CN105737163A - Household garbage internal circulation sealed low-temperature pyrolysis system and method based on decoupling combustion - Google Patents
Household garbage internal circulation sealed low-temperature pyrolysis system and method based on decoupling combustion Download PDFInfo
- Publication number
- CN105737163A CN105737163A CN201410748589.3A CN201410748589A CN105737163A CN 105737163 A CN105737163 A CN 105737163A CN 201410748589 A CN201410748589 A CN 201410748589A CN 105737163 A CN105737163 A CN 105737163A
- Authority
- CN
- China
- Prior art keywords
- pyrolysis
- gas
- drum
- outlet
- drying drum
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000197 pyrolysis Methods 0.000 title claims abstract description 199
- 238000002485 combustion reaction Methods 0.000 title claims abstract description 17
- 238000000034 method Methods 0.000 title claims description 28
- 239000010813 municipal solid waste Substances 0.000 title abstract description 26
- 239000007789 gas Substances 0.000 claims abstract description 165
- 238000001035 drying Methods 0.000 claims abstract description 119
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 68
- 239000003546 flue gas Substances 0.000 claims abstract description 68
- 239000002918 waste heat Substances 0.000 claims abstract description 55
- 238000011084 recovery Methods 0.000 claims abstract description 53
- 238000005201 scrubbing Methods 0.000 claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 54
- 238000003860 storage Methods 0.000 claims description 37
- 239000007788 liquid Substances 0.000 claims description 18
- 239000007787 solid Substances 0.000 claims description 12
- 239000000428 dust Substances 0.000 claims description 11
- 238000005406 washing Methods 0.000 claims description 10
- 230000018044 dehydration Effects 0.000 claims description 9
- 238000006297 dehydration reaction Methods 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 8
- 239000010865 sewage Substances 0.000 claims description 8
- 238000009264 composting Methods 0.000 claims description 6
- 238000009413 insulation Methods 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims description 4
- 239000011490 mineral wool Substances 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 238000001556 precipitation Methods 0.000 claims description 3
- 238000010791 quenching Methods 0.000 claims description 3
- 230000000171 quenching effect Effects 0.000 claims description 3
- 238000004062 sedimentation Methods 0.000 claims description 3
- 238000005273 aeration Methods 0.000 claims 26
- 239000000567 combustion gas Substances 0.000 claims 8
- 238000007789 sealing Methods 0.000 claims 2
- 239000005995 Aluminium silicate Substances 0.000 claims 1
- PZZYQPZGQPZBDN-UHFFFAOYSA-N aluminium silicate Chemical compound O=[Al]O[Si](=O)O[Al]=O PZZYQPZGQPZBDN-UHFFFAOYSA-N 0.000 claims 1
- 229910000323 aluminium silicate Inorganic materials 0.000 claims 1
- 235000012211 aluminium silicate Nutrition 0.000 claims 1
- 239000003517 fume Substances 0.000 claims 1
- 238000004321 preservation Methods 0.000 claims 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 6
- 230000009467 reduction Effects 0.000 abstract description 4
- 238000003763 carbonization Methods 0.000 abstract description 2
- 150000002013 dioxins Chemical class 0.000 abstract description 2
- 239000010791 domestic waste Substances 0.000 description 20
- 239000002699 waste material Substances 0.000 description 18
- 230000007246 mechanism Effects 0.000 description 10
- 230000005540 biological transmission Effects 0.000 description 9
- 238000005516 engineering process Methods 0.000 description 9
- 239000000126 substance Substances 0.000 description 6
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 238000000746 purification Methods 0.000 description 4
- 239000003610 charcoal Substances 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 239000002893 slag Substances 0.000 description 3
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 239000010812 mixed waste Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- KVGZZAHHUNAVKZ-UHFFFAOYSA-N 1,4-Dioxin Chemical compound O1C=COC=C1 KVGZZAHHUNAVKZ-UHFFFAOYSA-N 0.000 description 1
- 206010021143 Hypoxia Diseases 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- 239000005431 greenhouse gas Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 230000001146 hypoxic effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 230000004807 localization Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 238000009270 solid waste treatment Methods 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 238000004056 waste incineration Methods 0.000 description 1
Landscapes
- Processing Of Solid Wastes (AREA)
- Gasification And Melting Of Waste (AREA)
- Incineration Of Waste (AREA)
Abstract
本发明公开了一种基于解耦燃烧的生活垃圾内循环封闭式低温热解系统,热解段包括干燥鼓和热解鼓,洗气段包括两级洗气塔,热回收段包括烟气、热解气余热回收装置。本发明将生活垃圾先送入干燥鼓干燥,再送入热解鼓热解生成热解气体和炭渣,干燥和热解分为启动阶段和正常运作阶段,在启动阶段,空气和燃气存储器输出的燃气混合后通过干燥鼓和热解鼓的燃烧器分别在干燥鼓和热解鼓的空腔内燃烧供热产生高温烟气;在正常运作阶段,热解鼓空腔内的高温烟气送至干燥鼓空腔内进行换热干燥,干燥鼓燃烧器变为辅助热源;热解气体依次通过一级、二级洗气塔进行净化。本发明充分利用余热产出高温蒸汽,烟气降温净化后外排,有效控制了二恶英生成,实现了生活垃圾资源化、减量化、低碳化。
The invention discloses a closed-type low-temperature pyrolysis system based on decoupling combustion for internal circulation of domestic garbage. The pyrolysis section includes a drying drum and a pyrolysis drum, the gas scrubbing section includes two-stage scrubbing towers, and the heat recovery section includes flue gas, Pyrolysis gas waste heat recovery device. In the present invention, domestic garbage is first sent to the drying drum for drying, and then sent to the pyrolysis drum for pyrolysis to generate pyrolysis gas and carbon residue. Drying and pyrolysis are divided into a start-up stage and a normal operation stage. After the gas is mixed, it passes through the burners of the drying drum and the pyrolysis drum to burn in the cavity of the drying drum and the pyrolysis drum to generate high-temperature flue gas; during normal operation, the high-temperature flue gas in the cavity of the pyrolysis drum is sent to Heat exchange and drying are carried out in the cavity of the drying drum, and the burner of the drying drum becomes an auxiliary heat source; the pyrolysis gas is purified through the first-level and second-level scrubbing towers in turn. The invention makes full use of the waste heat to produce high-temperature steam, and the flue gas is discharged after being cooled and purified, effectively controlling the generation of dioxins, and realizing resource utilization, reduction and low-carbonization of domestic garbage.
Description
技术领域technical field
本发明涉及生活垃圾无害化处理及其资源化循环利用技术,特别属于一种基于解耦燃烧的生活垃圾内循环封闭式低温热解系统及方法。The invention relates to the harmless treatment of household garbage and its resource recycling technology, in particular to a closed-type low-temperature pyrolysis system and method based on decoupled combustion for internal circulation of household garbage.
背景技术Background technique
现在,我国每年产生逾2亿吨的城市生活垃圾,并且垃圾的年增长率已达到10%以上。近年来,我国城市生活垃圾的处理虽然取得了一定的成效,但是总体能力还明显不足,垃圾处理能力的增长速度明显滞后于垃圾产生量的增长速度,大量城市生活垃圾无法及时得到处理而堆积于郊外,侵占了大面积土地,部分城市已面临着“垃圾围城”的威胁。Now, my country produces more than 200 million tons of municipal solid waste every year, and the annual growth rate of waste has reached more than 10%. In recent years, although some achievements have been made in the treatment of domestic waste in my country, the overall capacity is still obviously insufficient. The growth rate of waste treatment capacity obviously lags behind the growth rate of waste generation. The suburbs have occupied a large area of land, and some cities are already facing the threat of "garbage siege".
