CN105778070B - Preparation method of anti-fog and anti-ultraviolet polyester film - Google Patents
Preparation method of anti-fog and anti-ultraviolet polyester film Download PDFInfo
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Abstract
本发明涉及一种防雾抗紫外聚酯薄膜的制备方法,将二元酸、水、己内酰胺按一定的摩尔比充分混合进行预聚合反应,制得HOOC‑(CONH)n‑COOH产物;再加入纳米氧化锌及苯磺酸继续搅拌进行反应,制得亲水抗紫外HOOC‑(NHCO)n‑COO‑ZnO预聚物;将制得预聚物、二元酸、二元醇、缩聚催化剂以及热稳定剂和抗氧化剂混合打浆进行酯化、缩聚反应,制备得到亲水抗紫外改性聚酯;将亲水抗紫外改性聚酯作为A组分,常规聚酯作为B组分,经过熔体管通过T型模头经共挤复合成A B双层或ABA三层,经铸片、双向拉伸、热定型及收卷制得防雾抗紫外聚酯薄膜。本发明能解决无机粉体在聚酯基体中分散性的问题。The invention relates to a method for preparing an anti-fog and anti-ultraviolet polyester film. Dibasic acid, water, and caprolactam are fully mixed in a certain molar ratio to carry out prepolymerization to obtain a HOOC‑(CONH)n‑COOH product; and then add Nano-zinc oxide and benzenesulfonic acid continue to stir and react to make hydrophilic anti-ultraviolet HOOC-(NHCO)n-COO-ZnO prepolymer; will make prepolymer, dibasic acid, dibasic alcohol, polycondensation catalyst and Heat stabilizers and antioxidants are mixed and beaten for esterification and polycondensation reactions to prepare hydrophilic and anti-ultraviolet modified polyester; the hydrophilic and anti-ultraviolet modified polyester is used as component A, and conventional polyester is used as component B. The body tube is co-extruded through a T-shaped die to form A and B double layers or ABA three layers, and the anti-fog and anti-ultraviolet polyester film is obtained through casting, biaxial stretching, heat setting and winding. The invention can solve the problem of the dispersibility of the inorganic powder in the polyester matrix.
Description
技术领域technical field
本发明涉及一种防雾抗紫外聚酯薄膜的制备方法,属于聚酯薄膜技术领域。The invention relates to a preparation method of an anti-fog and anti-ultraviolet polyester film, which belongs to the technical field of polyester films.
背景技术Background technique
日常生活中,眼镜、车窗玻璃、建筑内外窗玻璃等,在内外两侧出现一定的温度差或湿度差时,往往会结雾而影响使用。太阳中的紫外线会引起材料的老化损坏,日光的长期直射也会导致人体的辐射损伤。因此需要一种具有防雾和抗紫外功能的薄膜,用于眼镜片、建筑玻璃、汽车天窗或侧窗玻璃等,能够防止表面结雾,同时还有防紫外线的作用。In daily life, when there is a certain temperature difference or humidity difference between the inside and outside of glasses, car window glass, building interior and exterior window glass, etc., they will often be fogged and affect the use. Ultraviolet rays in the sun can cause aging and damage to materials, and long-term direct sunlight can also cause radiation damage to the human body. Therefore need a kind of film with anti-fog and anti-ultraviolet function, be used for spectacle lens, building glass, automobile sunroof or side window glass etc., can prevent surface from fogging, also has the effect of anti-ultraviolet simultaneously.
在防雾聚酯薄膜研究方面,雾的本质是水汽凝结物。大自然中的雾,是由于气温达到或非常接近露点温度时,空气中的水汽凝结成液滴而形成的。而薄膜、玻璃等固体表面上形成的雾时,则是由于空气接触低于露点温度的固体表面或湿度的增大导致露点温度升高而使水汽凝结成液滴导致的。当雾气凝结在透明的物体表面时,会对光线的透过造成很大的影响。在驾驶汽车或使用眼镜、潜水镜、电子显微镜等时,由于雾气阻碍了光线的穿透,影响了使用者的视线。通过降低表面雾滴接触角的方法,可以实现薄膜的防雾性能提升。聚酯是薄膜制备领域应用最广泛材料之一,但是常规聚酯分子结构排列规整,结晶度高,分子链排列紧密,缺乏极性官能团,导致了其吸湿性很差,在标准大气环境下聚酯的气态吸附率仅为0.2~0.3%,表面接触角≥90°。对于聚酯薄膜类产品,通常通过在材料表面涂布亲水性高分子材料和表面活性剂以增加材料的表面能和润湿性,并引入亲水性纳米粒子以形成粗糙表面,共同达到超亲水的效果。但是对薄膜的涂覆工艺提出了较高的要求,同时通过涂覆很难实现基材在使用过程中防雾性能的持久性能。专利CN102794965A公开的“一种防雾聚酯薄膜及其制备方法”,该防雾聚酯薄膜为A-B-A结构,A层改性聚酯层,B为纯聚酯层。改性聚酯中引入了一定比例的防雾剂与增效剂,但是共混形式引入的防雾剂与增效剂组分在高含量比例添加量下与基体材料存在着相容性差的问题,同时也存在着防雾剂与增效剂在成型加工过程中存在着热稳定性能的问题。In terms of anti-fog polyester film research, the essence of fog is water vapor condensation. Fog in nature is formed when water vapor in the air condenses into droplets when the temperature reaches or is very close to the dew point. The fog formed on solid surfaces such as film and glass is caused by the condensation of water vapor into liquid droplets due to the increase of dew point temperature caused by the air contacting the solid surface below the dew point temperature or the increase of humidity. When the fog condenses on the surface of a transparent object, it will have a great impact on the transmission of light. When driving a car or using glasses, diving goggles, electron microscopes, etc., because the fog hinders the penetration of light, it affects the user's sight. By reducing the contact angle of surface fog droplets, the anti-fog performance of the film can be improved. Polyester is one of the most widely used materials in the field of film preparation, but conventional polyester has regular molecular structure, high crystallinity, tight molecular chain arrangement, and lack of polar functional groups, resulting in poor hygroscopicity. The gaseous adsorption rate of the ester is only 0.2-0.3%, and the surface contact angle is ≥90°. For polyester film products, the surface energy and wettability of the material are usually increased by coating hydrophilic polymer materials and surfactants on the surface of the material, and hydrophilic nanoparticles are introduced to form a rough surface to achieve super Hydrophilic effect. However, higher requirements are put forward for the coating process of the film, and at the same time, it is difficult to achieve the long-lasting performance of the anti-fog performance of the substrate during use through coating. Patent CN102794965A discloses "an anti-fog polyester film and its preparation method". The anti-fog polyester film has an A-B-A structure, A layer is a modified polyester layer, and B is a pure polyester layer. A certain proportion of antifogging agent and synergist is introduced into the modified polyester, but the antifogging agent and synergist components introduced in the form of blending have the problem of poor compatibility with the matrix material at a high content ratio , At the same time, there is also the problem of thermal stability of the anti-fogging agent and synergist during the molding process.
