CN105758740B - The small-sized torsional fatigue material mechanical property in-situ tester of controllable magnetic field intensity - Google Patents
The small-sized torsional fatigue material mechanical property in-situ tester of controllable magnetic field intensity Download PDFInfo
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Abstract
本发明涉及一种可控磁场强度的小型扭转疲劳材料力学性能原位测试仪,属精密科学仪器领域。主要由精密驱动单元、传动单元、夹持单元、磁场加载单元、检测单元、支撑单元组成。其中精密驱动单元电机通过减速器及传动单元中的曲柄摇杆机构,带动夹持单元的旋转端以固定的角度往复旋转,实现扭矩疲劳载荷加载;通过改变曲柄摇杆机构中曲柄、连杆及摇杆杆长,实现扭转疲劳往复偏转角度的调整;通过改变磁场加载单元极头距离,实现磁场强度的调整。本测试仪整机采用卧式结构,简单紧凑,与光学显微镜兼容性好,可对试样进行原位实时观测,为揭示材料在不同磁场强度作用下的力学特性和疲劳损伤机制提供一种可靠的测试手段。
The invention relates to a small in-situ tester for the mechanical properties of torsional fatigue materials with controllable magnetic field strength, which belongs to the field of precision scientific instruments. It is mainly composed of precision drive unit, transmission unit, clamping unit, magnetic field loading unit, detection unit and support unit. The precision drive unit motor drives the rotating end of the clamping unit to reciprocate at a fixed angle through the reducer and the crank rocker mechanism in the transmission unit to realize torque fatigue load loading; by changing the crank, connecting rod and The rocker rod is long to realize the adjustment of torsional fatigue reciprocating deflection angle; by changing the pole head distance of the magnetic field loading unit, the magnetic field strength can be adjusted. The tester adopts a horizontal structure, which is simple and compact, and has good compatibility with an optical microscope. It can observe the sample in situ and in real time, and provides a reliable method for revealing the mechanical properties and fatigue damage mechanism of materials under the action of different magnetic field intensities. means of testing.
Description
技术领域technical field
本发明涉及精密科学仪器领域、原位力学测试领域,特别涉及一种可控磁场强度的小型扭转疲劳材料力学性能原位测试仪。可以对材料开展不同磁场强度、不同扭转角下的扭转疲劳测试,并可以集成光学显微镜对试样进行原位实时观测,为揭示材料在不同磁场强度作用下的力学特性和疲劳损伤机制提供一种可靠的测试手段。The invention relates to the field of precision scientific instruments and the field of in-situ mechanical testing, in particular to a small in-situ testing instrument for the mechanical properties of torsional fatigue materials with controllable magnetic field strength. The torsional fatigue test can be carried out on materials under different magnetic field strengths and different torsion angles, and the integrated optical microscope can be used to observe the samples in situ in real time, providing a new method for revealing the mechanical properties and fatigue damage mechanism of materials under different magnetic field strengths. Reliable means of testing.
背景技术Background technique
材料的研究和合成的目的在于满足人类物质文明的需求,一个特定的材料具有其特定的性能是其具有使用价值的根本。而力学性能测试的研究对象,即是针对材料在外力作用下表现出来的性能,如弹性、刚度、强度、塑性、硬度、冲击韧性、疲劳强度和断裂韧度等。据统计,疲劳破坏在整个失效件中约占80%,严重影响了人身安全及国民经济,故对材料进行疲劳研究有着十分重要的意义。The purpose of material research and synthesis is to meet the needs of human material civilization, and a specific material has its specific performance is the root of its use value. The research object of the mechanical performance test is the performance of the material under the action of external force, such as elasticity, stiffness, strength, plasticity, hardness, impact toughness, fatigue strength and fracture toughness. According to statistics, fatigue damage accounts for about 80% of the total failure parts, seriously affecting personal safety and national economy, so it is of great significance to carry out fatigue research on materials.
近年来,利用光学显微镜、高景深显微镜、电子显微镜等显微成像系统对材料力学测试动态监测的原位测试技术,对载荷作用下材料的形变损伤进行实时观测,能深入揭示材料的微观力学行为、损伤机理,对材料学的研究及发展起到了推动作用。In recent years, the use of optical microscopes, high depth-of-field microscopes, electron microscopes and other microscopic imaging systems for dynamic monitoring of material mechanical testing in-situ testing technology, real-time observation of deformation damage of materials under load, can deeply reveal the micro-mechanical behavior of materials , damage mechanism, and played a role in promoting the research and development of materials science.
