CN105777101B - A kind of sodium zirconium phosphate-monazite glass ceramics firming body and preparation method thereof - Google Patents
A kind of sodium zirconium phosphate-monazite glass ceramics firming body and preparation method thereof Download PDFInfo
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Abstract
本发明公开了一种磷酸锆钠‑独居石玻璃陶瓷固化体及其制备方法,其特征是:按P2O5 30~60重量份、Fe2O3 10~35重量份、B2O3 1~4重量份、CeO2 3.5~14重量份、ZrO2 6~32重量份、Na2CO3 1.5~8重量份的配比取各原料,经混合、预烧和球磨后得到基材原料粉料;再按基材原料粉料45~100重量份、高放废物或模拟高放废物0~55重量份的配比混合后,经球磨、压力下成型和烧结后即制得固化体。采用本发明,磷酸锆钠‑独居石玻璃陶瓷固化体对高放废物的包容量高,减容比大,稳定性好,制备工艺简单,易于工程化应用,可广泛用于高放废物的固化处理。The invention discloses a sodium zirconium phosphate-monazite glass ceramic solidified body and a preparation method thereof, which are characterized in that: 30-60 parts by weight of P 2 O 5 , 10-35 parts by weight of Fe 2 O 3 , and B 2 O 3 1 to 4 parts by weight, 3.5 to 14 parts by weight of CeO 2 , 6 to 32 parts by weight of ZrO 2 , 1.5 to 8 parts by weight of Na 2 CO 3 to obtain the raw materials for the base material after mixing, calcining and ball milling Powder; after mixing according to the ratio of 45-100 parts by weight of base material powder and 0-55 parts by weight of high-level radioactive waste or simulated high-level radioactive waste, the solidified body is obtained after ball milling, molding under pressure and sintering. According to the present invention, the sodium zirconium phosphate-monazite glass-ceramic solidified body has high containment capacity for high-level radioactive waste, large volume reduction ratio, good stability, simple preparation process, easy engineering application, and can be widely used for solidification of high-level radioactive waste deal with.
Description
技术领域technical field
本发明属于放射性核废物处理与处置,涉及一种磷酸锆钠-独居石玻璃陶瓷固化体及其制备方法。特别适用于核工业等领域所排放的含钚、超铀元素的高放废物(即高放射性废物)的固化处理。The invention belongs to the treatment and disposal of radioactive nuclear waste, and relates to a sodium zirconium phosphate-monazite glass ceramic solidified body and a preparation method thereof. It is especially suitable for solidification treatment of high-level waste containing plutonium and transuranic elements (ie high-level radioactive waste) discharged from nuclear industry and other fields.
背景技术Background technique
核能的和平利用已对我国及世界人民生活水平提高和科技进步产生了深远的影响,成为人类前进步伐不可忽缺的部分。但核事业的发展不可避免要产生大量放射性废物,尤其是高放废物,这些放射性核素一旦进入生物圈,将给世界人民带来灾难性的放射性污染问题,必须对此加以妥善解决。随着核废物产生量的增加和核事业快速发展需要之间的矛盾日益突出,如何对其安全有效的处理与处置,使其最大限度的与生物圈隔绝已成为目前国内外核事业发展亟待解决的关键问题之一。The peaceful use of nuclear energy has had a profound impact on the improvement of people's living standards and scientific and technological progress in my country and the world, and has become an indispensable part of human progress. However, the development of the nuclear industry will inevitably produce a large amount of radioactive waste, especially high-level radioactive waste. Once these radionuclides enter the biosphere, they will bring catastrophic radioactive pollution to the people of the world, which must be properly resolved. With the increasing amount of nuclear waste generated and the contradiction between the rapid development of the nuclear industry has become increasingly prominent, how to safely and effectively treat and dispose of it so that it can be isolated from the biosphere to the greatest extent has become an urgent problem to be solved in the development of the nuclear industry at home and abroad. one of the key issues.
现有技术中,对高放废物经济可行的处理方法是选择稳定性很高的固化基材,将放射性核素“禁锢”,然后进行深层地质处置,使其最大限度的与生物圈隔绝。其中,固化处理是直接与高放废物中核素直接接触的一步,也是至关重要的一步。低放废物的固化处理工艺与技术已比较成熟,且得到了工程化的应用。高放废物固化处理主要有人造岩石固化和玻璃固化两种。人造岩石固化处理虽固化体的化学稳定性、热稳定性及抗辐照性都较好,但其固化工艺复杂,与含高浓度钠盐等废物的相容性较差,对高放废物中元素的选择性很强,不可能一次性固化高放废物中的全部组分。另外,人造岩石固化处理中使用的设备复杂,造价高,处理过程中材料和能源的消耗量都很大。因此目前世界各国对高放废物进行固化处理的首选方式是玻璃固化。玻璃固化处理主要有硼硅酸玻璃和磷酸盐玻璃固化两类。硼硅酸盐玻璃因对废物中“有害杂质”(如:磷酸盐、钼酸盐、硫酸盐、氧化铁和其他一些重金属氧化物)的溶解性非常差,造成所制备的固化体易出现“黄相”而性能达不到要求。为满足性能要求又不得不提高熔制温度,或以降低包容量为代价来降低此类“杂质”在固化体中的含量。这在提高减容比和降低成本等方面都是不可取的。而铁磷酸盐体系玻璃有效的解决上述问题。但铁磷酸盐体系玻璃固化体的辐照稳定性和热稳定性相对硼硅酸盐玻璃固化体较差,使其实际应用受到限制。此外,根据实际经验,无论是硼硅酸体系还是磷酸盐体系玻璃固化体,其高放废物的包容量都还相对较低,且在实际操作中很容易在固化体玻璃中形成不可控微晶相或产生不可控的分相而使所得固化体的安定性急剧降低。In the prior art, an economically feasible treatment method for high-level radioactive waste is to select a solidified base material with high stability, "confine" radionuclides, and then conduct deep geological disposal to isolate it from the biosphere to the greatest extent. Among them, immobilization treatment is a step in direct contact with nuclides in high-level radioactive waste, and it is also a crucial step. The solidification treatment process and technology of low-level radioactive waste are relatively mature and have been applied in engineering. There are two main types of solidification of high-level radioactive waste: artificial rock solidification and vitrification. Although artificial rock solidification treatment has good chemical stability, thermal stability and radiation resistance, its solidification process is complicated, and its compatibility with high-concentration sodium salt and other wastes is poor. The selectivity of elements is very strong, and it is impossible to immobilize all components in high-level radioactive waste at one time. In addition, the equipment used in the solidification of artificial rocks is complex and expensive, and the consumption of materials and energy in the process is large. Therefore, vitrification is the preferred method for solidification of high-level radioactive waste in countries around the world. Vitrification treatment mainly includes borosilicate glass and phosphate vitrification. Borosilicate glass has very poor solubility to "harmful impurities" (such as: phosphate, molybdate, sulfate, iron oxide and some other heavy metal oxides) in waste, resulting in the prepared solidified body prone to " "Yellow phase" and the performance does not meet the requirements. In order to meet the performance requirements, the melting temperature has to be increased, or the content of such "impurities" in the solidified body has to be reduced at the expense of reducing the inclusion capacity. This is not desirable in terms of increasing the capacity reduction ratio and reducing costs. The iron phosphate system glass effectively solves the above problems. However, the irradiation stability and thermal stability of iron-phosphate vitrified body are poorer than that of borosilicate vitrified body, which limits its practical application. In addition, according to practical experience, whether it is a borosilicate system or a phosphate system glass solidified body, the containment capacity of high-level radioactive waste is relatively low, and it is easy to form uncontrollable crystallites in the solidified glass in actual operation. phase or produce uncontrollable phase separation, resulting in a sharp decrease in the stability of the cured body.