在抗紫外聚酯薄膜研究及产品开发方面,目前主要形成了在聚酯合成阶段引入受阻胺侧基有机光稳定剂与纳米无机功能粉体,赋予聚酯薄膜抗紫外效果。CN105085887A公开的“一种抗紫外聚酯膜”利用合成含有受阻胺侧基的共聚酯作为抗紫外聚酯薄膜的材料,制备出的抗紫外聚酯薄膜具有良好的力学性能、紫外光稳定性等优点。但是对抗紫外性能要求高的领域,需要在聚酯中通过共聚方式引入高含量的有机组分,对其成膜性会造成较大的影响;CN101735578A公开的“一种阻燃抗紫外聚酯复合材料及其制备方法”及CN1552765C公开的“原位生成纳米二氧化钛制备抗紫外聚酯的方法”均是通过在聚酯制备阶段引入纳米无机粉体实现聚酯的抗紫外效果,充分利用了无机粉体在低含量添加下优异的抗紫外性能特征。但是纳米无机粉体在引入到聚合物中,存在着最大的问题是由于其尺寸小、比表面大极易造成团聚现象,对聚合物的成型加工及光泽造成不利影响。In terms of anti-ultraviolet polyester film research and product development, the introduction of hindered amine side-group organic light stabilizers and nano-inorganic functional powders in the polyester synthesis stage is mainly formed to endow polyester films with anti-ultraviolet effect. "An anti-ultraviolet polyester film" disclosed in CN105085887A utilizes a copolyester containing hindered amine side groups as a material for an anti-ultraviolet polyester film, and the prepared anti-ultraviolet polyester film has good mechanical properties and UV stability Etc. However, in fields with high requirements for anti-ultraviolet performance, it is necessary to introduce a high content of organic components into polyester through copolymerization, which will have a great impact on its film-forming properties; Material and its preparation method” and CN1552765C disclosed “in-situ generation of nano-titanium dioxide to prepare anti-ultraviolet polyester method” all realize the anti-ultraviolet effect of polyester by introducing nano-inorganic powder in the polyester preparation stage, making full use of the inorganic powder The body has excellent anti-ultraviolet performance characteristics at low content addition. However, when nano-inorganic powders are introduced into polymers, the biggest problem is that due to their small size and large specific surface, they are easy to cause agglomeration, which adversely affects the molding process and gloss of polymers.
尽管在聚酯薄膜防雾与抗紫外性能方面国内外均有相关的文献报道,但是如何实现聚酯薄膜防雾抗紫外多功能复合的改性方法鲜有报道,这主要由于缺乏对改性组分的科学设计,无法实现有机与无机改性组分的高效协同。Although there are relevant literature reports at home and abroad on the anti-fog and anti-ultraviolet properties of polyester films, there are few reports on how to realize the anti-fog and anti-ultraviolet multifunctional composite of polyester films. Without a separate scientific design, it is impossible to realize the efficient synergy of organic and inorganic modified components.
发明内容Contents of the invention
本发明的目的是提供一种防雾抗紫外聚酯薄膜的制备方法,能解决无机粉体在聚酯基体中分散性的问题,并能通过对预聚物的投料比的控制达到对最终制备出的聚酯薄膜防雾性能与抗紫外性能的有效调控。The purpose of the present invention is to provide a preparation method of anti-fog and anti-ultraviolet polyester film, which can solve the problem of the dispersion of inorganic powder in the polyester matrix, and can achieve the final preparation by controlling the feed ratio of the prepolymer. Effective regulation of the anti-fog performance and anti-ultraviolet performance of the polyester film.
