓷载体包括具有平行并列排布的多个气道的蜂窝体7和对应任意相邻两个气道之间错位式固定于每个气道内的挡板8;蜂窝体7内任意两相邻气道间的隔板为堇青石过滤层,通过挡板8能够截断相应气道内气流的流通,因此进入蜂窝体7内的气流在挡板8的阻挡作用下穿过相邻两气道之间的堇青石过滤层进入相邻气道,实现对全部气流进行有效的过滤,净化效率高,气道内可设置多个挡板8,使气流多次经过相邻气道之间的壁面进行过滤,利用扩散、拦截和惯性碰撞机理,将微粒沉淀于蜂窝状陶瓷载体之内,微粒堆积到端口一定位置时,由于该位置正好达到了微粒的燃烧值点,加上此装置应用于大型柴油机,流经微粒捕集装置时的排气温度大于微粒燃点温度,所以在端口位置可以直接实现微粒的燃烧,进而实现微粒捕集装置的再生,保证微粒捕集装置的正常工作状态。In this embodiment, the honeycomb ceramic carrier includes a honeycomb body 7 with multiple air passages arranged in parallel and juxtaposed, and a baffle plate 8 fixed in each air passage corresponding to any two adjacent air passages in an offset manner; The partition between any two adjacent air passages in the honeycomb body 7 is a cordierite filter layer, and the flow of the air flow in the corresponding air passage can be cut off by the baffle plate 8, so the air flow entering the honeycomb body 7 passes through under the blocking effect of the baffle plate 8. Pass through the cordierite filter layer between two adjacent air passages and enter the adjacent air passages to achieve effective filtration of all airflows with high purification efficiency. Multiple baffles 8 can be set in the air passages to allow the airflow to pass through the adjacent air passages multiple times. The wall between the channels is filtered, and the particles are deposited in the honeycomb ceramic carrier by using the mechanism of diffusion, interception and inertial collision. When the particles accumulate at a certain position of the port, since the position just reaches the combustion value point of the particles, plus This device is applied to a large diesel engine. The temperature of the exhaust gas flowing through the particulate trapping device is higher than the ignition temperature of the particulates, so the combustion of the particulates can be directly realized at the port position, thereby realizing the regeneration of the particulate trapping device and ensuring the normal operation of the particulate trapping device. working status.

本实施例中,所述蜂窝状陶瓷载体与第二壳体6之间设有衬垫9,不仅提高蜂窝状陶瓷载体安装结构的稳定性,而且能够缓冲蜂窝状陶瓷载体与第二壳体6之间的振动和冲击,能够降低噪声和降低设备故障率。In this embodiment, a liner 9 is provided between the honeycomb ceramic carrier and the second housing 6, which not only improves the stability of the installation structure of the honeycomb ceramic carrier, but also can buffer the honeycomb ceramic carrier and the second housing 6. The vibration and shock between can reduce noise and reduce equipment failure rate.

本实施例中,所述第一壳体1对应其自身进气口到净化催化剂载体2之间的部分为沿气流方向横截面逐渐变大的锥形结构,形成突然扩张室,借助截面突变导致声阻抗突变,利用干涉相消的原理,消除部分低频进气噪声。In this embodiment, the part of the first housing 1 corresponding to its own air inlet to the purification catalyst carrier 2 is a conical structure with a cross-section gradually increasing along the airflow direction, forming a sudden expansion chamber, which is caused by a sudden change in section. Acoustic impedance mutation, using the principle of interference cancellation to eliminate part of the low-frequency intake noise.