发明内容Contents of the invention
本发明的目的旨在克服现有技术中的不足,利用玻璃陶瓷材料作为固化基材兼有纯非晶玻璃材料废物包容量大、包容废物种类多、成分可调性大和纯晶体陶瓷材料能长期稳定“禁锢”长寿命核素的优点,提供一种简单有效,以磷酸锆钠-独居石玻璃陶瓷为基材,可以固化高放废物中全部组分的磷酸锆钠-独居石玻璃陶瓷固化体及其制备方法,从而为高放废物固化处理提供一种新的有效的固化体及放射性核废物处理与处置方法。The purpose of the present invention is to overcome the deficiencies in the prior art, using glass-ceramic materials as the solidified base material, which has the advantages of large waste storage capacity of pure amorphous glass materials, many types of wastes, large compositional adjustability and long-term durability of pure crystal ceramic materials. The advantage of stabilizing the long-lived nuclide of "imprisonment" is to provide a simple and effective sodium zirconium phosphate-monazite glass-ceramic solidified body that can solidify all components in high-level radioactive waste. and its preparation method, thereby providing a new and effective treatment and disposal method for solidification and radioactive nuclear waste for high-level radioactive waste solidification treatment.
本发明的内容是:一种磷酸锆钠-独居石玻璃陶瓷固化体,其特征是:按P2O5 30~60重量份、Fe2O3 10~35重量份、B2O3 1~4重量份、CeO2 3.5~14重量份、ZrO2 6~32重量份、Na2CO3 1.5~8重量份的配比取各原料,经混合、预烧和球磨后得到的基材原料粉料;再按基材原料粉料45~100重量份、高放废物或模拟高放废物0~55重量份的配比混合后,经球磨、压力下成型和烧结后得到的固化体。The content of the present invention is: a sodium zirconium phosphate-monazite glass ceramic solidified body, which is characterized in that: 30-60 parts by weight of P 2 O 5 , 10-35 parts by weight of Fe 2 O 3 , 1-35 parts by weight of B 2 O 3 4 parts by weight, 3.5 to 14 parts by weight of CeO 2 , 6 to 32 parts by weight of ZrO 2 , 1.5 to 8 parts by weight of Na 2 CO 3 The base material raw material powder obtained by mixing, calcining and ball milling each raw material material; after mixing according to the ratio of 45-100 parts by weight of base material powder and 0-55 parts by weight of high-level radioactive waste or simulated high-level radioactive waste, the solidified body obtained after ball milling, molding under pressure and sintering.
本发明的内容中:所述按P2O5 30~60重量份、Fe2O3 10~35重量份、B2O3 1~4重量份、CeO2 3.5~14重量份、ZrO2 6~32重量份、Na2CO3 1.5~8重量份的配比取各原料,可以替换为:按(NH4)H2PO4 30~62重量份、Fe2O3 7~29重量份、H3BO3 1.5~4.5重量份、CeO2 3~11重量份、ZrO2 5~26重量份、Na2CO3 1.3~9重量份的配比取各原料。In the content of the present invention: said P 2 O 5 30-60 parts by weight, Fe 2 O 3 10-35 parts by weight, B 2 O 3 1-4 parts by weight, CeO 2 3.5-14 parts by weight, ZrO 2 6 ~ 32 parts by weight, Na 2 CO 3 1.5 ~ 8 parts by weight of the raw materials, can be replaced by: (NH 4 ) H 2 PO 4 30 ~ 62 parts by weight, Fe 2 O 3 7 ~ 29 parts by weight, The proportions of H 3 BO 3 1.5-4.5 parts by weight, CeO 2 3-11 parts by weight, ZrO 2 5-26 parts by weight, and Na 2 CO 3 1.3-9 parts by weight are the raw materials.
本发明的内容中:所述高放废物是含钚或/和超铀元素的高放废物。In the content of the present invention: the high-level waste is high-level waste containing plutonium and/or transuranic elements.
本发明的内容中:所述模拟高放废物是化学性质与含Ce或/和Zr元素相似的放射性废物或非放射性废物。In the content of the present invention: the simulated high-level radioactive waste is radioactive waste or non-radioactive waste similar in chemical properties to elements containing Ce and/or Zr.
本发明的另一内容是:一种磷酸锆钠-独居石玻璃陶瓷固化体的制备方法,其特征是步骤为:Another content of the present invention is: a kind of preparation method of sodium zirconium phosphate-monazite glass ceramic solidified body, it is characterized in that the steps are:
(1)制备磷酸锆钠-独居石玻璃陶瓷基材原料粉料:(1) Preparation of sodium zirconium phosphate-monazite glass-ceramic substrate raw material powder:
a、配料:以P2O5、Fe2O3、B2O3、CeO2、ZrO2、Na2CO3为原料,按P2O5 30~60重量份、Fe2O310~35重量份、B2O3 1~4重量份、CeO2 3.5~14重量份、ZrO2 6~32重量份、Na2CO3 1.5~8重量份取各原料;a. Ingredients: Using P2O5 , Fe2O3 , B2O3 , CeO2 , ZrO2 , Na2CO3 as raw materials , according to P2O5 30 ~ 60 parts by weight, Fe2O3 10 ~ 35 parts by weight, 1-4 parts by weight of B 2 O 3 , 3.5-14 parts by weight of CeO 2 , 6-32 parts by weight of ZrO 2 , 1.5-8 parts by weight of Na 2 CO 3 ;
b、混合:将原料投入球磨机中球磨3~5h(充分混合均匀);b. Mixing: Put the raw materials into the ball mill and mill for 3-5 hours (mix well);
c、预烧:将球磨后的物料在550~700℃的温度下预烧2~6h(小时);c. Pre-burning: Pre-burning the ball-milled material at a temperature of 550-700°C for 2-6 hours (hours);
d、球磨:将预烧后的物料于球磨机中球磨3~5h,即制得磷酸锆钠-独居石玻璃陶瓷基材原料粉料;d. Ball milling: mill the pre-fired material in a ball mill for 3 to 5 hours to obtain sodium zirconium phosphate-monazite glass ceramic substrate raw material powder;
(2)制备磷酸锆钠-独居石玻璃陶瓷固化体:(2) Preparation of sodium zirconium phosphate-monazite glass-ceramic solidified body:
a、配料:按磷酸锆钠-独居石玻璃陶瓷基材原料粉料45~100重量份、高放废物或模拟高放废物0~55重量份的配比取磷酸锆钠-独居石玻璃陶瓷基材原料粉料和高放废物或模拟高放废物;a. Ingredients: Sodium zirconium phosphate-monazite glass-ceramic substrate is obtained according to the ratio of 45-100 parts by weight of raw material powder of sodium zirconium phosphate-monazite glass ceramics, and 0-55 parts by weight of high-level radioactive waste or simulated high-level radioactive waste. Raw material powder and high-level radioactive waste or simulated high-level radioactive waste;
b、混料:将磷酸锆钠-独居石玻璃陶瓷基材原料粉料和高放废物或模拟高放废物投入球磨机中球磨3~5h(充分混合均匀);b. Mixing materials: Put the sodium zirconium phosphate-monazite glass ceramic base material powder and high-level radioactive waste or simulated high-level radioactive waste into a ball mill for ball milling for 3 to 5 hours (fully mixed evenly);
c、成型:取球磨后的粉料(根据需要取一定量),在40~60MPa压力下成型为坯体;c. Forming: Take the powder after ball milling (take a certain amount according to the need), and form it into a green body under a pressure of 40-60 MPa;
d、烧结:将坯体置于高温炉中以1~4℃/min的速率升温至850~1400℃并保温6~16h,然后自然炉冷,即制得磷酸锆钠-独居石玻璃陶瓷固化体。d. Sintering: put the green body in a high-temperature furnace to raise the temperature to 850-1400°C at a rate of 1-4°C/min and keep it warm for 6-16 hours, and then cool in the natural furnace to obtain sodium zirconium phosphate-monazite glass ceramics and solidify body.
