A kind of bitumen regenerant and its preparation method and application
Technical field
The invention belongs to road engineering material field, be specifically related to a kind of bitumen regenerant and its preparation method and application.
Background technology
Immediate and mid-term, the especially road construction of China's infrastructure obtains beyond example great development, Colophonium makes consumption sharply increase year by year, but the prolongation along with the time of use of existing bituminous paving and the effect by factors such as sunlight, sleet, temperature and loads, can occur aging gradually, become fragile hardening, and then produce a series of disease such as crack, pit.The domestic maintenance mode to there is disease road surface removes old pavement mainly by milling at present, again making, this mode can produce a large amount of old pavement material waste material, do not deal carefully with, will result in environmental pollution, and these waste materials still have certain value, the huge wasting of resources also will be caused as garbage disposal.Therefore, keeping or improve the service life of existing bituminous paving and the technology of regenerating waste used Colophonium will be the most effective approach solving this series of problems.
Mostly China is, at the regenerative agent used at the beginning of the 80s and 90s, the light oil that some petroleum industries produce, and such as lubricating oil, diesel oil, kerosene etc., some provinces and cities also use some road surfaces of this regenerative agent making, but proved bad.Domestic used regenerative agent is mainly the mixture of some light oils and resin at present, and in a certain degree scope, these regenerative agents can recover the physical property of aged asphalt, but its regeneration effect is not that expensive, cost performance is not high very well.
Summary of the invention
The technical problem to be solved is, overcome the deficiency and defect mentioned in background above technology, performance is better, cost is low, technique is simply controlled and eco-friendly bitumen regenerant to provide one, correspondingly provides the preparation method and application of a kind of aforementioned bitumen regenerant.
For solving above-mentioned technical problem, the technical scheme that the present invention proposes be one bitumen regenerant, and described bitumen regenerant mainly component by following mass fraction is formulated:
Regenerative component 40~60 parts;
Nano organic montmorillonite modified pitch 15~30 parts;
Plasticizer 15~30 parts;With
Penetrating agent 1~5 part;
Described regenerative component is a kind of miscella, and described miscella is mainly mixed in proportion by light oil and heavy oil and forms.
The concrete confect mechanism of the bitumen regenerant that the present invention is above-mentioned and having the beneficial effect that:
Through our experimental studies have found that repeatedly, road asphalt is in the process of life-time service, owing to being heated, oxygen and ultraviolet effect, in Colophonium, light components (mainly oil point) can occur a large amount of volatilization and oxidation polymerization to be transformed into resin and asphalt gradually, there is greatly change in the relative amount making each component in Colophonium, destroy the colloform texture of Colophonium, cause that Colophonium becomes glutinous hardening, therefore it is proposed that the component in bitumen regenerant must be divided rich in substantial amounts of aromatics oil, in order to the relative amount of each component in supplementary adjustment aged asphalt, aged asphalt is made again to form stable colloform texture.The present invention selects light oil (Oleum Brassicae campestris) and heavy oil is composite divides as the oil in bitumen regenerant, select light oil in order that dilution aged asphalt, significantly reduce the viscosity of aged asphalt, the fragrance of disappearance in aged asphalt can be supplemented to a certain extent divide simultaneously, but all do not select to use light oil, because our contrast test shows, light oil is not sufficiently stable, easily occur aging under hot oxygen and action of ultraviolet radiation, and by by composite to light oil and heavy oil, supplementary oils is divided as fragrance main in bitumen regenerant, we have found that this can not only effectively solve the stability problem of oil content, but also there is dilution and drop glutinous action effect.
Above-mentioned bitumen regenerant, it is preferred that: described light oil is Oleum Brassicae campestris, and its fragrance point content is more than 70%.Preferred Oleum Brassicae campestris has boiling point height, does not allow volatile feature, is more suitable for the component as miscella of the present invention.
Above-mentioned bitumen regenerant, it is preferred that: described heavy oil is waste lubricating oil or furfural extract oil, and the fragrance of described heavy oil divides content more than 75%.
Above-mentioned bitumen regenerant, it is preferred that: described light oil and heavy oil are to mix by the mass ratio of 1: 1.5~3.
We are by determining the optimization compound proportion of other each components in light oil, heavy oil and bitumen regenerant after a large amount of Experiment of Compatibilities, above-mentioned preferred miscella is used to divide as the oil in bitumen regenerant, its fragrance being possible not only to effectively compensate in aged asphalt divides, regulate the relative amount of each component in aged asphalt, but also better aged asphalt can be played dilution and drop glutinous effect, and bitumen regenerant can be sufficiently mixed with aged asphalt in shorter time, it is more beneficial for promoting comprehensive recovery of aged asphalt performance.