本发明为达到上述目的的技术方案是:一种防雾抗紫外聚酯薄膜的制备方法,其特征在于:按以下步骤进行,The technical scheme of the present invention for achieving the above-mentioned purpose is: a kind of preparation method of anti-fog anti-ultraviolet polyester film, it is characterized in that: carry out according to the following steps,
第一步:合成亲水抗紫外HOOC-(NHCO)n-COO-ZnO预聚物,The first step: Synthesis of hydrophilic anti-ultraviolet HOOC-(NHCO)n-COO-ZnO prepolymer,
将二元酸、水、己内酰胺按照摩尔比0.01~0.1:0.01~0.05:1充分混合进行预聚合反应,所述预聚合反应的压力控制在0.01~0.5MPa,反应温度控制在230~260℃,预聚合反应2~4h制得相对粘度在1.1~1.4、分子量在1000~4000g/mol的HOOC-(CONH)n-COOH产物;再加入纳米氧化锌粉体及苯磺酸继续搅拌进行反应,所述的纳米氧化锌粉体添加量是己内酰质量的0.2~2%,苯磺酸添加量是己内酰胺质量的200~500ppm,反应温度控制在235~255℃、反应时间控制在1~2h,制得亲水抗紫外HOOC-(NHCO)n-COO-ZnO预聚物;Dibasic acid, water, and caprolactam are fully mixed according to the molar ratio of 0.01-0.1:0.01-0.05:1 for pre-polymerization, the pressure of the pre-polymerization is controlled at 0.01-0.5 MPa, and the reaction temperature is controlled at 230-260°C. Pre-polymerization for 2 to 4 hours to prepare HOOC-(CONH)n-COOH products with a relative viscosity of 1.1 to 1.4 and a molecular weight of 1000 to 4000 g/mol; then add nano-zinc oxide powder and benzenesulfonic acid and continue to stir for the reaction. The amount of nano-zinc oxide powder added is 0.2-2% of the mass of caprolactam, the amount of benzenesulfonic acid added is 200-500ppm of the mass of caprolactam, the reaction temperature is controlled at 235-255°C, and the reaction time is controlled at 1-2h. Prepare a hydrophilic anti-ultraviolet HOOC-(NHCO)n-COO-ZnO prepolymer;
第二步:制备亲水抗紫外改性聚酯,The second step: preparing hydrophilic anti-ultraviolet modified polyester,
将制得亲水抗紫外HOOC-(NHCO)n-COO-ZnO预聚物、二元酸、二元醇、缩聚催化剂以及热稳定剂和抗氧化剂混合打浆进行酯化、缩聚反应,制备得到亲水抗紫外改性聚酯;其中,所述的亲水抗紫外HOOC-(NHCO)n-COO-ZnO预聚物、二元酸、二元醇按摩尔比0.01~0.1:1:1.2~1.5,所述的缩聚催化剂的加入量是二元酸质量的100~500ppm,热稳定剂的加入量是二元酸质量的0.001~0.02%,抗氧化剂的加入量是二元酸质量的0.001~0.03%;Mix and beat the prepared hydrophilic anti-ultraviolet HOOC-(NHCO)n-COO-ZnO prepolymer, dibasic acid, dibasic alcohol, polycondensation catalyst, heat stabilizer and antioxidant to carry out esterification and polycondensation reactions to prepare hydrophilic Water anti-ultraviolet modified polyester; wherein, the molar ratio of the hydrophilic anti-ultraviolet HOOC-(NHCO)n-COO-ZnO prepolymer, dibasic acid, and dibasic alcohol is 0.01~0.1:1:1.2~1.5 , the addition of the polycondensation catalyst is 100 to 500 ppm of the mass of the dibasic acid, the addition of the heat stabilizer is 0.001 to 0.02 percent of the mass of the dibasic acid, and the addition of the antioxidant is 0.001 to 0.03 percent of the mass of the dibasic acid %;
第三步:加工制得防雾抗紫外聚酯薄膜,The third step: processing the anti-fog and anti-ultraviolet polyester film,
将制备得到的亲水抗紫外改性聚酯作为A组分,常规聚酯作为B组分,经过熔体管通过T型模头共挤复合成A B双层或ABA三层,经铸片、双向拉伸、热定型及收卷制得防雾抗紫外聚酯薄膜。The prepared hydrophilic and anti-ultraviolet modified polyester is used as component A, and the conventional polyester is used as component B, which is co-extruded through a melt tube through a T-shaped die to form A and B double-layers or ABA three-layers. Anti-fog and anti-ultraviolet polyester film is obtained by biaxial stretching, heat setting and winding.
其中:所述的防雾抗紫外聚酯薄膜的厚度在20μm~-400μm,防雾抗紫外聚酯薄膜的A层液态水分接触角≤30°,紫外线阻隔率:380nm,UVR≥98%。Wherein: the thickness of the anti-fog and anti-ultraviolet polyester film is 20 μm to -400 μm, the liquid moisture contact angle of layer A of the anti-fog and anti-ultraviolet polyester film is ≤30°, the ultraviolet blocking rate is 380nm, and UVR≥98%.
所述的酯化反应时的温度控制在240~260℃、时间控制在3~5h,且酯化出水量达到理论98%以上,再进行2~4h的缩聚反应,缩聚反应真空压力在30~200pa。The temperature during the esterification reaction is controlled at 240-260° C., the time is controlled at 3-5 hours, and the water output of the esterification reaches more than 98% of the theory, and then the polycondensation reaction is carried out for 2-4 hours. The vacuum pressure of the polycondensation reaction is 30-50 200pa.
所述纳米氧化锌粉体由煅烧法制备得到,且纳米氧化锌粉体尺寸在50~100nm。The nano-zinc oxide powder is prepared by a calcining method, and the size of the nano-zinc oxide powder is 50-100 nm.
