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CN105745790B - Connector assembly - Google Patents

Connector assembly Download PDF

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Publication number
CN105745790B
CN105745790B CN201480063237.2A CN201480063237A CN105745790B CN 105745790 B CN105745790 B CN 105745790B CN 201480063237 A CN201480063237 A CN 201480063237A CN 105745790 B CN105745790 B CN 105745790B
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China
Prior art keywords
contact
connector assembly
ring
plug
contact surface
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Application number
CN201480063237.2A
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Chinese (zh)
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CN105745790A (en
Inventor
T.西蒙索恩
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Tyco Electronics Raychem GmbH
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Tyco Electronics Raychem GmbH
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Publication of CN105745790A publication Critical patent/CN105745790A/en
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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/53Bases or cases for heavy duty; Bases or cases for high voltage with means for preventing corona or arcing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • H01R4/30Clamped connections, spring connections utilising a screw or nut clamping member
    • H01R4/304Clamped connections, spring connections utilising a screw or nut clamping member having means for improving contact
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • H01R4/30Clamped connections, spring connections utilising a screw or nut clamping member
    • H01R4/36Conductive members located under tip of screw
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R11/00Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
    • H01R11/11End pieces or tapping pieces for wires, supported by the wire and for facilitating electrical connection to some other wire, terminal or conductive member
    • H01R11/12End pieces terminating in an eye, hook, or fork
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2101/00One pole
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/56Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation one conductor screwing into another

Landscapes

  • Connector Housings Or Holding Contact Members (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)

Abstract

一种连接器组件(10、20、30、40、50)包括具有接触环(210)的电缆端子(200)、具有接触区段(440)的内插头(400)以及能够在纵向方向(11)上移动的外插头(500)。接触区段(440)能够被夹紧在外插头(500)与接触环(210)之间。

A connector assembly (10, 20, 30, 40, 50) comprising a cable terminal (200) having a contact ring (210), an inner plug (400) having a contact section (440) and capable of ) on the moving outer plug (500). The contact section (440) can be clamped between the outer plug (500) and the contact ring (210).

Description

连接器组件connector assembly

技术领域technical field

本发明涉及根据权利要求1所述的一种连接器组件。The present invention relates to a connector assembly according to claim 1 .

背景技术Background technique

本领域已知用于在安装和使用状态期间将带有高的电流和在1kV至70kV的中等电压的电路断开连接的连接器组件。EP 0147979 B1描述了一种连接器组件,该连接器组件允许在不移动电缆的情况下使电路断开连接。已知提供这样的触头组件,该触头组件具有提供可分离的电连接的弹簧触头。这种触头制造昂贵,以在较长的寿命和较高数量的开关周期内提供可靠的电连接。配合金属部件通常需要表面镀层,诸如,镀银。Connector assemblies are known in the art for disconnecting electrical circuits carrying high currents and medium voltages between 1 kV and 70 kV during installation and use states. EP 0147979 B1 describes a connector assembly which allows disconnection of a circuit without moving the cable. It is known to provide contact assemblies having spring contacts that provide a separable electrical connection. Such contacts are expensive to manufacture to provide a reliable electrical connection over a longer life and a higher number of switching cycles. Mating metal parts often require surface plating, such as silver plating.

发明内容Contents of the invention

本发明的目的是提供一种连接器组件。这个目的通过根据权利要求1所述的一种连接器组件实现。在从属权利要求中公开了优选实施方式。The object of the present invention is to provide a connector assembly. This object is achieved by a connector assembly according to claim 1 . Preferred embodiments are disclosed in the dependent claims.

根据本发明的连接器组件包括:具有接触环的电缆端子;具有接触区段的内插头;以及能够在纵向方向上移动的外插头。接触区段可以被夹紧在外插头与接触环之间。有利地,将内插头的接触区段夹紧在外插头与接触环之间可以确保内插头的接触区段与电缆端子的接触环之间的限定的接触压力,该限定的接触压力提供电缆端子的接触环与内插头的接触区段之间限定的且可靠的电连接。A connector assembly according to the invention comprises: a cable terminal with a contact ring; an inner plug with a contact section; and an outer plug movable in a longitudinal direction. The contact section can be clamped between the outer plug and the contact ring. Advantageously, clamping the contact section of the inner plug between the outer plug and the contact ring ensures a defined contact pressure between the contact section of the inner plug and the contact ring of the cable terminal, which provides the cable terminal with a defined contact pressure. A defined and reliable electrical connection between the contact ring and the contact section of the inner plug.

在连接器组件的实施方式中,接触环包括第一螺纹。外插头包括与第一螺纹配合的第二螺纹。接触环的第一螺纹和外插头的螺纹允许将外插头旋入电缆端子的接触环中,以使外插头在纵向方向上移动。将外插头旋入电缆端子的接触环中因而允许将内插头的接触区段夹紧在外插头与接触环之间。有利地,这允许调节内插头的接触区段与电缆端子的接触环之间的接触压力。In an embodiment of the connector assembly, the contact ring includes a first thread. The outer plug includes second threads mating with the first threads. The first thread of the contact ring and the thread of the outer plug allow screwing the outer plug into the contact ring of the cable terminal to move the outer plug in the longitudinal direction. Screwing the outer plug into the contact ring of the cable terminal thus allows the contact section of the inner plug to be clamped between the outer plug and the contact ring. Advantageously, this allows adjustment of the contact pressure between the contact section of the inner plug and the contact ring of the cable terminal.

在连接器组件的实施方式中,第一螺纹是内螺纹并且第二螺纹是外螺纹。有利地,这允许将外插头的外第二螺纹旋入电缆端子的接触环的内第一螺纹中。In an embodiment of the connector assembly, the first thread is an internal thread and the second thread is an external thread. Advantageously, this allows screwing the second outer thread of the outer plug into the first inner thread of the contact ring of the cable terminal.

在连接器组件的实施方式中,外插头包括推力表面。接触环包括环接触表面。接触区段包括朝向推力表面取向的邻接表面和朝向环接触表面取向的插头接触表面。有利地,内插头的接触区段夹紧在外插头与电缆端子的接触环之间使得内插头的接触区段的插头接触表面抵靠电缆端子的接触环的环接触表面按压,以确保内插头的接触区段与电缆端子的接触环之间的可靠电连接。In an embodiment of the connector assembly, the outer plug includes a thrust surface. The contact ring includes a ring contact surface. The contact section includes an abutment surface oriented towards the thrust surface and a plug contact surface oriented towards the ring contact surface. Advantageously, the contact section of the inner plug is clamped between the outer plug and the contact ring of the cable terminal so that the plug contact surface of the contact section of the inner plug is pressed against the ring contact surface of the contact ring of the cable terminal to ensure the contact of the inner plug. A reliable electrical connection between the contact section and the contact ring of the cable terminal.

在连接器组件的实施方式中,内插头的接触区段的邻接表面包括圆环形状。邻接表面因而旋转对称,这允许以任意角度取向设置内插头。In an embodiment of the connector assembly, the abutment surface of the contact section of the inner plug comprises a ring shape. The abutment surfaces are thus rotationally symmetric, which allows arranging the inner plug in any angular orientation.

在连接器组件的实施方式中,邻接表面包括开槽圆环的形状。有利地,槽减小了邻接表面的总面积,因而增大了通过外插头的推力表面施加在邻接表面的其余部分上的压力。这还增大了施加在内插头的接触区段的插头接触表面与电缆端子的接触环的环接触表面之间的接触力。In an embodiment of the connector assembly, the abutment surface comprises the shape of a slotted ring. Advantageously, the groove reduces the total area of the abutment surface, thus increasing the pressure exerted by the thrust surface of the outer plug on the remainder of the abutment surface. This also increases the contact force exerted between the plug contact surface of the contact section of the inner plug and the ring contact surface of the contact ring of the cable terminal.