本实施例中,所述第一共振腔3为多个并且围绕净化催化剂载体2侧面紧密排列;第一共振腔3由设于第一壳体1内的内筒4和固定于内筒4与第一壳体1之间的隔板5围成;所述隔板5包括沿内筒4周向设置的环形隔板和平行于内筒4轴线的纵向隔板;环形隔板和纵向隔板呈十字交叉式固定在一起,第一共振腔3的腔口设于内筒4上并且为圆形缩口式结构,第一共振腔3为紧密排列的多个小腔结构,能更好的实现共振相消,进一步降低低频噪声,第一共振腔3通过采用隔板5将第一壳体1与内筒4之间的间隙分隔而成,净化催化剂载体2固定于内筒4内壁;圆形缩口式结构是指第一共振腔3的腔口小于第一共振腔3的截面,使第一共振腔3形成腔口小而内部宽阔的结构;隔板5还可以是如下结构:包括内筒4周向设置的螺旋隔板和平行于内筒4轴线的纵向隔板;螺旋隔板与内筒4一体成型;纵向隔板与第一壳体1一体成型,纵向隔板上设有供螺旋隔板旋入的多个卡槽,卡槽之间的距离与螺旋隔板的螺距相等,整体结构强度高,便于加工,装配时将内筒4旋入第一壳体1内,操作简便,结构稳固,利用螺旋隔板和纵向隔板将内筒4与第一壳体1之间的间隙分隔成第一共振腔3。In this embodiment, the first resonant cavity 3 is multiple and closely arranged around the side of the purification catalyst carrier 2; The partition 5 between the first housing 1 is surrounded; the partition 5 includes an annular partition arranged along the circumference of the inner cylinder 4 and a longitudinal partition parallel to the axis of the inner cylinder 4; the annular partition and the longitudinal partition It is fixed together in a criss-cross pattern. The mouth of the first resonant cavity 3 is set on the inner cylinder 4 and has a circular necking structure. The first resonant cavity 3 is a plurality of small cavity structures closely arranged, which can better To achieve resonance cancellation and further reduce low-frequency noise, the first resonance cavity 3 is formed by separating the gap between the first shell 1 and the inner cylinder 4 by using a partition 5, and the purification catalyst carrier 2 is fixed on the inner wall of the inner cylinder 4; The narrow-mouthed structure means that the mouth of the first resonant cavity 3 is smaller than the cross-section of the first resonant cavity 3, so that the first resonant cavity 3 forms a structure with a small cavity and a wide interior; the partition 5 can also be the following structure: comprising The spiral partition arranged in the circumferential direction of the inner cylinder 4 and the longitudinal partition parallel to the axis of the inner cylinder 4; the spiral partition is integrally formed with the inner cylinder 4; the longitudinal partition is integrally formed with the first shell 1, and Multiple slots for screwing in the spiral partition, the distance between the slots is equal to the pitch of the spiral partition, the overall structural strength is high, and it is easy to process. When assembling, the inner cylinder 4 is screwed into the first shell 1, and the operation The structure is simple and stable, and the gap between the inner cylinder 4 and the first casing 1 is divided into the first resonance cavity 3 by using the spiral partition and the longitudinal partition.

本实施例中,所述净化催化剂载体2的孔道壁面涂覆堇青石形成活性层,使堇青石均匀分布,通过扩散机理,达到更好的催化氧化效果,使气流通过净化催化剂载体2内的孔道时达到对废气进行催化氧化转换的目的。In this embodiment, the wall surface of the pores of the purification catalyst carrier 2 is coated with cordierite to form an active layer, so that the cordierite is evenly distributed, and a better catalytic oxidation effect is achieved through the diffusion mechanism, so that the air flow passes through the pores in the purification catalyst carrier 2 At the same time, the purpose of catalytic oxidation conversion of exhaust gas can be achieved.

最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present invention without limitation. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be carried out Modifications or equivalent replacements without departing from the spirit and scope of the technical solution of the present invention shall be covered by the claims of the present invention.

Claims (6)