所述的二元酸作为聚酰胺的封端剂,且二元酸采用乙二酸、丁二酸、己二酸或戊二酸的其中一种或任意两种以上。The dibasic acid is used as an end-capping agent for polyamide, and the dibasic acid is one or any two or more of oxalic acid, succinic acid, adipic acid or glutaric acid.
所述二元醇为乙二醇、丙二醇、丁二醇或戊二醇的其中一种或任意两种以上。The dihydric alcohol is one or any two or more of ethylene glycol, propylene glycol, butanediol or pentanediol.
所述缩聚催化剂为钛酸四丁酯、乙二醇钛、三氧化二锑、醋酸锑、乙二醇锑中的其中一种或任意两种以上。The polycondensation catalyst is one or any two or more of tetrabutyl titanate, titanium ethylene glycol, antimony trioxide, antimony acetate, and antimony ethylene glycol.
所述热稳定剂为磷酸三甲酯、烷基磷酸二酯或三(壬苯基)亚磷酸酯的其中之一或任意两种以上。The heat stabilizer is one of trimethyl phosphate, alkyl phosphate diester or tris(nonylphenyl) phosphite or any two or more of them.
所述抗氧化剂为抗氧化剂1010、抗氧化剂168或抗氧化剂616其中之一或任意两种以上。The antioxidant is one of antioxidant 1010, antioxidant 168 or antioxidant 616 or any two or more thereof.
本发明采用上述技术方案具有以下有益效果:The present invention has the following beneficial effects by adopting the above-mentioned technical scheme:
(1)、本发明为实现聚酯薄膜防雾与抗紫外性能复合,设计了无机/有机改性组分复配,采用二步法制得亲水抗紫外改性聚酯,而亲水抗紫外HOOC-(NHCO)n-COO-ZnO预聚物的相对数均分子量可以通过二元酸的添加量实现调控,亲水抗紫外HOOC-(NHCO)n-COO-ZnO预聚物的添加量可以根据最终产品的需求进行设定。(1), in order to realize the anti-fog and anti-ultraviolet properties of polyester film, the present invention designs the compounding of inorganic/organic modified components, adopts two-step method to obtain hydrophilic anti-ultraviolet modified polyester, and hydrophilic anti-ultraviolet The relative number average molecular weight of HOOC-(NHCO)n-COO-ZnO prepolymer can be regulated by the addition amount of dibasic acid, and the addition amount of hydrophilic anti-ultraviolet HOOC-(NHCO)n-COO-ZnO prepolymer can be Set according to the needs of the final product.
(2)、本发明首先将抗紫外的无机纳米氧化锌粉体与一定相对数均分子量大小的二元酸封端的聚酰胺低聚物在催化剂条件下发生反应生成亲水抗紫外HOOC-(NHCO)n-COO-ZnO预聚物,该亲水抗紫外HOOC-(NHCO)n-COO-ZnO预聚物与二元酸、二元醇、缩聚催化剂以及热稳定剂和抗氧化剂混合按照特有的比例在聚酯酯化打浆阶段进行投料,先后完成酯化反应和缩聚反应并生成亲水抗紫外改性聚酯,将亲水抗紫外HOOC-(NHCO)n-COO-ZnO预聚物以共聚合的方式接入到聚酯分子链中,保证了防雾抗紫外性能的持久性,同时该亲水抗紫外HOOC-(NHCO)n-COO-ZnO预聚物与聚酯以化学键的形式相连,保证了预聚物与聚酯间良好的相容性。(2), the present invention first reacts the anti-ultraviolet inorganic nano-zinc oxide powder with the dibasic acid-terminated polyamide oligomer of a certain relative number-average molecular weight under catalyst conditions to generate a hydrophilic anti-ultraviolet HOOC-(NHCO )n-COO-ZnO prepolymer, the hydrophilic anti-ultraviolet HOOC-(NHCO)n-COO-ZnO prepolymer is mixed with dibasic acid, dibasic alcohol, polycondensation catalyst, heat stabilizer and antioxidant according to the unique The proportion is fed in the polyester esterification beating stage, and the esterification reaction and polycondensation reaction are completed successively to generate a hydrophilic and anti-ultraviolet modified polyester. The hydrophilic and anti-ultraviolet HOOC-(NHCO)n-COO-ZnO prepolymer The method of polymerization is inserted into the polyester molecular chain to ensure the durability of the anti-fog and anti-ultraviolet properties. At the same time, the hydrophilic and anti-ultraviolet HOOC-(NHCO)n-COO-ZnO prepolymer is connected with the polyester in the form of chemical bonds , to ensure good compatibility between prepolymer and polyester.
(3)、本发明在合成亲水抗紫外HOOC-(NHCO)n-COO-ZnO预聚物时,引入的无机的纳米氧化锌粉体,表面与特定相对数均分子量大小的聚酰胺以化学键的形式相连形成表面包覆,保证了引入到聚酯基体中良好的分散性能,大大降低粉体团聚现象,实现了防雾抗紫外聚酯聚合过程的稳定性,解决了目前纳米无机粉体的不能均匀分散的关键技术问题。(3), when the present invention synthesizes the hydrophilic anti-ultraviolet HOOC-(NHCO)n-COO-ZnO prepolymer, the inorganic nano zinc oxide powder introduced, the surface and the polyamide of specific relative number average molecular weight are chemically bonded The form is connected to form a surface coating, which ensures good dispersion performance when introduced into the polyester matrix, greatly reduces the phenomenon of powder agglomeration, realizes the stability of the anti-fog and anti-ultraviolet polyester polymerization process, and solves the current problem of nano-inorganic powders. The key technical problem of not being able to disperse evenly.