而且,设置在内插头的接触区段的邻接表面中的槽增大了内插头的接触区段的挠性,这允许内插头的接触区段的插头接触表面密切适应于电缆端子的接触环的环接触表面的形状,例如,适应于表面粗糙度。有利地,这可以使得制造公差相等。Moreover, the grooves provided in the abutment surface of the contact section of the inner plug increase the flexibility of the contact section of the inner plug, which allows the plug contact surface of the contact section of the inner plug to closely adapt to the contact ring of the cable terminal. The shape of the ring contact surface is, for example, adapted to the surface roughness. Advantageously, this allows manufacturing tolerances to be equalized.

在连接器组件的实施方式中,插头接触表面和/或环接触表面包括凸起。凸起可以例如包括多个脊状部。凸起减小内插头的接触区段的插头接触表面与电缆端子的接触环的环接触表面之间的接触面积,并且因而允许插头接触表面与环接触表面之间的增大的接触压力。In an embodiment of the connector assembly, the plug contact surface and/or the ring contact surface comprises protrusions. The protrusion may eg comprise a plurality of ridges. The protrusion reduces the contact area between the plug contact surface of the contact section of the inner plug and the ring contact surface of the contact ring of the cable terminal and thus allows an increased contact pressure between the plug contact surface and the ring contact surface.

在连接器组件的实施方式中,插头接触表面和/或环接触表面包括对应于凸起的凹部。例如,插头接触表面可以包括凹部,并且环接触表面可以包括对应的凸起。替代性地,插头接触表面可以包括凸起,并且环接触表面可以包括对应的凹部。还能够使插头接触表面和环接触表面都设置有互相对应的凹部和突起。有利地,凹部和突起提供插头接触表面和环接触表面的下述区域,所述区域相对于插头接触表面和环接触表面的法向方向倾斜。这增大插头接触表面与环接触表面之间的接触面积的尺寸,并且增大由外插头施加至内插头的接触区段上的给定的力所产生的接触压力。In an embodiment of the connector assembly, the plug contact surface and/or the ring contact surface comprises recesses corresponding to the protrusions. For example, the plug contact surface may include recesses and the ring contact surface may include corresponding protrusions. Alternatively, the plug contact surface may comprise protrusions and the ring contact surface may comprise corresponding recesses. It is also possible that both the plug contact surface and the ring contact surface are provided with mutually corresponding recesses and protrusions. Advantageously, the recess and the protrusion provide an area of the plug contact surface and the ring contact surface which is inclined with respect to the normal direction of the plug contact surface and the ring contact surface. This increases the size of the contact area between the plug contact surface and the ring contact surface and increases the contact pressure generated by a given force exerted by the outer plug on the contact section of the inner plug.

在连接器组件的实施方式中,导电过渡件(interim piece)设置在环接触表面与插头接触表面之间。过渡件可以例如包括金属或者设置有导电涂层。过渡件可以设计为增大环接触表面与插头接触表面之间的接触面积或者设计为增大环接触表面与插头接触表面之间的接触压力。过渡件可以是刚性的且坚硬的,或者可以是柔性的,如膜,或者弹性的,如波形垫圈。过渡件还可以用于使得插头接触表面和/或环接触表面的缺陷和不规则部平整。过渡件可以包括金属或者金属合金,例如,铍铜或者另一导电材料和/或可以包括导电涂层,例如,镀银。In an embodiment of the connector assembly, a conductive interim piece is disposed between the ring contact surface and the plug contact surface. The transition piece may eg comprise metal or be provided with an electrically conductive coating. The transition piece may be designed to increase the contact area between the ring contact surface and the plug contact surface or to increase the contact pressure between the ring contact surface and the plug contact surface. The transition piece can be rigid and stiff, or it can be flexible, such as a membrane, or elastic, such as a wave washer. The transition piece may also be used to smooth out imperfections and irregularities in the plug contact surface and/or ring contact surface. The transition piece may comprise a metal or metal alloy such as beryllium copper or another conductive material and/or may comprise a conductive coating such as silver plating.

在连接器组件的实施方式中,推力表面和邻接表面至少部分地相对于垂直于纵向方向的方向倾斜。推力表面和邻接表面可以倾斜大约正的或者负的角度。推力表面和邻接表面的倾斜有利地增大推力表面和邻接表面的面积,并且在由外插头施加在内插头的接触区段上的给定的力下,增大推力表面与邻接表面之间的接触压力。In an embodiment of the connector assembly, the thrust surface and the abutment surface are at least partially inclined with respect to a direction perpendicular to the longitudinal direction. The thrust and abutment surfaces may be inclined at approximately positive or negative angles. The inclination of the thrust surface and the abutment surface advantageously increases the area of the thrust surface and the abutment surface and, for a given force exerted by the outer plug on the contact section of the inner plug, increases the distance between the thrust surface and the abutment surface. contact pressure.

在连接器组件的实施方式中,插头接触表面和环接触表面至少部分地相对于垂直于纵向方向的方向倾斜。插头接触表面和环接触表面可以倾斜大约正的或者负的角度。插头接触表面和环接触表面的倾斜有利地增大插头接触表面和环接触表面的尺寸并且可以增大由外插头施加在内插头的接触区段上的给定的力所导致的插头接触表面与环接触表面之间的接触压力。In an embodiment of the connector assembly, the plug contact surface and the ring contact surface are at least partially inclined with respect to a direction perpendicular to the longitudinal direction. The plug contact surface and the ring contact surface may be inclined at approximately a positive or negative angle. The inclination of the plug contact surface and the ring contact surface advantageously increases the dimensions of the plug contact surface and the ring contact surface and may increase the contact between the plug contact surface and the contact section of the inner plug caused by a given force exerted by the outer plug on the contact section of the inner plug. Contact pressure between ring contact surfaces.

在连接器组件的实施方式中,连接器组件包括导体。内插头包括用于接触导体的内接触界面。有利地,内插头可以提供连接器组件的导体与连接器组件的电缆端子之间的电连接。In an embodiment of the connector assembly, the connector assembly includes conductors. The inner plug includes an inner contact interface for contacting the conductor. Advantageously, the inner plug may provide electrical connection between the conductors of the connector assembly and the cable terminals of the connector assembly.

在连接器组件的实施方式中,连接器组件包括壳体。电缆端子、内插头和外插头至少部分地设置在壳体中。导体也可以至少部分地设置在壳体中。壳体可以例如由模制工艺制造。壳体可以提供电绝缘。In an embodiment of the connector assembly, the connector assembly includes a housing. A cable terminal, an inner plug and an outer plug are at least partially arranged in the housing. The conductor can also be arranged at least partially in the housing. The housing may eg be manufactured by a molding process. The housing can provide electrical insulation.

在连接器组件的实施方式中,壳体包括弹性体材料,特别是硅树脂或者EPDM,或者热塑性弹性体。有利地,这允许连接器组件的简单且成本有效的制造。In an embodiment of the connector assembly, the housing comprises an elastomeric material, in particular silicone or EPDM, or a thermoplastic elastomer. Advantageously, this allows simple and cost-effective manufacture of the connector assembly.

在连接器组件的实施方式中,电缆端子和导体在壳体中包覆模制成型(molded-in)。有利地,连接器组件允许在不移动电缆端子或导体的情况下使得电缆端子与导体电连接或者断开连接。In an embodiment of the connector assembly, the cable terminals and conductors are molded-in in the housing. Advantageously, the connector assembly allows the cable terminals to be electrically connected and disconnected from the conductors without moving the cable terminals or the conductors.