本发明的另一内容中:所述按P2O5 30~60重量份、Fe2O3 10~35重量份、B2O3 1~4重量份、CeO2 3.5~14重量份、ZrO2 6~32重量份、Na2CO3 1.5~8重量份的配比取各原料,可以替换为:按(NH4)H2PO4 30~62重量份、Fe2O3 7~29重量份、H3BO3 1.5~4.5重量份、CeO23~11重量份、ZrO2 5~26重量份、Na2CO3 1.3~9重量份的配比取各原料。In another content of the present invention: said P 2 O 5 30-60 parts by weight, Fe 2 O 3 10-35 parts by weight, B 2 O 3 1-4 parts by weight, CeO 2 3.5-14 parts by weight, ZrO 2 6-32 parts by weight, Na 2 CO 3 1.5-8 parts by weight The raw materials can be replaced by: (NH 4 )H 2 PO 4 30-62 parts by weight, Fe 2 O 3 7-29 parts by weight parts, H 3 BO 3 1.5-4.5 parts by weight, CeO 2 3-11 parts by weight, ZrO 2 5-26 parts by weight, and Na 2 CO 3 1.3-9 parts by weight.
本发明的另一内容中:所述高放废物是含钚或/和超铀元素的高放废物。In another content of the present invention: the high-level waste is high-level waste containing plutonium and/or transuranic elements.
本发明的另一内容中:所述模拟高放废物是化学性质与含Ce或/和Zr元素相似的放射性废物或非放射性废物。In another content of the present invention: the simulated high-level radioactive waste is radioactive waste or non-radioactive waste whose chemical properties are similar to elements containing Ce and/or Zr.
本发明的另一内容中:所述球磨机较好的是行星式球磨机,也可以是其它现有球磨设备。In another content of the present invention: the ball mill is preferably a planetary ball mill, or other existing ball mill equipment.
本发明的另一内容中:步骤(1)a中所述的原料还可以是在预烧温度下能分解为P2O5、Fe2O3、B2O3、CeO2、ZrO2和/或Na2O的其它原料。In another content of the present invention: the raw material described in step (1) a can also be decomposed into P 2 O 5 , Fe 2 O 3 , B 2 O 3 , CeO 2 , ZrO 2 and /or other raw materials of Na 2 O.
与现有技术相比,本发明具有下列特点和有益效果:Compared with the prior art, the present invention has the following characteristics and beneficial effects:
(1)本发明通过磷酸锆钠-独居石玻璃陶瓷为固化基材,并调整磷酸锆钠、独居石、Fe2O3-B2O3-P2O5玻璃和高放废物比例以设计玻璃陶瓷固化体配方组成,调节熔制工艺,并结合扫描电子显微镜(SEM)测试、X射线衍射(XRD)测试和化学稳定性测试手段进行分析,来选择确定出一种以磷酸锆钠-独居石玻璃陶瓷为基材,固化高放废物中全部组分的高放废物玻璃陶瓷固化体的配方组成和固化处理方法;其固化处理方法为:将磷酸锆钠-独居石玻璃陶瓷原料预烧后,经球磨,加入含钚、超铀元素的高放废物或模拟高放废物,再次球磨混合,成型后于高温炉中烧结,获得磷酸锆钠-独居石玻璃陶瓷固化体;(1) The present invention uses sodium zirconium phosphate-monazite glass ceramics as the solidified base material, and adjusts the ratio of sodium zirconium phosphate, monazite, Fe 2 O 3 -B 2 O 3 -P 2 O 5 glass and high-level radioactive waste to design The formula composition of the glass ceramic solidified body, adjusting the melting process, and combining the scanning electron microscope (SEM) test, X-ray diffraction (XRD) test and chemical stability test methods for analysis, to select and determine a sodium zirconium phosphate-solitary The formula composition and curing treatment method of the high-level waste glass-ceramic solidified body that solidifies all the components in the high-level radioactive waste; the solidification treatment method is: pre-fire the raw materials of sodium zirconium phosphate-monazite glass ceramics After ball milling, add high-level radioactive waste or simulated high-level radioactive waste containing plutonium and transuranic elements, ball mill and mix again, and sinter in a high-temperature furnace after molding to obtain a solidified body of zirconium phosphate-monazite glass ceramics;
(2)采用本发明,磷酸锆钠-独居石玻璃陶瓷中,磷酸锆钠的锆位易被四价或三价的锕系元素取代,钠位易被一价或二价的金属元素取代,独居石CePO4的铈位易被三价锕系元素取代,且取代后晶体结构不变;因此,磷酸锆钠可以稳定的将废物中一价碱金属和二价碱土金属元素“禁锢”于晶体结构的Na位,将放射性核素或高价金属元素“禁锢”于晶体结构的Zr位,更多的放射性核素或高价金属元素还可以被“禁锢”于独居石晶体结构中,其他元素可以进入玻璃相,因此所选玻璃陶瓷体系可有效的固化(模拟)含钚、超铀元素的高放废物中的全部组分;(2) Adopt the present invention, in sodium zirconium phosphate-monazite glass-ceramics, the zirconium position of sodium zirconium phosphate is easily replaced by tetravalent or trivalent actinide elements, and the sodium position is easily replaced by monovalent or divalent metal elements, The cerium site of monazite CePO 4 is easily substituted by trivalent actinide elements, and the crystal structure remains unchanged after substitution; therefore, sodium zirconium phosphate can stably "imprison" the monovalent alkali metal and divalent alkaline earth metal elements in the waste in the crystal The Na position of the structure "confines" radionuclides or high-valence metal elements in the Zr position of the crystal structure, and more radionuclides or high-valence metal elements can also be "confine" in the monazite crystal structure, and other elements can enter Glass phase, so the selected glass-ceramic system can effectively solidify (simulate) all components in high-level waste containing plutonium and transuranic elements;
(3)本发明制备的磷酸锆钠-独居石玻璃陶瓷固化体中磷酸锆钠相和独居石相交替弥散存在于Fe2O3-B2O3-P2O5玻璃相中,磷酸锆钠和独居石都是化学稳定性优异的陶瓷材料,Fe2O3-B2O3-P2O5玻璃相的稳定性也优异,组成的磷酸锆钠-独居石玻璃陶瓷固化体对废物包容量高,减容比大,有较好的稳定性,其90℃去离子水中14天的质量损失速率<10-9g·cm-2·min-1;(3) In the sodium zirconium phosphate-monazite glass ceramic solidified body prepared by the present invention, the sodium zirconium phosphate phase and the monazite phase are alternately dispersed in the Fe 2 O 3 -B 2 O 3 -P 2 O 5 glass phase, and the zirconium phosphate Both sodium and monazite are ceramic materials with excellent chemical stability, and the stability of the Fe 2 O 3 -B 2 O 3 -P 2 O 5 glass phase is also excellent. High inclusion capacity, large volume reduction ratio, and good stability. The mass loss rate in 90°C deionized water for 14 days is <10 -9 g·cm -2 ·min -1 ;
(4)采用本发明,高放废物中与Ce或Zr相似性质的元素或放射性核素选择性的进入磷酸锆钠晶相的锆位或独居石晶相,与碱金属和碱土金属相似性质的元素进入磷酸锆钠晶相的钠位,其他元素被“禁锢”于Fe2O3-B2O3-P2O5玻璃相中,磷酸锆钠-独居石玻璃陶瓷固化体对高放废物的包容量高,减容比大,稳定性好;(4) Adopt the present invention, the element or the radionuclide of the similar property with Ce or Zr in the high-level radioactive waste enters the zirconium position of sodium zirconium phosphate crystal phase or monazite crystal phase selectively, and the similar property of alkali metal and alkaline earth metal Elements enter the sodium position of the sodium zirconium phosphate crystal phase, and other elements are "confine" in the Fe 2 O 3 -B 2 O 3 -P 2 O 5 glass phase. The package capacity is high, the capacity reduction ratio is large, and the stability is good;
(5)采用本发明,仅对磷酸锆钠-独居石陶瓷基材原料进行预处理,磷酸锆钠-独居石陶瓷固化体的合成一步完成,制备工艺简单,易于工程化应用,可广泛用于高放废物的固化处理,实用性强。(5) By adopting the present invention, only the sodium zirconium phosphate-monazite ceramic base material is pretreated, and the synthesis of the sodium zirconium phosphate-monazite ceramic solidified body is completed in one step. The preparation process is simple, easy for engineering application, and can be widely used in The solidification treatment of high-level radioactive waste has strong practicability.