(4)、本发明将聚酯薄膜设计成AB双层或ABA三层,A层组分为制备得到的亲水抗紫外改性聚酯,而B层组分为常规聚酯,由于薄膜中A层组分中基体材料为聚酯,因此与B层组分无需粘胶层,具有热力学相容性。本发明制得的薄膜因A层组分具有优异的亲水性能及无机粉体的抗紫外效果,从而赋予薄膜具有良好持久的防雾抗紫外性能,同时可以通过调控A组分中的亲水抗紫外预聚物投料比,调控聚酯薄膜的防雾抗紫外性能,便于工业化生产。(4), the present invention designs the polyester film to be AB double-layer or ABA three-layer, A layer component is the hydrophilic anti-ultraviolet modified polyester that prepares, and B layer component is conventional polyester, because in the film The matrix material in the layer A component is polyester, so there is no need for an adhesive layer with the B layer component, and it has thermodynamic compatibility. The film prepared by the present invention has excellent hydrophilic properties and the anti-ultraviolet effect of the inorganic powder because of the A-layer component, thereby endowing the film with good and durable anti-fog and anti-ultraviolet properties. The anti-ultraviolet prepolymer feed ratio can regulate the anti-fog and anti-ultraviolet properties of the polyester film, which is convenient for industrial production.
本发明开发的防雾抗紫外聚酯薄膜特别适用于眼镜片、建筑玻璃、汽车天窗或侧窗玻璃等。The anti-fog and anti-ultraviolet polyester film developed by the invention is especially suitable for spectacle lenses, architectural glass, automobile sunroof or side window glass and the like.
具体实施方式detailed description
本发明的防雾抗紫外聚酯薄膜的制备方法,依次包括亲水抗紫外预聚物合成、亲水抗紫外改性聚酯的制备、加工制得防雾抗紫外聚酯薄膜。具体按以下步骤进行:The preparation method of the anti-fog and anti-ultraviolet polyester film of the present invention comprises sequentially the synthesis of a hydrophilic anti-ultraviolet prepolymer, the preparation of a hydrophilic and anti-ultraviolet modified polyester, and the processing to prepare an anti-fog and anti-ultraviolet polyester film. Specifically follow the steps below:
第一步:合成亲水抗紫外HOOC-(NHCO)n-COO-ZnO预聚物。The first step: Synthesis of hydrophilic anti-ultraviolet HOOC-(NHCO)n-COO-ZnO prepolymer.
将二元酸、水、己内酰胺按照摩尔比0.01~0.1:0.01~0.05:1充分混合进行预聚合反应,本发明的二元酸为聚酰胺的封端剂,且二元酸采用乙二酸、丁二酸、己二酸或戊二酸的其中一种或任意两种以上的混合物,本发明的二元酸为有机二元酸,且乙二酸、丁二酸、己二酸或戊二酸任意两种以上,两种以上混合时比例不限。发明预聚合反应的压力控制在0.01~0.5MPa,反应温度控制在230~260℃,预聚合反应2~4h制得相对粘度在1.1~1.4、分子量在1000~4000g/mol的羧基封端的聚酰胺HOOC-(CONH)n-COOH。本发明预聚合反应的压力还可控制在0.05~0.45MPa,反应温度还可控制在235~250℃,预聚合反应时间可控制在2.1~3.5h,制得相对粘度在1.1~1.4,分子量在1000~4000g/mol的羧基封端的聚酰胺HOOC-(CONH)n-COOH,二元酸、水、己内酰胺按摩尔比,具体添加量以及工艺参数见表1所示。Dibasic acid, water, and caprolactam are fully mixed according to the molar ratio of 0.01-0.1:0.01-0.05:1 to carry out prepolymerization reaction. The dibasic acid of the present invention is the end-capping agent of polyamide, and the dibasic acid adopts oxalic acid, One of succinic acid, adipic acid or glutaric acid or a mixture of any two or more, the dibasic acid of the present invention is an organic dibasic acid, and oxalic acid, succinic acid, adipic acid or glutaric acid Any two or more acids, and the ratio is not limited when two or more are mixed. The pressure of the pre-polymerization reaction of the invention is controlled at 0.01-0.5 MPa, the reaction temperature is controlled at 230-260°C, and the carboxyl-terminated polyamide with a relative viscosity of 1.1-1.4 and a molecular weight of 1000-4000 g/mol is obtained in the pre-polymerization reaction for 2 to 4 hours HOOC-(CONH)n-COOH. The pressure of the prepolymerization reaction of the present invention can also be controlled at 0.05~0.45MPa, the reaction temperature can also be controlled at 235~250°C, the prepolymerization reaction time can be controlled at 2.1~3.5h, and the obtained relative viscosity is 1.1~1.4, and the molecular weight is at 1000-4000g/mol carboxy-terminated polyamide HOOC-(CONH)n-COOH, dibasic acid, water, and caprolactam in molar ratio, the specific addition amount and process parameters are shown in Table 1.