1.一种柴油机尾气复合降噪装置,其特征在于:包括催化氧化装置、固定于催化氧化装置的排气端用于吸附和过滤PM微粒的微粒捕集装置以及固定于微粒捕集装置的排气端排气消声器;所述催化氧化装置包括设有进气口和排气口的第一壳体以及固定于第一壳体内的净化催化剂载体;净化催化剂载体上负载催化剂;所述微粒捕集装置包括第二壳体和固定于第二壳体内的蜂窝状陶瓷载体;所述第二壳体固定于第一壳体的排气口并与第一壳体相通;所述排气消声器包括设有进气口和排气口的第三壳体以及固定于第三壳体内并连通第三壳体的进气口至排气口的阶梯式变径排气管;所述阶梯式变径排气管包括管径依次变小并且插入式设置的一阶排气管、二阶排气管和三阶排气管;第三壳体的进气口固定于微粒捕集装置;所述蜂窝状陶瓷载体包括具有平行并列排布的多个气道的蜂窝体和对应任意相邻两个气道之间错位式固定于每个气道内的挡板;蜂窝体内分隔于任意相邻两气道之间的部分设有堇青石过滤层;所述第一壳体对应净化催化剂载体侧面设有第一共振腔并且第一共振腔的腔口朝向净化催化剂载体;所述第一共振腔为多个并且围绕净化催化剂载体侧面紧密排列;第一共振腔由设于第一壳体内的内筒和固定于内筒与第一壳体之间的隔板围成;所述隔板包括沿内筒周向设置的环形隔板和平行于内筒轴线的纵向隔板;环形隔板和纵向隔板呈十字交叉式固定在一起,第一共振腔的腔口设于内筒上并且为圆形缩口式结构。1. A composite noise reduction device for diesel engine exhaust, characterized in that: it comprises a catalytic oxidation device, a particulate trapping device fixed to the exhaust end of the catalytic oxidation device for adsorbing and filtering PM particles, and an exhaust device fixed to the particulate trapping device. Gas end exhaust muffler; the catalytic oxidation device includes a first housing with an air inlet and an exhaust port and a purification catalyst carrier fixed in the first housing; a catalyst is loaded on the purification catalyst carrier; the particle trapping The device includes a second casing and a honeycomb ceramic carrier fixed in the second casing; the second casing is fixed at the exhaust port of the first casing and communicates with the first casing; the exhaust muffler includes a device There is a third casing with an air inlet and an exhaust port, and a stepped variable-diameter exhaust pipe that is fixed in the third casing and communicates with the air inlet of the third casing to the exhaust port; the stepped variable-diameter row The air pipe includes a first-stage exhaust pipe, a second-stage exhaust pipe, and a third-stage exhaust pipe whose pipe diameters become smaller in turn and are plugged in; the air inlet of the third housing is fixed to the particle trapping device; the honeycomb The ceramic carrier includes a honeycomb body with a plurality of air channels arranged in parallel and a baffle fixed in each air channel corresponding to any two adjacent air channels; the honeycomb body is separated between any adjacent two air channels The middle part is provided with a cordierite filter layer; the first housing is provided with a first resonance cavity corresponding to the side of the purification catalyst carrier, and the mouth of the first resonance cavity faces the purification catalyst carrier; the first resonance cavity is multiple and Closely arranged around the side of the purification catalyst carrier; the first resonance chamber is surrounded by an inner cylinder arranged in the first casing and a partition fixed between the inner cylinder and the first casing; the partition includes a The annular partition and the longitudinal partition parallel to the axis of the inner cylinder are set; the annular partition and the longitudinal partition are fixed together in a cross pattern, and the opening of the first resonance cavity is set on the inner cylinder and is of circular necking type structure. 2.根据权利要求1所述的柴油机尾气复合降噪装置,其特征在于:所述阶梯式变径排气管通过环形板组件固定于第三壳体内壁,所述环形板组件包括沿阶梯式变径排气管轴向排列的第一环形板、第二环形板、第三环形板和第四环形板;第一环形板设于一阶排气管中前部;第二环形板设于二阶排气管的后端使第二环形板与第一环形板之间形成第二共振腔;第三环形板设于三阶排气管的中部使第三环形板与第二环形板之间形成第三共振腔,第四环形板设于三阶排气管的中后部使第四环形板与第三环形板之间形成第四共振腔。