CN105762044B - Temperature fuse and organic temperature sensing body thereof - Google Patents
Temperature fuse and organic temperature sensing body thereof Download PDFInfo
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- CN105762044B CN105762044B CN201610190384.7A CN201610190384A CN105762044B CN 105762044 B CN105762044 B CN 105762044B CN 201610190384 A CN201610190384 A CN 201610190384A CN 105762044 B CN105762044 B CN 105762044B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H85/00—Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
- H01H85/02—Details
- H01H85/04—Fuses, i.e. expendable parts of the protective device, e.g. cartridges
- H01H85/05—Component parts thereof
- H01H85/055—Fusible members
- H01H85/06—Fusible members characterised by the fusible material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H85/00—Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
- H01H85/02—Details
- H01H85/04—Fuses, i.e. expendable parts of the protective device, e.g. cartridges
- H01H85/05—Component parts thereof
- H01H85/165—Casings
- H01H85/175—Casings characterised by the casing shape or form
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- Measuring Temperature Or Quantity Of Heat (AREA)
Abstract
Description
技术领域technical field
本发明属于保险丝技术领域,尤其涉及一种有机化合物型温度保险丝及其有机感温体。The invention belongs to the technical field of fuses, and in particular relates to an organic compound type thermal fuse and an organic temperature sensing body thereof.
背景技术Background technique
众所周知,家用电器及工业设备中,为了防止电致发热过度导致火灾,除了进行过流保护之外,还需要进行过温保护;由于温度保险丝体积小、技术成熟、动作可靠和价格便宜,因此,家电产品中广泛使用温度保险丝作为过温保护元件。As we all know, in household appliances and industrial equipment, in order to prevent fire caused by excessive electric heating, in addition to over-current protection, over-temperature protection is also required; due to the small size of the thermal fuse, mature technology, reliable operation and low price, therefore, Thermal fuses are widely used in home appliances as over-temperature protection components.
目前,温度保险丝产品大致分为两类。一类是采用低熔点合金作为感温元件的合金型温度保险丝;另一类则是采用有机物材料压片成型作为感温体的有机化合物型温度保险丝,利用该感温体的强度并通过一个粗压簧的弹力将电极片与一引线电极相接触,形成单触点导电结构,当环境温度达到预定温度时有机感温体熔化,另一细压簧就会将电极片与引线电极分开,从而将电路切断。所以有机感温体是有机化合物型温度保险丝发挥熔断作用的核心组件,其性能的好坏将直接决定着保险丝性能的优劣。At present, thermal fuse products are roughly divided into two categories. One is an alloy-type thermal fuse that uses a low-melting point alloy as a temperature-sensing element; the other is an organic compound-type thermal fuse that uses an organic material as a temperature-sensing body. The strength of the temperature-sensing body is used to pass a thick The elastic force of the compression spring contacts the electrode sheet with a lead electrode to form a single-contact conductive structure. When the ambient temperature reaches a predetermined temperature, the organic temperature-sensing body melts, and another thin compression spring separates the electrode sheet from the lead electrode, thereby Cut off the circuit. Therefore, the organic temperature sensing body is the core component of the organic compound type thermal fuse to play the role of fusing, and its performance will directly determine the performance of the fuse.
但是,目前市面上的有机感温体具有以下缺陷:However, the organic temperature-sensing bodies currently on the market have the following defects:
1)机械强度低,当其与压缩的粗弹簧压接时可能会出现碎裂现象,从而导致保险丝失效;1) The mechanical strength is low, and it may break when it is crimped with the compressed thick spring, which will cause the fuse to fail;
2)熔化温度的精准度低、熔断速度慢,从而出现熔断不及时而导致电路损坏的情况,大大降低了产品的安全可靠性;2) The accuracy of the melting temperature is low and the fusing speed is slow, so that the fusing is not timely and the circuit is damaged, which greatly reduces the safety and reliability of the product;
3)耐久性和持续性差,会出现老化变质、易升华变小等情况,导致其使用寿命短。3) The durability and continuity are poor, and there will be aging and deterioration, easy sublimation and smaller, etc., resulting in a short service life.
有鉴于此,确有必要研发一种机械强度高、动作温度的精准度高、熔断速度快的有机感温体以及使用该有机感温体的温度保险丝。In view of this, it is indeed necessary to develop an organic temperature-sensing body with high mechanical strength, high accuracy of operating temperature, and fast fusing speed, and a thermal fuse using the organic temperature-sensing body.
发明内容Contents of the invention
本发明的目的之一在于:针对现有技术的不足而提供一种机械强度高、熔化温度的灵敏度高、熔断速度快、耐久性能好的有机感温体,且该有机感温体可调设的热熔温度范围广。One of the purposes of the present invention is to provide an organic temperature-sensing body with high mechanical strength, high sensitivity to melting temperature, fast fusing speed and good durability in view of the deficiencies in the prior art, and the organic temperature-sensing body can be adjusted Wide melting temperature range.
本发明的目的之二在于:提供一种使用所述有机感温体的温度保险丝,该保险丝的使用范围广,动作温度精度高,耐久性和持续性好,载流大,对环境温度反应快,且性能稳定可靠。The second object of the present invention is to provide a thermal fuse using the organic temperature-sensing body, which has a wide range of applications, high operating temperature accuracy, good durability and continuity, large current carrying capacity, and quick response to ambient temperature , and the performance is stable and reliable.
