CN105755302B - A kind of high-performance hydrogen bearing alloy and preparation method thereof - Google Patents
A kind of high-performance hydrogen bearing alloy and preparation method thereof Download PDFInfo
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Abstract
本发明公开了一种高性能储氢合金及其制备方法。储氢合金Pd@Mg‑Y是由Pd包覆Mg100‑xYx(x=20~25)合金颗粒形成的,合金颗粒粒度为50~150微米,Pd膜厚度为5~30nm。其制备方法为:采用真空熔炼法制备Mg100‑xYx(x=20~25)母合金锭,再经机械破碎处理制成粒度为50~150微米储氢合金内核颗粒,然后采用磁控溅射镀膜技术在Mg100‑xYx(x=20~25)内核颗粒表面均匀涂镀Pd膜。实验结果表明:用以上方法制备的Pd@Mg77Y23储氢合金的吸放氢速率明显快于Mg77Y23颗粒且更快于相同尺度的纯Mg的吸放氢速率。由此得出大粒度Pd@Mg77Y23储氢合金在储氢材料方面以及简化制备工艺方面具有良好的应用前景。
The invention discloses a high-performance hydrogen storage alloy and a preparation method thereof. The hydrogen storage alloy Pd@Mg‑Y is formed by coating Mg 100‑x Y x (x=20-25) alloy particles with Pd, the particle size of the alloy particles is 50-150 microns, and the thickness of the Pd film is 5-30 nm. The preparation method is as follows: preparing Mg 100-x Y x (x=20-25) master alloy ingots by vacuum smelting, and then mechanically crushing to make hydrogen-storage alloy core particles with a particle size of 50-150 microns, and then using magnetron Sputtering coating technology evenly coats Pd film on the surface of Mg 100-x Y x (x=20-25) core particles. The experimental results show that the hydrogen absorption and desorption rate of Pd@Mg 77 Y 23 hydrogen storage alloy prepared by the above method is significantly faster than that of Mg 77 Y 23 particles and faster than that of pure Mg of the same scale. It can be concluded that the large particle size Pd@Mg 77 Y 23 hydrogen storage alloy has a good application prospect in hydrogen storage materials and simplified preparation process.
Description
技术领域technical field
本发明涉及一种材料及其制备方法,具体讲涉及一种储氢合金及其制备方法。The invention relates to a material and a preparation method thereof, in particular to a hydrogen storage alloy and a preparation method thereof.
背景技术Background technique
作为绿色能源的氢,由于其清洁,又具有便于储存和资源丰富的特点,所以在未来可持续能源中占有重要地位。迄今,阻碍“氢能经济”发展的关键因素是氢气的储存,因此对储氢材料的研发成为氢能利用走向实用化和规模化的关键环节之一。作为最大应用领域的镍氢电池负极材料,要求储氢合金具有好的放电性能、长的循环寿命、合适的氢分解压等。镁基储氢材料由于质量轻、储量丰富、价格便宜和储氢容量大(2200mAh/g),成为最有潜力的储氢材料之一,吸引了世界各国科学家们的目光。As a green energy, hydrogen occupies an important position in the future sustainable energy because of its cleanness, easy storage and abundant resources. So far, the key factor hindering the development of "hydrogen economy" is the storage of hydrogen. Therefore, the research and development of hydrogen storage materials has become one of the key links for the practical and large-scale utilization of hydrogen energy. As the anode material of nickel-metal hydride batteries in the largest application field, hydrogen storage alloys are required to have good discharge performance, long cycle life, and suitable hydrogen decomposition pressure. Magnesium-based hydrogen storage materials have become one of the most promising hydrogen storage materials due to their light weight, abundant reserves, low price and large hydrogen storage capacity (2200mAh/g), attracting the attention of scientists from all over the world.
但Mg基储氢合金的储氢性能主要受制于颗粒度的影响,颗粒越小,吸放氢动力学性能越优异。因为:Mg对空气中的氧有高反应活性,在吸氢时,会在颗粒表面形成致密的MgH2氢化物层,而MgH2稳定性高,在0.1MPa H2压力下的分解温度达300℃,并且放氢反应速率缓慢,所以阻碍了氢的进一步扩散,放氢动力学性能变差。根据文献报道,当氢化物层厚度超过30~50μm时,氢将不能继续扩散,而吸收率接近为0。因此目前所研究的镁基储氢合金的粒度通常小于60μm。而合金的大尺度化更适合于工业化生产。因此,改善大颗粒粒度储氢合金的性能直接影响着镁基储氢合金的工业化应用。However, the hydrogen storage performance of Mg-based hydrogen storage alloys is mainly affected by the particle size, the smaller the particles, the better the hydrogen absorption and desorption kinetics. Because: Mg has high reactivity to oxygen in the air. When absorbing hydrogen, a dense MgH 2 hydride layer will be formed on the surface of the particle, and MgH 2 has high stability. The decomposition temperature under 0.1MPa H 2 pressure reaches 300 ℃, and the hydrogen desorption reaction rate is slow, so the further diffusion of hydrogen is hindered, and the kinetic performance of hydrogen desorption becomes poor. According to literature reports, when the thickness of the hydride layer exceeds 30-50 μm, hydrogen cannot continue to diffuse, and the absorption rate is close to zero. Therefore, the particle size of magnesium-based hydrogen storage alloys currently studied is usually less than 60 μm. The large scale of alloys is more suitable for industrial production. Therefore, improving the performance of hydrogen storage alloys with large particle size directly affects the industrial application of magnesium-based hydrogen storage alloys.