表1Table 1
在得到羧基封端的聚酰胺HOOC-(CONH)n-COOH后加入纳米氧化锌粉体及苯磺酸继续搅拌进行反应,该纳米氧化锌粉体添加量是己内酰质量的0.2~2%,苯磺酸作为催化剂其添加量是己内酰胺质量的200~500ppm,本发明的纳米氧化锌粉体由煅烧法制备得到,由于纳米氧化锌粉体具有四角状,而具有较好的分散性能,本发明的纳米氧化锌粉体的粒径在50~100nm,反应温度控制在235~255℃、反应时间控制在1~2h,制得亲水抗紫外HOOC-(NHCO)n-COO-ZnO预聚物。本发明还可以添加量纳米氧化锌粉体是己内酰质量的0.5~1.8%,苯磺酸添加量是己内酰胺质量的200~500ppm,反应温度还可以控制在240~250℃、反应时间还可以控制在1.2~1.8h,制得亲水抗紫外HOOC-(NHCO)n-COO-ZnO预聚物。After obtaining the carboxy-terminated polyamide HOOC-(CONH)n-COOH, add nano-zinc oxide powder and benzenesulfonic acid to continue the reaction, and the added amount of the nano-zinc oxide powder is 0.2-2% of the caprolactam mass, The addition of benzenesulfonic acid as a catalyst is 200 to 500 ppm of the mass of caprolactam. The nano-zinc oxide powder of the present invention is prepared by a calcination method. Because the nano-zinc oxide powder has a quadrangular shape, it has good dispersion performance. The present invention The particle size of the nano-zinc oxide powder is 50-100nm, the reaction temperature is controlled at 235-255°C, and the reaction time is controlled at 1-2h, and the hydrophilic anti-ultraviolet HOOC-(NHCO)n-COO-ZnO prepolymer is prepared . In the present invention, the addition amount of nano-zinc oxide powder is 0.5-1.8% of the mass of caprolactam, the amount of benzenesulfonic acid added is 200-500ppm of the mass of caprolactam, the reaction temperature can also be controlled at 240-250°C, and the reaction time can also be Controlled within 1.2-1.8h, the hydrophilic anti-ultraviolet HOOC-(NHCO)n-COO-ZnO prepolymer is prepared.
本发明先将纳米级的无机抗紫外粉体氧化锌与一定相对数均分子量大小的二元酸封端的聚酰胺低聚物在催化剂苯磺酸条件下发生反应而合成亲水抗紫外HOOC-(NHCO)n-COO-ZnO预聚物,并在第二步中将亲水抗紫外HOOC-(NHCO)n-COO-ZnO预聚物按照一定的摩尔比在聚酯酯化打浆阶段进行投料,先后完成酯化反应和缩聚反应生成亲水抗紫外改性聚酯,使聚酯薄膜防雾与抗紫外性能复合,使无机与有机改性组分复配该亲水抗紫外HOOC-(NHCO)n-COO-ZnO预聚物的相对数均分子量可以通过二元酸的添加量实现调控,预聚物的添加量可以根据最终产品的需求进行设定,纳米氧化锌粉体按己内酰胺的质量百分比,苯磺酸按己内酰胺的质量ppm,具体添加量以及工艺参数见表2所示。In the present invention, the nano-scale inorganic anti-ultraviolet powder zinc oxide and the dibasic acid-terminated polyamide oligomer with a certain relative number-average molecular weight are reacted under the condition of catalyst benzenesulfonic acid to synthesize hydrophilic anti-ultraviolet HOOC-( NHCO)n-COO-ZnO prepolymer, and in the second step, the hydrophilic anti-ultraviolet HOOC-(NHCO)n-COO-ZnO prepolymer is charged in the polyester esterification beating stage according to a certain molar ratio, Complete esterification reaction and polycondensation reaction successively to generate hydrophilic anti-ultraviolet modified polyester, compound anti-fog and anti-ultraviolet properties of polyester film, make inorganic and organic modified components compound the hydrophilic anti-ultraviolet HOOC-(NHCO) The relative number-average molecular weight of n-COO-ZnO prepolymer can be regulated by the amount of dibasic acid added, and the amount of prepolymer added can be set according to the requirements of the final product. The nano-zinc oxide powder is based on the mass percentage of caprolactam , benzenesulfonic acid is shown in Table 2 according to the mass ppm of caprolactam, the specific addition amount and process parameters.
表2Table 2
本发明制得亲水抗紫外HOOC-(NHCO)n-COO-ZnO预聚物具体的分子式为:The specific molecular formula of the hydrophilic anti-ultraviolet HOOC-(NHCO)n-COO-ZnO prepolymer obtained in the present invention is:
本发明亲水抗紫外HOOC-(NHCO)n-COO-ZnO预聚物引入的无机纳米氧化锌粉体,表面与特定相对数均分子量大小的聚酰胺以化学键的形式相连形成表面包覆,保证了引入到聚酯基体中良好的分散性能,而亲水抗紫外HOOC-(NHCO)n-COO-ZnO预聚物粉体表面有机位阻大,解决粉体因比表面积大团聚问题,实现了防雾抗紫外聚酯聚合过程的稳定性。The inorganic nano-zinc oxide powder introduced by the hydrophilic anti-ultraviolet HOOC-(NHCO)n-COO-ZnO prepolymer of the present invention, the surface is connected with the polyamide with a specific relative number average molecular weight to form a surface coating in the form of chemical bonds, ensuring In order to introduce good dispersion performance into the polyester matrix, and the hydrophilic and anti-ultraviolet HOOC-(NHCO)n-COO-ZnO prepolymer powder has a large organic steric hindrance on the surface, which solves the problem of powder agglomeration due to the large specific surface area and realizes Anti-fog and anti-ultraviolet polyester polymerization process stability.
第二步:制备亲水抗紫外改性聚酯。The second step: preparing the hydrophilic anti-ultraviolet modified polyester.