2. The composite noise reduction device for diesel engine exhaust according to claim 1, characterized in that: the stepped variable diameter exhaust pipe is fixed to the inner wall of the third housing through an annular plate assembly, and the annular plate assembly includes a stepped The first annular plate, the second annular plate, the third annular plate and the fourth annular plate are axially arranged in the reducing exhaust pipe; the first annular plate is arranged at the middle front of the first-stage exhaust pipe; The rear end of the second-stage exhaust pipe forms a second resonant cavity between the second annular plate and the first annular plate; the third annular plate is arranged in the middle of the third-stage exhaust pipe to make the gap between the third annular plate and the second annular plate The third resonant cavity is formed between them, and the fourth annular plate is arranged at the middle and rear part of the third-stage exhaust pipe so that a fourth resonant cavity is formed between the fourth annular plate and the third annular plate. 3.根据权利要求2所述的柴油机尾气复合降噪装置,其特征在于:所述一阶排气管的后端与二阶排气管之间通过环形封板连接并密封;第二环形板和第三环形板之间固定有连通第二共振腔和第四共振腔的微穿孔排气管;第三环形板和第四环形板之间固定有连通第三共振腔和第四环形板到第三壳体的排气口之间的腔室的扩张穿孔排气管;一阶排气管和二阶排气管与第二共振腔相对应的部分、微穿孔排气管与第三共振腔相对应的部分、三阶排气管与第四共振腔相对应的部分以及扩张穿孔排气管与第四共振腔相对应的部分均设有沿相应管壁均匀分布的多个微孔。3. The composite noise reduction device for diesel engine exhaust according to claim 2, characterized in that: the rear end of the first-stage exhaust pipe and the second-stage exhaust pipe are connected and sealed by an annular sealing plate; the second annular plate A micro-perforated exhaust pipe communicating with the second resonant cavity and the fourth resonant cavity is fixed between the third annular plate and the third annular plate; Expansive perforated exhaust pipes of the chamber between the exhaust ports of the third shell; the first-order exhaust pipe and the second-order exhaust pipe correspond to the second resonance cavity, the micro-perforated exhaust pipe and the third resonance The portion corresponding to the cavity, the portion of the third-stage exhaust pipe corresponding to the fourth resonant cavity, and the portion of the expanded perforated exhaust pipe corresponding to the fourth resonant cavity are all provided with a plurality of micropores uniformly distributed along the corresponding pipe wall. 4.根据权利要求3所述的柴油机尾气复合降噪装置,其特征在于:所述第一环形板和第三环形板上均设有前后贯通的流过孔;所述第四环形板的后侧固定有与第四共振腔相通并将气流导向第三壳体的排气口的弯管;所述弯管为多个,其中部分弯管对应扩张穿孔排气管设置,其余弯管以及扩张穿孔排气管和微穿孔排气管前端均设有向前伸出的扩张排气管;弯管的直径大于与其对应的扩张穿孔排气管或扩张排气管的直径。4. The compound noise reduction device for diesel engine exhaust according to claim 3, characterized in that: the first annular plate and the third annular plate are provided with front and rear through holes; the rear of the fourth annular plate An elbow that communicates with the fourth resonance cavity and guides the airflow to the exhaust port of the third housing is fixed on the side; there are multiple elbows, some of which are set corresponding to the expanded perforated exhaust pipe, and the remaining elbows and the expansion The front ends of the perforated exhaust pipe and the micro-perforated exhaust pipe are all provided with an expanded exhaust pipe protruding forward; the diameter of the bent pipe is larger than that of the corresponding expanded perforated exhaust pipe or expanded exhaust pipe. 5.根据权利要求1所述的柴油机尾气复合降噪装置,其特征在于:所述蜂窝状陶瓷载体与第二壳体之间设有衬垫。5. The composite noise reduction device for diesel engine exhaust according to claim 1, characterized in that: a liner is provided between the honeycomb ceramic carrier and the second housing. 6.根据权利要求1所述的柴油机尾气复合降噪装置,其特征在于:所述第一壳体对应其自身进气口到净化催化剂载体之间的部分为沿气流方向横截面逐渐变大的锥形结构。6. The composite noise reduction device for diesel engine exhaust according to claim 1, characterized in that: the part of the first housing corresponding to its own air inlet to the purification catalyst carrier is a cross-section gradually increasing along the airflow direction Conical structure.
CN201610216549.3A 2016-04-08 2016-04-08 Diesel engine vent gas compound noise-reducing device Expired - Fee Related CN105781689B (en)

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