目前,在我国乃至世界范围内广泛使用的城市生活垃圾处理方式主要有填埋、焚烧、堆肥三种,其中填埋是我国处理城市生活垃圾的主要方式,垃圾处理量大约占垃圾总量的80%。但是,填埋的处理方式存在占用土地资源大、渗滤液污染、发酵产生的甲烷气体加剧温室效应等缺点。而堆肥的处理方式则存在占地面积大、转化过程时间长、状态难以稳定、产物质量不易控制等问题,同时,我国堆肥处理的垃圾基本为混合垃圾,没有经过严格分类,因此堆肥过程中难免混入大量如重金属等有毒有害物质,再加上产生的甲烷等温室气体无组织排放,极易对周边环境造成严重污染。在上述三种方式中,焚烧法是垃圾减量化成效最好的处理方式,可使垃圾减容85%、减重75%以上,但是焚烧垃圾存在污染环境的隐患,尤其焚烧产生的二噁英具有不可逆的“三致”毒性,对人体健康具有极大的危害,目前已成为最引人关注的问题。除此之外,垃圾的焚烧处理还存在一些限制:At present, there are three main methods of municipal solid waste treatment widely used in my country and even in the world, including landfill, incineration, and composting. Among them, landfill is the main way to deal with municipal solid waste in my country, and the amount of waste treated accounts for about 10% of the total amount of waste. 80%. However, the landfill treatment method has disadvantages such as occupying a large amount of land resources, polluting leachate, and methane gas produced by fermentation intensifying the greenhouse effect. However, the composting method has problems such as a large area, a long conversion process, difficult to stabilize the state, and difficult to control the product quality. At the same time, the waste treated by composting in my country is basically mixed waste, which has not been strictly classified, so it is inevitable in the composting process. Mixing a large amount of toxic and harmful substances such as heavy metals, coupled with the unorganized emission of methane and other greenhouse gases, can easily cause serious pollution to the surrounding environment. Among the above three methods, the incineration method is the most effective treatment method for waste reduction, which can reduce the volume of waste by 85% and the weight by more than 75%. However, incineration of waste has hidden dangers of environmental pollution, especially the dioxin produced by incineration Ying has irreversible "three-induced" toxicity, which is extremely harmful to human health, and has become the most concerned issue at present. In addition, there are some restrictions on the incineration of waste:
(1)我国的城市生活垃圾基本上混合收集,成分复杂,而焚烧一般要求垃圾的最低热值在3360kJ·kg-1以上,当垃圾的热值过低时就需要添加燃料以辅助燃烧,这样就会造成运行成本的增加,目前我国除少数经济较发达的城市外,其它城市的垃圾分类收集尚未普遍开展,故混合生活垃圾热值均较低,不适宜焚烧;(1) Municipal solid waste in China is basically mixed and collected, with complex components, and incineration generally requires the minimum calorific value of waste to be above 3360kJ·kg -1 , when the calorific value of waste is too low, it is necessary to add fuel to assist combustion, so It will cause an increase in operating costs. At present, except for a few economically developed cities in China, garbage sorting and collection in other cities have not been widely carried out, so the calorific value of mixed domestic garbage is low, which is not suitable for incineration;
(2)焚烧处理设备的投资和运行费用均较高,我国早期建设的垃圾焚烧发电厂引进的多是国外技术和设备,投资费用昂贵;近年来随着引进设备国产化和技术自主创新,国产技术和设备有所发展和应用,焚烧厂单位的投资虽有所降低,但对于经济承受能力一般的地区来说,焚烧处理的投资和运行费用依然不菲。(2) The investment and operating costs of incineration treatment equipment are relatively high. Most of the waste incineration power plants built in my country in the early stage imported foreign technology and equipment, and the investment cost was expensive. In recent years, with the localization of imported equipment and independent innovation of technology, domestic Technology and equipment have been developed and applied. Although the investment in incineration plant units has decreased, the investment and operating costs of incineration treatment are still high for areas with average economic affordability.
相对于焚烧法而言,现在比较先进的热解技术是在无氧或缺氧的还原性环境下进行的分解反应,不但具有与焚烧法一样的减量化特点,而且其产生的二次污染排放物质更少,因此具有很好的应用前景。此外,热解技术将废物中的有用物质转化为气态(燃气)或液态(焦油)的形式分别利用,这些气态和液态燃料比固体废物直接燃烧效率更高,污染更低。目前,国内对垃圾热解处理技术已经有了一定的研究,如公开号为CN103242134A、名称为“一种生活垃圾热解气化净化方法”的发明专利,该专利公开的方法是在900℃高温条件下引入氧气进行燃烧裂解反应,综合利用垃圾热解产生的可燃气体合成化工原料,实现生活垃圾的资源化,但由于生活垃圾的成分复杂,其热解产生的可燃气体成分及其比例也相对复杂,因此这为合成化工原料增加了难度,并且在高温有氧情况下处理垃圾,其后续的净化工艺成本较高,尾气排放量也较大。再例如公开号为CN102660306A、名称为“逆流回转生活垃圾热解炭化炉系统及垃圾处理工艺”的发明专利,该专利工艺是在400℃无氧条件下进行热解反应,利用热解气燃烧补充热源,实现垃圾的减量化与资源化,但该工艺并未对生活垃圾进行干燥预处理,而是采用边热解边干燥的方式,这会增加系统的能耗并降低处理效率,同时大量的烟气降温处理后直接排放也会对大气环境造成一定的影响,特别是受雾霾困扰的当今社会,烟气的后续处理不容忽视。因此,针对现有专利技术及其应用目前存在的问题,进一步深入研究与完善垃圾热解处理工艺、减少二次污染排放物质的产生、降低尾气处理难度,具有重要的科学与社会经济意义。Compared with the incineration method, the more advanced pyrolysis technology is a decomposition reaction carried out in an oxygen-free or hypoxic reducing environment, which not only has the same reduction characteristics as the incineration method, but also produces secondary pollution. There are fewer emission substances, so it has a good application prospect. In addition, pyrolysis technology converts useful substances in waste into gaseous (gas) or liquid (tar) forms for use respectively. These gaseous and liquid fuels are more efficient and less polluting than direct combustion of solid waste. At present, domestic waste pyrolysis treatment technology has been studied to a certain extent, such as the invention patent with the publication number CN103242134A and the name "A Method for Pyrolysis and Gasification Purification of Household Waste". Under certain conditions, oxygen is introduced to carry out combustion and cracking reactions, and the combustible gas generated by the pyrolysis of garbage is used comprehensively to synthesize chemical raw materials to realize the resource utilization of domestic waste. Complicated, so this increases the difficulty of synthesizing chemical raw materials, and the treatment of garbage under high temperature and aerobic conditions, the subsequent purification process costs are high, and the exhaust emissions are also large. Another example is an invention patent with the publication number CN102660306A and the name "Countercurrent Rotary Domestic Garbage Pyrolysis Carbonization Furnace System and Garbage Treatment Process". heat source to achieve waste reduction and recycling, but this process does not dry and pretreat domestic waste, but uses a method of drying while pyrolyzing, which will increase the energy consumption of the system and reduce the processing efficiency. The direct discharge of flue gas after cooling treatment will also have a certain impact on the atmospheric environment, especially in today's society plagued by smog, the follow-up treatment of flue gas cannot be ignored. Therefore, in view of the existing problems in the existing patented technology and its application, it is of great scientific and social and economic significance to further study and improve the waste pyrolysis treatment process, reduce the generation of secondary pollution emissions, and reduce the difficulty of tail gas treatment.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种基于解耦燃烧的生活垃圾内循环封闭式低温热解系统及方法,可以减少二次污染排放物质的产生、降低尾气处理难度,同时充分利用系统生产的产品、降低能耗且提高处理效率。The technical problem to be solved by the present invention is to provide a closed-type low-temperature pyrolysis system and method based on decoupled combustion of domestic waste, which can reduce the generation of secondary pollution and discharge substances, reduce the difficulty of tail gas treatment, and make full use of the waste produced by the system. products, reducing energy consumption and improving process efficiency.