材料在实际工作中常常受到扭转疲劳载荷,如汽车传动轴、机床主轴、电机轴等,另外电机轴、电主轴等在承受扭转疲劳载荷时也处于磁场中。而目前针对材料的扭转疲劳测试装置,大都是以伺服电机驱动,通过输入电信号控制电机正反转实现疲劳载荷加载,体积大无法实现原位观测,并且没能实现磁场的加载。故开发一种可控磁场强度的小型扭转疲劳材料力学性能原位测试仪器,对研究材料在不同磁场强度作用下承受扭转疲劳载荷时的微观力学特性及疲劳损伤机制具有重要意义。Materials are often subjected to torsional fatigue loads in actual work, such as automobile drive shafts, machine tool spindles, motor shafts, etc. In addition, motor shafts and electric spindles are also in the magnetic field when they are subjected to torsional fatigue loads. At present, most of the torsional fatigue testing devices for materials are driven by servo motors, and the fatigue loads are controlled by inputting electric signals to control the forward and reverse rotation of the motors. The bulky devices cannot realize in-situ observations, and the loading of magnetic fields cannot be realized. Therefore, the development of a small in-situ test instrument for the mechanical properties of torsional fatigue materials with controllable magnetic field strength is of great significance for the study of the microscopic mechanical properties and fatigue damage mechanism of materials under torsional fatigue loads under different magnetic field strengths.
发明内容Contents of the invention
本发明的目的在于提供一种可控磁场强度的小型扭转疲劳材料力学性能原位测试仪,解决了现有技术存在的上述问题。本发明利用曲柄摇杆原理将电机单向回转转换为夹具以固定角度值往复旋转运动,通过改变曲柄摇杆机构中曲柄、连杆及摇杆杆长来调整该固定角度的大小,通过改变磁极极头距离调整加载磁场强度的大小,通过固定端夹具连接的扭矩传感器测量扭矩的大小,通过与旋转端夹具连接的编码器测量往复旋转角度及疲劳周次,从而实现电机不换向工作时不同磁场强度条件下材料的扭转疲劳试验。本发明可结合光学显微镜对加载过程中材料的变形损伤、微观组织变化及性能演变进行原位动态监测,进而对材料在不同磁场强度作用下的力学特性和疲劳损伤机制进行深入研究。The object of the present invention is to provide a small in-situ tester for the mechanical properties of torsional fatigue materials with controllable magnetic field strength, which solves the above-mentioned problems in the prior art. The invention utilizes the principle of the crank rocker to convert the one-way rotation of the motor into the reciprocating rotation of the fixture with a fixed angle value, and adjusts the size of the fixed angle by changing the length of the crank, connecting rod and rocker rod in the crank rocker mechanism, and by changing the magnetic pole The pole head distance is used to adjust the strength of the loaded magnetic field, the torque is measured by the torque sensor connected to the fixed end fixture, and the reciprocating rotation angle and fatigue cycles are measured by the encoder connected to the rotating end fixture, so as to realize the difference when the motor does not commutate Torsional fatigue test of materials under the condition of magnetic field strength. The invention can perform in-situ dynamic monitoring on the deformation damage, microstructure change and performance evolution of the material during the loading process in combination with an optical microscope, and further conduct in-depth research on the mechanical properties and fatigue damage mechanism of the material under the action of different magnetic field intensities.
本发明的上述目的通过以下技术方案实现:Above-mentioned purpose of the present invention is achieved through the following technical solutions:
可控磁场强度的小型扭转疲劳材料力学性能原位测试仪,整体采用卧式结构,简单紧凑,可对不同磁场强度作用下材料扭转疲劳展现的力学特性、微观组织形貌、断裂裂纹进行原位实时观测。包括精密驱动单元、传动单元、夹持单元、磁场加载单元、检测单元;所述精密驱动单元通过电机支架4固定于底座20一侧,包含电机编码器1、盘式电机2、减速器3,电机编码器1、减速器3分别与盘式电机2相连,为整机仪器提供动力;所述传动单元通过电机联轴器5与精密驱动单元相连,由支座23固定于底座20上,与盘式电机2同侧;所述夹持单元分为固定端夹持机构和旋转端夹持机构两部分,且分别通过夹具支座Ⅱ15、夹具支座Ⅰ21固定在底座20的两侧;所述磁场加载单元通过螺钉固定在底座20正中间;所述检测单元包含编码器6与扭矩传感器17,编码器6通过支撑架7固定在支座23侧面,扭矩传感器17通过传感器支座18固定在底座20上远离盘式电机2的一侧。The in-situ tester for the mechanical properties of small torsional fatigue materials with controllable magnetic field strength adopts a horizontal structure as a whole, which is simple and compact. Real-time observation. It includes a precision drive unit, a transmission unit, a clamping unit, a magnetic field loading unit, and a detection unit; the precision drive unit is fixed on one side of the base 20 through a motor bracket 4, and includes a motor encoder 1, a disc motor 2, and a reducer 3. The motor encoder 1 and the reducer 3 are respectively connected with the disc motor 2 to provide power for the whole instrument; the transmission unit is connected with the precision drive unit through the motor coupling 5, and is fixed on the base 20 by the support 23, and is connected with the The disc motor 2 is on the same side; the clamping unit is divided into two parts: a fixed-end clamping mechanism and a rotating-end clamping mechanism, which are respectively fixed on both sides of the base 20 through the clamp support II15 and the clamp support I21; The magnetic field loading unit is fixed in the middle of the base 20 by screws; the detection unit includes an encoder 6 and a torque sensor 17, the encoder 6 is fixed on the side of the support 23 through the support frame 7, and the torque sensor 17 is fixed on the base through the sensor support 18 20 away from the side of the disc motor 2.