附图说明Description of drawings

现将参考附图更详细地描述本发明,在附图中:The invention will now be described in more detail with reference to the accompanying drawings, in which:

图1示出了第一连接器组件的一部分的示意性截面图;Figure 1 shows a schematic cross-sectional view of a portion of a first connector assembly;

图2示出了第二连接器组件的一部分的示意性截面图;Figure 2 shows a schematic cross-sectional view of a portion of a second connector assembly;

图3示出了第三连接器组件的一部分的示意性截面图;Figure 3 shows a schematic cross-sectional view of a portion of a third connector assembly;

图4示出了第四连接器组件的一部分的示意性截面图;Figure 4 shows a schematic cross-sectional view of a portion of a fourth connector assembly;

图5示出了第五连接器组件的一部分的示意性截面图;Figure 5 shows a schematic cross-sectional view of a portion of a fifth connector assembly;

图6示出了内插头的示意性俯视图;以及Figure 6 shows a schematic top view of the inner plug; and

图7示出了具有槽的内插头的示意性俯视图。FIG. 7 shows a schematic top view of an inner plug with grooves.

具体实施方式Detailed ways

图1示出了第一连接器组件10的一部分的示意性截面图。第一连接器组件10可以用于提供电网中的可分离电连接。电网可以例如是具有1kV与70kV之间的电压的中等电压网。电网可以例如为24kV压网或者36/42kV压网。第一连接器组件10可以例如设置在地面上方的箱体中或者设置在从地面上方接入的地下单元中。FIG. 1 shows a schematic cross-sectional view of a portion of a first connector assembly 10 . The first connector assembly 10 may be used to provide a separable electrical connection in an electrical network. The grid may eg be a medium voltage grid with a voltage between 1 kV and 70 kV. The grid can be, for example, a 24 kV voltage grid or a 36/42 kV voltage grid. The first connector assembly 10 may for example be arranged in a box above ground or in an underground unit accessed from above ground.

第一连接器组件10包括电缆端子200。电缆端子200包括导电材料,例如,铜。电缆端子200基本平行于侧向方向12延伸。电缆端子200的外端——其在图1的局部描绘中未示出——可以设计为用于连接至电缆。电缆端子200的外部可以例如使用合适的电缆接头连接至电缆。The first connector assembly 10 includes a cable terminal 200 . The cable termination 200 comprises a conductive material, eg copper. The cable terminal 200 extends substantially parallel to the lateral direction 12 . The outer end of the cable terminal 200 - which is not shown in the partial depiction of Fig. 1 - may be designed for connection to a cable. The exterior of the cable terminal 200 can eg be connected to a cable using a suitable cable gland.

第一连接器组件10还包括导体300。导体300包括导电材料。导体300基本设置为平行于侧向方向12。导体300设置在电缆端子200下方并且在垂直于侧向方向12的纵向方向11上与电缆端子200间隔开。The first connector assembly 10 also includes a conductor 300 . The conductor 300 includes a conductive material. The conductor 300 is arranged substantially parallel to the lateral direction 12 . The conductor 300 is arranged below the cable terminal 200 and is spaced apart from the cable terminal 200 in a longitudinal direction 11 perpendicular to the lateral direction 12 .

第一连接器组件10用于在电缆端子200与导体300之间建立和中断电连接。可以在不移动电缆端子200和导体300的情况下建立和中断电缆端子200与导体300之间的电连接。通过第一连接器组件10提供的电缆端子200与导体300之间的电连接可以例如为了安装和使用目的而被中断。The first connector assembly 10 is used to make and break electrical connection between the cable terminal 200 and the conductor 300 . The electrical connection between the cable terminal 200 and the conductor 300 can be established and interrupted without moving the cable terminal 200 and the conductor 300 . The electrical connection between the cable terminal 200 and the conductor 300 provided by the first connector assembly 10 may be interrupted eg for installation and use purposes.

第一连接器组件10的导体300可以借助于另一第一连接器组件而连接至另一电缆端子。在这种情况下,第一连接器组件用于经由导体300提供电缆端子之间的可中断电连接。The conductor 300 of the first connector assembly 10 can be connected to another cable terminal by means of another first connector assembly. In this case, the first connector assembly is used to provide an interruptible electrical connection between the cable terminals via the conductor 300 .

第一连接器组件10包括壳体100。电缆端子200和导体300至少部分地设置在壳体100中。壳体100包括电绝缘材料。壳体100可以例如包括弹性体材料。壳体100可以例如包括具有20与60之间的邵氏(Shore)A硬度的弹性体材料。壳体100可以例如包括硅树脂或者EPDM或者可以由TPE、热塑性弹性体制成。壳体100可以例如还包括导电涂层或者更厚的外导电层。The first connector assembly 10 includes a housing 100 . The cable terminal 200 and the conductor 300 are at least partially arranged in the housing 100 . Housing 100 includes an electrically insulating material. The housing 100 may, for example, comprise an elastomeric material. The housing 100 may, for example, comprise an elastomeric material having a Shore A hardness of between 20 and 60. The housing 100 may eg comprise silicone or EPDM or may be made of TPE, a thermoplastic elastomer. Housing 100 may, for example, also include a conductive coating or a thicker outer conductive layer.

壳体100可以使用模制工艺制造。可以在壳体100的制造期间已经将电缆端子200和导体300包覆模制成型。壳体100可以由多于一件一体地形成或者构成。The case 100 may be manufactured using a molding process. The cable terminal 200 and the conductor 300 may already be overmolded during the manufacture of the housing 100 . Housing 100 may be integrally formed or constructed from more than one piece.

电缆端子200可以部分地封装在第一屏蔽部130中。在这种情况下,第一屏蔽部130设置在电缆端子200与壳体100之间。第一屏蔽部130可以用于屏蔽由在电缆端子200中流动的电流所导致的电磁场。第一屏蔽部130还可以用作法拉第笼以进行例如应力分级。类似地,导体300可以部分地封装在第二屏蔽部140中,该第二屏蔽部140部分地覆盖导体300并且设置在导体300与壳体100的材料之间。第二屏蔽部140可以用于屏蔽由在导体300中流动的电流所导致的电磁场。可以省去第一屏蔽部130和第二屏蔽部140。The cable terminal 200 may be partially enclosed in the first shield part 130 . In this case, the first shield part 130 is disposed between the cable terminal 200 and the housing 100 . The first shield part 130 may serve to shield an electromagnetic field caused by current flowing in the cable terminal 200 . The first shield 130 can also be used as a Faraday cage for eg stress grading. Similarly, the conductor 300 may be partially encapsulated in a second shield 140 partially covering the conductor 300 and disposed between the conductor 300 and the material of the housing 100 . The second shield part 140 may serve to shield an electromagnetic field caused by current flowing in the conductor 300 . The first shielding part 130 and the second shielding part 140 may be omitted.

导体300和壳体100的容置导体300的部分一起形成第一连接器组件10的母线110。母线110基本设置为平行于侧向方向12。The conductor 300 and the portion of the housing 100 accommodating the conductor 300 together form the bus bar 110 of the first connector assembly 10 . The bus bars 110 are arranged substantially parallel to the lateral direction 12 .

第一连接器组件10还包括在设置为垂直于侧向方向12的纵向方向11上延伸的帽盖(dome)120。帽盖120包括壳体100的容置电缆端子200的部分以及壳体100的设置在电缆端子200与母线110之间的部分。The first connector assembly 10 also includes a dome 120 extending in a longitudinal direction 11 arranged perpendicularly to the lateral direction 12 . The cap 120 includes a portion of the housing 100 accommodating the cable terminal 200 and a portion of the housing 100 disposed between the cable terminal 200 and the bus bar 110 .