为了实现上述目的,本发明采用以下解决方案:In order to achieve the above object, the present invention adopts the following solutions:
一种温度保险丝有机感温体,包括以下重量百分比的组成:An organic temperature-sensing body for a thermal fuse, comprising the following components by weight percentage:
有机酸 10%~30%Organic acid 10%~30%
丁二酸酐 40%~60%Succinic anhydride 40%~60%
对苯二甲酸二甲酯 20%~40%Dimethyl terephthalate 20%~40%
胶粘剂 2%~10%Adhesive 2%~10%
有机溶剂 5%~20%Organic solvent 5%~20%
触变剂 1%~10%,Thixotropic agent 1% ~ 10%,
所述有机酸为己二酸、丙二酸、琥珀酸、棕榈酸、草酸、硬脂酸、戊二酸、庚二酸、柠檬酸、苯甲酸、辛二酸、壬二酸、癸二酸、马来酸和酒石酸中的至少一种;The organic acid is adipic acid, malonic acid, succinic acid, palmitic acid, oxalic acid, stearic acid, glutaric acid, pimelic acid, citric acid, benzoic acid, suberic acid, azelaic acid, sebacic acid At least one of , maleic acid and tartaric acid;
所述胶粘剂为聚乙烯、聚丙烯、聚苯乙烯、聚碳酸酯、聚醋酸乙烯酯、聚酰胺和环氧树脂中的至少一种;The adhesive is at least one of polyethylene, polypropylene, polystyrene, polycarbonate, polyvinyl acetate, polyamide and epoxy resin;
所述有机溶剂为乙醇、甲醇、丙酮、三氯甲烷和四氯化碳中的至少一种;The organic solvent is at least one of ethanol, methanol, acetone, chloroform and carbon tetrachloride;
所述触变剂为聚酰胺蜡、二氧化硅、有机膨润土或氢化蓖麻油中的至少一种。The thixotropic agent is at least one of polyamide wax, silicon dioxide, organic bentonite or hydrogenated castor oil.
本发明配方中主材料为有机酸、丁二酸酐和对苯二甲酸二甲酯,其中,有机酸的熔点为55~185℃,丁二酸酐的熔点为119.6℃,对苯二甲酸二甲酯的熔点为140.6℃;辅料为胶粘剂、有机溶剂和触变剂,因此,通过上述组分和含量可调配成热熔化温度为60~180℃的有机感温体,且每一感温体动作温度的精度可以达到±2℃。其中所述胶粘剂主要起粘结和热固化的作用,有机溶剂用来溶解主材料、胶粘剂和触变剂。生产工艺中将触变剂加入主材料中,能使主材料在静止时有较高的稠度;在外力作用下又变成低稠度流体,使得主材料与辅料均匀混合,最终得到综合性能优良的感温体。The main materials in the formula of the present invention are organic acid, succinic anhydride and dimethyl terephthalate, wherein, the melting point of organic acid is 55-185°C, the melting point of succinic anhydride is 119.6°C, and dimethyl terephthalate The melting point is 140.6°C; the auxiliary materials are adhesives, organic solvents and thixotropic agents. Therefore, through the above-mentioned components and contents, it can be formulated into an organic temperature-sensing body with a thermal melting temperature of 60-180°C, and the operating temperature of each temperature-sensing body The accuracy can reach ±2℃. Wherein the adhesive mainly plays the role of bonding and thermal curing, and the organic solvent is used to dissolve the main material, the adhesive and the thixotropic agent. The thixotropic agent is added to the main material in the production process, which can make the main material have a high consistency when it is still; it will become a low-viscosity fluid under the action of external force, so that the main material and auxiliary materials are evenly mixed, and finally a product with excellent comprehensive performance is obtained. thermosensitive body.
优选的,所述的一种温度保险丝有机感温体,包括以下重量百分比的组成:Preferably, the organic temperature-sensing body of a thermal fuse includes the following composition by weight percentage:
有机酸 10%~20%Organic acid 10%~20%
丁二酸酐 40%~50%Succinic anhydride 40%~50%
对苯二甲酸二甲酯 25%~35%Dimethyl terephthalate 25%~35%
胶粘剂 5%~10%Adhesive 5%~10%
有机溶剂 5%~15%Organic solvent 5%~15%
触变剂 5%~10%。Thixotropic agent 5% to 10%.
更为优选的,所述的一种温度保险丝有机感温体,包括以下重量百分比的组成:More preferably, the organic temperature-sensing body of a thermal fuse includes the following composition by weight percentage:
有机酸 12%Organic Acids 12%
丁二酸酐 40%Succinic anhydride 40%
对苯二甲酸二甲酯 25%Dimethyl terephthalate 25%
胶粘剂 8%Adhesive 8%
有机溶剂 10%Organic solvent 10%
触变剂 5%。Thixotropic agent 5%.
其中,上述的一种温度保险丝有机感温体,其制备方法如下:按所述重量配比,先将有机酸、丁二酸酐和对苯二甲酸二甲酯混合,加热至熔化后,依次加入胶粘剂、有机溶剂和触变剂,搅拌均匀,然后经造粒、压制和烘干步骤即得到所述的有机感温体。Among them, the above-mentioned thermal fuse organic temperature-sensing body is prepared as follows: according to the weight ratio, first mix organic acid, succinic anhydride and dimethyl terephthalate, heat to melt, and then add Adhesive, organic solvent and thixotropic agent are uniformly stirred, and then the organic temperature-sensitive body is obtained through the steps of granulation, pressing and drying.
其中,所述烘干温度为30~45℃。烘干温度过低,会使得烘干速度慢;烘干温度过高,会使得有机感温体熔化。Wherein, the drying temperature is 30-45°C. If the drying temperature is too low, the drying speed will be slow; if the drying temperature is too high, the organic temperature sensing body will be melted.
一种使用上述有机感温体的温度保险丝,包括金属壳体以及设置在金属壳体内部的熔断体,所述金属壳体的一端设置有第一引脚,所述金属壳体的另一端设置有第二引脚,所述第一引脚通过封口与所述熔断体连接,所述熔断体包括有机感温体。A temperature fuse using the above-mentioned organic temperature-sensing body, comprising a metal case and a fuse arranged inside the metal case, one end of the metal case is provided with a first pin, and the other end of the metal case is provided with a There is a second pin, and the first pin is connected to the fuse body through a seal, and the fuse body includes an organic temperature-sensing body.