所述的传动单元包括传动轴22、圆盘Ⅰ8、圆盘Ⅱ9及销轴Ⅰ、Ⅱ25、26,所述传动轴22通过一对轴承Ⅰ24安装于支座23上,传动轴22通过销轴Ⅰ25与圆盘Ⅰ8连接,圆盘Ⅰ8通过销轴Ⅱ26与圆盘Ⅱ9连接,构成曲柄摇杆机构;所述圆盘Ⅱ9通过其两侧的轴套Ⅰ28及卡簧在旋转端夹具10上得到轴向定位,并通过键与旋转端夹具10连接以传递扭矩;所述传动单元将电机联轴器5传递的整周回转运动,转换为圆盘Ⅱ9带动旋转端夹具10沿其轴线以固定角度往复旋转,从而实现电机单向运转时的扭转疲劳载荷的加载。The transmission unit includes a transmission shaft 22, a disk I8, a disk II9 and pin shafts I, II25, 26, the transmission shaft 22 is installed on the support 23 through a pair of bearings I24, and the transmission shaft 22 passes through the pin shaft I25 It is connected with the disc I8, and the disc I8 is connected with the disc II9 through the pin shaft II26 to form a crank rocker mechanism; the disc II9 obtains an axial direction on the rotating end fixture 10 through the bushing I28 and the circlip on both sides of the disc II9. Positioning, and connecting with the rotating end fixture 10 through a key to transmit torque; the transmission unit converts the full-circle rotary motion transmitted by the motor coupling 5 into disc II 9 to drive the rotating end fixture 10 to reciprocate at a fixed angle along its axis , so as to realize the loading of torsional fatigue load when the motor is running in one direction.
所述的传动轴22、圆盘Ⅰ8、圆盘Ⅱ9设有均布的销轴孔,通过调整销轴Ⅰ25、销轴Ⅱ26的安装孔位完成对曲柄摇杆机构中曲柄、连杆及摇杆杆长的调节,从而改变旋转端夹具往复偏转角度大小,实现扭转疲劳往复偏转角度的调节。The transmission shaft 22, disk I8, and disk II9 are provided with evenly distributed pin shaft holes, and the crank, connecting rod and rocker in the crank-rocker mechanism are completed by adjusting the installation hole positions of the pin shaft I25 and the pin shaft II26. The adjustment of the length of the rod can change the reciprocating deflection angle of the rotary end fixture, and realize the adjustment of the torsional fatigue reciprocating deflection angle.
所述的旋转端夹持机构由旋转端夹具10及压板Ⅰ11组成,压板Ⅰ11通过螺钉与旋转端夹具10连接并压紧试样,两者均设置有凹槽以夹持试样32;所述旋转端夹具10通过轴承Ⅱ27安装于夹具支座Ⅰ21上,旋转端夹具10上设置有轴肩及卡簧槽,通过卡簧压紧圆盘Ⅱ9、轴套Ⅰ28使轴承Ⅱ30得到定位。The rotating end clamping mechanism is composed of a rotating end fixture 10 and a pressing plate I11, the pressing plate I11 is connected with the rotating end fixture 10 through screws and compresses the sample, both of which are provided with grooves to hold the sample 32; The rotating end fixture 10 is installed on the fixture support I21 through the bearing II27. The rotating end fixture 10 is provided with a shaft shoulder and a spring groove, and the bearing II30 is positioned by pressing the disc II9 and the bushing I28 by the retaining spring.
所述的固定端夹持机构由固定端夹具14及压板Ⅱ13组成,压板Ⅱ13通过螺钉与固定端夹具14连接并压紧试样,两者均设置有凹槽以夹持试样32;所述固定端夹具14通过轴承Ⅲ31安装于夹具支座Ⅱ15上,固定端夹具10上加工有轴肩,通过连接轴16压紧轴套Ⅱ30使轴承Ⅲ31得到定位。The fixed-end clamping mechanism is composed of a fixed-end fixture 14 and a pressure plate II13, the pressure plate II13 is connected with the fixed-end fixture 14 by screws and compresses the sample, both of which are provided with grooves to clamp the sample 32; The fixed end fixture 14 is installed on the fixture support II15 through the bearing III31, the fixed end fixture 10 is processed with a shaft shoulder, and the bearing III31 is positioned by pressing the shaft sleeve II30 through the connecting shaft 16.