将制得含HOOC-(NHCO)n-COO-ZnO组分的亲水抗紫外预聚物、二元酸、二元醇、缩聚催化剂以及热稳定剂和抗氧化剂混合打浆进行酯化、缩聚反应制备亲水抗紫外改性聚酯。其中,HOOC-(NHCO)n-COO-ZnO组分的亲水抗紫外预聚物、二元酸、二元醇按摩尔比0.01~0.1:1:1.2~1.5,同样二元酸采用乙二酸、丁二酸、己二酸或戊二酸的其中一种或任意两种以上,二元醇为乙二醇、丙二醇、丁二醇或戊二醇的其中一种或任意两种以上,上述二元酸及二元醇任意两种以上混合时比例不限。Mix and beat the prepared hydrophilic anti-ultraviolet prepolymer containing HOOC-(NHCO)n-COO-ZnO components, dibasic acid, dibasic alcohol, polycondensation catalyst, heat stabilizer and antioxidant for esterification and polycondensation reaction Preparation of hydrophilic anti-ultraviolet modified polyester. Among them, the hydrophilic anti-ultraviolet prepolymer of the HOOC-(NHCO)n-COO-ZnO component, the dibasic acid, and the dibasic alcohol have a molar ratio of 0.01~0.1:1:1.2~1.5, and the same dibasic acid uses ethylene glycol acid, succinic acid, adipic acid or glutaric acid, or any two or more of them, and the glycol is one or any two or more of ethylene glycol, propylene glycol, butanediol or pentanediol, The ratio of any two or more of the above-mentioned dibasic acids and dibasic alcohols is not limited.
本发明的缩聚催化剂为钛酸四丁酯、乙二醇钛、三氧化二锑、醋酸锑、乙二醇锑中的其中一种或任意两种以上,缩聚催化剂的加入量是二元酸质量的100~500ppm。本发明热稳定剂为磷酸三甲酯、烷基磷酸二酯或三(壬苯基)亚磷酸酯的其中之一或任意两种以上,热稳定剂的加入量是二元酸质量的0.001~0.02%,本发明抗氧化剂是抗氧化剂1010、抗氧化剂168或抗氧化剂616其中之一或任意两种以上,抗氧化剂的加入量是二元酸质量的0.001~0.03%,上述的缩聚催化剂、热稳定剂以及抗氧化剂在两种以上混合时,比例不限,可将所有物料混合均匀后加入到聚酯合成反应器中,进行酯化、缩聚反应。The polycondensation catalyst of the present invention is one or any two or more of tetrabutyl titanate, titanium ethylene glycol, antimony trioxide, antimony acetate, and antimony ethylene glycol, and the amount of polycondensation catalyst added is the mass of dibasic acid 100~500ppm. The heat stabilizer of the present invention is one of trimethyl phosphate, alkyl phosphoric acid diester or tri(nonylphenyl) phosphite or any two or more thereof, and the addition amount of heat stabilizer is 0.001~ 0.02%, the antioxidant of the present invention is one of antioxidant 1010, antioxidant 168 or antioxidant 616 or any two or more, and the addition amount of antioxidant is 0.001~0.03% of the mass of dibasic acid. The above-mentioned polycondensation catalyst, thermal When two or more stabilizers and antioxidants are mixed, the ratio is not limited. All materials can be mixed uniformly and then added to the polyester synthesis reactor for esterification and polycondensation reactions.
本发明还可以是亲水抗紫外HOOC-(NHCO)n-COO-ZnO预聚物、二元酸、二元醇按摩尔比0.03~0.08:1:1.3~1.45,缩聚催化剂的加入量是二元酸质量的200~480ppm,热稳定剂的加入量是二元酸质量的0.005~0.18%;抗氧化剂的加入量是二元酸质量的0.005~0.025%。The present invention can also be a hydrophilic anti-ultraviolet HOOC-(NHCO)n-COO-ZnO prepolymer, a dibasic acid, and a dibasic alcohol in a molar ratio of 0.03 to 0.08:1:1.3 to 1.45, and the addition amount of the polycondensation catalyst is two The mass of the basic acid is 200-480ppm, the amount of the heat stabilizer added is 0.005-0.18% of the mass of the dibasic acid; the amount of the antioxidant added is 0.005-0.025% of the mass of the dibasic acid.
本发明的酯化反应时的温度控制在240~260℃、时间控制在3~5h,且酯化出水量达到理论98%以上,再进行2~4h的缩聚反应,缩聚反应真空压力30~200pa,本发明酯化反应包括了二元酸与二元醇的反应、二元醇与亲水抗紫外预聚物含有的反应。亲水抗紫外预聚物、二元酸、二元醇按摩尔比,缩聚催化剂按二元酸的质量ppm,热稳定剂和抗氧化剂按二元酸的质量百分比,具体添加量以及工艺参数见表3所示。The temperature during the esterification reaction of the present invention is controlled at 240-260° C., the time is controlled at 3-5 hours, and the water output of the esterification reaches more than 98% of the theory, and then the polycondensation reaction is carried out for 2-4 hours, and the vacuum pressure of the polycondensation reaction is 30-200 Pa , the esterification reaction of the present invention includes the reaction of dibasic acid and dibasic alcohol, and the reaction of dibasic alcohol and hydrophilic anti-ultraviolet prepolymer. Hydrophilic anti-ultraviolet prepolymer, dibasic acid, and dibasic alcohol in molar ratio, polycondensation catalyst in ppm of dibasic acid, heat stabilizer and antioxidant in mass percentage of dibasic acid, specific addition amount and process parameters see Table 3 shows.