其中,所述熔断体还包括第一圆片、第二圆片、第一弹簧、第二弹簧、电极片、以及陶瓷绝缘子,所述第一弹簧的一端与所述陶瓷绝缘子连接,所述第一弹簧的另一端与所述电极片连接,所述电极片与所述第一圆片压接,所述第二圆片与所述有机感温体压接,所述第二弹簧设置在所述第一圆片和所述第二圆片之间。Wherein, the fuse link further includes a first disc, a second disc, a first spring, a second spring, an electrode piece, and a ceramic insulator, one end of the first spring is connected to the ceramic insulator, and the first spring is connected to the ceramic insulator. The other end of a spring is connected to the electrode sheet, the electrode sheet is in crimp contact with the first disc, the second disc is in crimp contact with the organic temperature-sensing body, and the second spring is arranged on the Between the first wafer and the second wafer.
其中,所述第一弹簧和所述第二弹簧均处于压缩状态。Wherein, both the first spring and the second spring are in a compressed state.
本发明中熔断体的有效触发机件是由上述配方制成的不导有机电感温体;在正常的操作温度下,固态的有机感温体顶住第二弹簧,使第一引脚和电极片保持接触形成触点;此时,电流的流向为第一引脚→触点→金属壳体→第二引脚。当达到某一预定的温度时,有机感温体会熔化为液态,使得被压缩的第二弹簧放松,而第一弹簧便推动电极片离开第一引脚,电路就被安全切断。The effective triggering part of the fuse in the present invention is a non-conductive organic inductive temperature body made of the above formula; under normal operating temperature, the solid organic temperature-sensitive body withstands the second spring, so that the first pin and the electrode The pieces are kept in contact to form a contact; at this time, the flow direction of the current is the first pin → contact → metal shell → second pin. When a predetermined temperature is reached, the organic temperature sensor will melt into a liquid state, so that the compressed second spring will relax, and the first spring will push the electrode piece away from the first pin, and the circuit will be safely cut off.
优选的,所述封口材料为环氧树脂、脲醛树脂、聚酰胺树脂和酚醛树脂中的至少一种。Preferably, the sealing material is at least one of epoxy resin, urea-formaldehyde resin, polyamide resin and phenolic resin.
优选的,所述金属壳体刻印有标识,所述标识为线条、条码、字符、文字和图案中的至少一种。与常规喷涂或油墨印相比,本发明通过激光刻印等技术将产品标识刻印在壳体上,能够防止标识被腐蚀或者高温脱落,同时便于通过壳体上的电气参数进行产品的售后维修和更换。Preferably, the metal shell is engraved with a logo, and the logo is at least one of lines, barcodes, characters, characters and patterns. Compared with conventional spraying or ink printing, the present invention engraves the product logo on the casing by laser marking and other technologies, which can prevent the logo from being corroded or peeled off at high temperature, and at the same time facilitate the after-sales maintenance and replacement of the product through the electrical parameters on the casing .
本发明的有益效果在于:The beneficial effects of the present invention are:
1)本发明一种温度保险丝有机感温体,包括以下重量百分比的组成:有机酸10%~30%,丁二酸酐40%~60%,对苯二甲酸二甲酯20%~40%,胶粘剂2%~10%,有机溶剂5%~20%,触变剂1%~10%;通过上述组分和配比能够调配成热熔化温度为60~180℃的有机感温体,所得有机感温体具有机械强度高、抗氧化性能强、熔化温度的灵敏度高、熔断速度快的优势。1) An organic temperature-sensing body for a temperature fuse of the present invention comprises the following compositions in weight percent: 10% to 30% of organic acid, 40% to 60% of succinic anhydride, 20% to 40% of dimethyl terephthalate, Adhesive 2% to 10%, organic solvent 5% to 20%, thixotropic agent 1% to 10%; through the above components and proportions, it can be formulated into an organic temperature-sensitive body with a thermal melting temperature of 60-180°C, and the obtained organic The temperature sensing body has the advantages of high mechanical strength, strong oxidation resistance, high sensitivity to melting temperature, and fast fusing speed.
2)本发明使用上述有机感温体的温度保险丝使用范围广,动作温度精度高,耐久性和持续性好,载流大,对环境温度反应快,且性能稳定可靠。2) The thermal fuse using the above-mentioned organic temperature-sensing body of the present invention has a wide range of applications, high operating temperature accuracy, good durability and continuity, large current carrying capacity, fast response to ambient temperature, and stable and reliable performance.
附图说明Description of drawings
图1为本发明中温度保险丝的结构示意图。Fig. 1 is a schematic structural diagram of a thermal fuse in the present invention.
图中:1-金属壳体;2-熔断体;21-陶瓷绝缘子;22-第一弹簧;23-电极片;24-第一圆片;25-第二弹簧;26-第二圆片;27-有机感温体;3-第一引脚;4-第二引脚;5-封口。In the figure: 1-metal shell; 2-fuse link; 21-ceramic insulator; 22-first spring; 23-electrode sheet; 24-first disc; 25-second spring; 26-second disc; 27-organic temperature sensing body; 3-first pin; 4-second pin; 5-sealing.
具体实施方式Detailed ways
下面将结合具体实施方式和说明书附图对本发明及其有益效果作进一步详细说明,但是,本发明的具体实施方式并不局限于此。The present invention and its beneficial effects will be described in further detail below in conjunction with specific embodiments and accompanying drawings, but the specific embodiments of the present invention are not limited thereto.