所述的磁场加载单元由一对磁极极头12及磁铁支座19组成,两磁极极头12对称布置于试样32两侧,并通过磁铁支座19固定在底座20上,实现整机磁场加载;同时通过调整磁极极头与磁铁支座间安装的垫片的厚度改变两磁极极头的间距,完成试样所处磁场强度的调整,实现不同磁场强度作用下的试验。The magnetic field loading unit is composed of a pair of magnetic pole heads 12 and a magnet support 19. The two magnetic pole heads 12 are symmetrically arranged on both sides of the sample 32, and are fixed on the base 20 by the magnet support 19 to realize the magnetic field of the whole machine. Loading; at the same time, by adjusting the thickness of the gasket installed between the pole head and the magnet support, the distance between the two pole heads is changed, and the adjustment of the magnetic field strength of the sample is completed, and the test under the action of different magnetic field strengths is realized.
所述的检测单元由编码器6与扭矩传感器17组成,其中编码器6通过编码器联轴器29与旋转端夹具10连接,实现对旋转端夹具往复偏转角度大小及疲劳周次的测量;扭矩传感器17与连接轴16通过螺钉连接,从而实现对由固定端夹具14通过键传递给连接轴16扭矩大小的测量。The detection unit is composed of an encoder 6 and a torque sensor 17, wherein the encoder 6 is connected with the rotary end fixture 10 through an encoder coupling 29 to realize the measurement of the reciprocating deflection angle and the fatigue cycle of the rotary end fixture; The sensor 17 is connected to the connecting shaft 16 by screws, so as to realize the measurement of the torque transmitted from the fixed end clamp 14 to the connecting shaft 16 through the key.
所述的可控磁场强度的小型扭转疲劳材料力学性能原位测试仪的主体尺寸为296mm×80mm×60mm,与光学显微镜兼容性好。The main body size of the small in-situ tester for mechanical properties of torsional fatigue materials with controllable magnetic field strength is 296mm×80mm×60mm, which is compatible with optical microscopes.
本发明的有益效果在于:整机结构紧凑,与光学显微镜兼容性好,可实时观测在不同磁场强度作用下承受扭转疲劳时材料的微观形貌、组织结构等的变化。不同于传统的扭转疲劳力学性能测试装置,能够实现电机单向回转带动试样以固定转角往复扭转的疲劳试验,并可结合光学显微镜,对不同磁场强度作用下材料的扭转疲劳试验进行原位实时观测。在驱动方面,利用由两销轴连接的三圆盘构成典型的曲柄摇杆机构,达到电机不换向工作下扭转疲劳载荷加载的目的,同时可改变销轴安装位置来改变摇杆往复摆动角度。在施加磁场方面,该仪器采用极头间距可调的双极头式磁铁,磁场强度调节控制简单。在整体结构方面,该仪器结构紧凑,并可以集成光学显微镜对试样进行实时监测,实现对材料微观组织形貌改变、晶格变化、裂纹扩展的原位动态观测。综上所述,本发明具有良好的应用、开发前景,对材料原位微观力学性能测试技术的发展有着重要意义。The beneficial effect of the present invention is that the whole machine has a compact structure and good compatibility with an optical microscope, and can observe in real time changes in the microscopic morphology and tissue structure of materials when subjected to torsional fatigue under the action of different magnetic field strengths. Different from the traditional torsional fatigue mechanical performance testing device, it can realize the fatigue test in which the motor rotates in one direction to drive the sample to reciprocate torsion at a fixed rotation angle, and can be combined with an optical microscope to perform in-situ real-time torsion fatigue tests on materials under different magnetic field strengths. observe. In terms of drive, a typical crank-rocker mechanism composed of three discs connected by two pin shafts is used to achieve the purpose of torsional fatigue load loading without commutation of the motor, and at the same time, the installation position of the pin shafts can be changed to change the reciprocating swing angle of the rocker . In terms of applying the magnetic field, the instrument adopts a bipolar magnet with adjustable pole spacing, and the adjustment and control of the magnetic field strength is simple. In terms of the overall structure, the instrument has a compact structure and can be integrated with an optical microscope to monitor the sample in real time, realizing the in-situ dynamic observation of the microstructure morphology change, lattice change, and crack propagation of the material. In summary, the present invention has good application and development prospects, and is of great significance to the development of in-situ micromechanical performance testing technology of materials.