表3table 3
本发明在将亲水抗紫外HOOC-(NHCO)n-COO-ZnO预聚物在聚酯酯化打浆阶段进行投料,在聚酯合成阶段引入了有机/无机改性组分协同增效的预聚物,有机亲水改性组分对无机纳米粉体形成表面化学键结合形式的包覆,解决了无机粉体在聚酯基体中分散性的问题。而亲水抗紫外HOOC-(NHCO)n-COO-ZnO预聚物以共聚合的方式接入到聚酯分子链中,保证了防雾抗紫外性能的持久性。同时预聚物与聚酯以化学键的形式相连,保证了预聚物与聚酯间良好的相容性;时也可通过对预聚物的投料比的控制达到对最终制备出的聚酯薄膜防雾性能与抗紫外性能的有效调控。The present invention feeds the hydrophilic anti-ultraviolet HOOC-(NHCO)n-COO-ZnO prepolymer in the polyester esterification and beating stage, and introduces a synergistic prepolymer of organic/inorganic modification components in the polyester synthesis stage. Polymer, organic hydrophilic modification component forms a surface chemical bonded coating on the inorganic nano-powder, which solves the problem of the dispersion of the inorganic powder in the polyester matrix. The hydrophilic anti-ultraviolet HOOC-(NHCO)n-COO-ZnO prepolymer is inserted into the polyester molecular chain by copolymerization, which ensures the durability of the anti-fog and anti-ultraviolet properties. At the same time, the prepolymer and the polyester are connected in the form of chemical bonds, which ensures good compatibility between the prepolymer and the polyester; at the same time, the control of the feed ratio of the prepolymer can also achieve the final preparation of the polyester film. Effective regulation of anti-fog performance and anti-ultraviolet performance.
第三步:加工制得防雾抗紫外聚酯薄膜。The third step: processing the anti-fog and anti-ultraviolet polyester film.
将制备得到的亲水抗紫外改性聚酯作为A组分,常规聚酯作为B组分,经过熔体管通过T型模头共挤复合成A B双层或ABA三层,经铸片、双向拉伸、热定型及收卷制得防雾抗紫外聚酯薄膜。本发明制作薄膜时铸片、双向拉伸、热定型及收卷均按常规工艺,熔体挤出温度可在220-290℃,铸片辊的温度低于35℃,在70-100℃下进行纵向拉伸。纵向拉伸倍数为3倍,再在100-130℃进行横向拉伸,且横向拉伸倍数为3倍,经220-245℃热定型后冷却至80℃,收卷制得防雾抗紫外聚酯薄膜。The prepared hydrophilic and anti-ultraviolet modified polyester is used as component A, and the conventional polyester is used as component B, which is co-extruded through a melt tube through a T-shaped die to form A and B double-layers or ABA three-layers. Anti-fog and anti-ultraviolet polyester film is obtained by biaxial stretching, heat setting and winding. When the present invention makes the film, the casting, biaxial stretching, heat setting and winding are all according to the conventional process, the melt extrusion temperature can be at 220-290°C, the temperature of the casting roll is lower than 35°C, and at 70-100°C Do a longitudinal stretch. The longitudinal stretching ratio is 3 times, and then the transverse stretching is carried out at 100-130°C, and the transverse stretching ratio is 3 times, after being heat-set at 220-245°C, it is cooled to 80°C, and the anti-fog and anti-ultraviolet polymerization film is obtained by winding. Ester film.
本发明制得的防雾抗紫外聚酯薄膜的厚度在20μm~400μm,防雾抗紫外聚酯薄膜的A层液态水分接触角≤30°,紫外线阻隔率:380nm,UVR≥98%。本发明液态水分接触角、抗紫外性和UVR按GB/T 30693-2014《塑料薄膜与水接触角的测量》、GB/T 25274-2010液晶显示器(LCD)用薄膜紫外吸收率测定方法标准检测。本发明制得的防雾抗紫外聚酯薄膜具体厚度以及性能检测数据见表4。The anti-fog and anti-ultraviolet polyester film prepared by the invention has a thickness of 20 μm to 400 μm, the liquid moisture contact angle of layer A of the anti-fog and anti-ultraviolet polyester film is less than or equal to 30°, the ultraviolet blocking rate is 380 nm, and the UVR is greater than or equal to 98%. The liquid moisture contact angle, UV resistance and UVR of the present invention are tested according to the standards of GB/T 30693-2014 "Measurement of Contact Angle of Plastic Film and Water" and GB/T 25274-2010 Method for Determination of Film UV Absorption Rate for Liquid Crystal Display (LCD) . The specific thickness and performance testing data of the anti-fog and anti-ultraviolet polyester film prepared by the present invention are shown in Table 4.
表4Table 4
本发明制备得到的AB双层或ABA三层薄膜中因A层组分具有优异的亲水性能及无机粉体的抗紫外效果,从而赋予薄膜具有良好持久的防雾抗紫外性能,同时通过调控A组分中亲水抗紫外预聚物投料比调控聚酯薄膜的防雾抗紫外性能,并故具有热力学相容性。In the AB double-layer or ABA three-layer film prepared by the present invention, because the A layer component has excellent hydrophilic properties and the anti-ultraviolet effect of the inorganic powder, the film has good and lasting anti-fog and anti-ultraviolet properties. The feeding ratio of the hydrophilic anti-ultraviolet prepolymer in component A regulates the anti-fog and anti-ultraviolet properties of the polyester film, and therefore has thermodynamic compatibility.
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