实施例1Example 1
有机感温体27的制备:The preparation of organic temperature sensing body 27:
先将10%的己二酸、60%的丁二酸酐和20%的对苯二甲酸二甲酯混合,加热至熔化后,依次加入3%的聚乙烯、5%的乙醇和2%的聚酰胺蜡,搅拌均匀,然后经造粒、压制和烘干步骤即得到实施例1的有机感温体27。对该有机感温体27进行熔化温度分析,得知该有机感温体27的熔化温度为142±2℃。First mix 10% adipic acid, 60% succinic anhydride and 20% dimethyl terephthalate, heat to melt, then add 3% polyethylene, 5% ethanol and 2% poly The amide wax was stirred evenly, and then the organic temperature-sensitive body 27 of Example 1 was obtained through the steps of granulation, pressing and drying. The melting temperature analysis of the organic temperature-sensing body 27 shows that the melting temperature of the organic temperature-sensing body 27 is 142±2°C.
温度保险丝的制备:Preparation of thermal fuse:
该温度保险丝包括金属壳体1以及设置在金属壳体1内部的熔断体2,金属壳体1上刻印有产品标识;金属壳体1的一端设置有第一引脚3,金属壳体1的另一端设置有第二引脚4,第一引脚3通过封口5与熔断体2连接,封口5材料为环氧树脂;熔断体2包括有机感温体27、第一圆片24、第二圆片26、第一弹簧22、第二弹簧25、电极片23、以及陶瓷绝缘子21,第一弹簧22的一端与陶瓷绝缘子21连接,第一弹簧22的另一端与电极片23连接,电极片23与第一圆片24压接,第二圆片26与有机感温体27压接,第二弹簧25设置在第一圆片24和第二圆片26之间;其中,第一弹簧22和第二弹簧25均处于压缩状态。The thermal fuse includes a metal case 1 and a fuse 2 arranged inside the metal case 1, the metal case 1 is engraved with a product logo; one end of the metal case 1 is provided with a first pin 3, and the metal case 1 The other end is provided with a second pin 4, the first pin 3 is connected to the fuse 2 through a seal 5, and the material of the seal 5 is epoxy resin; the fuse 2 includes an organic temperature sensing body 27, a first wafer 24, a second Disc 26, first spring 22, second spring 25, electrode sheet 23, and ceramic insulator 21, one end of first spring 22 is connected with ceramic insulator 21, and the other end of first spring 22 is connected with electrode sheet 23, and electrode sheet 23 is crimped with the first disc 24, the second disc 26 is crimped with the organic temperature sensing body 27, and the second spring 25 is arranged between the first disc 24 and the second disc 26; wherein, the first spring 22 and the second spring 25 are in a compressed state.
具体操作为:将上述制备的有机感温体27、第二圆片26、第二弹簧25、第一圆片24、电极片23、第一弹簧22、陶瓷绝缘子21依次压接地放进金属壳体1,然后将第一引脚3贯穿陶瓷并延伸到金属壳体1外,再通过环氧树脂作为封口5材料进行密封,最后通过激光刻印技术将产品的电气参数和商标等信息刻印在金属壳体1上,即得到实施例1的温度保险丝。测试温度保险丝的动作温度,为143±2℃,均值为143.5℃。The specific operation is: put the organic temperature-sensing body 27, the second disc 26, the second spring 25, the first disc 24, the electrode sheet 23, the first spring 22, and the ceramic insulator 21 prepared above into the metal shell in sequence. Body 1, then the first pin 3 penetrates the ceramic and extends to the outside of the metal shell 1, and then seals it with epoxy resin as the sealing material 5, and finally engraves the product's electrical parameters, trademarks and other information on the metal shell by laser marking technology. On the housing 1, the thermal fuse of Example 1 is obtained. The operating temperature of the thermal fuse was tested to be 143±2°C, with an average value of 143.5°C.
实施例2Example 2
与实施例1不同的是有机感温体27的制备:Different from Example 1 is the preparation of organic temperature sensing body 27:
先将30%的丙二酸、40%的丁二酸酐和20%的对苯二甲酸二甲酯混合,加热至熔化后,依次加入4%的聚丙烯、5%的乙醇和1%的氢化蓖麻油,搅拌均匀,然后经造粒、压制和烘干步骤即得到实施例2的有机感温体27。对该有机感温体27进行熔化温度分析,得知该有机感温体27的熔化温度为132±2℃。First mix 30% malonic acid, 40% succinic anhydride and 20% dimethyl terephthalate, heat to melt, then add 4% polypropylene, 5% ethanol and 1% hydrogenated Castor oil was stirred evenly, and then the organic temperature-sensitive body 27 of Example 2 was obtained through the steps of granulation, compression and drying. The melting temperature analysis of the organic temperature-sensing body 27 shows that the melting temperature of the organic temperature-sensing body 27 is 132±2°C.
其余同实施例1,不再赘述。The rest are the same as in Embodiment 1, and will not be repeated.
测试该温度保险丝的动作温度,为133±2℃,均值为132.6℃。The operating temperature of the thermal fuse was tested to be 133±2°C, with an average value of 132.6°C.
实施例3Example 3
与实施例1不同的是有机感温体27的制备:Different from Example 1 is the preparation of organic temperature sensing body 27:
先将30%的琥珀酸、40%的丁二酸酐和20%的对苯二甲酸二甲酯混合,加热至熔化后,依次加入2%的聚苯乙烯、6%的甲醇和2%的有机膨润土,搅拌均匀,然后经造粒、压制和烘干步骤即得到实施例3的有机感温体27。对该有机感温体27进行熔化温度分析,得知该有机感温体27的熔化温度为178±2℃。First mix 30% succinic acid, 40% succinic anhydride and 20% dimethyl terephthalate, heat to melt, then add 2% polystyrene, 6% methanol and 2% organic Stir the bentonite evenly, and then go through the steps of granulation, pressing and drying to obtain the organic temperature-sensitive body 27 of Example 3. The melting temperature analysis of the organic temperature-sensing body 27 shows that the melting temperature of the organic temperature-sensing body 27 is 178±2°C.