附图说明Description of drawings
此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,本发明的示意性实例及其说明用于解释本发明,并不构成对本发明的不当限定。The accompanying drawings described here are used to provide a further understanding of the present invention, and constitute a part of the application. The schematic examples and descriptions of the present invention are used to explain the present invention, and do not constitute improper limitations to the present invention.
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明的传动单元的局部装配示意图;Fig. 2 is a partial assembly schematic diagram of the transmission unit of the present invention;
图3为本发明的固定夹具局部装配示意图;Fig. 3 is a partial assembly schematic diagram of the fixing fixture of the present invention;
图4为本发明的试样安装局部示意图;Fig. 4 is the local schematic diagram of sample installation of the present invention;
图5为本发明的主视结构示意图;Fig. 5 is a schematic diagram of the front view structure of the present invention;
图6为本发明的俯视结构示意图;Fig. 6 is a top view structural schematic diagram of the present invention;
图7为本发明的左视结构示意图;Fig. 7 is a left view structure diagram of the present invention;
图8本发明的加载原理图;Fig. 8 is the loading principle diagram of the present invention;
图9为本发明的曲柄机构调整原理图。Fig. 9 is a schematic diagram of the adjustment of the crank mechanism of the present invention.
图中:1、电机编码器;2、盘式电机;3、减速器;4、电机支架;5、电机联轴器;6、编码器;7、支撑架;8、圆盘Ⅰ;9、圆盘Ⅱ;10、旋转端夹具;11、压板Ⅰ;12、磁极极头;13、压板Ⅱ;14、固定端夹具;15、夹具支座Ⅱ;16、连接轴;17、扭矩传感器;18、传感器支座;19、磁铁支座;20、底座;21、夹具支座Ⅰ;22、传动轴;23、支座;24、轴承Ⅰ;25、销轴Ⅰ;26、销轴Ⅱ;27、轴承Ⅱ;28、轴套Ⅰ;29、编码器联轴器;30、轴套Ⅱ;31、轴承Ⅲ;32、试样。In the figure: 1. Motor encoder; 2. Disc motor; 3. Reducer; 4. Motor bracket; 5. Motor coupling; 6. Encoder; 7. Support frame; 8. Disc I; 9. Disc II; 10, rotating end fixture; 11, pressure plate I; 12, magnetic pole head; 13, pressure plate II; 14, fixed end fixture; 15, fixture support II; 16, connecting shaft; 17, torque sensor; 18 , sensor support; 19, magnet support; 20, base; 21, fixture support Ⅰ; 22, drive shaft; 23, support; 24, bearing Ⅰ; 25, pin shaft Ⅰ; 26, pin shaft Ⅱ; 27 , Bearing II; 28, Shaft I; 29, Encoder Coupling; 30, Shaft II; 31, Bearing III; 32, Sample.
具体实施方式Detailed ways
下面结合附图进一步说明本发明的详细内容及其具体实施方式。The detailed content of the present invention and its specific implementation will be further described below in conjunction with the accompanying drawings.
参见图1至图7所示,本发明的可控磁场强度的小型扭转疲劳材料力学性能原位测试仪包括精密驱动单元、传动单元、夹持单元、磁场加载单元、检测单元、支撑单元;所述的支撑单元由底座20及支座组成,为仪器其他部分起到支撑作用;所述的精密驱动单元通过电机支架4固定于底座20侧边,包含电机编码器1、盘式电机2、减速器3,电机编码器1、减速器3分别与盘式电机2相连,为整机仪器提供动力;所述的传动单元通过电机联轴器5与精密驱动单元相连,由支座23固定于底座20上,与电机同侧;所述的夹持单元分为固定端夹持机构和旋转端夹持机构两部分,且分别由夹具支座Ⅱ15、夹具支座Ⅰ21固定在底座20上的两侧;所述的磁场加载单元通过螺钉固定在底座20正中间;所述的检测单元包含编码器6与扭矩传感器17,编码器6通过支撑架7固定在支座23侧面,扭矩传感器17由传感器支座18固定在底座20上远离电机的一侧。整机采用卧式结构,简单紧凑,可对不同磁场强度作用下材料扭转疲劳展现的力学特性、微观组织形貌、断裂裂纹进行原位实时观测。Referring to Figures 1 to 7, the in-situ tester for the mechanical properties of small torsional fatigue materials with controllable magnetic field strength of the present invention includes a precision drive unit, a transmission unit, a clamping unit, a magnetic field loading unit, a detection unit, and a support unit; The support unit described above is composed of a base 20 and a support, which plays a supporting role for other parts of the instrument; the precision drive unit is fixed on the side of the base 20 through a motor bracket 4, including a motor encoder 1, a disc motor 2, a deceleration 3, the motor encoder 1, and the reducer 3 are respectively connected with the disc motor 2 to provide power for the whole instrument; the transmission unit is connected with the precision drive unit through the motor coupling 5, and is fixed on the base by the support 23 20, on the same side as the motor; the clamping unit is divided into two parts: a fixed end clamping mechanism and a rotating end clamping mechanism, which are respectively fixed on both sides of the base 20 by the clamp support II15 and the clamp support I21 The magnetic field loading unit is fixed in the middle of the base 20 by screws; the detection unit includes an encoder 6 and a torque sensor 17, the encoder 6 is fixed on the side of the support 23 through the support frame 7, and the torque sensor 17 is supported by the sensor The seat 18 is fixed on the side of the base 20 away from the motor. The whole machine adopts a horizontal structure, which is simple and compact. It can perform in-situ real-time observation of the mechanical properties, microstructure morphology, and fracture cracks of materials exhibited by torsional fatigue under different magnetic field strengths.