附图说明Description of drawings
图1是本发明实施例1或实施例2制得的磷酸锆钠-独居石玻璃陶瓷固化体的XRD图;Fig. 1 is the XRD pattern of the sodium zirconium phosphate-monazite glass-ceramic solidified body that embodiment 1 or embodiment 2 of the present invention makes;
图2是本发明实施例1制得的磷酸锆钠-独居石玻璃陶瓷固化体的SEM图(测试前用HF溶液腐蚀掉玻璃相)。Fig. 2 is the SEM image of the sodium zirconium phosphate-monazite glass-ceramic solidified body prepared in Example 1 of the present invention (the glass phase was etched away with HF solution before the test).
具体实施方式Detailed ways
下面给出的实施例拟对本发明作进一步说明,但不能理解为是对本发明保护范围的限制,该领域的技术人员根据上述本发明的内容对本发明作出的一些非本质的改进和调整,仍属于本发明的保护范围。The embodiment given below intends to further illustrate the present invention, but can not be interpreted as limiting the protection scope of the present invention, those skilled in the art make some non-essential improvements and adjustments to the present invention according to the content of the above-mentioned present invention, still belong to protection scope of the present invention.
实施例1:Example 1:
一种磷酸锆钠-独居石玻璃陶瓷固化体的制备方法,步骤如下:A preparation method of sodium zirconium phosphate-monazite glass-ceramic solidified body, the steps are as follows:
(1)制备磷酸锆钠-独居石玻璃陶瓷基材原料粉料:(1) Preparation of sodium zirconium phosphate-monazite glass-ceramic substrate raw material powder:
a、配料:以P2O5、Fe2O3、B2O3、CeO2、ZrO2、Na2CO3为原料,按P2O5 41.64重量份、Fe2O328.11重量份、B2O3 2.01重量份、CeO2 10.10重量份、ZrO2 14.49重量份、Na2CO3 3.62重量份的配比取各原料;a. Ingredients: using P2O5 , Fe2O3 , B2O3 , CeO2 , ZrO2 , Na2CO3 as raw materials, according to P2O5 41.64 parts by weight , Fe2O3 28.11 parts by weight, 2.01 parts by weight of B 2 O 3 , 10.10 parts by weight of CeO 2 , 14.49 parts by weight of ZrO 2 , and 3.62 parts by weight of Na 2 CO 3 take each raw material;
b、混合:将各原料放入行星式球磨机中球磨2h充分混合均匀;b. Mixing: put each raw material into a planetary ball mill and ball mill for 2 hours and mix well;
c、预烧:将混合均匀的物料在650℃的温度下预烧4小时;c. Pre-burning: Pre-burning the uniformly mixed materials at a temperature of 650°C for 4 hours;
d、球磨:将预烧后的物料于行星式球磨机中球磨4h,即制得磷酸锆钠-独居石玻璃陶瓷基材原料粉料;d. Ball milling: mill the pre-fired material for 4 hours in a planetary ball mill to obtain sodium zirconium phosphate-monazite glass ceramic substrate raw material powder;
(2)制备磷酸锆钠-独居石玻璃陶瓷固化体:(2) Preparation of sodium zirconium phosphate-monazite glass-ceramic solidified body:
a、配料:按磷酸锆钠-独居石玻璃陶瓷基材原料粉料95重量份,含钚、超铀元素的高放废物或模拟高放废物10重量份的配比取各原料;a. Ingredients: 95 parts by weight of sodium zirconium phosphate-monazite glass ceramic substrate raw material powder, 10 parts by weight of high-level radioactive waste containing plutonium and transuranium elements or simulated high-level radioactive waste;
b、混料:将称量好的各原料于行星式球磨机中球磨4h充分混合均匀;b. Mixing: Put the weighed raw materials in a planetary ball mill for 4 hours and fully mix them evenly;
c、成型:将混合均匀的粉料在60MPa压力下成型为坯体;c. Forming: Form the uniformly mixed powder into a green body under a pressure of 60MPa;
d、烧结:将成型好的坯体于高温炉中以3℃/min的速率升温至1000℃保温10h,然后自然炉冷,即获得磷酸锆钠-独居石玻璃陶瓷固化体。d. Sintering: Heat the molded body in a high-temperature furnace at a rate of 3°C/min to 1000°C for 10 hours, then cool in a natural furnace to obtain a sodium zirconium phosphate-monazite glass-ceramic solidified body.
实施例2:Example 2:
一种磷酸锆钠-独居石玻璃陶瓷固化体的制备方法,步骤如下:A preparation method of sodium zirconium phosphate-monazite glass-ceramic solidified body, the steps are as follows:
(1)制备磷酸锆钠-独居石玻璃陶瓷基材原料粉料:(1) Preparation of sodium zirconium phosphate-monazite glass-ceramic substrate raw material powder:
a、配料:以P2O5、Fe2O3、B2O3、CeO2、ZrO2、Na2CO3为原料,按P2O5 41.07重量份、Fe2O322.01重量份、B2O3 1.92重量份、CeO2 9.49重量份、ZrO2 20.41重量份、Na2CO3 5.09重量份的配料比例取各原料;a. Ingredients: using P2O5 , Fe2O3 , B2O3 , CeO2 , ZrO2 , Na2CO3 as raw materials , according to P2O5 41.07 parts by weight , Fe2O3 22.01 parts by weight, B 2 O 3 1.92 parts by weight, CeO 2 9.49 parts by weight, ZrO 2 20.41 parts by weight, and Na 2 CO 3 5.09 parts by weight are all raw materials;
b、混合:将各原料放入行星式球磨机中球磨2h充分混合均匀;b. Mixing: put each raw material into a planetary ball mill and ball mill for 2 hours and mix well;
c、预烧:将混合均匀的物料在700℃的温度下预烧6小时;c. Pre-burning: Pre-burning the uniformly mixed materials at a temperature of 700°C for 6 hours;
d、球磨:将预烧后的物料于行星式球磨机中球磨5h,即制得磷酸锆钠-独居石玻璃陶瓷基材原料粉料。d. Ball milling: mill the pre-fired material in a planetary ball mill for 5 hours to obtain sodium zirconium phosphate-monazite glass ceramic substrate raw material powder.
(2)制备磷酸锆钠-独居石复相玻璃陶瓷固化体:(2) Preparation of sodium zirconium phosphate-monazite composite glass-ceramic solidified body:
a、配料:按磷酸锆钠-独居石玻璃陶瓷基材原料粉料50重量份,含钚、超铀元素的高放废物或模拟高放废物50重量份的配料比例取各原料;a, batching: take each raw material according to the batching ratio of 50 parts by weight of sodium zirconium phosphate-monazite glass ceramic substrate raw material powder, and 50 parts by weight of high-level radioactive waste containing plutonium and transuranium elements or simulated high-level radioactive waste;
b、混料:将称量好的各原料于行星式球磨机中球磨4h充分混合均匀;b. Mixing: Put the weighed raw materials in a planetary ball mill for 4 hours and fully mix them evenly;
c、成型:将混合均匀的粉料在60MPa压力下成型为坯体;c. Forming: Form the uniformly mixed powder into a green body under a pressure of 60MPa;
d、烧结:将成型好的坯体于高温炉中以2℃/min的速率升温至1100℃保温15h,然后自然炉冷,即获得磷酸锆钠-独居石玻璃陶瓷固化体。d. Sintering: Heat the molded body in a high-temperature furnace at a rate of 2°C/min to 1100°C for 15 hours, and then cool it in a natural furnace to obtain a sodium zirconium phosphate-monazite glass-ceramic solidified body.