为解决上述技术问题,本发明提供的基于解耦燃烧的生活垃圾内循环封闭式低温热解系统,包括热解段、洗气段和热回收段,其中热解段包括干燥鼓和热解鼓,洗气段包括一级洗气塔、二级洗气塔和沉降池,热回收段包括烟气余热回收装置和热解气余热回收装置;In order to solve the above technical problems, the present invention provides an internal circulation closed low-temperature pyrolysis system for domestic waste based on decoupled combustion, including a pyrolysis section, a gas scrubbing section and a heat recovery section, wherein the pyrolysis section includes a drying drum and a pyrolysis drum , the scrubbing section includes a primary scrubber, a secondary scrubber and a settling tank, and the heat recovery section includes a flue gas waste heat recovery device and a pyrolysis gas waste heat recovery device;
所述干燥鼓包括干燥给料机、干燥鼓内转筒、干燥鼓外筒和干燥鼓燃烧器;所述干燥给料机的入口通过传送机构与供料装置连接,干燥给料机的出口与干燥鼓内转筒连通;所述干燥鼓内转筒和干燥鼓外筒为密封结构且二者之间形成有空腔;所述干燥鼓内转筒的后端设有水汽出口和混合垃圾出口,该水汽出口与一污水处理装置连接;所述干燥鼓外筒上设有与干燥鼓空腔连通的气体入口和烟气出口;所述干燥鼓燃烧器设置于干燥鼓内转筒的外侧壁上;The drying drum includes a drying feeder, a drying drum inner drum, a drying drum outer cylinder and a drying drum burner; the inlet of the drying feeder is connected with the feeding device through a transmission mechanism, and the outlet of the drying feeder is connected with the drying drum. The inner drum of the drying drum is connected; the inner drum of the drying drum and the outer drum of the drying drum are of a sealed structure and a cavity is formed between them; the rear end of the inner drum of the drying drum is provided with a water vapor outlet and a mixed garbage outlet , the water vapor outlet is connected with a sewage treatment device; the outer cylinder of the drying drum is provided with a gas inlet and a flue gas outlet communicating with the cavity of the drying drum; the burner of the drying drum is arranged on the outer wall of the inner drum of the drying drum superior;
所述热解鼓包括热解给料机、热解鼓内转筒、热解鼓外筒、热解鼓燃烧器和气固分离器;所述热解给料机的入口通过传送机构与干燥鼓内转筒的混合垃圾出口连接,热解给料机的出口与热解鼓内转筒连通;所述热解鼓内转筒和热解鼓外筒为密封结构且二者之间形成有空腔;所述热解鼓外筒上设有与热解鼓空腔连通的气体入口和烟气出口,该烟气出口与干燥鼓外筒上的气体入口连通,气体入口供空气和一燃气存储器中的燃气进入;所述热解鼓燃烧器设置于热解鼓内转筒的外侧壁上,所述气固分离器与热解鼓内转筒的后端连通,其具有热解气体出口和炭渣出口,该炭渣出口与一炭渣收集装置连接;The pyrolysis drum includes a pyrolysis feeder, a pyrolysis drum inner drum, a pyrolysis drum outer cylinder, a pyrolysis drum burner and a gas-solid separator; the inlet of the pyrolysis feeder passes through a transmission mechanism and a drying drum The mixed garbage outlet of the inner drum is connected, and the outlet of the pyrolysis feeder is connected with the inner drum of the pyrolysis drum; the inner drum of the pyrolysis drum and the outer drum of the pyrolysis drum are of a sealed structure and a gap Cavity; the outer cylinder of the pyrolysis drum is provided with a gas inlet and a flue gas outlet communicating with the cavity of the pyrolysis drum, and the flue gas outlet is communicated with the gas inlet on the outer cylinder of the drying drum, and the gas inlet is supplied with air and a gas storage The gas in the pyrolysis drum enters; the pyrolysis drum burner is arranged on the outer wall of the inner drum of the pyrolysis drum, and the gas-solid separator communicates with the rear end of the inner drum of the pyrolysis drum, which has a pyrolysis gas outlet and A charcoal slag outlet, which is connected to a charcoal slag collecting device;
所述一级洗气塔和二级洗气塔均具有气体入口、气体出口和贮液池,一级洗气塔的气体入口与气固分离器的热解气体出口连通,二级洗气塔的气体入口与一级洗气塔的气体出口连通,二级洗气塔的气体出口与燃气存储器连通,一级洗气塔和二级洗气塔的贮液池中液体进入沉降池沉淀;Both the first-level scrubber and the second-level scrubber have a gas inlet, a gas outlet and a liquid storage tank, the gas inlet of the first-level scrubber communicates with the pyrolysis gas outlet of the gas-solid separator, and the second-level scrubber The gas inlet of the first gas scrubber is connected with the gas outlet of the primary gas scrubber, the gas outlet of the secondary gas scrubber is connected with the gas storage, and the liquid in the liquid storage tank of the primary gas scrubber and the secondary gas scrubber enters the settling tank for precipitation;
烟气余热回收装置具有高温烟气入口、低温烟气出口、低温介质入口和高温介质出口,热解气余热回收装置包括循环水入口、循环水出口、低温介质入口和高温介质出口,烟气余热回收装置的高温烟气入口与干燥鼓外筒上的烟气出口连通,低温烟气出口与大气相通,热解气余热回收装置的循环水入口与二级洗气塔的出水口连通,循环水出口与二级洗气塔的气体入口连通,烟气余热回收装置和热解气余热回收装置的低温介质入口均与一高温蒸汽存储器的下部出水口连通,烟气余热回收装置和热解气余热回收装置的高温介质出口均与高温蒸汽存储器的蒸汽入口连通。The flue gas waste heat recovery device has a high-temperature flue gas inlet, a low-temperature flue gas outlet, a low-temperature medium inlet, and a high-temperature medium outlet. The pyrolysis gas waste heat recovery device includes a circulating water inlet, a circulating water outlet, a low-temperature medium inlet, and a high-temperature medium outlet. The high-temperature flue gas inlet of the recovery device is connected to the flue gas outlet on the outer cylinder of the drying drum, the low-temperature flue gas outlet is connected to the atmosphere, the circulating water inlet of the pyrolysis gas waste heat recovery device is connected to the water outlet of the secondary scrubber, and the circulating water The outlet is connected to the gas inlet of the secondary gas scrubber, the low-temperature medium inlet of the flue gas waste heat recovery device and the pyrolysis gas waste heat recovery device are both connected to the lower water outlet of a high-temperature steam storage, the flue gas waste heat recovery device and the pyrolysis gas waste heat The high-temperature medium outlets of the recovery device are all communicated with the steam inlets of the high-temperature steam storage.
进一步的,所述干燥鼓外筒的外表面和热解鼓外筒的外表面均覆盖有80-120mm的硅酸铝保温层或岩棉保温层。Further, both the outer surface of the outer cylinder of the drying drum and the outer surface of the outer cylinder of the pyrolysis drum are covered with an insulation layer of 80-120mm aluminum silicate or rock wool.
进一步的,所述热解段还包括设于供料装置和干燥鼓之间的一挤压脱水装置。较佳的,所述挤压脱水装置包括破碎机和挤压机,破碎机的入口通过传送机构与供料装置连接,破碎机的出口通过传送机构与挤压机的入口连接,挤压机的出口通过传送机构与干燥给料机的入口连接。Further, the pyrolysis section also includes a squeeze dehydration device arranged between the feeding device and the drying drum. Preferably, the extrusion dehydration device includes a crusher and an extruder, the inlet of the crusher is connected with the feeding device through a transmission mechanism, the outlet of the crusher is connected with the inlet of the extruder through a transmission mechanism, and the The outlet is connected with the inlet of the dry feeder through a transmission mechanism.
其中,所述干燥给料机和热解给料机均为螺旋式给料机。Wherein, both the drying feeder and the pyrolysis feeder are screw feeders.
进一步的,所述热解鼓燃烧器均匀分布在位于热解鼓外筒内的热解鼓内转筒的外侧壁上。Further, the pyrolysis drum burners are evenly distributed on the outer wall of the inner drum of the pyrolysis drum located in the outer drum of the pyrolysis drum.
进一步的,所述洗气段还包括位于一级洗气塔前的一旋风除尘装置,该旋风除尘装置的入口与热解段中气固分离器的热解气体出口连通,出口与一级洗气塔的气体入口连通。Further, the gas scrubbing section also includes a cyclone dust removal device located in front of the primary gas scrubber, the inlet of the cyclone dust removal device communicates with the pyrolysis gas outlet of the gas-solid separator in the pyrolysis section, and the outlet communicates with the primary scrubber. The gas inlet of the gas tower is connected.
其中,所述一级洗气塔采用急冷式,二级洗气塔中装有动力波洗涤器。Wherein, the first-stage scrubber adopts a quenching type, and the second-stage scrubber is equipped with a dynamic wave scrubber.
其中,所述烟气余热回收装置和热解气余热回收装置均为热管式换热器。Wherein, both the flue gas waste heat recovery device and the pyrolysis gas waste heat recovery device are heat pipe heat exchangers.
进一步的,所述干燥鼓外筒的内壁上设有引导烟气的螺纹结构。Further, the inner wall of the outer cylinder of the drying drum is provided with a thread structure for guiding flue gas.