其余同实施例1,不再赘述。The rest are the same as in Embodiment 1, and will not be repeated.
测试该温度保险丝的动作温度,为179±2℃,均值为178.8℃。The operating temperature of the thermal fuse was tested to be 179±2°C, with an average value of 178.8°C.
实施例4Example 4
与实施例1不同的是有机感温体27的制备:Different from Example 1 is the preparation of organic temperature sensing body 27:
先将10%的棕榈酸、40%的丁二酸酐和20%的对苯二甲酸二甲酯混合,加热至熔化后,依次加入5%的聚碳酸酯、20%的丙酮和5%的二氧化硅,搅拌均匀,然后经造粒、压制和烘干步骤即得到实施例4的有机感温体27。对该有机感温体27进行熔化温度分析,得知该有机感温体27的熔化温度为85±2℃。First mix 10% palmitic acid, 40% succinic anhydride and 20% dimethyl terephthalate, heat to melt, then add 5% polycarbonate, 20% acetone and 5% dimethicone Silicon oxide was stirred evenly, and then the organic temperature-sensitive body 27 of Example 4 was obtained through the steps of granulation, pressing and drying. The melting temperature analysis of the organic temperature-sensing body 27 shows that the melting temperature of the organic temperature-sensing body 27 is 85±2°C.
其余同实施例1,不再赘述。The rest are the same as in Embodiment 1, and will not be repeated.
测试该温度保险丝的动作温度,为86±2℃,均值为86.4℃。The operating temperature of the thermal fuse was tested to be 86±2°C, with an average value of 86.4°C.
实施例5Example 5
与实施例1不同的是有机感温体27的制备:Different from Example 1 is the preparation of organic temperature sensing body 27:
先将30%的硬脂酸、40%的丁二酸酐和20%的对苯二甲酸二甲酯混合,加热至熔化后,依次加入2%的聚醋酸乙烯酯、5%的乙醇和3%的二氧化硅,搅拌均匀,然后经造粒、压制和烘干步骤即得到实施例5的有机感温体27。对该有机感温体27进行熔化温度分析,得知该有机感温体27的熔化温度为62±2℃。First mix 30% stearic acid, 40% succinic anhydride and 20% dimethyl terephthalate, heat to melt, then add 2% polyvinyl acetate, 5% ethanol and 3% The silicon dioxide was stirred evenly, and then the organic temperature-sensitive body 27 of Example 5 was obtained through the steps of granulation, pressing and drying. The melting temperature analysis of the organic temperature-sensing body 27 shows that the melting temperature of the organic temperature-sensing body 27 is 62±2°C.
其余同实施例1,不再赘述。The rest are the same as in Embodiment 1, and will not be repeated.
测试该温度保险丝的动作温度,为63±2℃,均值为63.5℃。The operating temperature of the thermal fuse was tested to be 63±2°C, with an average value of 63.5°C.
实施例6Example 6
与实施例1不同的是有机感温体27的制备:Different from Example 1 is the preparation of organic temperature sensing body 27:
先将10%的戊二酸、50%的丁二酸酐和20%的对苯二甲酸二甲酯混合,加热至熔化后,依次加入10%的聚酰胺、5%的乙醇和5%的氢化蓖麻油,搅拌均匀,然后经造粒、压制和烘干步骤即得到实施例6的有机感温体27。对该有机感温体27进行熔化温度分析,得知该有机感温体27的熔化温度为118±2℃。First mix 10% glutaric acid, 50% succinic anhydride and 20% dimethyl terephthalate, heat to melt, then add 10% polyamide, 5% ethanol and 5% hydrogenated Castor oil was stirred evenly, and then the organic temperature-sensitive body 27 of Example 6 was obtained through the steps of granulation, pressing and drying. The melting temperature analysis of the organic temperature-sensing body 27 shows that the melting temperature of the organic temperature-sensing body 27 is 118±2°C.
其余同实施例1,不再赘述。The rest are the same as in Embodiment 1, and will not be repeated.
测试该温度保险丝的动作温度,为119±2℃,均值为118.7℃。The operating temperature of the thermal fuse was tested to be 119±2°C, with an average value of 118.7°C.
实施例7Example 7
与实施例1不同的是有机感温体27的制备:Different from Example 1 is the preparation of organic temperature sensing body 27:
先将10%的庚二酸、40%的丁二酸酐和40%的对苯二甲酸二甲酯混合,加热至熔化后,依次加入3%的聚碳酸酯、5%的三氯甲烷和2%的氢化蓖麻油,搅拌均匀,然后经造粒、压制和烘干步骤即得到实施例7的有机感温体27。对该有机感温体27进行熔化温度分析,得知该有机感温体27的熔化温度为122±2℃。First mix 10% pimelic acid, 40% succinic anhydride and 40% dimethyl terephthalate, heat to melt, then add 3% polycarbonate, 5% chloroform and 2 % hydrogenated castor oil, stirred evenly, and then the organic temperature-sensitive body 27 of Example 7 was obtained through the steps of granulation, compression and drying. The melting temperature analysis of the organic temperature-sensing body 27 shows that the melting temperature of the organic temperature-sensing body 27 is 122±2°C.
其余同实施例1,不再赘述。The rest are the same as in Embodiment 1, and will not be repeated.
测试该温度保险丝的动作温度,为123±2℃,均值为122.2℃。The operating temperature of the thermal fuse was tested to be 123±2°C, with an average value of 122.2°C.