实施例3:Example 3:
一种磷酸锆钠-独居石玻璃陶瓷固化体的制备方法,步骤如下:A preparation method of sodium zirconium phosphate-monazite glass-ceramic solidified body, the steps are as follows:
(1)制备磷酸锆钠-独居石玻璃陶瓷基材原料粉料;(1) preparing sodium zirconium phosphate-monazite glass-ceramic substrate raw material powder;
a、配料:以(NH4)H2PO4、Fe2O3、CeO2、ZrO2、H3BO3、Na2CO3为原料,按(NH4)H2PO4 52.43重量份、Fe2O3 17.33重量份、H3BO3 2.68重量份、CeO2 7.47重量份、ZrO2 16.07重量份、Na2CO3 4.01重量份的配料比例取各原料。a, ingredients: with (NH 4 )H 2 PO 4 , Fe 2 O 3 , CeO 2 , ZrO 2 , H 3 BO 3 , Na 2 CO 3 as raw materials, according to (NH 4 )H 2 PO 4 52.43 parts by weight, 17.33 parts by weight of Fe 2 O 3 , 2.68 parts by weight of H 3 BO 3 , 7.47 parts by weight of CeO 2 , 16.07 parts by weight of ZrO 2 , and 4.01 parts by weight of Na 2 CO 3 are taken from each raw material.
其它同实施例2,省略。Others are the same as in Embodiment 2, omitted.
实施例4:Example 4:
一种磷酸锆钠-独居石玻璃陶瓷固化体的制备方法,步骤如下:A preparation method of sodium zirconium phosphate-monazite glass-ceramic solidified body, the steps are as follows:
(1)制备磷酸锆钠-独居石玻璃陶瓷基材原料粉料;(1) preparing sodium zirconium phosphate-monazite glass-ceramic substrate raw material powder;
a、配料:以(NH4)H2PO4、Fe2O3、CeO2、ZrO2、H3BO3、Na2CO3为原料,按(NH4)H2PO4 35.10重量份、Fe2O3 14.62重量份、H3BO3 1.03重量份、CeO2 5.25重量份、ZrO2 7.52重量份、Na2CO31.63重量份的配料比例取各原料。a, ingredients: with (NH 4 )H 2 PO 4 , Fe 2 O 3 , CeO 2 , ZrO 2 , H 3 BO 3 , Na 2 CO 3 as raw materials, according to (NH 4 )H 2 PO 4 35.10 parts by weight, 14.62 parts by weight of Fe 2 O 3 , 1.03 parts by weight of H 3 BO 3 , 5.25 parts by weight of CeO 2 , 7.52 parts by weight of ZrO 2 , and 1.63 parts by weight of Na 2 CO 3 are taken from the respective raw materials.
其它同实施例1,省略。Others are the same as embodiment 1, omitted.
实施例5:Example 5:
一种磷酸锆钠-独居石玻璃陶瓷固化体的制备方法,步骤如下:A preparation method of sodium zirconium phosphate-monazite glass-ceramic solidified body, the steps are as follows:
(1)制备磷酸锆钠-独居石玻璃陶瓷基材原料粉料;(1) preparing sodium zirconium phosphate-monazite glass-ceramic substrate raw material powder;
a、配料:以(NH4)H2PO4、Fe2O3、CeO2、ZrO2、H3BO3、Na2CO3为原料,按(NH4)H2PO4 34.85重量份、Fe2O3 11.52重量份、H3BO3 1.68重量份、CeO2 4.97重量份、ZrO2 10.67重量份、Na2CO3 2.32重量份的比例取各原料。a, ingredients: with (NH 4 )H 2 PO 4 , Fe 2 O 3 , CeO 2 , ZrO 2 , H 3 BO 3 , Na 2 CO 3 as raw materials, according to (NH 4 )H 2 PO 4 34.85 parts by weight, 11.52 parts by weight of Fe 2 O 3 , 1.68 parts by weight of H 3 BO 3 , 4.97 parts by weight of CeO 2 , 10.67 parts by weight of ZrO 2 , and 2.32 parts by weight of Na 2 CO 3 are taken from the respective raw materials.
其它同实施例2,省略。Others are the same as in Embodiment 2, omitted.
实施例6~12:Embodiment 6~12:
一种磷酸锆钠-独居石玻璃陶瓷固化体的制备方法,除原料配比、模拟废物添加量和熔制温度不同外,其制备步骤和工艺条件同实施例1或2,省略。各实施例中各原料的具体重量份用量、烧结(或称熔制)温度见下表:A method for preparing a sodium zirconium phosphate-monazite glass-ceramic solidified body. Except for the ratio of raw materials, the amount of simulated waste added and the melting temperature, the preparation steps and process conditions are the same as those in Embodiment 1 or 2, and omitted. Concrete weight portion consumption, sintering (or claiming melting) temperature of each raw material in each embodiment are shown in the following table:
实施例13:Example 13:
一种磷酸锆钠-独居石玻璃陶瓷固化体,是:按P2O5 30重量份、Fe2O3 10重量份、B2O3 1重量份、CeO2 3.5重量份、ZrO2 6重量份、Na2CO3 1.5重量份的配比取各原料,经混合、预烧和球磨后得到的基材原料粉料;再按基材原料粉料45重量份、高放废物或模拟高放废物55重量份的配比混合后,经球磨、压力下成型和烧结后得到的固化体。A sodium zirconium phosphate-monazite glass ceramic solidified body is: 30 parts by weight of P2O5 , 10 parts by weight of Fe2O3 , 1 part by weight of B2O3 , 3.5 parts by weight of CeO2 , and 6 parts by weight of ZrO2 1.5 parts by weight, Na 2 CO 3 1.5 parts by weight of each raw material, the substrate raw material powder obtained after mixing, pre-calcination and ball milling; A solidified body obtained after mixing 55 parts by weight of waste, ball milling, forming under pressure and sintering.
实施例14:Example 14:
一种磷酸锆钠-独居石玻璃陶瓷固化体,是:按P2O5 60重量份、Fe2O3 35重量份、B2O3 4重量份、CeO2 14重量份、ZrO2 32重量份、Na2CO3 8重量份的配比取各原料,经混合、预烧和球磨后得到的基材原料粉料;再按基材原料粉料100重量份、高放废物或模拟高放废物0重量份的配比混合后,经球磨、压力下成型和烧结后得到的固化体。A sodium zirconium phosphate-monazite glass ceramic solidified body is: 60 parts by weight of P2O5 , 35 parts by weight of Fe2O3 , 4 parts by weight of B2O3 , 14 parts by weight of CeO2 , and 32 parts by weight of ZrO2 100 parts by weight, Na 2 CO 3 8 parts by weight of each raw material, the substrate raw material powder obtained after mixing, pre-calcination and ball milling; The solidified body obtained by ball milling, forming under pressure and sintering after mixing the waste at a ratio of 0 parts by weight.
实施例15:Example 15:
一种磷酸锆钠-独居石玻璃陶瓷固化体,是:按P2O545重量份、Fe2O3 23重量份、B2O32.5重量份、CeO2 9重量份、ZrO2 19重量份、Na2CO3 5重量份的配比取各原料,经混合、预烧和球磨后得到的基材原料粉料;再按基材原料粉料77重量份、高放废物或模拟高放废物23重量份的配比混合后,经球磨、压力下成型和烧结后得到的固化体。A sodium zirconium phosphate-monazite glass ceramic solidified body is: 545 parts by weight of P2O , 23 parts by weight of Fe2O3 , 2.5 parts by weight of B2O3 , 9 parts by weight of CeO2, and 19 parts by weight of ZrO2 , Na 2 CO 3 5 parts by weight of each raw material, the base material powder obtained after mixing, pre-burning and ball milling; 23 parts by weight are mixed, and the solidified body is obtained after ball milling, molding under pressure and sintering.