参见图1及图2所示,所述的传动单元主要由传动轴22、圆盘Ⅰ8、圆盘Ⅱ9及销轴25、26组成;其中传动轴22通过一对轴承Ⅰ24安装于支座23上,其细轴端通过电机联轴器与精密驱动单元输出轴连接,其圆盘端与圆盘Ⅰ8、圆盘Ⅰ8与圆盘Ⅱ9分别由销轴Ⅰ25、Ⅱ26连接,构成曲柄摇杆机构;圆盘Ⅱ9两侧分别通过轴套Ⅰ28及卡簧在旋转端夹具10轴向定位,并用键与旋转端夹具10连接以传递扭矩;所述的传动单元中,传动轴22在电机联轴器5传递的扭矩驱动下整周回转,通过起连杆作用的圆盘Ⅰ8带动圆盘Ⅱ9、夹具10往复旋转,即所述的传动单元将电机联轴器5传递的整周回转运动,转换为圆盘Ⅱ9带动旋转端夹具10以固定角度沿其轴线往复旋转,从而实现电机单向运转时的扭转疲劳载荷的加载。Referring to Fig. 1 and Fig. 2, the transmission unit is mainly composed of a transmission shaft 22, a disc I8, a disc II9 and pin shafts 25, 26; wherein the transmission shaft 22 is installed on the support 23 through a pair of bearings I24 , the thin shaft end is connected with the output shaft of the precision drive unit through the motor coupling, and the disc end is connected with the disc I8, and the disc I8 and the disc II9 are respectively connected by pin shafts I25 and II26 to form a crank rocker mechanism; Both sides of disc II 9 are axially positioned on the rotating end fixture 10 through the shaft sleeve I28 and the circlip respectively, and are connected with the rotating end fixture 10 with a key to transmit torque; Driven by the torque of the whole circle, the disc I8, which acts as a connecting rod, drives the disc II9 and the fixture 10 to rotate reciprocally, that is, the transmission unit converts the full circle rotary motion transmitted by the motor coupling 5 into a disc II9 drives the rotating end fixture 10 to reciprocate and rotate along its axis at a fixed angle, so as to realize the loading of the torsional fatigue load when the motor operates in one direction.
参见图1、图2及图4所示,所述的旋转端夹持机构由旋转端夹具10及压板Ⅰ11组成,由螺钉连接并压紧试样,两者均加工有凹槽以方便试样32的夹持;所述的旋转端夹具10通过轴承Ⅱ27安装于夹具支座Ⅰ21上,旋转端夹具10上加工有轴肩及卡簧槽,通过卡簧压紧圆盘Ⅱ9、轴套Ⅰ28使轴承Ⅱ30得到定位。Referring to Fig. 1, Fig. 2 and Fig. 4, the rotating end clamping mechanism is composed of a rotating end fixture 10 and a pressure plate I11, which are connected by screws to compress the sample, both of which are processed with grooves to facilitate the sample 32 clamping; the rotating end fixture 10 is installed on the fixture support I21 through the bearing II27, and the rotating end fixture 10 is processed with a shaft shoulder and a spring groove, and the disc II9 and the shaft sleeve I28 are pressed by the retaining spring to make Bearing II30 is positioned.
参见图1、图3及图4所示,所述的固定端夹持机构由固定端夹具14及压板13组成,由螺钉连接并压紧试样,两者均加工有凹槽以方便试样32的夹持;所述的固定端夹具14通过轴承Ⅲ31安装于夹具支座Ⅱ15上,固定端夹具10上加工有轴肩,通过连接轴16压紧轴套Ⅱ30使轴承Ⅲ31得到定位。Referring to Fig. 1, Fig. 3 and Fig. 4, the fixed-end clamping mechanism is composed of a fixed-end clamp 14 and a pressure plate 13, which are connected by screws to compress the sample, both of which are processed with grooves to facilitate the sample 32 clamping; the fixed end fixture 14 is installed on the fixture support II15 through the bearing III31, the fixed end fixture 10 is processed with a shaft shoulder, and the bearing III31 is positioned by pressing the shaft sleeve II30 through the connecting shaft 16.