实施例8Example 8
与实施例1不同的是有机感温体27的制备:Different from Example 1 is the preparation of organic temperature sensing body 27:
先将10%的柠檬酸、40%的丁二酸酐和30%的对苯二甲酸二甲酯混合,加热至熔化后,依次加入5%的聚碳酸酯、5%的四氯化碳和10%的聚酰胺蜡,搅拌均匀,然后经造粒、压制和烘干步骤即得到实施例8的有机感温体27。对该有机感温体27进行熔化温度分析,得知该有机感温体27的熔化温度为137±2℃。First mix 10% citric acid, 40% succinic anhydride and 30% dimethyl terephthalate, heat to melt, then add 5% polycarbonate, 5% carbon tetrachloride and 10 % polyamide wax, stirred evenly, and then the organic temperature-sensitive body 27 of Example 8 was obtained through the steps of granulation, pressing and drying. The melting temperature analysis of the organic temperature-sensing body 27 shows that the melting temperature of the organic temperature-sensing body 27 is 137±2°C.
其余同实施例1,不再赘述。The rest are the same as in Embodiment 1, and will not be repeated.
测试该温度保险丝的动作温度,为138±2℃,均值为138.5℃。The operating temperature of the thermal fuse was tested to be 138±2°C, with an average value of 138.5°C.
实施例9Example 9
与实施例1不同的是有机感温体27的制备:Different from Example 1 is the preparation of organic temperature sensing body 27:
先将20%的苯甲酸、40%的丁二酸酐和25%的对苯二甲酸二甲酯混合,加热至熔化后,依次加入5%的聚丙烯、5%的丙酮和5%的聚酰胺蜡,搅拌均匀,然后经造粒、压制和烘干步骤即得到实施例9的有机感温体27。对该有机感温体27进行熔化温度分析,得知该有机感温体27的熔化温度为128±2℃。First mix 20% benzoic acid, 40% succinic anhydride and 25% dimethyl terephthalate, heat to melt, then add 5% polypropylene, 5% acetone and 5% polyamide in sequence The wax was stirred evenly, and then the organic temperature-sensing body 27 of Example 9 was obtained through the steps of granulation, pressing and drying. The melting temperature analysis of the organic temperature-sensing body 27 shows that the melting temperature of the organic temperature-sensing body 27 is 128±2°C.
其余同实施例1,不再赘述。The rest are the same as in Embodiment 1, and will not be repeated.
测试该温度保险丝的动作温度,为129±2℃,均值为128.6℃。The operating temperature of the thermal fuse was tested to be 129±2°C, with an average value of 128.6°C.
实施例10Example 10
与实施例1不同的是有机感温体27的制备:Different from Example 1 is the preparation of organic temperature sensing body 27:
先将10%的辛二酸、45%的丁二酸酐和30%的对苯二甲酸二甲酯混合,加热至熔化后,依次加入2%的聚丙烯、10%的丙酮和3%的有机膨润土,搅拌均匀,然后经造粒、压制和烘干步骤即得到实施例10的有机感温体27。对该有机感温体27进行熔化温度分析,得知该有机感温体27的熔化温度为135±2℃。First mix 10% suberic acid, 45% succinic anhydride and 30% dimethyl terephthalate, heat to melt, then add 2% polypropylene, 10% acetone and 3% organic Stir the bentonite evenly, and then go through the steps of granulation, pressing and drying to obtain the organic temperature-sensing body 27 of Example 10. The melting temperature analysis of the organic temperature-sensing body 27 shows that the melting temperature of the organic temperature-sensing body 27 is 135±2°C.
其余同实施例1,不再赘述。The rest are the same as in Embodiment 1, and will not be repeated.
测试该温度保险丝的动作温度,为136±2℃,均值为135.1℃。The operating temperature of the thermal fuse was tested to be 136±2°C, with an average value of 135.1°C.
实施例11Example 11
与实施例1不同的是有机感温体27的制备:Different from Example 1 is the preparation of organic temperature sensing body 27:
先将15%的壬二酸、40%的丁二酸酐和30%的对苯二甲酸二甲酯混合,加热至熔化后,依次加入3%的聚乙烯、8%的乙醇和4%的有机膨润土,搅拌均匀,然后经造粒、压制和烘干步骤即得到实施例11的有机感温体27。对该有机感温体27进行熔化温度分析,得知该有机感温体27的熔化温度为123±2℃。First mix 15% azelaic acid, 40% succinic anhydride and 30% dimethyl terephthalate, heat to melt, then add 3% polyethylene, 8% ethanol and 4% organic Stir the bentonite evenly, and then go through the steps of granulation, pressing and drying to obtain the organic temperature-sensitive body 27 of Example 11. The melting temperature analysis of the organic temperature-sensing body 27 shows that the melting temperature of the organic temperature-sensing body 27 is 123±2°C.
其余同实施例1,不再赘述。The rest are the same as in Embodiment 1, and will not be repeated.
测试该温度保险丝的动作温度,为124±2℃,均值为124.3℃。The operating temperature of the thermal fuse was tested to be 124±2°C, with an average value of 124.3°C.
实施例12Example 12
与实施例1不同的是有机感温体27的制备:Different from Example 1 is the preparation of organic temperature sensing body 27:
先将10%的癸二酸、40%的丁二酸酐和35%的对苯二甲酸二甲酯混合,加热至熔化后,依次加入4%的聚苯乙烯、5%的乙醇和6%的二氧化硅,搅拌均匀,然后经造粒、压制和烘干步骤即得到实施例12的有机感温体27。对该有机感温体27进行熔化温度分析,得知该有机感温体27的熔化温度为130±2℃。First mix 10% sebacic acid, 40% succinic anhydride and 35% dimethyl terephthalate, heat to melt, then add 4% polystyrene, 5% ethanol and 6% Silica, stirred evenly, and then the organic temperature-sensitive body 27 of Example 12 was obtained through the steps of granulation, pressing and drying. The melting temperature analysis of the organic temperature-sensing body 27 shows that the melting temperature of the organic temperature-sensing body 27 is 130±2°C.
其余同实施例1,不再赘述。The rest are the same as in Embodiment 1, and will not be repeated.