In above-mentioned bitumen regenerant, we are by studying the compatibility repeatedly of aged asphalt and regenerative component and find after experiment, according to " composition regulation is theoretical " that produce asphalt, by adding above-mentioned preferred miscella, the disappearance component effectively supplementing in aged asphalt can be carried out, may also operate as the effect of dilution viscosity reduction simultaneously.
Montmorillonite is as a kind of hydrophilic mineral powder modifying agent, and it can improve the high-temperature behavior of Colophonium, but sodium-based montmorillonite common in the market it is very poor with the bitumen compatibility of oiliness, dispersion is not easily, it is difficult to reach significant modifying function.Present invention preferably employs sodium-based montmorillonite common on market as raw material, by carrying out organically-modified with cetyl trimethylammonium bromide (CTAB) to it, then adopt melt intercalated method to prepare nano organic montmorillonite modified pitch.In aforesaid bitumen regenerant, it is preferred that: the needle penetration of the matrix pitch used by described nano organic montmorillonite modified pitch is 60~110dmm, and in described nano organic montmorillonite modified pitch, the volume of nano organic montmorillonite is 5%~15%.nullUsing the nano organic montmorillonite modified pitch that is achieved in that as a modified component in the bitumen regenerant of the present invention,By making sodium-based montmorillonite be changed into lipophile by hydrophilic after organic modification,It is made to have the better compatibility with other components in aged asphalt and bitumen regenerant,Nano organic montmorillonite specific surface area can also be utilized big simultaneously、Surface can be high、The feature that the compatibility is good reduces in aged asphalt originally owing to the surface energy of pockets of macromole asphaltene molecules is rolled up in aging polymerization,Be conducive to that macromole is bitum unfolds,Coordinate and divide together with dioctyl phthalate with miscella,Just the purpose of colloform texture and the physical properties again recovering aged asphalt can be reached better,The high-temperature behavior of gained regeneration asphalt can also be improved simultaneously,Improve the ageing resistace of regeneration asphalt,Improve the service life of regeneration asphalt.
We show substantial amounts of researching and analysing, Colophonium is centered by the asphalitine that relative molecular mass that polarity is stronger is bigger, the gum formation dispersion phase of some both sexes of ambient absorption, is scattered in the nonpolar fragrance of liquid and divides and divide in disperse medium with the saturated oil being grouped into, form stable colloid.Colophonium is after aging for a long time, and asphalt content can significantly raise, and the relative amount of colloid reduces, and causes that Colophonium becomes fragile, and ductility reduces greatly.In above-mentioned bitumen regenerant, the present invention preferably uses dioctyl phthalate (DOP) as the improving agent of aged asphalt ductility a kind of in bitumen regenerant, because the effect of asphalitine and oil point is similar to colloid by dioctyl phthalate, containing phenyl ring in its molecular structure, the ester group that on phenyl ring, polarity is stronger can the asphaltene molecules stronger with Colophonium Semi-polarity interact, reduce the strong interaction between asphaltene molecules, simultaneously the nonpolar moiety methene chain in its molecule divides with the nonpolar oil in Colophonium again and has the good compatibility, the pockets of asphaltene molecules of high polymeric originally is made to retrieve dissolving, thus improving the mobility of aged asphalt, contribute to recovering the colloform texture of aged asphalt.It addition, dioctyl phthalate reach foregoing advantages at the same time it can also be improve the cryogenic property of bitumen regenerant better.
Above-mentioned bitumen regenerant, it is preferred that: described penetrating agent is the one in poly alkyl alcohol ether amide, Dodecyl trimethyl ammonium chloride.The permeability of bitumen regenerant of the present invention can be improved better by adding this preferred penetrating agent, after other component mating reactions, bitumen regenerant immersion aging Colophonium within the shorter time can be made, each component in bitumen regenerant can be played a role faster, promote comprehensive recovery of aged asphalt performance.
Conceive as a total technology, the preparation method that the present invention also provides for a kind of above-mentioned bitumen regenerant, comprise the following steps:
(1) preheat reactor and be warming up to 110 DEG C~150 DEG C, in reactor, adding regenerative component by described mass fraction, stirring 5~15min;
(2) after having stirred, then add nano organic montmorillonite modified pitch by described mass fraction, control temperature at 130 DEG C~160 DEG C, stir 15~30min;Mixing speed is 6000~10000r/min;
(3) after having stirred, it is cooled to 80 DEG C~120 DEG C, adds penetrating agent and the plasticizer of described mass parts, continue stirring 5~15min, cool down gradually subsequently, finally give bitumen regenerant.