本发明还提供一种基于解耦燃烧的生活垃圾内循环封闭式低温热解方法,包括:The present invention also provides a closed-type low-temperature pyrolysis method based on decoupled combustion of domestic waste, including:
1)将生活垃圾送入干燥鼓的内转筒进行干燥处理,将生活垃圾的大部分水分排出至污水处理装置,其中干燥温度控制在120℃—200℃,干燥时间控制在0.5h-1h,内转筒的转速控制在4-8rpm;1) Send the domestic waste into the inner drum of the drying drum for drying treatment, and discharge most of the water in the domestic waste to the sewage treatment device. The drying temperature is controlled at 120°C-200°C, and the drying time is controlled at 0.5h-1h. The speed of the inner drum is controlled at 4-8rpm;
将干燥后的生活垃圾送入热解鼓的内转筒进行热解处理,生成热解气体和炭渣,其中热解温度控制在400℃—600℃,热解时间控制在0.5h-1h,内转筒转速控制在4-8rpm;The dried domestic waste is sent to the inner drum of the pyrolysis drum for pyrolysis treatment to generate pyrolysis gas and carbon residue. The pyrolysis temperature is controlled at 400°C-600°C, and the pyrolysis time is controlled at 0.5h-1h. The speed of the inner drum is controlled at 4-8rpm;
生活垃圾的干燥处理和热解处理分为启动阶段和正常运作阶段;The drying treatment and pyrolysis treatment of domestic waste are divided into start-up phase and normal operation phase;
在启动阶段,空气和燃气存储器输出的燃气混合后通过干燥鼓燃烧器和热解鼓燃烧器分别在干燥鼓空腔和热解鼓空腔内燃烧供热产生高温烟气;In the start-up phase, the air and the gas output from the gas storage are mixed and then burned in the cavity of the drying drum and the cavity of the pyrolysis drum through the drying drum burner and the pyrolysis drum burner to generate high-temperature flue gas;
启动阶段完成进入正常运作阶段后,热解鼓空腔内的高温烟气输送至干燥鼓空腔内对干燥鼓内转筒内的生活垃圾进行换热干燥,干燥鼓燃烧器切换为辅助热源,空气和燃气存储器输出的燃气混合后继续通过热解鼓燃烧器在热解鼓空腔内燃烧供热产生高温烟气,在干燥鼓空腔中经过换热的烟气和高温蒸汽存储器下部流出的水进入烟气余热回收装置中进行热量交换,高温蒸汽存储器下部流出的水吸收烟气的热量形成高温蒸汽进入高温蒸汽存储器中,烟气余热被吸收后排出;After the start-up phase is completed and the normal operation phase is completed, the high-temperature flue gas in the cavity of the pyrolysis drum is transported to the cavity of the drying drum to perform heat exchange and drying on the domestic waste in the drum of the drying drum, and the burner of the drying drum is switched to an auxiliary heat source. After the air and the gas output from the gas storage are mixed, they continue to burn through the pyrolysis drum burner in the cavity of the pyrolysis drum to generate high-temperature flue gas. Water enters the flue gas waste heat recovery device for heat exchange, and the water flowing out from the lower part of the high-temperature steam storage absorbs the heat of the flue gas to form high-temperature steam, which enters the high-temperature steam storage, and the waste heat of the flue gas is absorbed and discharged;
2)将热解气体送入洗气段,依次通过一级洗气塔和二级洗气塔进行净化处理,洗涤后的热解气体进入燃气存储器;2) The pyrolysis gas is sent to the gas washing section, and is purified through the first-level gas scrubber and the second-level gas scrubber in turn, and the washed pyrolysis gas enters the gas storage;
二级洗气塔的高温循环水和高温蒸汽存储器下部流出的水进入热解气余热回收装置中进行热量交换,高温蒸汽存储器下部流出的水吸收二级洗气塔的高温循环水的热量形成高温蒸汽进入高温蒸汽存储器中,二级洗气塔的高温循环水释放余热并循环回二级洗气塔。The high-temperature circulating water of the secondary scrubber and the water flowing out of the lower part of the high-temperature steam storage enter the pyrolysis gas waste heat recovery device for heat exchange, and the water flowing out of the lower part of the high-temperature steam storage absorbs the heat of the high-temperature circulating water of the secondary scrubbing tower to form a high temperature The steam enters the high-temperature steam storage, and the high-temperature circulating water in the secondary scrubber releases waste heat and circulates back to the secondary scrubber.
较佳的,生活垃圾进入干燥鼓前,先在破碎机中进行机械切割,然后在挤压机中进行脱水。Preferably, before the domestic waste enters the drying drum, it is mechanically cut in a shredder, and then dehydrated in an extruder.
较佳的,热解气体进入一级洗气塔前,先在旋风除尘装置中进行除尘处理。Preferably, before the pyrolysis gas enters the primary scrubber, it is firstly dedusted in a cyclone dedusting device.
其中,所述一级洗气塔对热解气体进行碱性冷水喷淋,二级洗气塔对一级洗气塔输出的热解气体进行动力波洗涤。Wherein, the first-stage gas scrubber sprays the pyrolysis gas with alkaline cold water, and the second-stage gas scrubber performs dynamic wave washing on the pyrolysis gas output from the first-stage gas scrubber.
本发明的有益之处在于:The benefits of the present invention are:
1)采用低温热解技术,生活垃圾无需专门分拣,利用系统余热对垃圾进行干燥预处理后才进入热解鼓,使得热解处理容量提升50%,同时干燥鼓和热解鼓外部采用保温材料,有效降低热损,节约能耗,控制热损在30%以内;1) Using low-temperature pyrolysis technology, domestic waste does not need to be sorted specially. The waste heat of the system is used to dry and pretreat the waste before entering the pyrolysis drum, which increases the pyrolysis treatment capacity by 50%. materials, effectively reduce heat loss, save energy consumption, and control heat loss within 30%;
2)洁净的热解气体以内循环回用燃烧的方式为启动阶段的干燥鼓燃烧器和热解鼓燃烧器以及正常运作阶段的热解鼓燃烧器提供燃烧介质,同时热解鼓内转筒外侧布置多个燃烧器,可使热解鼓内转筒受热均匀,热解充分;2) The clean pyrolysis gas provides the combustion medium for the drying drum burner and pyrolysis drum burner in the start-up phase and the pyrolysis drum burner in the normal operation phase in the way of internal recycling and combustion. Multiple burners are arranged to make the inner drum of the pyrolysis drum evenly heated and fully pyrolyzed;
3)洗气段采用梯级净化工艺,依次经过两级洗气塔,采用碱性液体喷淋和动力波洗涤器去除热解气体中的焦油和粉尘,同时烟气通过降温净化处理后外排去除了导致二恶英的氯化物,最终使得焦油含量低于1.2%,PM达标排放,热解气(燃气)经过余热回收后被储存;全系统充分回收余热,最终产出清洁燃气和高温蒸汽两类产品,产生的清洁燃气完全满足垃圾热解所需,富余部分作为产品产出。3) The gas washing section adopts a cascade purification process, which passes through two-stage gas scrubbers in sequence, and uses alkaline liquid spray and dynamic wave scrubber to remove tar and dust in the pyrolysis gas, and at the same time, the flue gas is removed after cooling and purification treatment Chlorides that lead to dioxins are eliminated, the tar content is finally lower than 1.2%, PM emissions meet the standards, and the pyrolysis gas (gas) is stored after waste heat recovery; the whole system fully recovers waste heat, and finally produces both clean gas and high-temperature steam. Such products, the clean gas produced can fully meet the needs of waste pyrolysis, and the surplus part will be output as products.
附图说明Description of drawings
附图为本发明的系统原理示意图。The accompanying drawing is a schematic diagram of the system principle of the present invention.
其中附图标记说明如下:Wherein the reference signs are explained as follows:
1为挤压脱水装置;1-1为破碎机;1-2为挤压机;2为干燥鼓;2-1为干燥鼓内转筒;2-2为干燥鼓外筒;2-3为干燥鼓燃烧器;2-4为螺旋式给料机;3为热解鼓;3-1为热解鼓内转筒;3-2为热解鼓外筒;3-3为热解鼓燃烧器;3-4为气固分离器;3-5为螺旋式给料机;4为旋风除尘装置;5为洗气段;5-1为一级洗气塔;5-2为二级洗气塔;6为沉降池;7为热解气余热回收装置;8为烟气余热换热器;9为燃气存储器;10为高温蒸汽存储器;11为风机;12为污水处理装置;13为炭渣收集装置;A为空气;F为高温烟气;W为清水;S为高温蒸汽产品;G为燃气产品。1 is the extrusion dehydration device; 1-1 is the crusher; 1-2 is the extruder; 2 is the drying drum; 2-1 is the inner drum of the drying drum; 2-2 is the outer cylinder of the drying drum; 2-3 is Drying drum burner; 2-4 is the screw feeder; 3 is the pyrolysis drum; 3-1 is the inner drum of the pyrolysis drum; 3-2 is the outer drum of the pyrolysis drum; 3-3 is the combustion of the pyrolysis drum 3-4 is a gas-solid separator; 3-5 is a screw feeder; 4 is a cyclone dust removal device; 5 is a gas washing section; 5-1 is a first-level scrubber; Gas tower; 6 is settling tank; 7 is pyrolysis gas waste heat recovery device; 8 is flue gas waste heat exchanger; 9 is gas storage; 10 is high-temperature steam storage; 11 is fan; 12 is sewage treatment device; 13 is charcoal Slag collection device; A is air; F is high-temperature flue gas; W is clear water; S is high-temperature steam product; G is gas product.