测试该温度保险丝的动作温度,为131±2℃,均值为131.4℃。The operating temperature of the thermal fuse was tested to be 131±2°C, with an average value of 131.4°C.
实施例13Example 13
与实施例1不同的是有机感温体27的制备:Different from Example 1 is the preparation of organic temperature sensing body 27:
先将10%的草酸、40%的丁二酸酐和30%的对苯二甲酸二甲酯混合,加热至熔化后,依次加入8%的环氧树脂、7%的丙酮和5%的氢化蓖麻油,搅拌均匀,然后经造粒、压制和烘干步骤即得到实施例13的有机感温体27。对该有机感温体27进行熔化温度分析,得知该有机感温体27的熔化温度为109±2℃。First mix 10% oxalic acid, 40% succinic anhydride and 30% dimethyl terephthalate, heat to melt, then add 8% epoxy resin, 7% acetone and 5% hydrogenated castor Stir the sesame oil evenly, and then go through the steps of granulation, pressing and drying to obtain the organic temperature-sensitive body 27 of Example 13. The melting temperature analysis of the organic temperature-sensing body 27 shows that the melting temperature of the organic temperature-sensing body 27 is 109±2°C.
其余同实施例1,不再赘述。The rest are the same as in Embodiment 1, and will not be repeated.
测试该温度保险丝的动作温度,为110±2℃,均值为110.5℃。The operating temperature of the thermal fuse was tested to be 110±2°C, with an average value of 110.5°C.
实施例14Example 14
与实施例1不同的是有机感温体27的制备:Different from Example 1 is the preparation of organic temperature sensing body 27:
先将12%的马来酸、40%的丁二酸酐和32%的对苯二甲酸二甲酯混合,加热至熔化后,依次加入4%的环氧树脂、8%的丙酮和4%的氢化蓖麻油,搅拌均匀,然后经造粒、压制和烘干步骤即得到实施例14的有机感温体27。对该有机感温体27进行熔化温度分析,得知该有机感温体27的熔化温度为134±2℃。First mix 12% maleic acid, 40% succinic anhydride and 32% dimethyl terephthalate, heat to melt, then add 4% epoxy resin, 8% acetone and 4% Hydrogenated castor oil was stirred evenly, and then the organic temperature-sensitive body 27 of Example 14 was obtained through the steps of granulation, compression and drying. The melting temperature analysis of the organic temperature-sensing body 27 shows that the melting temperature of the organic temperature-sensing body 27 is 134±2°C.
其余同实施例1,不再赘述。The rest are the same as in Embodiment 1, and will not be repeated.
测试该温度保险丝的动作温度,为135±2℃,均值为135.8℃。The operating temperature of the thermal fuse was tested to be 135±2°C, with an average value of 135.8°C.
实施例15Example 15
与实施例1不同的是有机感温体27的制备:Different from Example 1 is the preparation of organic temperature sensing body 27:
先将12%的酒石酸、40%的丁二酸酐和25%的对苯二甲酸二甲酯混合,加热至熔化后,依次加入8%的聚碳酸酯、10%的乙醇和5%的聚酰胺蜡,搅拌均匀,然后经造粒、压制和烘干步骤即得到实施例15的有机感温体27。对该有机感温体27进行熔化温度分析,得知该有机感温体27的熔化温度为172±2℃。First mix 12% tartaric acid, 40% succinic anhydride and 25% dimethyl terephthalate, heat to melt, then add 8% polycarbonate, 10% ethanol and 5% polyamide in sequence The wax was stirred evenly, and then the organic temperature-sensitive body 27 of Example 15 was obtained through the steps of granulation, pressing and drying. The melting temperature analysis of the organic temperature-sensing body 27 shows that the melting temperature of the organic temperature-sensing body 27 is 172±2°C.
其余同实施例1,不再赘述。The rest are the same as in Embodiment 1, and will not be repeated.
测试该温度保险丝的动作温度,为173±2℃,均值为172.6℃。The operating temperature of the thermal fuse was tested to be 173±2°C, with an average value of 172.6°C.
对比例1Comparative example 1
与实施例1不同的是有机感温体27的制备:Different from Example 1 is the preparation of organic temperature sensing body 27:
先将12%的酒石酸、40%的丁二酸酐和25%的对苯二甲酸二甲酯混合,加热至熔化后,依次加入13%的聚碳酸酯和10%的乙醇,搅拌均匀,然后经造粒、压制和烘干步骤即得到对比例1的有机感温体27。对该有机感温体27进行熔化温度分析,得知该有机感温体27的熔化温度为170±6℃。First mix 12% tartaric acid, 40% succinic anhydride and 25% dimethyl terephthalate, heat to melt, then add 13% polycarbonate and 10% ethanol in turn, stir evenly, and then The steps of granulation, pressing and drying were to obtain the organic temperature-sensitive body 27 of Comparative Example 1. The melting temperature analysis of the organic temperature-sensing body 27 shows that the melting temperature of the organic temperature-sensing body 27 is 170±6°C.
其余同实施例1,不再赘述。The rest are the same as in Embodiment 1, and will not be repeated.
测试该温度保险丝的动作温度,为171±6℃,均值为172.8℃。The operating temperature of the thermal fuse was tested to be 171±6°C, with an average value of 172.8°C.
对比例2Comparative example 2
与实施例1不同的是有机感温体27的制备:Different from Example 1 is the preparation of organic temperature sensing body 27:
先将77%的酒石酸加热至熔化后,依次加入8%的聚碳酸酯、10%的乙醇和5%的聚酰胺蜡,搅拌均匀,然后经造粒、压制和烘干步骤即得到对比例2的有机感温体27。对该有机感温体27进行熔化温度分析,得知该有机感温体27的熔化温度为171±4℃。First heat 77% of tartaric acid to melt, then add 8% of polycarbonate, 10% of ethanol and 5% of polyamide wax in sequence, stir evenly, and then go through the steps of granulation, pressing and drying to obtain Comparative Example 2 The organic temperature sensing body 27 . The melting temperature analysis of the organic temperature-sensing body 27 shows that the melting temperature of the organic temperature-sensing body 27 is 171±4°C.