Conceiving as a total technology, the present invention also provides for the application of a kind of above-mentioned bitumen regenerant, comprises the following steps:
(1) preheating reactor, heating, to 160 DEG C~180 DEG C, is subsequently adding useless aged asphalt, quickly stirs 15~25min, and mixing speed is 7000~8000r/min;
(2) after having stirred, it is cooled to 140 DEG C~160 DEG C gradually, adds by useless aged asphalt mass fraction than the described bitumen regenerant being 12%~16%, quickly stir 20~35min, the Colophonium after being regenerated.In the aging mix process occurring mainly in asphalt of Colophonium, therefore use the time that should as far as possible shorten regeneration mix during the rejuvenating aged Colophonium of the bitumen regenerant of the present invention, weaken that aged asphalt secondary in regenerative process is aging and regenerative agent itself aging.
Compared with existing bitumen regenerant, the technique scheme of the present invention is from recovering aged asphalt physical property and improving regeneration asphalt physical property two aspect and consider simultaneously, each component contained in bitumen regenerant all has the good compatibility with Colophonium, and it is also compatible between each component, aged asphalt regenerative process can cooperate, dissolve each other each other, may advantageously facilitate the recovery of aged asphalt properties.On the whole, the bitumen regenerant using the present invention can not only effectively make up the light components (fragrance point) of disappearance in aged asphalt, improve the plasticity of aged asphalt, improve the physical property of aged asphalt, but also the anti-rut behavior of gained regeneration asphalt can be effectively improved.Meanwhile, the material selected by the present invention is all environmentally friendly, and preparation method is simply controlled, and prospects for commercial application is better.
Detailed description of the invention
For the ease of understanding the present invention, below in conjunction with preferred embodiment, the present invention is made more comprehensively, describes meticulously, but protection scope of the present invention is not limited to embodiment in detail below.
Unless otherwise defined, the implication that all technical term used hereinafter is generally understood that with those skilled in the art is identical.Technical term used herein is intended merely to the purpose describing specific embodiment, is not intended to limit the scope of the invention.
Unless otherwise specified, the various raw materials used in the present invention, reagent, instrument and equipment etc. all can be commercially available by market or can be prepared by existing method.
Embodiment 1:
A kind of bitumen regenerant of the present invention, mainly the component by following mass fraction is formulated:
Miscella 50 parts;This miscella is mainly mixed by the mass ratio of 1: 2 by Oleum Brassicae campestris (its fragrant point content is more than 70%, lower same) and waste lubricating oil (its fragrance point content is more than 75%, lower same);
Nano organic montmorillonite modified pitch 25 parts;The needle penetration of the matrix pitch used by nano organic montmorillonite modified pitch is 75dmm, and in nano organic montmorillonite modified pitch, the volume of nano organic montmorillonite is 13%;
Plasticizer phthalic acid dioctyl ester 25 parts;
Penetrating agent fatty alcohol-polyoxyethylene ether 3 parts.
The preparation method of the bitumen regenerant of above-mentioned the present embodiment specifically includes following steps: preheating reactor, to 130 DEG C, weighs 50 parts of miscellas in the ratio of Oleum Brassicae campestris and waste lubricating oil=1 2 and joins in reactor, quickly stir 8min;Then weighing nano organic montmorillonite modified pitch 25 parts above-mentioned in proportion and put into reactor, be heated to 150 DEG C, high shear agitation 20min, mixing speed is 8000r/min;It is cooled to 110 DEG C after having stirred gradually, once adds dioctyl phthalate 25 parts above-mentioned and poly alkyl alcohol ether amide 3 parts above-mentioned, continue quickly to stir 10min, be then gradually cooling to room temperature and namely obtain a kind of bitumen regenerant.
Being applied by the bitumen regenerant of above-mentioned the present embodiment, the aged asphalt of regeneration is a kind of aging 8h gained of the rotated thin film oven of 50# matrix pitch 165 DEG C, and the needle penetration before this matrix pitch is aging is 48dmm, softening point be 49 DEG C, 15 DEG C ductilities is 118cm.The regeneration step of this aged asphalt is as follows:
(1) preheating reactor, heating, to 175 DEG C, is subsequently adding useless aged asphalt, quickly stirs 20min, and mixing speed is 8000r/min;
(2) after having stirred, it is cooled to 150 DEG C gradually, adds the bitumen regenerant by the preparation more above-mentioned than the present embodiment being 12%, 16% of useless aged asphalt mass fraction, quickly stir 30min, make the useless aged asphalt of road be regenerated.
The above-mentioned useless aged asphalt forward and backward needle penetration of regeneration, softening point and ductility performance are tested, and data are shown in Table 1.