参见图1、图2及图3所示,所述的检测单元由编码器6与扭矩传感器17组成;其中编码器6通过螺钉固定在支撑架7上,支撑架7通过螺钉固定在支座23上,编码器6通过编码器联轴器29与旋转端夹具10连接;扭转疲劳试验时,旋转端夹具10旋转通过编码器联轴器29带动编码器6输入轴旋转,实现对旋转端夹具往复偏转角度大小及疲劳周次的测量。扭矩传感器17固定于传感器支座18上,并与连接轴16通过螺钉连接,而连接轴16与固定端夹具14由键连接;扭转疲劳试验时,固定端夹具14通过连接轴16将扭矩传递给扭矩传感器17,实现试验中扭矩大小的测量。Referring to Fig. 1, Fig. 2 and Fig. 3, the detection unit is composed of an encoder 6 and a torque sensor 17; wherein the encoder 6 is fixed on the support frame 7 by screws, and the support frame 7 is fixed on the support 23 by screws Above, the encoder 6 is connected to the rotary end fixture 10 through the encoder coupling 29; during the torsional fatigue test, the rotation of the rotary end fixture 10 drives the input shaft of the encoder 6 to rotate through the encoder coupling 29, realizing the reciprocation of the rotary end fixture Measurement of deflection angle and fatigue cycles. The torque sensor 17 is fixed on the sensor support 18, and is connected with the connecting shaft 16 by screws, and the connecting shaft 16 is connected with the fixed end fixture 14 by a key; during the torsional fatigue test, the fixed end fixture 14 transmits the torque to the The torque sensor 17 realizes the measurement of the torque in the test.
参见图1、图4及图8所示,所述的磁场加载单元由一对磁极极头12及磁铁支座19组成,两磁极极头12对称布置于扭转试样32两侧,实现整机磁场加载;同时通过调整磁极极头与磁铁支座间安装垫片的厚度改变两磁极极头的间距d,完成试样所处磁场强度的调整,实现不同磁场强度作用下的试验。Referring to Fig. 1, Fig. 4 and Fig. 8, the magnetic field loading unit is composed of a pair of magnetic pole heads 12 and a magnet support 19, and the two magnetic pole heads 12 are symmetrically arranged on both sides of the torsion sample 32, realizing the complete machine Magnetic field loading; at the same time, by adjusting the thickness of the installation gasket between the pole head and the magnet support, the distance d between the two pole heads is changed to complete the adjustment of the magnetic field strength of the sample and realize the test under different magnetic field strengths.
参见图2及图9所示,所述的传动轴22、圆盘Ⅰ8、圆盘Ⅱ9打有均布的销轴孔,通过调整销轴Ⅰ、销轴Ⅱ的安装孔位完成对曲柄摇杆机构中曲柄、连杆及摇杆杆长的调节,从而改变旋转端夹具往复偏转角度大小,实现扭转疲劳往复偏转角度的调节。当选用不同位置的销轴孔连接传动轴22、圆盘Ⅰ8、圆盘Ⅱ9时,曲柄摇杆机构中曲柄、连杆及摇杆分别调整为、、,实现各杆杆长的调节,从而改变旋转端夹具往复偏转角度大小,完成扭转疲劳往复偏转角度的调节。Referring to Fig. 2 and Fig. 9, the transmission shaft 22, disk I8, and disk II9 are punched with evenly distributed pin holes, and the crank rocker can be adjusted by adjusting the installation holes of pin I and pin II. The adjustment of the length of the crank, connecting rod and rocker rod in the mechanism can change the size of the reciprocating deflection angle of the fixture at the rotating end, and realize the adjustment of the torsional fatigue reciprocating deflection angle. When the pin shaft holes in different positions are used to connect the transmission shaft 22, the disk I8, and the disk II9, the crank in the crank rocker mechanism ,link and rocker respectively adjusted to , , , to realize the adjustment of the length of each rod, thereby changing the size of the reciprocating deflection angle of the rotary end fixture, and completing the adjustment of the torsional fatigue reciprocating deflection angle.