其余同实施例1,不再赘述。The rest are the same as in Embodiment 1, and will not be repeated.
测试该温度保险丝的动作温度,为173±4℃,均值为169.8℃。The operating temperature of the thermal fuse was tested to be 173±4°C, with an average value of 169.8°C.
对比例3Comparative example 3
与实施例1不同的是有机感温体27的制备:Different from Example 1 is the preparation of organic temperature sensing body 27:
先将77%的丁二酸酐加热至熔化后,依次加入8%的聚碳酸酯、10%的乙醇和5%的聚酰胺蜡,搅拌均匀,然后经造粒、压制和烘干步骤即得到对比例3的有机感温体27。对该有机感温体27进行熔化温度分析,得知该有机感温体27的熔化温度为119±5℃。First heat 77% of succinic anhydride to melt, then add 8% of polycarbonate, 10% of ethanol and 5% of polyamide wax in sequence, stir evenly, and then go through the steps of granulation, pressing and drying to obtain the Organic thermosensitive body 27 of ratio 3. The melting temperature analysis of the organic temperature-sensing body 27 shows that the melting temperature of the organic temperature-sensing body 27 is 119±5°C.
其余同实施例1,不再赘述。The rest are the same as in Embodiment 1, and will not be repeated.
测试该温度保险丝的动作温度,为120±5℃,均值为117.8℃。The operating temperature of the thermal fuse was tested to be 120±5°C, with an average value of 117.8°C.
对比例4Comparative example 4
与实施例1不同的是有机感温体27的制备:Different from Example 1 is the preparation of organic temperature sensing body 27:
先将77%的对苯二甲酸二甲酯加热至熔化后,依次加入8%的聚碳酸酯、10%的乙醇和5%的聚酰胺蜡,搅拌均匀,然后经造粒、压制和烘干步骤即得到对比例4的有机感温体27。对该有机感温体27进行熔化温度分析,得知该有机感温体27的熔化温度为140±5℃。First heat 77% dimethyl terephthalate to melt, then add 8% polycarbonate, 10% ethanol and 5% polyamide wax in sequence, stir evenly, then granulate, press and dry The steps are to obtain the organic temperature-sensing body 27 of Comparative Example 4. The melting temperature analysis of the organic temperature-sensing body 27 shows that the melting temperature of the organic temperature-sensing body 27 is 140±5°C.
其余同实施例1,不再赘述。The rest are the same as in Embodiment 1, and will not be repeated.
测试该温度保险丝的动作温度,为142±5℃,均值为143.8℃。The operating temperature of the thermal fuse was tested to be 142±5°C, with an average value of 143.8°C.
分别对实施例1~15和对比例1~4的温度保险丝进行熔断时间、动作温度和有机感温体27的熔化程度进行实验测试,测试结果见表1。The thermal fuses of Examples 1-15 and Comparative Examples 1-4 were subjected to experimental tests on fusing time, operating temperature and melting degree of the organic temperature-sensing body 27, and the test results are shown in Table 1.
表1实施例和对比例的性能测试结果The performance test result of table 1 embodiment and comparative example
由表1的测试结果可知,本发明的温度保险具有熔断时间快、动作温度的精准度高的的优点;从实施例15和对比例1可知,添加触变剂能够提高感温体动作温度的灵敏度;从实施例15和对比例2~4可知,与使用单一的主材料相比,本发明采用有机酸、丁二酸酐和对苯二甲酸二甲酯的混合主材料,其综合性能明显更加稳定可靠。As can be seen from the test results in Table 1, the temperature insurance of the present invention has the advantages of fast fusing time and high accuracy of operating temperature; it can be seen from Example 15 and Comparative Example 1 that adding a thixotropic agent can increase the accuracy of the operating temperature of the thermosensitive body. Sensitivity; From Example 15 and Comparative Examples 2 to 4, it can be seen that compared with using a single main material, the present invention adopts the mixed main material of organic acid, succinic anhydride and dimethyl terephthalate, and its comprehensive performance is obviously better Stable and reliable.
根据上述说明书的揭示和教导,本发明所属领域的技术人员还能够对上述实施方式进行变更和修改。因此,本发明并不局限于上述的具体实施方式,凡是本领域技术人员在本发明的基础上所作出的任何显而易见的改进、替换或变型均属于本发明的保护范围。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本发明构成任何限制。According to the disclosure and teaching of the above specification, those skilled in the art to which the present invention pertains can also change and modify the above embodiment. Therefore, the present invention is not limited to the above-mentioned specific implementation manners, and any obvious improvement, substitution or modification made by those skilled in the art on the basis of the present invention shall fall within the protection scope of the present invention. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the present invention.
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CN200997367Y (en) * | 2007-01-08 | 2007-12-26 | 张志盛 | Temperature fuse structure |
CN101143530A (en) * | 2006-09-15 | 2008-03-19 | 株式会社理光 | Thermosensitive recording material |
CN101764002A (en) * | 2009-12-25 | 2010-06-30 | 上海神沃电子有限公司 | Fluxing agent as well as preparation method and application thereof |
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CN101143530A (en) * | 2006-09-15 | 2008-03-19 | 株式会社理光 | Thermosensitive recording material |
CN200997367Y (en) * | 2007-01-08 | 2007-12-26 | 张志盛 | Temperature fuse structure |
CN101764002A (en) * | 2009-12-25 | 2010-06-30 | 上海神沃电子有限公司 | Fluxing agent as well as preparation method and application thereof |
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