实施例16~21:Embodiment 16~21:
一种磷酸锆钠-独居石玻璃陶瓷固化体,是:按P2O5 30~60重量份、Fe2O3 10~35重量份、B2O3 1~4重量份、CeO2 3.5~14重量份、ZrO2 6~32重量份、Na2CO3 1.5~8重量份的配比取各原料,经混合、预烧和球磨后得到的基材原料粉料;再按基材原料粉料45~100重量份、高放废物或模拟高放废物0~55重量份的配比混合后,经球磨、压力下成型和烧结后得到的固化体;各实施例中各原料的具体重量份用量见下表:A sodium zirconium phosphate-monazite glass-ceramic solidified body, comprising: 30-60 parts by weight of P 2 O 5 , 10-35 parts by weight of Fe 2 O 3 , 1-4 parts by weight of B 2 O 3 , 3.5-4 parts by weight of CeO 2 14 parts by weight, ZrO 2 6-32 parts by weight, Na 2 CO 3 1.5-8 parts by weight, the base material powder obtained after mixing, pre-calcining and ball milling; 45 to 100 parts by weight of materials, 0 to 55 parts by weight of high-level radioactive waste or simulated high-level radioactive waste are mixed, and the solidified body obtained after ball milling, molding and sintering under pressure; the specific weight parts of each raw material in each embodiment See the table below for dosage:
实施例23:Example 23:
一种磷酸锆钠-独居石玻璃陶瓷固化体,是:按(NH4)H2PO4 30重量份、Fe2O3 7重量份、H3BO3 1.5重量份、CeO2 3重量份、ZrO2 5重量份、Na2CO3 1.3重量份的配比取各原料;其它同实施例13~22中任一,省略。A sodium zirconium phosphate-monazite glass-ceramic solidified body is: 30 parts by weight of (NH 4 )H 2 PO 4 , 7 parts by weight of Fe 2 O 3 , 1.5 parts by weight of H 3 BO 3 , 3 parts by weight of CeO 2 , The proportions of ZrO 2 5 parts by weight and Na 2 CO 3 1.3 parts by weight are the raw materials; others are the same as any of Examples 13-22, and omitted.
实施例24:Example 24:
一种磷酸锆钠-独居石玻璃陶瓷固化体,是:按(NH4)H2PO4 62重量份、Fe2O3 29重量份、H3BO3 4.5重量份、CeO2 11重量份、ZrO2 26重量份、Na2CO3 9重量份的配比取各原料;其它同实施例13~22中任一,省略。A sodium zirconium phosphate-monazite glass ceramic solidified body is: (NH 4 )H 2 PO 4 62 parts by weight, Fe 2 O 3 29 parts by weight, H 3 BO 3 4.5 parts by weight, CeO 2 11 parts by weight, The ratio of 26 parts by weight of ZrO 2 and 9 parts by weight of Na 2 CO 3 is obtained from each raw material; the others are the same as any of Examples 13-22, and omitted.
实施例25:Example 25:
一种磷酸锆钠-独居石玻璃陶瓷固化体,是:按(NH4)H2PO4 30~62重量份、Fe2O3 7~29重量份、H3BO3 1.5~4.5重量份、CeO2 3~11重量份、ZrO2 5~26重量份、Na2CO3 1.3~9重量份的配比取各原料;其它同实施例13~22中任一,省略。A sodium zirconium phosphate-monazite glass ceramic solidified body, which is: (NH 4 )H 2 PO 4 30-62 parts by weight, Fe 2 O 3 7-29 parts by weight, H 3 BO 3 1.5-4.5 parts by weight, The proportions of CeO 2 3-11 parts by weight, ZrO 2 5-26 parts by weight, and Na 2 CO 3 1.3-9 parts by weight are the raw materials; others are the same as any one of Examples 13-22, and omitted.
实施例26~32:Embodiment 26~32:
一种磷酸锆钠-独居石玻璃陶瓷固化体,是:按(NH4)H2PO4 30~62重量份、Fe2O3 7~29重量份、H3BO3 1.5~4.5重量份、CeO2 3~11重量份、ZrO2 5~26重量份、Na2CO3 1.3~9重量份的配比取各原料;其它同实施例13~21中任一,省略;各实施例中各原料的具体重量份用量见下表:A sodium zirconium phosphate-monazite glass ceramic solidified body, which is: (NH 4 )H 2 PO 4 30-62 parts by weight, Fe 2 O 3 7-29 parts by weight, H 3 BO 3 1.5-4.5 parts by weight, CeO 2 3~11 parts by weight, ZrO 2 5~26 parts by weight, Na 2 CO 3 1.3~9 parts by weight proportioning to get each raw material; Others are the same as any one of Examples 13~21, omitted; In each embodiment, each The concrete weight portion consumption of raw material sees the following table:
实施例33:Example 33:
一种磷酸锆钠-独居石玻璃陶瓷固化体的制备方法,步骤为:A preparation method of sodium zirconium phosphate-monazite glass-ceramic solidified body, the steps are:
(1)制备磷酸锆钠-独居石玻璃陶瓷基材原料粉料:(1) Preparation of sodium zirconium phosphate-monazite glass-ceramic substrate raw material powder:
a、配料:以P2O5、Fe2O3、B2O3、CeO2、ZrO2、Na2CO3为原料,按P2O530重量份、Fe2O3 10重量份、B2O3 1重量份、CeO2 3.5重量份、ZrO2 6重量份、Na2CO3 1.5重量份取各原料;a . Ingredients : with P2O5 , Fe2O3 , B2O3 , CeO2 , ZrO2 , Na2CO3 as raw materials, 30 parts by weight of P2O5 , 10 parts by weight of Fe2O3 , B 2 O 3 1 weight part, CeO 2 3.5 weight parts, ZrO 2 6 weight parts, Na 2 CO 3 1.5 weight parts take each raw material;
b、混合:将原料投入球磨机中球磨3h(充分混合均匀);b. Mixing: Put the raw materials into the ball mill and mill them for 3 hours (fully mixed evenly);
c、预烧:将球磨后的物料在550℃的温度下预烧6h(小时);c, pre-burning: the ball-milled material is pre-burned at a temperature of 550°C for 6 hours (hours);
d、球磨:将预烧后的物料于球磨机中球磨3h,即制得磷酸锆钠-独居石玻璃陶瓷基材原料粉料;d. Ball milling: mill the pre-fired material in a ball mill for 3 hours to obtain sodium zirconium phosphate-monazite glass ceramic substrate raw material powder;
(2)制备磷酸锆钠-独居石玻璃陶瓷固化体:(2) Preparation of sodium zirconium phosphate-monazite glass-ceramic solidified body:
a、配料:按磷酸锆钠-独居石玻璃陶瓷基材原料粉料45重量份、高放废物或模拟高放废物55重量份的配比取磷酸锆钠-独居石玻璃陶瓷基材原料粉料和高放废物或模拟高放废物;a. Ingredients: Sodium zirconium phosphate-monazite glass ceramic substrate raw material powder is obtained according to the ratio of 45 parts by weight of sodium zirconium phosphate-monazite glass ceramic substrate raw material powder, and 55 parts by weight of high-level radioactive waste or simulated high-level radioactive waste. and high-level waste or simulated high-level waste;
b、混料:将磷酸锆钠-独居石玻璃陶瓷基材原料粉料和高放废物或模拟高放废物投入球磨机中球磨3h(充分混合均匀);b. Mixing materials: Put the sodium zirconium phosphate-monazite glass ceramic substrate raw material powder and high-level waste or simulated high-level waste into a ball mill for ball milling for 3 hours (mix well);
c、成型:取球磨后的粉料(根据需要取一定量),在40MPa压力下成型为坯体;c. Molding: take the powder after ball milling (take a certain amount as required), and form it into a green body under a pressure of 40MPa;
d、烧结:将坯体置于高温炉中以1℃/min的速率升温至850℃并保温16h,然后自然炉冷,即制得磷酸锆钠-独居石玻璃陶瓷固化体。d. Sintering: put the green body in a high-temperature furnace to raise the temperature to 850°C at a rate of 1°C/min and hold it for 16 hours, and then cool it in a natural furnace to obtain a solidified body of sodium zirconium phosphate-monazite glass ceramics.