参见图1、图5、图6及图7所示,所述的测试仪器整机结构紧凑,主体尺寸为296mm×80mm×60mm,与光学显微镜兼容性好,可实时观测在不同磁场强度作用下承受扭转疲劳载荷时材料的微观形貌、组织结构等的变化。Referring to Fig. 1, Fig. 5, Fig. 6 and Fig. 7, the test instrument has a compact structure, the main body size is 296mm × 80mm × 60mm, it has good compatibility with optical microscopes, and can observe in real time under different magnetic field strengths Changes in the microscopic morphology and structure of materials when subjected to torsional fatigue loads.
本发明能开展磁场作用下扭转疲劳载荷加载的力学测试,除获得不同磁场强度作用下扭矩-扭角曲线、扭转疲劳曲线及试验中试样微观形貌外,还能根据获得扭矩-扭角曲线线性阶段获得材料切变模量G,对预制缺口的试样测试疲劳缺口敏感度检测等,相关关公式如下The present invention can carry out the mechanical test of the torsional fatigue loading under the action of the magnetic field, in addition to obtaining the torque-torsion angle curve under the action of different magnetic field intensities, the torsional fatigue curve and the microscopic shape of the sample in the test, it can also obtain the torque-torsion angle curve according to the The material shear modulus G is obtained in the linear stage, and the fatigue notch sensitivity is tested on pre-notched specimens Detection, etc., the related formula is as follows
切变模量G Shear modulus G
其中,为扭矩增量,为扭角增量,为标距长度,为试样直径;in, is the torque increment, is the twist angle increment, is the gauge length, is the sample diameter;
平均应力 mean stress
应力幅 stress amplitude
应力比r Stress ratio r
其中为最大应力,为最小应力;in is the maximum stress, is the minimum stress;
疲劳缺口敏感度 Fatigue Notch Sensitivity
其中为理论应力集中系数,为疲劳缺口系数。in is the theoretical stress concentration factor, is the fatigue notch coefficient.
参见图1至4及图8所示,本发明的具体工作过程如下:Referring to Figs. 1 to 4 and shown in Fig. 8, the concrete work process of the present invention is as follows:
试验开始时,获得输入电信号的盘式电机2经减速器3降速増扭通过电机联轴器5带动传动轴22旋转,基于曲柄摇杆原理传动轴22借助圆盘Ⅰ8带动圆盘Ⅱ9沿圆盘Ⅱ9轴以固定角度值往复旋转,圆盘Ⅱ9带动旋转端夹具10及夹具上夹紧的扭转试样32往复旋转,而扭转试样32经固定端夹具14夹紧,最终实现扭转疲劳载荷的加载;将磁场单元的两极头12对称布置于扭转试样32两侧,完成磁场加载,通过增大或缩小两极头12之间距离d改变磁场强度。同时,旋转端夹具10细轴端经编码器联轴器29带动编码器6输入轴旋转,完成对试验疲劳次数及单次往复角度值的采集;固定端夹具14将试验扭矩通过连接轴16传递给扭矩传感器17,完成对试验扭矩大小的采集。通过改变传动轴22、圆盘Ⅰ8、圆盘Ⅱ9之间两销轴安装孔位,完成疲劳试验试样往复旋转角度值的调整。整机可安放在光学显微镜下,试验前试样先经表面抛光腐蚀,即可实现对试验过程中试样微观组织形貌的原位观测。At the beginning of the test, the disc motor 2, which received the input electrical signal, was slowed down by the reducer 3 to increase the torque and drive the transmission shaft 22 to rotate through the motor coupling 5. Based on the crank rocker principle, the transmission shaft 22 drives the disc II 9 along the The disc II 9 axis reciprocates at a fixed angle, and the disc II 9 drives the rotating end fixture 10 and the torsional specimen 32 clamped on the fixture to reciprocate and rotate, while the torsional specimen 32 is clamped by the fixed end fixture 14, finally realizing the torsional fatigue load Loading; the two pole heads 12 of the magnetic field unit are symmetrically arranged on both sides of the torsion sample 32 to complete the magnetic field loading, and the magnetic field intensity is changed by increasing or reducing the distance d between the two pole heads 12 . At the same time, the thin shaft end of the rotating end fixture 10 drives the input shaft of the encoder 6 to rotate through the encoder coupling 29 to complete the collection of test fatigue times and single reciprocating angle values; the fixed end fixture 14 transmits the test torque through the connecting shaft 16 For the torque sensor 17, the collection of the test torque is completed. The adjustment of the reciprocating rotation angle value of the fatigue test sample is completed by changing the installation hole positions of the two pin shafts between the transmission shaft 22, the disc I8 and the disc II9. The whole machine can be placed under an optical microscope, and the sample is polished and corroded before the test, so that the in-situ observation of the microstructure of the sample during the test can be realized.
以上所述仅为本发明的优选实例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡对本发明所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred examples of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made to the present invention shall be included within the protection scope of the present invention.
Claims (7)
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