Table 1: embodiment 1 give up aged asphalt regeneration before and after test data
Embodiment 2:
A kind of bitumen regenerant of the present invention, mainly the component by following mass fraction is formulated:
Miscella 45 parts;This miscella is mainly mixed by the mass ratio of 1: 2.5 by Oleum Brassicae campestris and furfural extract oil (its fragrance point content is more than 75%, lower same);
Nano organic montmorillonite modified pitch 30 parts;The needle penetration of the matrix pitch used by nano organic montmorillonite modified pitch is 75dmm, and in nano organic montmorillonite modified pitch, the volume of nano organic montmorillonite is 8%;
Plasticizer phthalic acid dioctyl ester 30 parts;
Penetrating agent Dodecyl trimethyl ammonium chloride 2 parts.
The preparation method of the bitumen regenerant of above-mentioned the present embodiment specifically includes following steps: preheating reactor, to 120 DEG C, weighs 45 parts of miscellas in the ratio of Oleum Brassicae campestris and furfural extract oil=1 2.5 and joins in reactor, quickly stir 10min;Then weighing nano organic montmorillonite modified pitch 30 parts above-mentioned in proportion and put into reactor, be heated to 140 DEG C, high shear agitation 15min, mixing speed is 9000r/min;It is cooled to 100 DEG C after having stirred gradually, is sequentially added into dioctyl phthalate 30 parts above-mentioned and Dodecyl trimethyl ammonium chloride 2 parts above-mentioned, continue quickly to stir 15min, be then gradually cooling to room temperature and namely obtain a kind of bitumen regenerant.
Being applied by the bitumen regenerant of above-mentioned the present embodiment, the aged asphalt of regeneration is a kind of aging 8h gained of the rotated thin film oven of 50# matrix pitch 165 DEG C, and the needle penetration before this matrix pitch is aging is 48dmm, softening point be 49 DEG C, 15 DEG C ductilities is 118cm.The regeneration step of this useless aged asphalt is as follows:
(1) preheating reactor, heating, to 175 DEG C, is subsequently adding useless aged asphalt, quickly stirs 20min, and mixing speed is 8000r/min;
(2) after having stirred, it is cooled to 150 DEG C gradually, adds the bitumen regenerant by the preparation more above-mentioned than the present embodiment being 12%, 16% of useless aged asphalt mass fraction, quickly stir 30min, make the useless aged asphalt of road be regenerated.
The above-mentioned useless aged asphalt forward and backward needle penetration of regeneration, softening point and ductility performance are tested, and data are shown in Table 2.
Table 2: embodiment 2 give up aged asphalt regeneration before and after test data
Comparative example:
Preheating reactor, to 130 DEG C, weighs 50 parts of miscellas in the ratio of light oil heavy oil=1 2 and joins in reactor, quickly stir 8min;Then weighing 25 parts of matrix pitches in proportion and put into reactor, be heated to 150 DEG C, high shear agitation 20min, mixing speed is 8000r/min;It is cooled to 110 DEG C after having stirred gradually, once adds 25 parts of dioctyl phthalates and 3 parts of poly alkyl alcohol ether amide, continue quickly to stir 10min, be then gradually cooling to room temperature and namely obtain a kind of bitumen regenerant.
Being applied by the bitumen regenerant of above-mentioned comparative example, the road waste asphalt of regeneration is the useless aged asphalt of a kind of 50# reclaimed by road repair, and the regeneration step of this useless aged asphalt is as follows:
(1) preheating reactor, heating, to 175 DEG C, is subsequently adding useless aged asphalt, quickly stirs 20min, and mixing speed is 8000r/min;
(2) after having stirred, it is cooled to 150 DEG C gradually, adds the bitumen regenerant by the preparation more above-mentioned than the present embodiment being 16% of useless aged asphalt mass fraction, quickly stir 30min, make the useless aged asphalt of road be regenerated.
Testing adding the needle penetration of the regeneration asphalt that volume is 16% of organo montmorillonite, softening point and ductility performance in the above-mentioned regeneration asphalt being not added with organo montmorillonite and embodiment 1, data are shown in Table 3.
Table 3: embodiment 1 regeneration asphalt and comparative example's regeneration asphalt test data
From upper table 1 and table 2 it can be seen that after using the bitumen regenerant of the present invention, needle penetration and the ductility of useless aged asphalt obtain and significantly improve, and softening point reduces, and has reached the demand of technical standard of 50# Colophonium.As can be known from Table 3, the addition of nano organic montmorillonite modified pitch can improve softening point and the Rutting parameter of regeneration asphalt to a certain extent, improve the high-temperature behavior of regeneration asphalt, the PG classification making regeneration asphalt is brought up to 70 grades by 64, after using the rotated thin film oven aging experiment of regeneration asphalt of the regenerative agent gained adding nano organic montmorillonite modified pitch simultaneously, its needle penetration, ductility and ductility residual degree are better than un-added than all notable, illustrate that the addition of nano organic montmorillonite modified pitch can improve the ageing resistace of gained regeneration asphalt.