针对大颗粒储氢合金动力学性能的改善问题,表面改性是较有效的方法之一。在合金表面覆盖一层催化剂,可以促进氢气的解离和吸附,进而改善吸放氢动力学性能,同时还可以保护Mg免遭氧化。该技术途径已经在Mg基薄膜中表现出了极好的改善效果。而在大颗粒储氢合金上实现包覆很少报道。所以需要提供一种选择何种元素和成分的Mg基储氢合金并通过何种包覆的技术方案来获得具有良好的动力学性能。Surface modification is one of the more effective methods to improve the kinetic properties of large particle hydrogen storage alloys. Covering a layer of catalyst on the surface of the alloy can promote the dissociation and adsorption of hydrogen, thereby improving the kinetics of hydrogen absorption and desorption, and can also protect Mg from oxidation. This technical approach has shown excellent improvement effects in Mg-based thin films. However, the realization of coating on large-particle hydrogen storage alloys is rarely reported. Therefore, it is necessary to provide a technical solution for selecting which element and composition of the Mg-based hydrogen storage alloy and which coating to obtain good kinetic properties.
发明内容:Invention content:
本发明的目的在于提供一种高性能储氢合金Pd@Mg-Y。The purpose of the present invention is to provide a high-performance hydrogen storage alloy Pd@Mg-Y.
本发明的另一目的是提供一种制备Pd@Mg-Y储氢合金的方法。Another object of the present invention is to provide a method for preparing a Pd@Mg-Y hydrogen storage alloy.
本发明的目的是用以下技术方案实现的:The purpose of the present invention is achieved with the following technical solutions:
本发明提供的高性能储氢合金Pd@Mg-Y,该合金内核成分为Mg100-xYx合金颗粒,x为20~25,外表面包覆有均匀厚度的Pd膜。In the high-performance hydrogen storage alloy Pd@Mg-Y provided by the invention, the core composition of the alloy is Mg 100-x Y x alloy particles, x is 20-25, and the outer surface is covered with a Pd film of uniform thickness.
本发明提供的所述合金的第一优选技术方案中,内核Mg-Y的粒度为50~150微米。In the first preferred technical solution of the alloy provided by the present invention, the particle size of the inner core Mg-Y is 50-150 microns.
本发明提供的所述合金的第二优选技术方案中,Pd膜厚度为5~30nm。In the second preferred technical solution of the alloy provided by the present invention, the thickness of the Pd film is 5-30 nm.
本发明所提供储氢合金Pd@Mg-Y的制备方法包括如下步骤:The preparation method of the hydrogen storage alloy Pd@Mg-Y provided by the present invention comprises the following steps:
a、配料:金属Mg和金属Y按照摩尔比为3:1~4:1的比例配料;a. Ingredients: metal Mg and metal Y are mixed according to the molar ratio of 3:1 to 4:1;
b、制备母合金:将原料置于熔炼炉的石墨坩埚中,抽真空,用氩气对炉腔吹洗3~5次,然后加热得到混合均匀的Mg和Y合金熔融液,将所述熔化料浇入铜制水冷坩埚内冷凝,得到铸态Mg-Y母合金锭;b. Preparation of master alloy: put the raw material in the graphite crucible of the smelting furnace, evacuate it, purge the furnace cavity with argon gas for 3 to 5 times, then heat to obtain a uniformly mixed Mg and Y alloy melt, and melt the The material is poured into a copper water-cooled crucible and condensed to obtain a cast Mg-Y master alloy ingot;
c、将步骤b制成的Mg-Y母合金锭粉碎,过100~300目筛选,制成粒度为50~150微米的合金颗粒;c, pulverizing the Mg-Y master alloy ingot made in step b, and screening through 100-300 meshes to make alloy particles with a particle size of 50-150 microns;
d、以Pd靶为磁控溅射镀膜机的阴极,将步骤c制得的合金颗粒在磁控溅射镀膜机的样品振动皿中,镀制Pd膜,得储氢合金Pd@Mg-Y。d. Using the Pd target as the cathode of the magnetron sputtering coating machine, the alloy particles prepared in step c are placed in the sample vibrating dish of the magnetron sputtering coating machine to form a Pd film to obtain the hydrogen storage alloy Pd@Mg-Y .