具体实施方式detailed description
下面结合附图与具体实施方式对本发明作进一步详细的说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
本发明提供的基于解耦燃烧的生活垃圾内循环封闭式低温热解系统,如附图所示,包括热解段、洗气段和热回收段,其中热解段包括干燥鼓2和热解鼓3,洗气段5包括一级洗气塔5-1、二级洗气塔5-2和沉降池6,热回收段包括烟气余热回收装置和热解气余热回收装置;其中:The domestic waste internal cycle closed low-temperature pyrolysis system based on decoupled combustion provided by the present invention, as shown in the accompanying drawings, includes a pyrolysis section, a scrubbing section, and a heat recovery section, wherein the pyrolysis section includes a drying drum 2 and a pyrolysis section. Drum 3, scrubbing section 5 includes primary scrubber 5-1, secondary scrubber 5-2 and settling tank 6, heat recovery section includes flue gas waste heat recovery device and pyrolysis gas waste heat recovery device; wherein:
干燥鼓2包括干燥给料机、干燥鼓内转筒2-1、干燥鼓外筒2-2和干燥鼓燃烧器2-3;干燥给料机的入口通过传送机构(如传送带,下同)与供料装置连接,干燥给料机的出口与干燥鼓内转筒2-1连通;干燥鼓内转筒2-1和干燥鼓外筒2-2为密封结构且二者之间形成有空腔;干燥鼓内转筒2-1的后端设有水汽出口和混合垃圾出口,该水汽出口与一污水处理装置12连接;干燥鼓外筒2-2上设有与干燥鼓空腔连通的气体入口和烟气出口;干燥鼓燃烧器2-3设置于干燥鼓内转筒2-1的外侧壁上;The drying drum 2 includes a drying feeder, a drying drum inner drum 2-1, a drying drum outer drum 2-2 and a drying drum burner 2-3; the inlet of the drying feeder passes through a conveying mechanism (such as a conveyor belt, the same below) It is connected with the feeding device, and the outlet of the drying feeder is communicated with the inner drum 2-1 of the drying drum; the inner drum 2-1 of the drying drum and the outer drum 2-2 of the drying drum are in a sealed structure and a gap is formed between the two. cavity; the rear end of the drum 2-1 in the drying drum is provided with a water vapor outlet and a mixed garbage outlet, and the water vapor outlet is connected with a sewage treatment device 12; Gas inlet and flue gas outlet; the drying drum burner 2-3 is arranged on the outer wall of the drying drum inner drum 2-1;
热解鼓3包括热解给料机、热解鼓内转筒3-1、热解鼓外筒3-2、热解鼓燃烧器3-3和气固分离器3-4;所述热解给料机的入口通过传送机构与干燥鼓内转筒2-1的混合垃圾出口连接,热解给料机的出口与热解鼓内转筒3-1连通;热解鼓内转筒3-1和热解鼓外筒3-2为密封结构且二者之间形成有空腔;热解鼓外筒3-2上设有与热解鼓空腔连通的气体入口和烟气出口,该烟气出口与干燥鼓外筒2-2上的气体入口连通,气体入口供空气和一燃气存储器9中的燃气进入;热解鼓燃烧器3-3设置于热解鼓内转筒3-1的外侧壁上,所述气固分离器3-4与热解鼓内转筒3-1的后端连通,其具有热解气体出口和炭渣出口,该炭渣出口与一炭渣收集装置13连接;The pyrolysis drum 3 includes a pyrolysis feeder, a pyrolysis drum inner drum 3-1, a pyrolysis drum outer cylinder 3-2, a pyrolysis drum burner 3-3 and a gas-solid separator 3-4; The inlet of the feeder is connected to the mixed waste outlet of the inner drum 2-1 of the drying drum through the transmission mechanism, and the outlet of the pyrolysis feeder is connected with the inner drum 3-1 of the pyrolysis drum; the inner drum 3-1 of the pyrolysis drum 1 and the pyrolysis drum outer cylinder 3-2 are sealed structures and a cavity is formed between them; the pyrolysis drum outer cylinder 3-2 is provided with a gas inlet and a flue gas outlet communicating with the pyrolysis drum cavity. The flue gas outlet communicates with the gas inlet on the outer cylinder 2-2 of the drying drum, and the gas inlet is supplied by air and gas in a gas storage 9; the pyrolysis drum burner 3-3 is arranged on the inner drum 3-1 of the pyrolysis drum The gas-solid separator 3-4 communicates with the rear end of the inner drum 3-1 of the pyrolysis drum, and has a pyrolysis gas outlet and a carbon residue outlet, and the carbon residue outlet is connected to a carbon residue collection device 13 connections;
一级洗气塔5-1和二级洗气塔5-2均具有气体入口、气体出口和贮液池,一级洗气塔5-1的气体入口与气固分离器3-4的热解气体出口连通,二级洗气塔5-2的气体入口与一级洗气塔5-1的气体出口连通,二级洗气塔5-2的气体出口与燃气存储器9连通,一级洗气塔5-1和二级洗气塔5-2的贮液池中液体进入沉降池6沉淀;The first-level scrubber 5-1 and the second-level scrubber 5-2 all have a gas inlet, a gas outlet and a liquid storage tank, and the gas inlet of the first-level scrubber 5-1 is connected to the heat of the gas-solid separator 3-4. The solution gas outlet is connected, the gas inlet of the secondary scrubber 5-2 is connected with the gas outlet of the primary scrubber 5-1, the gas outlet of the secondary scrubber 5-2 is connected with the gas storage 9, and the gas outlet of the primary scrubber 5-2 is connected. The liquid in the liquid storage tank of the gas tower 5-1 and the secondary gas scrubber 5-2 enters the settling tank 6 for precipitation;
烟气余热回收装置具有高温烟气入口、低温烟气出口、低温介质入口和高温介质出口,热解气余热回收装置包括循环水入口、循环水出口、低温介质入口和高温介质出口,烟气余热回收装置的高温烟气入口与干燥鼓外筒2-2上的烟气出口连通,低温烟气出口与大气相通,热解气余热回收装置的循环水入口与二级洗气塔5-2的出水口连通,循环水出口与二级洗气塔5-2的气体入口连通,烟气余热回收装置和热解气余热回收装置的低温介质入口均与一高温蒸汽存储器10的下部出水口连通,烟气余热回收装置和热解气余热回收装置的高温介质出口均与高温蒸汽存储器10的蒸汽入口连通。The flue gas waste heat recovery device has a high-temperature flue gas inlet, a low-temperature flue gas outlet, a low-temperature medium inlet, and a high-temperature medium outlet. The pyrolysis gas waste heat recovery device includes a circulating water inlet, a circulating water outlet, a low-temperature medium inlet, and a high-temperature medium outlet. The high-temperature flue gas inlet of the recovery device is connected to the flue gas outlet on the outer cylinder 2-2 of the drying drum, the low-temperature flue gas outlet is connected to the atmosphere, and the circulating water inlet of the pyrolysis gas waste heat recovery device is connected to the secondary scrubber 5-2. The water outlet is connected, the circulating water outlet is connected with the gas inlet of the secondary gas scrubber 5-2, the low-temperature medium inlet of the flue gas waste heat recovery device and the pyrolysis gas waste heat recovery device are both connected with the lower water outlet of a high-temperature steam storage 10, Both the high-temperature medium outlets of the flue gas waste heat recovery device and the pyrolysis gas waste heat recovery device communicate with the steam inlet of the high-temperature steam storage 10 .