电缆端子200包括与电缆端子200的外端相反的内端。电缆端子200的内端设置在壳体100内侧。电缆端子200的内端包括接触环210。接触环210包括开口240。开口240优选包括具有设置为平行于纵向方向11的轴线的圆形形状。在图1所示的示例中,接触环210围绕开口240以及平行于纵向方向11的轴线而封闭。The cable terminal 200 includes an inner end opposite to the outer end of the cable terminal 200 . The inner end of the cable terminal 200 is disposed inside the housing 100 . The inner end of the cable terminal 200 includes a contact ring 210 . The contact ring 210 includes an opening 240 . The opening 240 preferably comprises a circular shape with an axis arranged parallel to the longitudinal direction 11 . In the example shown in FIG. 1 , the contact ring 210 is closed around the opening 240 and an axis parallel to the longitudinal direction 11 .

接触环210包括管状部220和盘状部230。盘状部230设置为平行于纵向方向11。开口240在电缆端子200的接触环210的盘状部230中居中地设置。接触环210的管状部220从盘状部230的外周在纵向方向11上远离导体300延伸。在图1所示的示例中,接触环210的管状部220和盘状部230一体地形成。The contact ring 210 includes a tubular portion 220 and a disk portion 230 . The disc 230 is arranged parallel to the longitudinal direction 11 . The opening 240 is arranged centrally in the disk 230 of the contact ring 210 of the cable terminal 200 . The tubular portion 220 of the contact ring 210 extends away from the conductor 300 in the longitudinal direction 11 from the outer circumference of the disc portion 230 . In the example shown in FIG. 1 , the tubular portion 220 and the disk portion 230 of the contact ring 210 are integrally formed.

第一连接器组件10包括用于提供电缆端子200与导体300之间的电连接的内插头400。内插头400包括导电材料,例如金属。内插头400的一部分可以涂覆有电绝缘材料或者由电绝缘材料过成型。内插头400可以插入第一连接器组件10的壳体100中,以建立电缆端子200与导体300之间的电连接。内插头400可以从壳体100移除,以中断电缆端子200与导体300之间的电连接。The first connector assembly 10 includes an inner plug 400 for providing an electrical connection between the cable terminal 200 and the conductor 300 . The inner plug 400 includes a conductive material, such as metal. A portion of the inner plug 400 may be coated with or overmolded with an electrically insulating material. The inner plug 400 may be inserted into the housing 100 of the first connector assembly 10 to establish an electrical connection between the cable terminal 200 and the conductor 300 . The inner plug 400 can be removed from the housing 100 to interrupt the electrical connection between the cable terminal 200 and the conductor 300 .

内插头400包括具有内端411和相反的外端412的长形部410。长形部410可以包括锥形(conical)形状。当内插头400设置在第一连接器组件10的壳体100中时,内插头400的长形部410设置为平行于纵向方向11。The inner plug 400 includes an elongated portion 410 having an inner end 411 and an opposite outer end 412 . The elongate portion 410 may include a conical shape. When the inner plug 400 is arranged in the housing 100 of the first connector assembly 10 , the elongated portion 410 of the inner plug 400 is arranged parallel to the longitudinal direction 11 .

内插头400的长形部410的内端411包括内接触界面420,该内接触界面用于提供内插头400与导体300之间的电连接。在图1所示的示例中,内接触界面420包括螺纹凸台(boss)430,螺纹凸台430在长形部410的内端411处平行于长形部410的纵向轴线延伸。导体300包括与内接触界面420配合的接触界面310。在图1描绘的示例中,导体300的接触界面310包括螺纹孔320。The inner end 411 of the elongated portion 410 of the inner plug 400 includes an inner contact interface 420 for providing an electrical connection between the inner plug 400 and the conductor 300 . In the example shown in FIG. 1 , the inner contact interface 420 includes a threaded boss 430 extending parallel to the longitudinal axis of the elongated portion 410 at the inner end 411 of the elongated portion 410 . The conductor 300 includes a contact interface 310 cooperating with an inner contact interface 420 . In the example depicted in FIG. 1 , the contact interface 310 of the conductor 300 includes a threaded hole 320 .

内插头400的内接触界面420可以通过将内插头400的螺纹凸台430旋拧到导体300的螺纹孔320中而机械地连接且电连接至导体300的接触界面310。这可以通过使得内插头400围绕平行于纵向方向11的轴线旋转而进行。内插头400的这种安装可以使用例如大约1m长的操作杆而从一定距离执行。The inner contact interface 420 of the inner plug 400 may be mechanically and electrically connected to the contact interface 310 of the conductor 300 by screwing the threaded boss 430 of the inner plug 400 into the threaded hole 320 of the conductor 300 . This can be done by rotating the inner plug 400 about an axis parallel to the longitudinal direction 11 . This installation of the inner plug 400 can be performed from a distance using, for example, an operating rod about 1 m long.

当内插头400安装在第一连接器10的壳体100中时,内插头400的长形部410延伸穿过电缆端子200的接触环210的开口240。在内插头400的长形部410的外端412处,内插头400包括接触区段440。接触区段440用于提供内插头400与电缆端子200的接触环210之间的电连接。接触区段440具有的直径大于内插头400的长形部410的直径并且大于电缆端子200的接触环210的开口240的直径。When the inner plug 400 is installed in the housing 100 of the first connector 10 , the elongated portion 410 of the inner plug 400 extends through the opening 240 of the contact ring 210 of the cable terminal 200 . At the outer end 412 of the elongate part 410 of the inner plug 400 , the inner plug 400 comprises a contact section 440 . The contact section 440 serves to provide an electrical connection between the inner plug 400 and the contact ring 210 of the cable terminal 200 . The contact section 440 has a diameter which is larger than the diameter of the elongated part 410 of the inner plug 400 and which is larger than the diameter of the opening 240 of the contact ring 210 of the cable terminal 200 .

图6示出内插头400的接触区段440的示意性俯视图。在图6的图示中,内插头400的接触区段440包括圆盘形状。在接触区段440的与内插头400的长形部410相反的一侧上,接触区段440包括邻接表面460。在图6的图示中,邻接表面460包括圆盘形状。FIG. 6 shows a schematic plan view of the contact section 440 of the inner plug 400 . In the illustration of FIG. 6 , the contact section 440 of the inner plug 400 comprises a disc shape. On the side of the contact section 440 opposite to the elongated portion 410 of the inner plug 400 , the contact section 440 comprises an abutment surface 460 . In the illustration of Fig. 6, the abutment surface 460 comprises a disc shape.

图7示出了内插头400的接触区段的修改实施方式的示意性俯视图。在图7的图示中,接触区段440为大致圆盘形状但是包括从接触区段440的外周径向延伸到接触区段440中的多个槽452。在图7所示的示例中,接触区段440包括四个槽452。每个槽452跨过大致45度角度。然而,槽452可以跨过更小的或者更大的角度和不同的角度。接触区段440可以包括更少或者更多于四个槽452。由于槽,在图7所示的接触区段440的实施方式中的邻接表面460的面积小于图6所示的接触区段440的实施方式的邻接表面的面积。FIG. 7 shows a schematic plan view of a modified embodiment of a contact section of an inner plug 400 . In the illustration of FIG. 7 , the contact section 440 is generally disc-shaped but includes a plurality of slots 452 extending radially from the outer periphery of the contact section 440 into the contact section 440 . In the example shown in FIG. 7 , contact section 440 includes four slots 452 . Each slot 452 spans an angle of approximately 45 degrees. However, slots 452 may span smaller or larger angles and different angles. Contact section 440 may include fewer or more than four slots 452 . Due to the grooves, the area of the abutment surface 460 in the embodiment of the contact section 440 shown in FIG. 7 is smaller than the area of the abutment surface of the embodiment of the contact section 440 shown in FIG. 6 .

现在再次参见图1,内插头400的接触区段440包括与邻接表面460相反的插头接触表面450。如果内插头400的接触区段440如图6那样设计,则插头接触表面450可以是环状的。如果内插头400的接触区段440如图7所示的示例那样设计,则插头接触表面450包括圆环的一个或者更多扇区(sectors)。Referring now again to FIG. 1 , the contact section 440 of the inner plug 400 includes a plug contact surface 450 opposite an abutment surface 460 . If the contact section 440 of the inner plug 400 is designed as in FIG. 6 , the plug contact surface 450 can be annular. If the contact section 440 of the inner plug 400 is designed as in the example shown in Fig. 7, the plug contact surface 450 comprises one or more sectors of a circular ring.

电缆端子200的接触环210的盘状部230包括环接触表面250。内插头400的接触区段440的插头接触表面450面向电缆端子200的接触环210的环接触表面250。The disk portion 230 of the contact ring 210 of the cable terminal 200 comprises a ring contact surface 250 . The plug contact surface 450 of the contact section 440 of the inner plug 400 faces the ring contact surface 250 of the contact ring 210 of the cable terminal 200 .

当内插头400安装在第一连接器组件10的壳体100中并且内插头400的内接触界面420连接至导体300的接触界面310以及内端411时,内插头400的接触区段440的插头接触表面450与电缆端子200的接触环210的环接触表面250接触。然而,内插头400的插头接触表面450与电缆端子200的环接触表面250之间的压力可能不足以提供内插头400与电缆端子200之间的可靠电连接。甚至可能在内插头400的插头接触表面450与电缆端子200的环接触表面250之间存在达4mm的小的间隙。When the inner plug 400 is installed in the housing 100 of the first connector assembly 10 and the inner contact interface 420 of the inner plug 400 is connected to the contact interface 310 and the inner end 411 of the conductor 300, the plug of the contact section 440 of the inner plug 400 The contact surface 450 is in contact with the ring contact surface 250 of the contact ring 210 of the cable terminal 200 . However, the pressure between the plug contact surface 450 of the inner plug 400 and the ring contact surface 250 of the cable terminal 200 may not be sufficient to provide a reliable electrical connection between the inner plug 400 and the cable terminal 200 . There may even be a small gap of up to 4 mm between the plug contact surface 450 of the inner plug 400 and the ring contact surface 250 of the cable terminal 200 .

第一连接器组件10包括在内插头400安装之后被安装的外插头500。外插头500可以包括电绝缘材料。外插头500包括具有内端511的长形部510。端部520设置在外插头500的长形部510的内端511处。端部520优选包括机械鲁棒性(robust)材料,例如,金属、陶瓷材料或者强化塑料。The first connector assembly 10 includes the outer plug 500 installed after the inner plug 400 is installed. The outer plug 500 may include an electrically insulating material. The outer plug 500 includes an elongated portion 510 having an inner end 511 . The end portion 520 is provided at the inner end 511 of the elongated portion 510 of the outer plug 500 . End portion 520 preferably comprises a mechanically robust material, such as metal, ceramic material, or reinforced plastic.

端部520包括推力表面540。推力表面540可以例如包括圆盘形状。当外插头500设置在第一连接器组件10中时,推力表面540设置为垂直于纵向方向11并且面向内插头400的邻接表面460。End portion 520 includes thrust surface 540 . Thrust surface 540 may, for example, comprise a disc shape. When the outer plug 500 is arranged in the first connector assembly 10 , the thrust surface 540 is arranged perpendicular to the longitudinal direction 11 and faces the abutment surface 460 of the inner plug 400 .

电缆端子200的接触环210的管状部220包括第一螺纹260。在图1所示的示例中,第一螺纹260是设置在电缆端子200的接触环210的管状部220的内侧上的内螺纹。外插头500的端部520包括与电缆端子200的接触环210的第一螺纹260配合的第二螺纹530。在图1所示的示例中,第二螺纹530是设置在端部520的外周上的外螺纹。The tubular part 220 of the contact ring 210 of the cable terminal 200 comprises a first thread 260 . In the example shown in FIG. 1 , the first thread 260 is an internal thread provided on the inner side of the tubular portion 220 of the contact ring 210 of the cable terminal 200 . The end 520 of the outer plug 500 includes a second thread 530 cooperating with the first thread 260 of the contact ring 210 of the cable terminal 200 . In the example shown in FIG. 1 , the second thread 530 is an external thread provided on the outer circumference of the end portion 520 .

外插头500的第二螺纹530可以被旋拧到电缆端子200的接触环210的第一螺纹260中。该规程可以使用例如1m长的操作杆从一定距离执行。将外插头500旋拧到第一连接器组件10的电缆端子200的接触环210的管状部220中使得外插头500在纵向方向11上移动,从而使得外插头500的推力表面540朝向内插头400的接触区段440的邻接表面460移动。The second thread 530 of the outer plug 500 can be screwed into the first thread 260 of the contact ring 210 of the cable terminal 200 . The procedure can be performed from a distance using, for example, a 1 m long joystick. Screwing the outer plug 500 into the tubular portion 220 of the contact ring 210 of the cable terminal 200 of the first connector assembly 10 moves the outer plug 500 in the longitudinal direction 11 such that the thrust surface 540 of the outer plug 500 faces towards the inner plug 400 The abutment surface 460 of the contact section 440 moves.

当外插头500的推力表面540邻接在内插头400的接触区段440的邻接表面460上时,内插头400的接触区段440被朝向电缆端子200的接触环210的盘状部230按压,从而使得内插头400的接触区段440的插头接触表面450被压靠电缆端子200的接触环210的环接触表面250。将外插头500的第二螺纹530进一步旋拧到电缆端子200的接触环210的第一螺纹260中允许在内插头400的接触区段440的插头接触表面450与电缆端子200的接触环210的环接触表面250之间施加限定的压力。外插头500可以例如被旋拧在电缆端子200的接触环210中,直到已经达到20Nm的扭矩为止。When the thrust surface 540 of the outer plug 500 abuts on the abutment surface 460 of the contact section 440 of the inner plug 400, the contact section 440 of the inner plug 400 is pressed towards the disc 230 of the contact ring 210 of the cable terminal 200, thereby This is so that the plug contact surface 450 of the contact section 440 of the inner plug 400 is pressed against the ring contact surface 250 of the contact ring 210 of the cable terminal 200 . Screwing the second thread 530 of the outer plug 500 further into the first thread 260 of the contact ring 210 of the cable terminal 200 allows the plug contact surface 450 of the contact section 440 of the inner plug 400 to contact the contact ring 210 of the cable terminal 200 A defined pressure is exerted between the ring contact surfaces 250 . The outer plug 500 can eg be screwed in the contact ring 210 of the cable terminal 200 until a torque of 20 Nm has been reached.

在外插头500的安装期间,在内插头400的插头接触表面450接近电缆端子200的接触环210时,壳体100可能经历较小的弹性变形。由于壳体100优选包括弹性体材料,这种弹性变形可以具有小的力,并且内插头400的接触区段440在纵向方向11上的整体移动通常小于4mm。内插头400的长形部410可以例如包括在纵向方向上大约60mm的总长度。During installation of the outer plug 500 the housing 100 may undergo a minor elastic deformation when the plug contact surface 450 of the inner plug 400 approaches the contact ring 210 of the cable terminal 200 . Since the housing 100 preferably comprises an elastomeric material, this elastic deformation can have small forces and the overall movement of the contact section 440 of the inner plug 400 in the longitudinal direction 11 is typically less than 4 mm. The elongated portion 410 of the inner plug 400 may, for example, comprise a total length in the longitudinal direction of approximately 60 mm.

在安装外插头500之后,外插头500的推力表面540压靠内插头400的接触区段440的邻接表面460,并且内插头400的接触区段440的插头接触表面450因此以限定的压力而压靠电缆端子200的接触环210的环接触表面250。该压力足够确保电缆端子200的接触环210与内插头400的接触区段440之间的可靠电连接。电缆端子200因而经由内插头400电连接至导体300。在多达40年的寿命中,可以传输例如400A、630A或者1250A的电流。After installing the outer plug 500, the thrust surface 540 of the outer plug 500 is pressed against the abutment surface 460 of the contact section 440 of the inner plug 400, and the plug contact surface 450 of the contact section 440 of the inner plug 400 is thus pressed with a defined pressure. The ring contact surface 250 rests against the contact ring 210 of the cable terminal 200 . This pressure is sufficient to ensure a reliable electrical connection between the contact ring 210 of the cable terminal 200 and the contact section 440 of the inner plug 400 . The cable terminal 200 is thus electrically connected to the conductor 300 via the inner plug 400 . Over a lifetime of up to 40 years, currents of eg 400A, 630A or 1250A can be delivered.

如果内插头400的接触区段440如图6的示例所示那样设计,内插头400可以以简单且成本有效地方式生产。如果内插头400的接触区段440如图7的示例所示那样设计,接触区段440可以包括与图6的设计相比而言增大的弹性柔性。这使得内插头400的接触区段440能够适合于外插头500的推力表面540以及电缆端子200的环接触表面250的不平坦性,并且可以确保在这种不平坦性的情况下的改善的接触以及增大的接触压力。而且,在图7的设计中,内插头400的接触区段440的插头接触表面450和邻接表面460包括与图6的设计相比而言更小的面积。内插头400的接触区段440的插头接触表面450和邻接表面460的更小的面积可以导致在外插头500的推力表面540与内插头400的接触区段440的邻接表面之间的界面处以及在内插头400的接触区段440的插头接触表面450与电缆端子200的接触环210的环接触表面250之间的界面处的更高的压力。If the contact section 440 of the inner plug 400 is designed as shown in the example of FIG. 6 , the inner plug 400 can be produced in a simple and cost-effective manner. If the contact section 440 of the inner plug 400 is designed as shown in the example of FIG. 7 , the contact section 440 may comprise increased elastic flexibility compared to the design of FIG. 6 . This enables the contact section 440 of the inner plug 400 to adapt to the unevenness of the thrust surface 540 of the outer plug 500 and the ring contact surface 250 of the cable terminal 200 and can ensure improved contact in the case of such unevenness. and increased contact pressure. Furthermore, in the design of FIG. 7 , the plug contact surface 450 and the abutment surface 460 of the contact section 440 of the inner plug 400 comprise a smaller area compared to the design of FIG. 6 . The smaller area of the plug contact surface 450 and the abutment surface 460 of the contact section 440 of the inner plug 400 may result in the interface between the thrust surface 540 of the outer plug 500 and the abutment surface of the contact section 440 of the inner plug 400 Higher pressure at the interface between the plug contact surface 450 of the contact section 440 of the inner plug 400 and the ring contact surface 250 of the contact ring 210 of the cable terminal 200 .

电缆端子200的接触环210的环接触表面250、内插头400的接触区段440的插头接触表面450、内插头400的接触区段440的邻接表面460以及外插头500的推力表面540中的一者或者多者可以涂覆有金属或者另一材料。电缆端子200的接触环210的环接触表面250和/或内插头400的接触区段440的插头接触表面450可以例如涂覆有镀锡或者镀银,以减小插头接触表面450与环接触表面250之间的接触阻力并且以提高长期稳定性。One of the ring contact surface 250 of the contact ring 210 of the cable terminal 200, the plug contact surface 450 of the contact section 440 of the inner plug 400, the abutment surface 460 of the contact section 440 of the inner plug 400 and the thrust surface 540 of the outer plug 500 One or more may be coated with metal or another material. The ring contact surface 250 of the contact ring 210 of the cable terminal 200 and/or the plug contact surface 450 of the contact section 440 of the inner plug 400 may, for example, be coated with tin or silver plating to reduce the contact surface 450 of the plug contact with the ring contact surface. Contact resistance between 250 and to improve long-term stability.

在下文中,将参见图2至图5说明另一连接器组件。这些另一连接器组件包括与图1所示的第一连接器组件的相似性。在图2至图5中,另一连接器组件的与第一连接器组件10的部件等同或者具有与第一连接器组件10的部件相同效果的部件被给定与图1相同的附图标记并且将不再详细说明。下面的描述将着重于另一连接器组件与图1的第一连接器组件10之间的不同。Hereinafter, another connector assembly will be explained with reference to FIGS. 2 to 5 . These other connector assemblies include similarities to the first connector assemblies shown in FIG. 1 . In FIGS. 2 to 5 , parts of another connector assembly that are equivalent to or have the same effect as those of the first connector assembly 10 are given the same reference numerals as in FIG. 1 and will not be described in detail. The following description will focus on the differences between the other connector assembly and the first connector assembly 10 of FIG. 1 .

在下文中参见图2至图5说明的修改可以单独并入图1所示的第一连接器组件10中或者可以彼此组合。The modifications described below with reference to FIGS. 2 to 5 may be incorporated individually into the first connector assembly 10 shown in FIG. 1 or may be combined with each other.

图2示出了第二连接器组件20的一部分的示意性截面图。在第二连接器组件20中,内插头400的接触区段440的插头接触表面450包括多个凸起451。凸起451从以其他方式而基本上平坦的插头接触表面450延伸。凸起451可以例如设计为多个脊状部。FIG. 2 shows a schematic cross-sectional view of a portion of the second connector assembly 20 . In the second connector assembly 20 , the plug contact surface 450 of the contact section 440 of the inner plug 400 includes a plurality of protrusions 451 . Protrusions 451 extend from the otherwise substantially planar plug contact surface 450 . The protrusion 451 can be designed, for example, as a plurality of ridges.

设置在内插头400的接触区段440的插头接触表面450上的凸起451减小内插头400的插头接触表面450与电缆端子200的接触环210的环接触表面350之间的标称(nominal)接触面积。插头接触表面450与环接触表面250之间的标称接触面积的减小可以增大插头接触表面450与环接触表面250的相接触的部分之间的接触压力。这可以确保并且改善内插头400的接触区段440与电缆端子200的接触环210之间的电连接。The projection 451 that is arranged on the plug contact surface 450 of the contact section 440 of the inner plug 400 reduces the nominal distance between the plug contact surface 450 of the inner plug 400 and the ring contact surface 350 of the contact ring 210 of the cable terminal 200. )Contact area. The reduction in the nominal contact area between the plug contact surface 450 and the ring contact surface 250 may increase the contact pressure between the contacting portions of the plug contact surface 450 and the ring contact surface 250 . This ensures and improves the electrical connection between the contact section 440 of the inner plug 400 and the contact ring 210 of the cable terminal 200 .

凸起451可以具有不同的形状,该形状例如在顶端处为主要圆角的或者主要尖的。凸起451的数量、分布以及取向可以被调节以获得最佳效果。The protrusion 451 may have a different shape, for example mainly rounded or mainly pointed at the tip. The number, distribution and orientation of the protrusions 451 can be adjusted for optimum results.