所述合金制备方法的第一优选技术方案中,金属Mg和金属Y的纯度均在99.5%以上。In the first preferred technical solution of the alloy preparation method, the purity of metal Mg and metal Y are both above 99.5%.
所述合金制备方法的第二优选技术方案中,所述b步骤的真空度高于5×10-4Pa;吹洗炉腔的氩气纯度≥99.999%;预热20~30秒后,将电流调整到120~160A,使合金块料熔化后再将电流升至200~350A,加热2~3分钟。In the second preferred technical solution of the alloy preparation method, the vacuum degree of the b step is higher than 5×10 -4 Pa; the purity of the argon gas purging the furnace cavity is ≥99.999%; after preheating for 20-30 seconds, the Adjust the current to 120-160A to melt the alloy block, then increase the current to 200-350A, and heat for 2-3 minutes.
所述合金制备方法的第三优选技术方案中,步骤c在真空手套箱中完成。In the third preferred technical solution of the alloy preparation method, step c is completed in a vacuum glove box.
所述合金制备方法的第四优选技术方案中,步骤d中所述阴极Pd靶直径为60~80mm、纯度≥99.9%;本底真空度1×10-3~2×10-3Pa,用纯度≥99.99%氩气溅射气体,于氩气流量为40~80sccm,压力为0.5~0.8Pa下,溅射功率为120~200W下,溅射120~300秒;样品振动皿振动频率为5~20Hz。In the fourth preferred technical solution of the alloy preparation method, the diameter of the cathode Pd target in step d is 60-80mm, the purity is ≥99.9%; the background vacuum degree is 1× 10-3-2×10-3 Pa , and the Purity ≥ 99.99% argon sputtering gas, when the argon gas flow rate is 40-80sccm, the pressure is 0.5-0.8Pa, the sputtering power is 120-200W, and the sputtering time is 120-300 seconds; the vibration frequency of the sample vibrating dish is 5 ~20Hz.
和最接近的现有技术比,本发明提供的技术方案具有以下优异效果:Compared with the closest prior art, the technical solution provided by the invention has the following excellent effects:
1)采用本发明方法制备的Pd@Mg-Y储氢合金,与传统方法制备的样品相比,具有制品性能指标调控自由度大、质量可控、性能优越等优点;1) Compared with samples prepared by traditional methods, the Pd@Mg-Y hydrogen storage alloy prepared by the method of the present invention has the advantages of large degree of freedom in product performance index regulation, controllable quality, and superior performance;
2)本发明方法制备的Pd@Mg-Y储氢合金具有内核成份、颗粒直径以及包覆层Pd膜厚度灵活可控等特点,制备过程节能环保无污染,因此极其适合工业化应用。2) The Pd@Mg-Y hydrogen storage alloy prepared by the method of the present invention has the characteristics of flexible and controllable core composition, particle diameter, and Pd film thickness of the cladding layer. The preparation process is energy-saving, environmentally friendly and pollution-free, so it is extremely suitable for industrial applications.
3)本发明提供的Pd@Mg-Y储氢合金在活化过程中,Pd@Mg77Y23颗粒的吸氢能力优于Mg77Y23颗粒,吸氢速率明显快于Mg77Y23颗粒。并且在随后的放氢过程中,放氢速率也显著快于Mg77Y23颗粒。表明具有溅射镀膜层Pd的Mg77Y23颗粒的动力学性能大大的得到了改善。3) During the activation process of the Pd@Mg-Y hydrogen storage alloy provided by the present invention, the hydrogen absorption ability of Pd@Mg 77 Y 23 particles is better than that of Mg 77 Y 23 particles, and the hydrogen absorption rate is significantly faster than that of Mg 77 Y 23 particles. And in the subsequent hydrogen desorption process, the hydrogen desorption rate is also significantly faster than that of Mg 77 Y 23 particles. It shows that the kinetic performance of Mg 77 Y 23 particles with sputtered coating layer Pd has been greatly improved.
附图说明Description of drawings
图1为本发明提供的振动装置示意图。Fig. 1 is a schematic diagram of a vibrating device provided by the present invention.
图2为本发明实施例1制备的Pd@Mg77Y23颗粒的SEM形貌(a)及面扫描EDS(b)和Pd(c)、Mg(d)、Y(e)的能谱面分布图。Figure 2 is the SEM morphology (a) and surface scanning EDS (b) of the Pd@Mg 77 Y 23 particles prepared in Example 1 of the present invention and the energy spectrum of Pd (c), Mg (d), and Y (e) Distribution.
图3为本发明实施例1制备的Pd@Mg77Y23颗粒和Mg77Y23颗粒的吸放氢曲线比较。Fig. 3 is a comparison of the hydrogen absorption and desorption curves of Pd@Mg 77 Y 23 particles prepared in Example 1 of the present invention and Mg 77 Y 23 particles.
具体实施方式Detailed ways
实施例1Example 1
制备颗粒粒度60~80μm、包覆Pd膜厚度5nm、成份Pd@Mg77Y23储氢合金Prepare a hydrogen storage alloy with a particle size of 60-80 μm, a coated Pd film thickness of 5 nm, and a composition of Pd@Mg 77 Y 23
1)配料1) Ingredients
用纯度均在99.5%以上的金属Mg和金属Y按设计成分Mg77Y23进行配料,并考虑一定的烧损(Y的烧损设为5wt%,Mg烧损15wt%);Use metal Mg and metal Y with a purity of more than 99.5% to carry out batching according to the design composition Mg 77 Y 23 , and consider a certain burning loss (the burning loss of Y is set to 5wt%, and the burning loss of Mg is 15wt%);
2)合金熔炼2) Alloy melting
采用高真空高频感应熔炼炉制备Mg-Y母合金。将步骤1)配好的原料置于高真空高频感应熔炼炉的石墨坩埚中,抽真空至本底真空度高于5×10-4Pa,再经用纯度≥99.999%氩气对炉腔进行3次洗炉,然后开始加热:先开启电源预热坩埚20秒后,调整电流到120A,使合金块料完全熔化;然后提高熔炼电流至240A,保持2分钟,待Mg和Y合金熔融液在高温下混合均匀后,将熔液浇入铜制水冷坩埚内冷凝,得到一定成分铸态Mg-Y母锭。The Mg-Y master alloy was prepared by high-vacuum high-frequency induction melting furnace. Put the raw materials prepared in step 1) in the graphite crucible of the high-vacuum high-frequency induction melting furnace, evacuate until the background vacuum degree is higher than 5×10 -4 Pa, and then use argon gas with a purity ≥ 99.999% to the furnace chamber Wash the furnace 3 times, and then start heating: first turn on the power to preheat the crucible for 20 seconds, then adjust the current to 120A to completely melt the alloy block; then increase the melting current to 240A, keep it for 2 minutes, wait for the Mg and Y alloy melt After mixing evenly at high temperature, the melt is poured into a copper water-cooled crucible to condense to obtain a cast Mg-Y ingot with a certain composition.
3)破碎处理3) Crushing treatment
将经步骤2)制成的Mg-Y母合金锭进行机械破碎成小块,再放在玛瑙研钵中研磨成细粉,经过200目筛选,制成粒度为60~80微米的合金颗粒。为避免颗粒在空气中氧化,破碎处理过程在真空手套箱中完成。The Mg-Y master alloy ingot produced in step 2) is mechanically crushed into small pieces, then ground into fine powder in an agate mortar, screened through 200 meshes, and made into alloy particles with a particle size of 60-80 microns. To avoid oxidation of the particles in the air, the crushing process was done in a vacuum glove box.
4)磁控溅射镀Pd膜4) Pd coating by magnetron sputtering
选取直径60mm、纯度≥99.9%的Pd靶作为磁控溅射镀膜机的阴极。将经步骤3)制成的内核合金颗粒放置在磁控溅射镀膜机中的样品振动皿中。样品振动皿示意图如图1所示。A Pd target with a diameter of 60 mm and a purity of ≥99.9% is selected as the cathode of the magnetron sputtering coating machine. Place the core alloy particles made in step 3) in the sample vibrating dish in the magnetron sputtering coating machine. The schematic diagram of the sample vibrating dish is shown in Figure 1.
设置溅射镀膜参数为:本底真空度1×10-3Pa,采用纯度≥99.99%氩气作为溅射气体,氩气流量为50sccm,工作压力为0.6Pa,溅射功率为150W,溅射镀膜时间为180秒。镀膜过程样品振动皿振动频率为5Hz,制成Pd膜包覆Mg77Y23合金颗粒,即Pd@Mg77Y23储氢合金。Set the sputtering coating parameters as follows: background vacuum degree 1×10 -3 Pa, use argon gas with purity ≥99.99% as the sputtering gas, argon gas flow rate of 50 sccm, working pressure of 0.6 Pa, sputtering power of 150W, sputtering The coating time is 180 seconds. During the coating process, the vibration frequency of the sample vibrating dish was 5 Hz, and the Pd film-coated Mg 77 Y 23 alloy particles were made, that is, the Pd@Mg 77 Y 23 hydrogen storage alloy.
能谱分析结果表明,上述步骤制备的Pd@Mg77Y23储氢合金内核成份比为Mg76.8Y23.2,说明母锭成份与设计配比基本相同;结合颗粒横断面微观形貌观察,可知Pd膜厚度约为5nm,符合设计要求。The results of energy spectrum analysis show that the core composition ratio of the Pd@Mg 77 Y 23 hydrogen storage alloy prepared by the above steps is Mg 76.8 Y 23.2 , indicating that the composition of the mother ingot is basically the same as the design ratio; combined with the observation of the microscopic morphology of the cross-section of the particles, it can be known that Pd The film thickness is about 5nm, which meets the design requirements.
图3为Pd@Mg77Y23合金第一次在350℃、2MPa氢压下的吸氢动力学曲线比较,可以看到,上述过程制备的Pd@Mg77Y23储氢合金比Mg77Y23合金吸氢能力提高23%,吸氢速率提高30%(以达到饱和吸氢量80%计)。并且在随后的放氢过程中,Pd@Mg77Y23储氢合金放氢速率比Mg77Y23合金增快42%(以达到放氢量80%计)。Figure 3 is the comparison of hydrogen absorption kinetic curves of Pd@Mg 77 Y 23 alloy for the first time at 350 °C and 2 MPa hydrogen pressure. It can be seen that the Pd@Mg 77 Y 23 hydrogen storage alloy prepared by the above process is more The hydrogen absorption capacity of the 23 alloy is increased by 23%, and the hydrogen absorption rate is increased by 30% (based on reaching 80% of the saturated hydrogen absorption capacity). And in the subsequent dehydrogenation process, the hydrogen desorption rate of the Pd@Mg 77 Y 23 hydrogen storage alloy is 42% faster than that of the Mg 77 Y 23 alloy (calculated to reach 80% of the hydrogen desorption amount).
实施例2Example 2
制备颗粒粒度100~120μm、包覆Pd膜厚度10nm、成份Pd@Mg77Y23储氢合金Prepare a hydrogen storage alloy with a particle size of 100-120 μm, a coated Pd film thickness of 10 nm, and a composition of Pd@Mg 77 Y 23
1)配料1) Ingredients
用纯度均在99.5%以上的金属Mg和金属Y按设计成分Mg77Y23进行配料,并考虑一定的烧损(Y的烧损设为5wt%,Mg烧损15wt%);Use metal Mg and metal Y with a purity of more than 99.5% to carry out batching according to the design composition Mg 77 Y 23 , and consider a certain burning loss (the burning loss of Y is set to 5wt%, and the burning loss of Mg is 15wt%);
2)合金熔炼2) Alloy melting
采用高真空高频感应熔炼炉制备Mg-Y母合金。将步骤1)配好的原料置于高真空高频感应熔炼炉的石墨坩埚中,抽真空至本底真空度高于5×10-4Pa,再经用纯度≥99.999%氩气对炉腔进行3次洗炉,然后开始加热:先开启电源预热坩埚20秒后,调整电流到120A,使合金块料完全熔化;然后提高熔炼电流至240A,保持2分钟,待Mg和Y合金熔融液在高温下混合均匀后,将熔液浇入铜制水冷坩埚内冷凝,得到一定成分铸态Mg-Y母锭。The Mg-Y master alloy was prepared by high-vacuum high-frequency induction melting furnace. Put the raw materials prepared in step 1) in the graphite crucible of the high-vacuum high-frequency induction melting furnace, evacuate until the background vacuum degree is higher than 5×10 -4 Pa, and then use argon gas with a purity ≥ 99.999% to the furnace chamber Wash the furnace 3 times, and then start heating: first turn on the power to preheat the crucible for 20 seconds, then adjust the current to 120A to completely melt the alloy block; then increase the melting current to 240A, keep it for 2 minutes, wait for the Mg and Y alloy melt After mixing evenly at high temperature, the melt is poured into a copper water-cooled crucible to condense to obtain a cast Mg-Y ingot with a certain composition.
3)破碎处理3) Crushing treatment
将经步骤2)制成的Mg-Y母合金锭进行机械破碎成小块,再放在玛瑙研钵中研磨成细粉,经过120目筛选,制成粒度为100~120微米的合金颗粒。为避免颗粒在空气中氧化,破碎处理过程在手套箱中完成。The Mg-Y master alloy ingot produced in step 2) is mechanically crushed into small pieces, then ground into fine powder in an agate mortar, and screened through 120 mesh to produce alloy particles with a particle size of 100-120 microns. To avoid oxidation of the particles in the air, the crushing process was done in a glove box.
4)磁控溅射镀Pd膜4) Pd coating by magnetron sputtering
选取直径60mm、纯度≥99.9%的Pd靶作为磁控溅射镀膜机的阴极。将经步骤3)制成的内核合金颗粒放置在磁控溅射镀膜机中的样品振动皿中。样品振动皿示意图如图1所示。A Pd target with a diameter of 60 mm and a purity of ≥99.9% is selected as the cathode of the magnetron sputtering coating machine. Place the core alloy particles made in step 3) in the sample vibrating dish in the magnetron sputtering coating machine. The schematic diagram of the sample vibrating dish is shown in Figure 1.
设置溅射镀膜参数为:本底真空度1×10-3Pa,采用纯度≥99.99%氩气作为溅射气体,氩气流量为50sccm,工作压力为0.6Pa,溅射功率为150W,溅射镀膜时间为360秒。镀膜过程样品振动皿振动频率为5Hz,制成Pd膜包覆Mg77Y23合金颗粒,即Pd@Mg77Y23储氢合金。Set the sputtering coating parameters as follows: background vacuum degree 1×10 -3 Pa, use argon gas with purity ≥99.99% as the sputtering gas, argon gas flow rate of 50 sccm, working pressure of 0.6 Pa, sputtering power of 150W, sputtering The coating time is 360 seconds. During the coating process, the vibration frequency of the sample vibrating dish was 5 Hz, and the Pd film-coated Mg 77 Y 23 alloy particles were made, that is, the Pd@Mg 77 Y 23 hydrogen storage alloy.
能谱分析结果表明,上述步骤制备的Pd@Mg77Y23储氢合金内核成份比为Mg76.9Y23.1,说明母锭成份与设计配比基本相同;根据电感耦合等离子体原子发射光谱(ICP-AES)成分测定Pd含量并结合颗粒形貌估算Pd膜厚度约为10nm,符合设计要求。The results of energy spectrum analysis show that the core composition ratio of the Pd@Mg 77 Y 23 hydrogen storage alloy prepared by the above steps is Mg 76.9 Y 23.1 , indicating that the composition of the mother ingot is basically the same as the design ratio; according to inductively coupled plasma atomic emission spectroscopy (ICP- The Pd content was determined by AES) composition and combined with the particle morphology, the Pd film thickness was estimated to be about 10nm, which met the design requirements.
从储氢合金吸放氢动力学曲线可知,上述过程制备的Pd@Mg77Y23储氢合金比Mg77Y23合金吸氢能力提高27%,吸氢速率提高33%(以达到饱和吸氢量80%计)。并且在随后的放氢过程中,Pd@Mg77Y23储氢合金放氢速率比Mg77Y23合金增快46%(以达到放氢量80%计)。From the hydrogen absorption and desorption kinetic curves of hydrogen storage alloys, it can be seen that the Pd@Mg 77 Y 23 hydrogen storage alloy prepared by the above process has a 27% increase in hydrogen absorption capacity and a 33% increase in hydrogen absorption rate compared with Mg 77 Y 23 alloy (to achieve saturated hydrogen absorption 80% of the amount). And in the subsequent dehydrogenation process, the hydrogen desorption rate of the Pd@Mg 77 Y 23 hydrogen storage alloy is 46% faster than that of the Mg 77 Y 23 alloy (calculated to reach 80% of the hydrogen desorption amount).
实施例3Example 3
制备颗粒粒度60~80μm、包覆Pd膜厚度20nm、成份Pd@Mg77Y23储氢合金Prepare a hydrogen storage alloy with a particle size of 60-80 μm, a coated Pd film thickness of 20 nm, and a composition of Pd@Mg 77 Y 23
1)配料1) Ingredients
用纯度均在99.5%以上的金属Mg和金属Y按设计成分Mg77Y23进行配料,并考虑一定的烧损(Y的烧损设为5wt%,Mg烧损15wt%);Use metal Mg and metal Y with a purity of more than 99.5% to carry out batching according to the design composition Mg 77 Y 23 , and consider a certain burning loss (the burning loss of Y is set to 5wt%, and the burning loss of Mg is 15wt%);
2)合金熔炼2) Alloy melting
采用高真空高频感应熔炼炉制备Mg-Y母合金。将步骤1)配好的原料置于高真空高频感应熔炼炉的石墨坩埚中,抽真空至本底真空度高于5×10-4Pa,再经用纯度≥99.999%氩气对炉腔进行3次洗炉,然后开始加热:先开启电源预热坩埚20秒后,调整电流到120A,使合金块料完全熔化;然后提高熔炼电流至240A,保持2分钟,待Mg和Y合金熔融液在高温下混合均匀后,将熔液浇入铜制水冷坩埚内冷凝,得到一定成分铸态Mg-Y母锭。The Mg-Y master alloy was prepared by high-vacuum high-frequency induction melting furnace. Put the raw materials prepared in step 1) in the graphite crucible of the high-vacuum high-frequency induction melting furnace, evacuate until the background vacuum degree is higher than 5×10 -4 Pa, and then use argon gas with a purity ≥ 99.999% to the furnace chamber Wash the furnace 3 times, and then start heating: first turn on the power to preheat the crucible for 20 seconds, then adjust the current to 120A to completely melt the alloy block; then increase the melting current to 240A, keep it for 2 minutes, wait for the Mg and Y alloy melt After mixing evenly at high temperature, the melt is poured into a copper water-cooled crucible to condense to obtain a cast Mg-Y ingot with a certain composition.
3)破碎处理3) Crushing treatment
将经步骤2)制成的Mg-Y母合金锭进行机械破碎成小块,再放在玛瑙研钵中研磨成细粉,经过200目筛选,制成粒度为60~80微米的合金颗粒。为避免颗粒在空气中氧化,破碎处理过程在手套箱中完成。The Mg-Y master alloy ingot produced in step 2) is mechanically crushed into small pieces, then ground into fine powder in an agate mortar, screened through 200 meshes, and made into alloy particles with a particle size of 60-80 microns. To avoid oxidation of the particles in the air, the crushing process was done in a glove box.
4)磁控溅射镀Pd膜4) Pd coating by magnetron sputtering
选取直径60mm、纯度≥99.9%的Pd靶作为磁控溅射镀膜机的阴极。将经步骤3)制成的内核合金颗粒放置在磁控溅射镀膜机中的样品振动皿中。样品振动皿示意图如图1所示。A Pd target with a diameter of 60 mm and a purity of ≥99.9% is selected as the cathode of the magnetron sputtering coating machine. Place the core alloy particles made in step 3) in the sample vibrating dish in the magnetron sputtering coating machine. The schematic diagram of the sample vibrating dish is shown in Figure 1.
设置溅射镀膜参数为:本底真空度1×10-3Pa,采用纯度≥99.99%氩气作为溅射气体,氩气流量为50sccm,工作压力为0.6Pa,溅射功率为150W,溅射镀膜时间为180秒。镀膜过程样品振动皿振动频率为5Hz,制成Pd膜包覆Mg77Y23合金颗粒,即Pd@Mg77Y23储氢合金。Set the sputtering coating parameters as follows: background vacuum degree 1×10 -3 Pa, use argon gas with purity ≥99.99% as the sputtering gas, argon gas flow rate of 50 sccm, working pressure of 0.6 Pa, sputtering power of 150W, sputtering The coating time is 180 seconds. During the coating process, the vibration frequency of the sample vibrating dish was 5 Hz, and the Pd film-coated Mg 77 Y 23 alloy particles were made, that is, the Pd@Mg 77 Y 23 hydrogen storage alloy.
能谱分析结果表明,上述步骤制备的Pd@Mg77Y23储氢合金内核成份比为Mg76.8Y23.2,说明母锭成份与设计配比基本相同;结合颗粒横断面微观形貌观察,可知Pd膜厚度约为20nm,符合设计要求。The results of energy spectrum analysis show that the core composition ratio of the Pd@Mg 77 Y 23 hydrogen storage alloy prepared by the above steps is Mg 76.8 Y 23.2 , indicating that the composition of the mother ingot is basically the same as the design ratio; combined with the observation of the microscopic morphology of the cross-section of the particles, it can be known that Pd The film thickness is about 20nm, which meets the design requirements.
从储氢合金吸放氢动力学曲线可知,上述过程制备的Pd@Mg77Y23储氢合金比Mg77Y23合金吸氢能力提高31%,吸氢速率提高35%(以达到饱和吸氢量80%计)。并且在随后的放氢过程中,Pd@Mg77Y23储氢合金放氢速率比Mg77Y23合金增快48%(以达到放氢量80%计)。From the hydrogen absorption and desorption kinetic curves of the hydrogen storage alloy, it can be seen that the Pd@Mg 77 Y 23 hydrogen storage alloy prepared by the above process has a 31% higher hydrogen absorption capacity than the Mg 77 Y 23 alloy, and a 35% increase in the hydrogen absorption rate (to achieve saturated hydrogen absorption 80% of the amount). And in the subsequent dehydrogenation process, the hydrogen desorption rate of the Pd@Mg 77 Y 23 hydrogen storage alloy is 48% faster than that of the Mg 77 Y 23 alloy (calculated to reach 80% of the hydrogen desorption capacity).
实施例4Example 4
制备颗粒粒度100~120μm、包覆Pd膜厚度30nm、成份Pd@Mg77Y23储氢合金Prepare a hydrogen storage alloy with a particle size of 100-120 μm, a Pd-coated film thickness of 30 nm, and a composition of Pd@Mg 77 Y 23
1)配料1) Ingredients
用纯度均在99.5%以上的金属Mg和金属Y按设计成分Mg77Y23进行配料,并考虑一定的烧损(Y的烧损设为5wt%,Mg烧损15wt%);Use metal Mg and metal Y with a purity of more than 99.5% to carry out batching according to the design composition Mg 77 Y 23 , and consider a certain burning loss (the burning loss of Y is set to 5wt%, and the burning loss of Mg is 15wt%);
2)合金熔炼2) Alloy melting
采用高真空高频感应熔炼炉制备Mg-Y母合金。将步骤1)配好的原料置于高真空高频感应熔炼炉的石墨坩埚中,抽真空至本底真空度高于5×10-4Pa,再经用纯度≥99.999%氩气对炉腔进行3次洗炉,然后开始加热:先开启电源预热坩埚20秒后,调整电流到120A,使合金块料完全熔化;然后提高熔炼电流至240A,保持2分钟,待Mg和Y合金熔融液在高温下混合均匀后,将熔液浇入铜制水冷坩埚内冷凝,得到一定成分铸态Mg-Y母锭。The Mg-Y master alloy was prepared by high-vacuum high-frequency induction melting furnace. Put the raw materials prepared in step 1) in the graphite crucible of the high-vacuum high-frequency induction melting furnace, evacuate until the background vacuum degree is higher than 5×10 -4 Pa, and then use argon gas with a purity ≥ 99.999% to the furnace chamber Wash the furnace 3 times, and then start heating: first turn on the power to preheat the crucible for 20 seconds, then adjust the current to 120A to completely melt the alloy block; then increase the melting current to 240A, keep it for 2 minutes, wait for the Mg and Y alloy melt After mixing evenly at high temperature, the melt is poured into a copper water-cooled crucible to condense to obtain a cast Mg-Y ingot with a certain composition.
3)破碎处理3) Crushing treatment
将经步骤2)制成的Mg-Y母合金锭进行机械破碎成小块,再放在玛瑙研钵中研磨成细粉,经过120目筛选,制成粒度为100~120微米的合金颗粒。为避免颗粒在空气中氧化,破碎处理过程在手套箱中完成。The Mg-Y master alloy ingot produced in step 2) is mechanically crushed into small pieces, then ground into fine powder in an agate mortar, and screened through 120 mesh to produce alloy particles with a particle size of 100-120 microns. To avoid oxidation of the particles in the air, the crushing process was done in a glove box.
4)磁控溅射镀Pd膜4) Pd coating by magnetron sputtering
选取直径60mm、纯度≥99.9%的Pd靶作为磁控溅射镀膜机的阴极。将经步骤3)制成的内核合金颗粒放置在磁控溅射镀膜机中的样品振动皿中。样品振动皿示意图如图1所示。A Pd target with a diameter of 60 mm and a purity of ≥99.9% is selected as the cathode of the magnetron sputtering coating machine. Place the core alloy particles made in step 3) in the sample vibrating dish in the magnetron sputtering coating machine. The schematic diagram of the sample vibrating dish is shown in Figure 1.
设置溅射镀膜参数为:本底真空度1×10-3Pa,采用纯度≥99.99%氩气作为溅射气体,氩气流量为50sccm,工作压力为0.6Pa,溅射功率为150W,溅射镀膜时间为360秒。镀膜过程样品振动皿振动频率为5Hz,制成Pd膜包覆Mg77Y23合金颗粒,即Pd@Mg77Y23储氢合金。Set the sputtering coating parameters as follows: background vacuum degree 1×10 -3 Pa, use argon gas with purity ≥99.99% as the sputtering gas, argon gas flow rate of 50 sccm, working pressure of 0.6 Pa, sputtering power of 150W, sputtering The coating time is 360 seconds. During the coating process, the vibration frequency of the sample vibrating dish was 5 Hz, and the Pd film-coated Mg 77 Y 23 alloy particles were made, that is, the Pd@Mg 77 Y 23 hydrogen storage alloy.
能谱分析结果表明,上述步骤制备的Pd@Mg77Y23储氢合金内核成份比为Mg76.9Y23.1,说明母锭成份与设计配比基本相同;根据电感耦合等离子体原子发射光谱(ICP-AES)成分测定Pd含量并结合颗粒形貌估算Pd膜厚度约为30nm,符合设计要求。The results of energy spectrum analysis show that the core composition ratio of the Pd@Mg 77 Y 23 hydrogen storage alloy prepared by the above steps is Mg 76.9 Y 23.1 , indicating that the composition of the mother ingot is basically the same as the design ratio; according to inductively coupled plasma atomic emission spectroscopy (ICP- The Pd content was determined by AES) composition and combined with the particle morphology, the thickness of the Pd film was estimated to be about 30nm, which met the design requirements.
从储氢合金吸放氢动力学曲线可知,上述过程制备的Pd@Mg77Y23储氢合金比Mg77Y23合金吸氢能力提高28%,吸氢速率提高32%(以达到饱和吸氢量80%计)。并且在随后的放氢过程中,Pd@Mg77Y23储氢合金放氢速率比Mg77Y23合金增快45%(以达到放氢量80%计)。From the hydrogen absorption and desorption kinetic curves of the hydrogen storage alloy, it can be seen that the Pd@Mg 77 Y 23 hydrogen storage alloy prepared by the above process is 28% higher than the Mg 77 Y 23 alloy in hydrogen absorption capacity, and the hydrogen absorption rate is increased by 32% (to achieve saturated hydrogen absorption 80% of the amount). And in the subsequent dehydrogenation process, the hydrogen desorption rate of the Pd@Mg 77 Y 23 hydrogen storage alloy is 45% faster than that of the Mg 77 Y 23 alloy (calculated to reach 80% of the hydrogen desorption capacity).
以上实施例仅用以说明本发明的技术方案而非对其限制,所属领域的普通技术人员应当理解,参照上述实施例可以对本发明的具体实施方式进行修改或者等同替换,这些未脱离本发明精神和范围的任何修改或者等同替换均在申请待批的权利要求保护范围之内。The above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Those of ordinary skill in the art should understand that the specific implementation methods of the present invention can be modified or equivalently replaced with reference to the above embodiments without departing from the spirit of the present invention. Any modification or equivalent replacement of the scope and scope is within the protection scope of the pending claims.
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