干燥鼓内转筒2-1的两端延伸出干燥鼓外筒2-2外,热解鼓内转筒3-1的两端也延伸出热解鼓外筒3-2外。为了使热解鼓内转筒3-1受热均匀以实现充分热解,热解鼓燃烧器3-3均匀分布在位于热解鼓外筒3-2内的热解鼓内转筒3-1的外侧壁上。The two ends of the inner drum 2-1 of the drying drum extend out of the outer drum 2-2 of the drying drum, and the two ends of the inner drum 3-1 of the pyrolysis drum also extend out of the outer drum 3-2 of the pyrolysis drum. In order to heat the inner drum 3-1 of the pyrolysis drum evenly to achieve sufficient pyrolysis, the burners 3-3 of the pyrolysis drum are evenly distributed in the inner drum 3-1 of the pyrolysis drum located in the outer drum 3-2 of the pyrolysis drum on the outer wall.
此外,为了有效地降低干燥鼓2和热解鼓3的热损,干燥鼓外筒2-2的外表面和热解鼓外筒3-2的外表面均覆盖有80-120mm的硅酸铝保温层或岩棉保温层。In addition, in order to effectively reduce the heat loss of the drying drum 2 and the pyrolysis drum 3, the outer surface of the drying drum outer cylinder 2-2 and the outer surface of the pyrolysis drum outer cylinder 3-2 are covered with 80-120mm aluminum silicate Insulation layer or rock wool insulation layer.
更佳的,热解段还包括设于供料装置和干燥鼓2之间的一挤压脱水装置1,该挤压脱水装置1包括破碎机1-1和挤压机1-2,破碎机1-1的入口通过传送机构与供料装置(如抓斗、加料斗)连接,破碎机1-1的出口通过传送机构与挤压机1-2的入口连接,挤压机1-2的出口通过传送机构与干燥给料机的入口连接。Preferably, the pyrolysis section also includes a squeeze dehydration device 1 located between the feeding device and the drying drum 2, the squeeze dehydration device 1 includes a crusher 1-1 and an extruder 1-2, and the crusher The entrance of 1-1 is connected with the feeding device (such as grab bucket, hopper) through the transmission mechanism, the exit of the crusher 1-1 is connected with the entrance of the extruder 1-2 through the transmission mechanism, and the extruder 1-2 The outlet is connected with the inlet of the dry feeder through a transmission mechanism.
在前述结构中,干燥给料机和热解给料机均为螺旋式给料机2-4、3-5,可以将生活垃圾推入到干燥鼓内转筒2-1和热解鼓内转筒3-1中。In the aforementioned structure, both the drying feeder and the pyrolysis feeder are screw feeders 2-4, 3-5, which can push domestic garbage into the drying drum inner drum 2-1 and the pyrolysis drum In the drum 3-1.
更优选的,洗气段还包括位于一级洗气塔5-1前的一旋风除尘装置4,该旋风除尘装置4可以采用多级除尘方式,其入口与热解段中气固分离器3-4的热解气体出口连通,出口与一级洗气塔5-1的气体入口连通。More preferably, the gas scrubbing section also includes a cyclone dust removal device 4 before the primary gas scrubber 5-1. The pyrolysis gas outlet of -4 is connected, and the outlet is connected with the gas inlet of the first-stage scrubber 5-1.
在上述系统中,一级洗气塔5-1采用碱性冷水喷淋的急冷式,二级洗气塔5-2中装有动力波洗涤器。烟气余热回收装置和热解气余热回收装置分别为热管式热解气余热回收装置7和热管式烟气余热换热器8。In the above system, the primary scrubber 5-1 adopts the quenching type of alkaline cold water spray, and the secondary scrubber 5-2 is equipped with a dynamic wave scrubber. The flue gas waste heat recovery device and the pyrolysis gas waste heat recovery device are respectively a heat pipe type pyrolysis gas waste heat recovery device 7 and a heat pipe type flue gas waste heat heat exchanger 8 .
此外,干燥鼓外筒2-2的内壁上设有螺纹结构,可以引导干燥鼓空腔内的高温烟气运行。In addition, the inner wall of the outer cylinder 2-2 of the drying drum is provided with a threaded structure, which can guide the high-temperature flue gas in the cavity of the drying drum to run.
利用上述系统的基于解耦燃烧的生活垃圾内循环封闭式低温热解方法,包括:The closed low-temperature pyrolysis method based on the decoupled combustion of the above-mentioned system includes:
1)将生活垃圾送入干燥鼓内转筒2-1进行干燥处理,将生活垃圾的大部分水分排出至污水处理装置12,其中干燥温度控制在120℃—200℃,干燥时间控制在0.5h-1h,内转筒的转速控制在4-8rpm;1) Send domestic waste to the inner drum 2-1 of the drying drum for drying treatment, and discharge most of the water in the domestic waste to the sewage treatment device 12, wherein the drying temperature is controlled at 120°C-200°C, and the drying time is controlled at 0.5h -1h, the speed of the inner drum is controlled at 4-8rpm;
将干燥后的生活垃圾送入热解鼓内转筒3-1进行热解处理,生成热解气体和炭渣,其中热解温度控制在400℃—600℃,热解时间控制在0.5h-1h,内转筒转速控制在4-8rpm;The dried domestic waste is sent to the inner drum 3-1 of the pyrolysis drum for pyrolysis treatment, and pyrolysis gas and carbon residue are generated. The pyrolysis temperature is controlled at 400°C-600°C, and the pyrolysis time is controlled at 0.5h- 1h, the speed of the inner drum is controlled at 4-8rpm;
生活垃圾的干燥处理和热解处理分为启动阶段和正常运作阶段;The drying treatment and pyrolysis treatment of domestic waste are divided into start-up phase and normal operation phase;
在启动阶段,风机11输送的空气A和燃气存储器9输出的燃气G混合后通过干燥鼓燃烧器2-3和热解鼓燃烧器3-3分别在干燥鼓空腔和热解鼓空腔内燃烧供热产生高温烟气;In the start-up phase, the air A delivered by the fan 11 and the gas G output from the gas storage 9 are mixed and passed through the drying drum burner 2-3 and the pyrolysis drum burner 3-3 respectively in the drying drum cavity and the pyrolysis drum cavity Combustion heat supply produces high temperature flue gas;
启动阶段完成进入正常运作阶段后,热解鼓空腔内的高温烟气F输送至干燥鼓空腔内对干燥鼓内转筒2-1内的生活垃圾进行换热干燥,干燥鼓燃烧器2-3切换为辅助热源,风机11输送的空气A和燃气存储器9输出的燃气G混合后继续通过热解鼓燃烧器3-3在热解鼓空腔内燃烧供热产生高温烟气F,在干燥鼓空腔中经过换热的烟气(温度降至180℃—200℃)和高温蒸汽存储器10下部流出的水(温度约在80℃)进入烟气余热回收装置8中进行热量交换,高温蒸汽存储器10下部流出的水吸收烟气的热量形成高温蒸汽进入高温蒸汽存储器10中,烟气余热被吸收后温度降至105℃可以直接排出;After the start-up phase is completed and enters the normal operation phase, the high-temperature flue gas F in the cavity of the pyrolysis drum is transported to the cavity of the drying drum to perform heat exchange and drying on the domestic garbage in the drum 2-1 in the drying drum, and the drying drum burner 2 -3 is switched to an auxiliary heat source, the air A delivered by the fan 11 is mixed with the gas G output by the gas storage 9, and then continues to burn through the pyrolysis drum burner 3-3 in the cavity of the pyrolysis drum to generate high-temperature flue gas F. The heat-exchanged flue gas in the cavity of the drying drum (the temperature drops to 180°C-200°C) and the water flowing out from the lower part of the high-temperature steam storage 10 (the temperature is about 80°C) enter the flue gas waste heat recovery device 8 for heat exchange. The water flowing out from the lower part of the steam storage 10 absorbs the heat of the flue gas to form high-temperature steam and enters the high-temperature steam storage 10. After the waste heat of the flue gas is absorbed, the temperature drops to 105°C and can be discharged directly;
2)将热解气体送入洗气段5,依次通过一级洗气塔5-1和二级洗气塔5-2进行净化处理,洗涤后的热解气体进入燃气存储器9;2) The pyrolysis gas is sent to the scrubbing section 5, and is purified through the primary scrubber 5-1 and the secondary scrubber 5-2 in turn, and the cleaned pyrolysis gas enters the gas storage 9;
二级洗气塔5-2的高温循环水和高温蒸汽存储器10下部流出的水进入热解气余热回收装置中进行热量交换,高温蒸汽存储器10下部流出的水吸收二级洗气塔5-2的高温循环水的热量形成高温蒸汽进入高温蒸汽存储器10中,二级洗气塔5-2的高温循环水释放余热并循环回二级洗气塔5-2;The high-temperature circulating water of the secondary gas scrubber 5-2 and the water flowing out from the lower part of the high-temperature steam storage 10 enter the pyrolysis gas waste heat recovery device for heat exchange, and the water flowing out of the lower part of the high-temperature steam storage 10 absorbs the secondary gas scrubber 5-2 The heat of the high-temperature circulating water forms high-temperature steam and enters the high-temperature steam storage 10, and the high-temperature circulating water in the secondary scrubber 5-2 releases waste heat and circulates back to the secondary scrubber 5-2;
高温蒸汽存储器10中的高温蒸汽S和燃气存储器9中富余的燃气G,最终作为产品输出。The high-temperature steam S in the high-temperature steam storage 10 and the surplus gas G in the gas storage 9 are finally output as products.