图3示出了第三连接器组件30的一部分的示意性截面图。在第三连接器组件30中,内插头400的接触区段440的插头接触表面450包括凸起451。在第三连接器组件30中,凸起451设计为具有大致梯形横截面的环状凸起。然而,插头接触表面450的凸起451可以以不同的方式设计。FIG. 3 shows a schematic cross-sectional view of a portion of a third connector assembly 30 . In the third connector assembly 30 , the plug contact surface 450 of the contact section 440 of the inner plug 400 includes a protrusion 451 . In the third connector assembly 30, the protrusion 451 is designed as an annular protrusion with a substantially trapezoidal cross-section. However, the protrusion 451 of the plug contact surface 450 can be designed in a different way.

第三连接器组件30的电缆端子200的接触环210的环接触表面250包括对应于插头接触表面450的凸起451的凹部251,从而使得插头接触表面450的凸起451可以被接收在环接触表面250的凹部251中。The ring contact surface 250 of the contact ring 210 of the cable terminal 200 of the third connector assembly 30 includes a recess 251 corresponding to the protrusion 451 of the plug contact surface 450, so that the protrusion 451 of the plug contact surface 450 can be received in the ring contact. In the recess 251 of the surface 250 .

插头接触表面450的凸起451与环接触表面250的凹部251的组合增大了插头接触表面450与环接触表面250之间的接触面积。内插头400的插头接触表面450与电缆端子200的接触环210的环接触表面250之间的增大的接触面积可以帮助确保内插头400与电缆端子200之间的可靠电连接。The combination of the protrusions 451 of the plug contact surface 450 and the recesses 251 of the ring contact surface 250 increases the contact area between the plug contact surface 450 and the ring contact surface 250 . The increased contact area between the plug contact surface 450 of the inner plug 400 and the ring contact surface 250 of the contact ring 210 of the cable terminal 200 can help ensure a reliable electrical connection between the inner plug 400 and the cable terminal 200 .

而且,插头接触表面450的凸起451以及环接触表面250的凹部251的大致梯形横截面包括相对于侧向方向12倾斜的区段并且因此不垂直于纵向方向11取向。与插头接触表面450和环接触表面250的设置为垂直于纵向方向11的区段相比较而言,在插头接触表面450和环接触表面250的倾斜区段中,在外插头500的给定扭矩下,可以获得增大的接触压力。Furthermore, the substantially trapezoidal cross-sections of the protrusions 451 of the plug contact surface 450 and of the recesses 251 of the ring contact surface 250 comprise sections inclined with respect to the lateral direction 12 and are therefore not oriented perpendicularly to the longitudinal direction 11 . In the inclined section of the plug contact surface 450 and the ring contact surface 250 compared to the section of the plug contact surface 450 and the ring contact surface 250 which is arranged perpendicular to the longitudinal direction 11 , at a given torque of the outer plug 500 , an increased contact pressure can be obtained.

图4示出了第四连接器组件40的一部分的示意性截面图。在第四连接器组件40中,在内插头400的接触区段440的插头接触表面450与电缆端子200的接触环210的环接触表面250之间设置有过渡件600。FIG. 4 shows a schematic cross-sectional view of a portion of a fourth connector assembly 40 . In the fourth connector assembly 40 a transition piece 600 is provided between the plug contact surface 450 of the contact section 440 of the inner plug 400 and the ring contact surface 250 of the contact ring 210 of the cable terminal 200 .

过渡件600可以包括金属或者金属合金,例如铍铜合金或者另一导电材料和/或可以包括导电涂层,例如,镀银。过渡件600可以是刚性的且坚硬的或者可以是柔性的,如膜或者原坯(blank)或者弹性的,如波形垫圈或者弹簧。Transition piece 600 may include a metal or metal alloy, such as beryllium copper, or another conductive material and/or may include a conductive coating, such as silver plating. Transition piece 600 may be rigid and stiff or may be flexible, such as a membrane or blank, or elastic, such as a wave washer or spring.

过渡件600可以以增大内插头400的接触区段440的插头接触表面450与电缆端子200的接触环210的环接触表面250之间的接触面积和/或增大插头接触表面450与环接触表面250之间的接触压力的方式设计。过渡件600还可以用于使得插头接触表面450和/或环接触表面250中的较小不平坦性变得平坦。The transition piece 600 can be configured to increase the contact area between the plug contact surface 450 of the contact section 440 of the inner plug 400 and the ring contact surface 250 of the contact ring 210 of the cable terminal 200 and/or to increase the contact between the plug contact surface 450 and the ring. The contact pressure between the surfaces 250 is designed in such a way. Transition piece 600 may also be used to flatten minor unevennesses in plug contact surface 450 and/or ring contact surface 250 .

可以在内插头400的接触区段440的插头接触表面450与电缆端子200的接触环210的环接触表面250之间设置多于一个过渡件600。More than one transition piece 600 may be provided between the plug contact surface 450 of the contact section 440 of the inner plug 400 and the ring contact surface 250 of the contact ring 210 of the cable terminal 200 .

图5示出了第五连接器组件50的示意性截面图。在第五连接器组件50中,电缆端子200的接触环210的环接触表面250、内插头400的接触区段440的插头接触表面450、内插头400的接触区段440的邻接表面460以及外插头500的端部520的推力表面都至少部分地相对于侧向方向12倾斜大约角度700。角度700可以是在-90度到+90度之间的正的或者负的角度。FIG. 5 shows a schematic cross-sectional view of a fifth connector assembly 50 . In the fifth connector assembly 50, the ring contact surface 250 of the contact ring 210 of the cable terminal 200, the plug contact surface 450 of the contact section 440 of the inner plug 400, the abutment surface 460 of the contact section 440 of the inner plug 400 and the outer The thrust surfaces of the ends 520 of the plug 500 are both at least partially inclined at an angle 700 relative to the lateral direction 12 . Angle 700 may be a positive or negative angle between -90 degrees and +90 degrees.

环接触表面250和插头接触表面450的倾斜增大了环接触表面250与插头接触表面450之间的接触面积。环接触表面250和插头接触表面450的倾斜还可以导致与环接触表面250和插头接触表面450垂直于纵向方向11的取向相比而言,在外插头500的给定扭矩下增大的接触压力。The inclination of the ring contact surface 250 and the plug contact surface 450 increases the contact area between the ring contact surface 250 and the plug contact surface 450 . The inclination of the ring contact surface 250 and plug contact surface 450 may also lead to an increased contact pressure at a given torque of the outer plug 500 compared to an orientation of the ring contact surface 250 and plug contact surface 450 perpendicular to the longitudinal direction 11 .

内插头400的邻接表面460和外插头500的推力表面540的倾斜增大了邻接表面460与推力表面540之间的接触面积。邻接表面460和推力表面540的倾斜也可以增大邻接表面460与推力表面540之间的接触压力。The inclination of the abutment surface 460 of the inner plug 400 and the thrust surface 540 of the outer plug 500 increases the contact area between the abutment surface 460 and the thrust surface 540 . The slope of the abutment surface 460 and the thrust surface 540 may also increase the contact pressure between the abutment surface 460 and the thrust surface 540 .

可以仅仅将内插头400的插头接触表面450和电缆端子200的接触环210的环接触表面250设置为具有相对于侧向方向12的大约角度700的倾斜,并且将内插头400的邻接表面460和外插头500的推力表面540设置为平行于侧向方向12。相反,可以仅仅将内插头400的邻接表面460和外插头500的推力表面设置为具有相对于侧向方向12的大约角度700的倾斜,并且将电缆端子200的环接触表面250和内插头400的插头接触表面450设置为平行于侧向方向12。It is possible only to arrange the plug contact surface 450 of the inner plug 400 and the ring contact surface 250 of the contact ring 210 of the cable terminal 200 with an inclination of approximately an angle 700 with respect to the lateral direction 12 and to arrange the abutment surface 460 of the inner plug 400 and The thrust surface 540 of the outer plug 500 is arranged parallel to the lateral direction 12 . Instead, it is possible to merely arrange the abutment surface 460 of the inner plug 400 and the thrust surface of the outer plug 500 to have an inclination of about an angle 700 with respect to the lateral direction 12, and align the ring contact surface 250 of the cable terminal 200 with the thrust surface of the inner plug 400. The plug contact surface 450 is arranged parallel to the lateral direction 12 .

附图标记reference sign

10 第一连接器组件10 first connector assembly

11 纵向方向11 portrait orientation

12 侧向方向12 Lateral direction

20 第二连接器组件20 Second Connector Assembly

30 第三连接器组件30 Tertiary Connector Assembly

40 第四连接器组件40 Fourth Connector Assembly

50 第五连接器组件50 fifth connector assembly

100 壳体100 shell

110 母线110 Bus

120 帽盖120 cap

130 第一屏蔽部130 First Shield

140 第二屏蔽部140 Second shielding part

200 电缆端子200 Cable Termination

210 接触环210 contact ring

220 管状部220 tubular part

230 盘状部230 Disc

240 开口240 openings

250 环接触表面250 ring contact surface

251 凹部251 Concave

260 第一螺纹(内)260 The first thread (internal)

300 导体300 conductors

310 接触界面310 contact interface

320 螺纹孔320 threaded hole

400 内插头400 inner plug

410 长形部410 long part

411 内端411 inner end

412 外端412 outer end

420 内接触界面420 internal contact interface

430 螺纹凸台430 threaded boss

440 接触区段440 contact section

450 插头接触表面450 Plug contact surface

451 凸起451 raised

452 槽452 slots

460 邻接表面460 Adjacent surfaces

500 外插头500 outer plug

510 长形部510 long part

511 内端511 inner end

520 端部520 end

530 第二螺纹(外)530 Second thread (external)

540 推力表面540 thrust surface

600 过渡件600 transition piece

700 角度700 degrees

Claims (16)

1. a kind of connector assembly (10,20,30,40,50) comprising:
Cable terminal (200), the cable terminal have contact ring (210),
Female connector (400), the female connector have contact area section (440), and
Male connector (500), the male connector can move on longitudinal direction (11),
Wherein, the male connector (500) includes directed thrust directed thrust surfaces (540),
The wherein described contact area section (440) includes the abutment surface (460) being orientated towards the directed thrust directed thrust surfaces (540),
Wherein, the contact area section (440) can be clamped between the male connector (500) and the contact ring (210), with And
Wherein, when the contact area section (440) is clamped between the male connector (500) and the contact ring (210), institute Directed thrust directed thrust surfaces (540) are stated to abut against on the abutment surface (460).
2. connector assembly (10,20,30,40,50) according to claim 1,
Wherein, the contact ring (210) includes the first screw thread (260),
Wherein, the male connector (500) includes the second screw thread (530) coordinated with first screw thread (260).
3. connector assembly (10,20,30,40,50) according to claim 2,
Wherein, first screw thread (260) is internal thread, and second screw thread (530) is external screw thread.
4. the connector assembly (10,20,30,40,50) according to any one of claim 1-3,
Wherein, the abutment surface (260) includes annulus shape.
5. the connector assembly (10,20,30,40,50) according to any one of claim 1-3,
Wherein, the abutment surface (260) includes fluting annulus shape.
6. the connector assembly (10,20,30,40,50) according to any one of claim 1-3,
Wherein, the contact ring (210) includes ring contact surface (250),
Wherein, the contact area section (440) includes the Plug contact surface (450) being orientated towards the ring contact surface (250).
7. connector assembly (20,30) according to claim 6,
Wherein, the Plug contact surface (450) and/or the ring contact surface (250) include raised (451).
8. connector assembly (30) according to claim 7,
Wherein, the Plug contact surface (450) and/or the ring contact surface (250) include corresponding to raised (451) Recess portion (251).
9. connector assembly (40) according to claim 6,
Wherein, conductive transition part (600) is arranged between the ring contact surface (250) and the Plug contact surface (450).
10. connector assembly (10,20,30,40,50) according to claim 6,
Wherein, the Plug contact surface (450) and the ring contact surface (250) at least partly relative to the longitudinal direction The vertical direction (12) in direction (11) and tilt.
11. the connector assembly (50) according to any one of claim 1-3,
Wherein, the directed thrust directed thrust surfaces (540) and the abutment surface (460) at least partly relative to the longitudinal direction (11) vertical direction (12) and tilt.
12. the connector assembly (10,20,30,40,50) according to any one of claim 1-3,
Wherein, the connector assembly (10,20,30,40,50,60) includes conductor (300),
Wherein, the female connector (400) includes the interior contact interface (420) for contacting the conductor (300).
13. the connector assembly (10,20,30,40,50) according to any one of claim 1-3,
Wherein, the connector assembly (10,20,30,40,50) includes shell (100),
Wherein, the cable terminal (200), the female connector (400) and the male connector (500) are at least partially disposed on In the shell (100).
14. connector assembly (10,20,30,40,50) according to claim 13,
Wherein, the shell (100) includes elastomeric material.
15. connector assembly (10,20,30,40,50) according to claim 14,
Wherein, the shell (100) includes silicones either EPDM or thermoplastic elastomer (TPE).
16. connector assembly (10,20,30,40,50) according to claim 13,
Wherein, the cable terminal (200) and conductor (300) cladding in the shell (100) are molded.
CN201480063237.2A 2013-11-21 2014-11-20 Connector assembly Active CN105745790B (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
EP13193849.0 2013-11-21
EP13193849.0A EP2876734B1 (en) 2013-11-21 2013-11-21 Connector assembly
PCT/EP2014/075097 WO2015075110A1 (en) 2013-11-21 2014-11-20 Connector assembly

Publications (2)

Publication Number Publication Date
CN105745790A CN105745790A (en) 2016-07-06
CN105745790B true CN105745790B (en) 2018-09-25

Family

ID=49619841

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201480063237.2A Active CN105745790B (en) 2013-11-21 2014-11-20 Connector assembly

Country Status (4)

Country Link
EP (1) EP2876734B1 (en)
CN (1) CN105745790B (en)
AU (1) AU2014351982B2 (en)
WO (1) WO2015075110A1 (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE468257C (en) * 1928-11-09 Voigt & Haeffner Akt Ges Arrangement of a slot clamp
WO1991011040A1 (en) * 1990-01-09 1991-07-25 Raychem Gmbh Cable connector
CN1143843A (en) * 1995-06-16 1997-02-26 休伯特·劳伦兹·内莫尔 Screw joint for electric connection of cable or wire

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0147979B1 (en) 1983-12-14 1990-05-23 Raychem Limited High voltage connector
EP0652608A1 (en) * 1993-11-05 1995-05-10 Siemens Schweiz AG Device for connecting and joining electric conductors

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE468257C (en) * 1928-11-09 Voigt & Haeffner Akt Ges Arrangement of a slot clamp
WO1991011040A1 (en) * 1990-01-09 1991-07-25 Raychem Gmbh Cable connector
CN1143843A (en) * 1995-06-16 1997-02-26 休伯特·劳伦兹·内莫尔 Screw joint for electric connection of cable or wire

Also Published As

Publication number Publication date
EP2876734A1 (en) 2015-05-27
WO2015075110A1 (en) 2015-05-28
AU2014351982A1 (en) 2016-07-07
CN105745790A (en) 2016-07-06
EP2876734B1 (en) 2018-02-28
AU2014351982B2 (en) 2019-02-21

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