实施例34:Example 34:
一种磷酸锆钠-独居石玻璃陶瓷固化体的制备方法,步骤为:A preparation method of sodium zirconium phosphate-monazite glass-ceramic solidified body, the steps are:
(1)制备磷酸锆钠-独居石玻璃陶瓷基材原料粉料:(1) Preparation of sodium zirconium phosphate-monazite glass-ceramic substrate raw material powder:
a、配料:以P2O5、Fe2O3、B2O3、CeO2、ZrO2、Na2CO3为原料,按P2O5 60重量份、Fe2O3 35重量份、B2O3 4重量份、CeO2 14重量份、ZrO2 32重量份、Na2CO3 8重量份取各原料;a. Ingredients: using P 2 O 5 , Fe 2 O 3 , B 2 O 3 , CeO 2 , ZrO 2 , Na 2 CO 3 as raw materials, 60 parts by weight of P 2 O 5 , 35 parts by weight of Fe 2 O 3 , 4 parts by weight of B 2 O 3 , 14 parts by weight of CeO 2 , 32 parts by weight of ZrO 2 , and 8 parts by weight of Na 2 CO 3 take each raw material;
b、混合:将原料投入球磨机中球磨5h(充分混合均匀);b. Mixing: Put the raw materials into the ball mill and mill them for 5 hours (fully mixed evenly);
c、预烧:将球磨后的物料在700℃的温度下预烧2h(小时);c. Pre-burning: Pre-burning the ball milled material at a temperature of 700°C for 2 hours (hours);
d、球磨:将预烧后的物料于球磨机中球磨5h,即制得磷酸锆钠-独居石玻璃陶瓷基材原料粉料;d. Ball milling: mill the pre-fired material in a ball mill for 5 hours to obtain sodium zirconium phosphate-monazite glass ceramic substrate raw material powder;
(2)制备磷酸锆钠-独居石玻璃陶瓷固化体:(2) Preparation of sodium zirconium phosphate-monazite glass-ceramic solidified body:
a、配料:按磷酸锆钠-独居石玻璃陶瓷基材原料粉料100重量份、高放废物或模拟高放废物0重量份的配比取磷酸锆钠-独居石玻璃陶瓷基材原料粉料和高放废物或模拟高放废物;a. Ingredients: Sodium zirconium phosphate-monazite glass-ceramic substrate raw material powder is obtained according to the ratio of 100 parts by weight of sodium zirconium phosphate-monazite glass-ceramic substrate raw material powder, and 0 weight part of high-level radioactive waste or simulated high-level radioactive waste. and high-level waste or simulated high-level waste;
b、混料:将磷酸锆钠-独居石玻璃陶瓷基材原料粉料和高放废物或模拟高放废物投入球磨机中球磨5h(充分混合均匀);b. Mixing materials: put sodium zirconium phosphate-monazite glass-ceramic substrate raw material powder and high-level waste or simulated high-level waste into a ball mill for ball milling for 5 hours (mix well);
c、成型:取球磨后的粉料(根据需要取一定量),在60MPa压力下成型为坯体;c, forming: take the powder after ball milling (take a certain amount according to needs), and form it into a green body under a pressure of 60MPa;
d、烧结:将坯体置于高温炉中以4℃/min的速率升温至1400℃并保温6h,然后自然炉冷,即制得磷酸锆钠-独居石玻璃陶瓷固化体。d. Sintering: put the green body in a high-temperature furnace to raise the temperature to 1400°C at a rate of 4°C/min and keep it warm for 6 hours, and then cool it in a natural furnace to obtain a solidified body of sodium zirconium phosphate-monazite glass ceramics.
实施例35:Example 35:
一种磷酸锆钠-独居石玻璃陶瓷固化体的制备方法,步骤为:A preparation method of sodium zirconium phosphate-monazite glass-ceramic solidified body, the steps are:
(1)制备磷酸锆钠-独居石玻璃陶瓷基材原料粉料:(1) Preparation of sodium zirconium phosphate-monazite glass-ceramic substrate raw material powder:
a、配料:以P2O5、Fe2O3、B2O3、CeO2、ZrO2、Na2CO3为原料,按P2O5 45重量份、Fe2O3 22重量份、B2O3 2.5重量份、CeO28.8重量份、ZrO219重量份、Na2CO3 4.8重量份取各原料;a. Ingredients: with P 2 O 5 , Fe 2 O 3 , B 2 O 3 , CeO 2 , ZrO 2 , Na 2 CO 3 as raw materials, 45 parts by weight of P 2 O 5 , 22 parts by weight of Fe 2 O 3 , 2.5 parts by weight of B 2 O 3 , 8.8 parts by weight of CeO 2 , 19 parts by weight of ZrO 2 , and 4.8 parts by weight of Na 2 CO 3 take each raw material;
b、混合:将原料投入球磨机中球磨4h(充分混合均匀);b. Mixing: Put the raw materials into the ball mill and mill them for 4 hours (fully mixed evenly);
c、预烧:将球磨后的物料在630℃的温度下预烧4h(小时);c. Pre-burning: pre-burning the ball-milled material at a temperature of 630°C for 4 hours (hours);
d、球磨:将预烧后的物料于球磨机中球磨4h,即制得磷酸锆钠-独居石玻璃陶瓷基材原料粉料;d. Ball milling: mill the pre-fired material for 4 hours in a ball mill to obtain sodium zirconium phosphate-monazite glass ceramic substrate raw material powder;
(2)制备磷酸锆钠-独居石玻璃陶瓷固化体:(2) Preparation of sodium zirconium phosphate-monazite glass-ceramic solidified body:
a、配料:按磷酸锆钠-独居石玻璃陶瓷基材原料粉料74重量份、高放废物或模拟高放废物26重量份的配比取磷酸锆钠-独居石玻璃陶瓷基材原料粉料和高放废物或模拟高放废物;a. Ingredients: Sodium zirconium phosphate-monazite glass-ceramic substrate raw material powder is obtained according to the ratio of 74 parts by weight of sodium zirconium phosphate-monazite glass-ceramic substrate raw material powder, and 26 parts by weight of high-level radioactive waste or simulated high-level radioactive waste. and high-level waste or simulated high-level waste;
b、混料:将磷酸锆钠-独居石玻璃陶瓷基材原料粉料和高放废物或模拟高放废物投入球磨机中球磨4h(充分混合均匀);b. Mixing materials: put the sodium zirconium phosphate-monazite glass ceramic substrate raw material powder and high-level waste or simulated high-level waste into a ball mill for ball milling for 4 hours (mix well);
c、成型:取球磨后的粉料(根据需要取一定量),在50MPa压力下成型为坯体;c, forming: take the powder after ball milling (take a certain amount according to needs), and form it into a green body under a pressure of 50MPa;
d、烧结:将坯体置于高温炉中以2.5℃/min的速率升温至1150℃并保温11h,然后自然炉冷,即制得磷酸锆钠-独居石玻璃陶瓷固化体。d. Sintering: put the green body in a high-temperature furnace to raise the temperature to 1150°C at a rate of 2.5°C/min and hold it for 11 hours, and then cool it in a natural furnace to obtain a solidified body of sodium zirconium phosphate-monazite glass ceramics.
实施例36:Example 36:
一种磷酸锆钠-独居石玻璃陶瓷固化体的制备方法,步骤为:A preparation method of sodium zirconium phosphate-monazite glass-ceramic solidified body, the steps are:
(1)制备磷酸锆钠-独居石玻璃陶瓷基材原料粉料:(1) Preparation of sodium zirconium phosphate-monazite glass-ceramic substrate raw material powder:
a、配料:以P2O5、Fe2O3、B2O3、CeO2、ZrO2、Na2CO3为原料,按P2O5 30~60重量份、Fe2O310~35重量份、B2O3 1~4重量份、CeO2 3.5~14重量份、ZrO2 6~32重量份、Na2CO3 1.5~8重量份取各原料;各原料的具体重量份用量可以同实施例13~22中任一,省略;a . Ingredients: Using P2O5 , Fe2O3 , B2O3 , CeO2 , ZrO2 , Na2CO3 as raw materials , according to P2O5 30 ~60 parts by weight, Fe2O3 10 ~ 35 parts by weight, 1-4 parts by weight of B 2 O 3 , 3.5-14 parts by weight of CeO 2 , 6-32 parts by weight of ZrO 2 , 1.5-8 parts by weight of Na 2 CO 3 ; It can be the same as any one of Embodiments 13 to 22, and omitted;
b、混合:将原料投入球磨机中球磨3~5h(充分混合均匀);b. Mixing: Put the raw materials into the ball mill and mill for 3-5 hours (mix well);
c、预烧:将球磨后的物料在550~700℃的温度下预烧2~6h(小时);c. Pre-burning: Pre-burning the ball-milled material at a temperature of 550-700°C for 2-6 hours (hours);
d、球磨:将预烧后的物料于球磨机中球磨3~5h,即制得磷酸锆钠-独居石玻璃陶瓷基材原料粉料;d. Ball milling: mill the pre-fired material in a ball mill for 3 to 5 hours to obtain sodium zirconium phosphate-monazite glass ceramic substrate raw material powder;
(2)制备磷酸锆钠-独居石玻璃陶瓷固化体:(2) Preparation of sodium zirconium phosphate-monazite glass-ceramic solidified body:
a、配料:按磷酸锆钠-独居石玻璃陶瓷基材原料粉料45~100重量份、高放废物或模拟高放废物0~55重量份的配比取磷酸锆钠-独居石玻璃陶瓷基材原料粉料和高放废物或模拟高放废物;a. Ingredients: Sodium zirconium phosphate-monazite glass-ceramic substrate is obtained according to the ratio of 45-100 parts by weight of raw material powder of sodium zirconium phosphate-monazite glass ceramics, and 0-55 parts by weight of high-level radioactive waste or simulated high-level radioactive waste. Raw material powder and high-level radioactive waste or simulated high-level radioactive waste;
b、混料:将磷酸锆钠-独居石玻璃陶瓷基材原料粉料和高放废物或模拟高放废物投入球磨机中球磨3~5h(充分混合均匀);b. Mixing materials: Put the sodium zirconium phosphate-monazite glass ceramic base material powder and high-level radioactive waste or simulated high-level radioactive waste into a ball mill for ball milling for 3 to 5 hours (fully mixed evenly);
c、成型:取球磨后的粉料(根据需要取一定量),在40~60MPa压力下成型为坯体;c. Forming: Take the powder after ball milling (take a certain amount according to the need), and form it into a green body under a pressure of 40-60 MPa;
d、烧结:将坯体置于高温炉中以1~4℃/min的速率升温至850~1400℃并保温6~16h,然后自然炉冷,即制得磷酸锆钠-独居石玻璃陶瓷固化体。d. Sintering: put the green body in a high-temperature furnace to raise the temperature to 850-1400°C at a rate of 1-4°C/min and keep it warm for 6-16 hours, and then cool in the natural furnace to obtain sodium zirconium phosphate-monazite glass ceramics and solidify body.
实施例37:Example 37:
一种磷酸锆钠-独居石玻璃陶瓷固化体的制备方法,按(NH4)H2PO4 30重量份、Fe2O37重量份、H3BO3 1.5重量份、CeO2 3重量份、ZrO2 5重量份、Na2CO3 1.3重量份的配比取各原料,其它同实施例33~36中任一,省略。A preparation method of sodium zirconium phosphate-monazite glass ceramic solidified body, according to (NH 4 )H 2 PO 4 30 weight parts, Fe 2 O 3 7 weight parts, H 3 BO 3 1.5 weight parts, CeO 2 3 weight parts , ZrO 2 5 parts by weight, and Na 2 CO 3 1.3 parts by weight are selected from each raw material, and others are the same as any one of Examples 33 to 36, and are omitted.
实施例38:Example 38:
一种磷酸锆钠-独居石玻璃陶瓷固化体的制备方法,按(NH4)H2PO4 62重量份、Fe2O329重量份、H3BO3 4.5重量份、CeO2 11重量份、ZrO2 26重量份、Na2CO3 9重量份的配比取各原料,其它同实施例33~36中任一,省略。A preparation method of sodium zirconium phosphate-monazite glass ceramic solidified body, according to (NH 4 )H 2 PO 4 62 weight parts, Fe 2 O 3 29 weight parts, H 3 BO 3 4.5 weight parts, CeO 2 11 weight parts , ZrO 2 26 parts by weight, and Na 2 CO 3 9 parts by weight are selected from each raw material, and others are the same as any one of Examples 33 to 36, and are omitted.
实施例39:Example 39:
一种磷酸锆钠-独居石玻璃陶瓷固化体的制备方法,按(NH4)H2PO4 46重量份、Fe2O318重量份、H3BO3 3重量份、CeO2 7重量份、ZrO2 15重量份、Na2CO3 5.1重量份的配比取各原料,其它同实施例33~36中任一,省略。A preparation method of sodium zirconium phosphate-monazite glass ceramic solidified body, according to (NH 4 )H 2 PO 4 46 weight parts, Fe 2 O 3 18 weight parts, H 3 BO 3 3 weight parts, CeO 2 7 weight parts , ZrO 2 15 parts by weight, and Na 2 CO 3 5.1 parts by weight are the raw materials, and the others are the same as those in any of Examples 33 to 36, and are omitted.
实施例40:Example 40:
一种磷酸锆钠-独居石玻璃陶瓷固化体的制备方法,按(NH4)H2PO4 30~62重量份、Fe2O3 7~29重量份、H3BO3 1.5~4.5重量份、CeO2 3~11重量份、ZrO2 5~26重量份、Na2CO31.3~9重量份的配比取各原料,各原料的具体重量份用量同实施例26~32中任一;其它同实施例33~36中任一,省略。A preparation method of sodium zirconium phosphate-monazite glass ceramic solidified body, according to (NH 4 )H 2 PO 4 30-62 weight parts, Fe 2 O 3 7-29 weight parts, H 3 BO 3 1.5-4.5 weight parts , CeO 2 3~11 parts by weight, ZrO 2 5~26 parts by weight, Na 2 CO 3 1.3~9 parts by weight proportioning to get each raw material, the specific weight part consumption of each raw material is any one of the same as embodiment 26~32; Others are the same as any one of Embodiments 33 to 36, and are omitted.
上述实施例13~40中:所述高放废物是含钚或/和超铀元素的高放废物。In the above-mentioned embodiments 13-40: the high-level radioactive waste is high-level radioactive waste containing plutonium and/or transuranic elements.
上述实施例中:所述模拟高放废物是化学性质与含钚或/和超铀元素的高放废物相似的放射性废物或非放射性废物。In the above embodiment: the simulated high-level radioactive waste is radioactive waste or non-radioactive waste similar in chemical properties to high-level radioactive waste containing plutonium and/or transuranic elements.
上述实施例13~40中:所述球磨机是行星式球磨机,也可以是其它现有球磨设备。In the above-mentioned embodiments 13-40: the ball mill is a planetary ball mill, or other existing ball mill equipment.
上述实施例13~40中:步骤(1)a中所述的原料还可以是在预烧温度下能分解为P2O5、Fe2O3、B2O3、CeO2、ZrO2和/或Na2O的其它原料。Among the above-mentioned Examples 13-40: the raw material described in the step (1)a can also be decomposed into P2O5 , Fe2O3 , B2O3 , CeO2 , ZrO2 and /or other raw materials of Na 2 O.
上述实施例中:所采用的各原料均为市售产品。In above-mentioned embodiment: each raw material that adopts is commercially available product.
上述实施例中:所述重量(质量)份可以均是克或千克。In the above-mentioned embodiment: described weight (mass) part can all be gram or kilogram.
上述实施例中:各步骤中的工艺参数(温度、时间、压力等)和各组分用量数值等为范围的,任一点均可适用。Among the above-mentioned embodiments: the process parameters (temperature, time, pressure, etc.) in each step and the numerical value of the amount of each component are within the range, and any point is applicable.
本发明内容及上述实施例中未具体叙述的技术内容同现有技术。The content of the present invention and the technical content not specifically described in the above embodiments are the same as the prior art.
本发明不限于上述实施例,本发明内容所述均可实施并具有所述良好效果。The present invention is not limited to the above-mentioned embodiments, and all of the contents of the present invention can be implemented and have the above-mentioned good effects.
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