优选的,生活垃圾进入干燥鼓2前,先由抓斗分批抓起送入破碎机1-1,经过充分机械切割后的生活垃圾碎块再通过传送带进入挤压机1-2进行脱水,经过挤压脱水后的垃圾含水率可以降低至50%,再经过干燥鼓2后,排出的混合垃圾含水量进一步降至40%。Preferably, before the household garbage enters the drying drum 2, it is picked up in batches by grab buckets and sent to the crusher 1-1, and the pieces of household garbage after fully mechanically cutting are then sent to the extruder 1-2 for dehydration through the conveyor belt. The moisture content of the rubbish after being squeezed and dehydrated can be reduced to 50%, and after passing through the drying drum 2, the moisture content of the discharged mixed rubbish is further reduced to 40%.
水洗段5中,清水W被送至一级洗气塔5-1和二级洗气塔5-2中,在一级洗气塔5-1中,热解气体经过碱性冷水喷淋,气体温度急速降低,使其中的焦油凝结,凝结成小液滴的焦油和气体中的粉尘一同被碱水剥离,落入一级洗气塔5-1的贮液池中。二级洗气塔5-2中装有动力波洗涤器,液体(包括清水以及由热解气余热换热器7换热后流回二级洗气塔5-2的水)被逆向喷入洗涤筒中,一级洗气塔5-1排出的气体和液体相撞,在接触表面形成气液紧密接触且稳定的驻波,在驻波区内,气体与大量极速更新的液体接触,可以强力有效地去除热解气体中残存的焦油和粉尘。两级洗气塔贮液池中的液体,通过循环泵抽到沉降池6中沉淀,最上层的轻油被直接分离储存,中间层的污水送往水处理系统,底层的重油和灰渣被排出。In the water washing section 5, the clear water W is sent to the primary scrubber 5-1 and the secondary scrubber 5-2, and in the primary scrubber 5-1, the pyrolysis gas is sprayed with alkaline cold water, The temperature of the gas drops rapidly, so that the tar condenses, and the tar condensed into small droplets and the dust in the gas are stripped by alkaline water together and fall into the liquid storage tank of the first-stage scrubber 5-1. The secondary gas scrubber 5-2 is equipped with a power wave scrubber, and the liquid (including clean water and water flowing back to the secondary gas scrubber 5-2 after heat exchange by the pyrolysis gas waste heat exchanger 7) is reversely sprayed into In the scrubber, the gas and liquid discharged from the primary scrubber 5-1 collide, forming a stable standing wave in close contact with the gas and liquid on the contact surface. Effectively remove residual tar and dust in pyrolysis gas. The liquid in the liquid storage tank of the two-stage gas scrubber is pumped into the settling tank 6 by the circulating pump for sedimentation, the light oil in the uppermost layer is directly separated and stored, the sewage in the middle layer is sent to the water treatment system, and the heavy oil and ash in the bottom layer are separated and stored. discharge.
以上通过具体实施例对本发明进行了详细的说明,该实施例仅仅是本发明的较佳实施例,其并非对本发明进行限制。在不脱离本发明原理的情况下,本领域普通技术人员在没有做出创造性劳动的前提下通过任何修改、等同替换、改进等方式所获得的所有其它实施例,均应视为在本发明所保护的技术范畴内。The present invention has been described in detail through specific embodiments above, which are only preferred embodiments of the present invention, and are not intended to limit the present invention. Without departing from the principle of the present invention, all other embodiments obtained by persons of ordinary skill in the art through any modification, equivalent replacement, improvement, etc. without creative work shall be considered as included in the present invention. within the technical scope of protection.
Claims (14)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201410748589.3A CN105737163B (en) | 2014-12-09 | 2014-12-09 | Low temperature pyrolysis system and method of domestic waste based on decoupling combustion |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201410748589.3A CN105737163B (en) | 2014-12-09 | 2014-12-09 | Low temperature pyrolysis system and method of domestic waste based on decoupling combustion |
Publications (2)
Publication Number | Publication Date |
---|---|
CN105737163A true CN105737163A (en) | 2016-07-06 |
CN105737163B CN105737163B (en) | 2020-01-07 |
Family
ID=56238242
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201410748589.3A Active CN105737163B (en) | 2014-12-09 | 2014-12-09 | Low temperature pyrolysis system and method of domestic waste based on decoupling combustion |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN105737163B (en) |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106439833A (en) * | 2016-11-21 | 2017-02-22 | 湖南新九方科技有限公司 | High-temperature oxidation treatment system for household garbage obtained after destructive distillation gasification and application method of high-temperature oxidization treatment system |
CN106678815A (en) * | 2017-02-28 | 2017-05-17 | 源创环境科技有限公司 | Low-temperature pyrolysis system and method for household garbage |
CN107477602A (en) * | 2017-08-25 | 2017-12-15 | 湖南省环境保护科学研究院 | A kind of small-sized domestic garbage pyrolysis gasification fume afterheat gradient utilization system |
CN107741016A (en) * | 2017-10-27 | 2018-02-27 | 湖南中洲节能科技股份有限公司 | A kind of distributed turning household garbage into energy integrated treatment station |
CN107781824A (en) * | 2017-11-17 | 2018-03-09 | 华南理工大学 | A kind of high-efficiency low-pollution rural garbage method of disposal and its device |
CN107990318A (en) * | 2017-12-27 | 2018-05-04 | 利百川环保科技有限公司 | Moisture removal device in a kind of house refuse heat treatment process |
CN110883050A (en) * | 2019-11-13 | 2020-03-17 | 蚌埠学院 | A method and system for rapid recycling and cleaning treatment of high-moisture domestic waste |
CN112594696A (en) * | 2020-12-16 | 2021-04-02 | 陕西厚亿节能环保新材料科技有限公司 | Small-size energy-conserving green solid useless processing system |
CN113251422A (en) * | 2021-06-21 | 2021-08-13 | 中国环境科学研究院 | Non-pollution low-energy-consumption garbage recycling treatment method and system |
CN114110611A (en) * | 2021-11-08 | 2022-03-01 | 西安交通大学 | A waste pyrolysis gasification treatment system with heat storage and drying functions |
CN116329251A (en) * | 2023-04-17 | 2023-06-27 | 西安交通大学 | A multiple rotary device for gentle pyrolysis of domestic waste |
CN117685571A (en) * | 2023-12-08 | 2024-03-12 | 北京碳源领航环保科技有限公司 | garbage disposal system |
Citations (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6153158A (en) * | 1998-07-31 | 2000-11-28 | Mse Technology Applications, Inc | Method and apparatus for treating gaseous effluents from waste treatment systems |
US6551563B1 (en) * | 2000-09-22 | 2003-04-22 | Vanguard Research, Inc. | Methods and systems for safely processing hazardous waste |
CN101053908A (en) * | 2007-05-24 | 2007-10-17 | 上海交通大学 | Pyrolytic treatment method for chromium slag |
CN101220282A (en) * | 2007-12-04 | 2008-07-16 | 上海四方锅炉厂 | Propulsion type feeding biomass gasification stoves thermal decomposition barrel device |
CN201704272U (en) * | 2010-04-14 | 2011-01-12 | 辛玲玲 | Biomass gas producing device |
CN201795494U (en) * | 2010-09-17 | 2011-04-13 | 辛玲玲 | Refuse pyrolysis produced gas treatment device |
CN102706140A (en) * | 2012-05-29 | 2012-10-03 | 倪文龙 | Pyrolysis garbage technology performed by means of double-cylinder rotary kiln |
CN202558749U (en) * | 2012-05-07 | 2012-11-28 | 浙江利保环境工程有限公司 | Improved device for sludge pyrolysis treatment |
CN102840587A (en) * | 2012-09-03 | 2012-12-26 | 林秀梅 | Compound method and system for directly recovering heat inside and outside rotary kiln |
RU2478169C1 (en) * | 2011-09-23 | 2013-03-27 | Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Юго-Западный государственный университет" (ЮЗГУ) | Plasma-chemical method of processing solid domestic and industrial wastes |
US20130240343A1 (en) * | 2006-12-26 | 2013-09-19 | Nucor Corporation | Pyrolyzer furnace apparatus and method for operation thereof |
WO2014068344A2 (en) * | 2012-11-05 | 2014-05-08 | Int-Energia Kft. | Structural configuration and method for environmentally safe waste and biomass processing to increase the efficiency of energy and heat generation |
-
2014
- 2014-12-09 CN CN201410748589.3A patent/CN105737163B/en active Active
Patent Citations (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6153158A (en) * | 1998-07-31 | 2000-11-28 | Mse Technology Applications, Inc | Method and apparatus for treating gaseous effluents from waste treatment systems |
US6551563B1 (en) * | 2000-09-22 | 2003-04-22 | Vanguard Research, Inc. | Methods and systems for safely processing hazardous waste |
US20130240343A1 (en) * | 2006-12-26 | 2013-09-19 | Nucor Corporation | Pyrolyzer furnace apparatus and method for operation thereof |
CN101053908A (en) * | 2007-05-24 | 2007-10-17 | 上海交通大学 | Pyrolytic treatment method for chromium slag |
CN101220282A (en) * | 2007-12-04 | 2008-07-16 | 上海四方锅炉厂 | Propulsion type feeding biomass gasification stoves thermal decomposition barrel device |
CN201704272U (en) * | 2010-04-14 | 2011-01-12 | 辛玲玲 | Biomass gas producing device |
CN201795494U (en) * | 2010-09-17 | 2011-04-13 | 辛玲玲 | Refuse pyrolysis produced gas treatment device |
RU2478169C1 (en) * | 2011-09-23 | 2013-03-27 | Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Юго-Западный государственный университет" (ЮЗГУ) | Plasma-chemical method of processing solid domestic and industrial wastes |
CN202558749U (en) * | 2012-05-07 | 2012-11-28 | 浙江利保环境工程有限公司 | Improved device for sludge pyrolysis treatment |
CN102706140A (en) * | 2012-05-29 | 2012-10-03 | 倪文龙 | Pyrolysis garbage technology performed by means of double-cylinder rotary kiln |
CN102840587A (en) * | 2012-09-03 | 2012-12-26 | 林秀梅 | Compound method and system for directly recovering heat inside and outside rotary kiln |
WO2014068344A2 (en) * | 2012-11-05 | 2014-05-08 | Int-Energia Kft. | Structural configuration and method for environmentally safe waste and biomass processing to increase the efficiency of energy and heat generation |
Cited By (20)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106439833A (en) * | 2016-11-21 | 2017-02-22 | 湖南新九方科技有限公司 | High-temperature oxidation treatment system for household garbage obtained after destructive distillation gasification and application method of high-temperature oxidization treatment system |
CN106439833B (en) * | 2016-11-21 | 2019-05-03 | 湖南新九方科技有限公司 | The disposal system and its application method of high-temperature oxydation after house refuse destructive gasifying |
CN106678815A (en) * | 2017-02-28 | 2017-05-17 | 源创环境科技有限公司 | Low-temperature pyrolysis system and method for household garbage |
CN106678815B (en) * | 2017-02-28 | 2017-10-10 | 源创环境科技有限公司 | A kind of house refuse low temperature pyrogenation system and method |
CN107477602A (en) * | 2017-08-25 | 2017-12-15 | 湖南省环境保护科学研究院 | A kind of small-sized domestic garbage pyrolysis gasification fume afterheat gradient utilization system |
CN107477602B (en) * | 2017-08-25 | 2023-09-05 | 湖南省环境保护科学研究院(湖南省无公害生态经济研究所) | Small household garbage pyrolysis gasification flue gas waste heat cascade utilization system |
CN107741016A (en) * | 2017-10-27 | 2018-02-27 | 湖南中洲节能科技股份有限公司 | A kind of distributed turning household garbage into energy integrated treatment station |
CN107741016B (en) * | 2017-10-27 | 2024-07-23 | 湖南中洲节能科技股份有限公司 | Distributed domestic garbage energy comprehensive treatment station |
CN107781824A (en) * | 2017-11-17 | 2018-03-09 | 华南理工大学 | A kind of high-efficiency low-pollution rural garbage method of disposal and its device |
CN107990318A (en) * | 2017-12-27 | 2018-05-04 | 利百川环保科技有限公司 | Moisture removal device in a kind of house refuse heat treatment process |
CN107990318B (en) * | 2017-12-27 | 2023-12-26 | 江苏利百川环保科技有限公司 | Water removal device in household garbage heat treatment process |
CN110883050B (en) * | 2019-11-13 | 2023-08-25 | 蚌埠学院 | High-water-content household garbage rapid recycling cleaning treatment method and system |
CN110883050A (en) * | 2019-11-13 | 2020-03-17 | 蚌埠学院 | A method and system for rapid recycling and cleaning treatment of high-moisture domestic waste |
CN112594696A (en) * | 2020-12-16 | 2021-04-02 | 陕西厚亿节能环保新材料科技有限公司 | Small-size energy-conserving green solid useless processing system |
CN113251422B (en) * | 2021-06-21 | 2022-02-15 | 中国环境科学研究院 | Non-pollution low-energy-consumption garbage recycling treatment method and system |
CN113251422A (en) * | 2021-06-21 | 2021-08-13 | 中国环境科学研究院 | Non-pollution low-energy-consumption garbage recycling treatment method and system |
CN114110611A (en) * | 2021-11-08 | 2022-03-01 | 西安交通大学 | A waste pyrolysis gasification treatment system with heat storage and drying functions |
CN114110611B (en) * | 2021-11-08 | 2023-03-14 | 西安交通大学 | Garbage pyrolysis gasification treatment system with heat storage and drying functions |
CN116329251A (en) * | 2023-04-17 | 2023-06-27 | 西安交通大学 | A multiple rotary device for gentle pyrolysis of domestic waste |
CN117685571A (en) * | 2023-12-08 | 2024-03-12 | 北京碳源领航环保科技有限公司 | garbage disposal system |
Also Published As
Publication number | Publication date |
---|---|
CN105737163B (en) | 2020-01-07 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN105737163B (en) | Low temperature pyrolysis system and method of domestic waste based on decoupling combustion | |
CN105737162B (en) | The house refuse low temperature pyrogenation system and method for Kernel-based methods decoupling and gas washing burning | |
CN101624531B (en) | Device for preparing bio-oil by utilizing biomass spouted fluidized bed through pyrolysis and fractional condensation | |
CN106493148A (en) | A kind of solid organic castoff gasification and melting circulating disposal process | |
CN104910937B (en) | Multifunction sectional type biomass pyrolysis device | |
CN107513389B (en) | Carbonizing device capable of treating garbage | |
CN103254918A (en) | System and method for drying and carbonizing biomass raw material by using boiler flue gas | |
CN103045273A (en) | Method and equipment for preparing fuel from household garbage for suppressing dioxin | |
CN103666505A (en) | Equipment for reducing and transforming household garbage or organic waste into energy resources | |
CN106497579A (en) | A kind of system and method for domestic garbage resource | |
CN215975660U (en) | Rotary kiln pyrolysis system | |
CN101962558B (en) | Biomass combustible gas high-temperature oxygen-free reinforced dry-distillation pyrolysis plant | |
CN106635074A (en) | Domestic waste recycling system and method | |
CN103409156A (en) | Heat carrier destructive distillation system for coal and method thereof | |
CN205710623U (en) | A kind of system realizing rubbish charcoal resource | |
CN204803012U (en) | System for moisture organic matter pyrolysis production active carbon | |
CN101974351A (en) | Scale fixed bed biomass gasification power generation production technology and complete equipment | |
CN111978966A (en) | Oily sludge treatment system based on syllogic rotary kiln | |
CN207552243U (en) | A kind of system of domestic garbage resource | |
CN207193184U (en) | Can rotten garbage disposal carbonizing plant | |
CN217459323U (en) | Garbage pyrolysis reforming hydrogen production system of coupling garbage incinerator | |
CN218665673U (en) | Superconducting efficient harmless sludge treatment device | |
CN112896019B (en) | Domestic waste innocent treatment car | |
CN214937226U (en) | System for handle organic solid useless | |
CN210085388U (en) | Carbon emission reduction system of thermal power plant |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |