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CN105736953A - Pressure sensing based liquid ammonia pipeline leak detection system with cladding layer and detection method - Google Patents

Pressure sensing based liquid ammonia pipeline leak detection system with cladding layer and detection method Download PDF

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Publication number
CN105736953A
CN105736953A CN201610260148.8A CN201610260148A CN105736953A CN 105736953 A CN105736953 A CN 105736953A CN 201610260148 A CN201610260148 A CN 201610260148A CN 105736953 A CN105736953 A CN 105736953A
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pressure
electromagnetic valve
ammonia pipeline
circuit
pressure sensor
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CN105736953B (en
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曲方
胡凯
李二明
张亮
董林翰
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China Jiliang University
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17DPIPE-LINE SYSTEMS; PIPE-LINES
    • F17D5/00Protection or supervision of installations
    • F17D5/02Preventing, monitoring, or locating loss

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Examining Or Testing Airtightness (AREA)
  • Pipeline Systems (AREA)

Abstract

本发明公开了一种基于压力感应的带包覆层的液氨管道泄漏检测系统及其方法。包括包覆层装置、压力感应器、电缆、液氨管道和数据处理系统;包覆层装置包裹在液氨管道外围,在包覆层装置内设有独立密闭气室,密闭气室内安装压力感应器,当管道某处发送泄露时,压力感应器检测信号发送给数据处理系统,由数据处理系统计算分析发送泄露的部位。本系统还设有自检单元,用于检测线路故障,保障系统的正常运行。本发明工作的电路原理简易,在不发生泄漏时电路处于断路状态,提高了系统的安全性。同时泄漏时可以测得单股线缆长度和压力感应器电阻片阻值两个有效数据,可以利用对较少感应器编号处理就能够监测长距离液氨的管道。

The invention discloses a liquid ammonia pipeline leakage detection system with a coating layer based on pressure induction and a method thereof. Including cladding device, pressure sensor, cable, liquid ammonia pipeline and data processing system; the cladding device is wrapped around the periphery of the liquid ammonia pipeline, and an independent airtight chamber is set in the cladding device, and a pressure sensor is installed in the airtight chamber. When a leak is sent somewhere in the pipeline, the pressure sensor detection signal is sent to the data processing system, and the data processing system calculates and analyzes the leaking part. The system also has a self-inspection unit, which is used to detect line faults and ensure the normal operation of the system. The principle of the working circuit of the invention is simple, and the circuit is in an open circuit state when no leakage occurs, which improves the safety of the system. At the same time, two valid data, the length of the single cable and the resistance value of the pressure sensor resistance sheet, can be measured when leaking, and the long-distance liquid ammonia pipeline can be monitored by processing fewer sensor numbers.

Description

一种基于压力感应的带包覆层的液氨管道泄漏检测系统及其方法A leak detection system and method for a liquid ammonia pipeline with a cladding layer based on pressure sensing

技术领域technical field

本发明涉及液氨管道泄漏检测研究领域,特别涉及一种基于压力感应的非常规情况下带包覆层的液氨管道泄漏检测系统及其方法。The invention relates to the research field of leakage detection of liquid ammonia pipelines, in particular to a leakage detection system and method for a liquid ammonia pipeline with a cladding layer under unconventional conditions based on pressure induction.

背景技术Background technique

近年来,随着我国社会经济的快速发展,冷库作为储存食物和一些特殊产品的工具被广泛的应用于人民日常生活中。氨作为冷库制冷系统的一种制冷剂(编号R717),其热力学性质是所有制冷剂中最佳的,是目前使用最广泛的一种中温中压制冷剂。在我国大、中型冷库制冷系统中,采用氨作为制冷剂占80%以上。In recent years, with the rapid development of my country's social economy, cold storage has been widely used in people's daily life as a tool for storing food and some special products. As a refrigerant (code R717) in the refrigeration system of cold storage, its thermodynamic properties are the best among all refrigerants, and it is currently the most widely used medium-temperature and medium-pressure refrigerant. In my country's large and medium-sized cold storage refrigeration systems, the use of ammonia as a refrigerant accounts for more than 80%.

基于压力感应测量气体参数是一种安全、高效的测量技术。它根据气体物理特性表现出不同的测量方式。但是当工作环境为带有包覆层的液氨管道,传统的压力检测就面临一个较为尴尬的处境。通过对检测线路的设计和压力感应器的改进,依靠计算机技术,克服了导致传统压力感应仪器无法测量的难题,同时可以完成在带包覆层的液氨压力管道发生泄漏的情况下的实时监测和定位。Measuring gas parameters based on pressure sensing is a safe and efficient measurement technique. It exhibits different measurement modes depending on the gas physical properties. However, when the working environment is a liquid ammonia pipeline with a coating, the traditional pressure detection faces a more embarrassing situation. Through the design of the detection circuit and the improvement of the pressure sensor, relying on computer technology, the problem that the traditional pressure sensor cannot be measured has been overcome, and at the same time, real-time monitoring can be completed in the case of leakage of the liquid ammonia pressure pipeline with the coating and positioning.

发明内容Contents of the invention

本发明针对现有技术的不足,提出了一种基于压力感应的带包覆层的液氨管道泄漏检测的系统及其方法。Aiming at the deficiencies of the prior art, the present invention proposes a pressure-sensing-based leakage detection system and method for a liquid ammonia pipeline with a cladding layer.

一种基于压力感应的带包覆层的液氨管道泄漏检测系统包括包覆层装置、压力感应器、电缆、液氨管道和数据处理系统;A pressure-sensing-based liquid ammonia pipeline leakage detection system with a cladding layer includes a cladding device, a pressure sensor, a cable, a liquid ammonia pipeline, and a data processing system;

所述的包覆层装置包裹在液氨管道外围,包覆层装置包括包覆层、隔离构件、支撑构件,隔离构件设置在包覆层与液氨管道之间,将包覆层与液氨管道之间的空间分割成相互隔离的密闭气室,隔离构件之间安装有用于保障密闭气室内气体自由流动的支撑构件;The cladding layer device is wrapped around the periphery of the liquid ammonia pipeline, and the cladding layer device includes a cladding layer, an isolation member, and a support member, and the isolation member is arranged between the cladding layer and the liquid ammonia pipeline, and the cladding layer and the liquid ammonia pipeline The space between the pipes is divided into airtight chambers isolated from each other, and support members are installed between the isolation members to ensure the free flow of gas in the airtight chambers;

所述的电缆包括若干个第一电磁阀、与第一电磁阀相连的电阻、连接线、以及与压力感应器相连的控制开关;所述的第一电磁阀受数据处理系统的控制;The cable includes several first solenoid valves, resistors connected to the first solenoid valves, connecting wires, and a control switch connected to the pressure sensor; the first solenoid valves are controlled by the data processing system;

一个压力传感器和与该传感器相连的控制开关构成一个压力感应器单元,一个第一电磁阀和与其相连的电阻构成一个自检单元,每一个密闭气室内安装有一个压力感应器单元和一个自检单元,A pressure sensor and a control switch connected to the sensor form a pressure sensor unit, a first solenoid valve and a resistor connected to it form a self-test unit, and each airtight chamber is equipped with a pressure sensor unit and a self-test unit. unit,

所述的数据处理系统包括pc机、电流表、稳压电源、第二电磁阀、第三电磁阀;The data processing system includes a pc, an ammeter, a stabilized power supply, a second solenoid valve, and a third solenoid valve;

所述的所有压力传感器单元并联连接,并联连接后的压力传感器单元与电流表、稳压电源、第三电磁阀串联成回路;所述的同一个密闭气室内的自检单元与压力感应器单元并联连接,所述的第二电磁阀的一端与稳压电源相连,另一端分别与所有的压力传感器单元的控制开关和第一电磁阀相连;All the pressure sensor units are connected in parallel, and the pressure sensor units connected in parallel are connected in series with the ammeter, the stabilized power supply, and the third solenoid valve to form a circuit; the self-test unit and the pressure sensor unit in the same airtight chamber are connected in parallel connected, one end of the second solenoid valve is connected to the stabilized power supply, and the other end is connected to the control switches of all pressure sensor units and the first solenoid valve;

所述的pc机与电流表、稳压电源、第二电磁阀、第三电磁阀和所有的第一电磁阀相连。The pc is connected with the ammeter, the regulated power supply, the second solenoid valve, the third solenoid valve and all the first solenoid valves.

优选的,所述的压力感应器包括外壳.、橡胶片.、电阻片.、电线.和两个金属片,所述的电线.与外壳.紧密接触,分为两股线,两股线分别与两个金属片相连,所述的橡胶片.与外壳.无缝接触,并使感应器内部存有一定气压的气体。橡胶片.内侧与电阻片.紧密接触,橡胶片.外侧暴露在密闭气室内,阻片.和金属片之间设有距离。Preferably, the pressure sensor includes a shell., a rubber sheet., a resistor sheet., an electric wire, and two metal sheets. The electric wire is in close contact with the shell. It is divided into two strands, and the two strands are respectively Connected with two metal sheets, the rubber sheet is in seamless contact with the shell, and makes the sensor have a certain pressure of gas inside. The inner side of the rubber sheet is in close contact with the resistance sheet, the outer side of the rubber sheet is exposed in the airtight chamber, and there is a distance between the resistance sheet and the metal sheet.

优选的,所述的不同的压力感应器单元内的电阻片.的阻值各不相同,所述的不同自检单元内的电阻阻值各不相同。Preferably, the resistors in the different pressure sensor units have different resistances, and the resistors in the different self-checking units have different resistances.

优选的,所述连接线为三芯电线,第一电磁阀.有两个接线头分别于电缆上的零线和火线相连接。Preferably, the connecting wire is a three-core wire, and the first solenoid valve has two terminals connected to the neutral wire and the live wire on the cable respectively.

优选的,所述的电线.的一股线与连接线的两股相连,电线.的另一股线与连接线剩余的一股相连。Preferably, one strand of the electric wire is connected to two strands of the connecting wire, and the other strand of the electric wire is connected to the remaining strand of the connecting wire.

所述的外壳用不燃材料制作而成,外壳中间为中空结构,外壳上部突出部分与电线无缝连接,外壳内部伸出一部分,使电线深入到内部;The shell is made of non-combustible material, the middle of the shell is hollow, the protruding part of the upper part of the shell is seamlessly connected with the electric wire, and a part protrudes from the inside of the shell, so that the electric wire goes deep into the inside;

所述的橡胶片与外壳内部紧密粘结,并将外壳内部隔离出含有一定气压的气体,橡胶片内侧与电阻片紧密连接;The rubber sheet is tightly bonded to the inside of the casing, and the gas containing a certain pressure is isolated from the inside of the casing, and the inside of the rubber sheet is tightly connected to the resistance sheet;

所述的稳压电源为整个监测电路提供稳定的电压;The stabilized power supply provides a stable voltage for the entire monitoring circuit;

所述的第二电磁阀在电路通路时接受计算机系统发出的信号,使阀门闭合为系统测量第二组数据提供保障;The second electromagnetic valve receives a signal from the computer system when the circuit is connected, so that the valve is closed to provide protection for the system to measure the second set of data;

所述的电流表在电路通路时测量通过电路的两次电流大小,为计算机系统分析泄漏情况提供依据;The ammeter measures the size of the two currents passing through the circuit when the circuit is connected, so as to provide a basis for the computer system to analyze the leakage situation;

所述的计算机系统接受到由电流表统计的数据,并根据设置好的计算程序计算出发生作用的压力感应器型号与位置,同时向工作人员发出警告。The computer system receives the statistical data from the ammeter, and calculates the type and position of the pressure sensor that is active according to the set calculation program, and at the same time issues a warning to the staff.

所述液氨管道泄漏检测系统的检测方法包括以下步骤:The detection method of the liquid ammonia pipeline leakage detection system comprises the following steps:

步骤1、液氨管道发生泄漏后,内部高压的液氨会迅速从泄漏点释放并气化导致每一个独立的密闭气室内部的压力上升;Step 1. After the liquid ammonia pipeline leaks, the internal high-pressure liquid ammonia will be released from the leak point quickly and gasified, causing the pressure inside each independent airtight chamber to rise;

步骤2、压力感应器在高压气体的作用下,橡胶片产生形变带动电阻片逐渐上升直至与上部的金属片相接触,即压力传感器单元内的控制开关闭合,从而使该压力感应器所在压力感应器单元的电路接通通路,以第一压力感应器单元导通为例,即“稳压电源-电流表-第三电磁阀-电阻片1-控制开关1-稳压电源”电路接通通路,压力感应器中电阻片与金属片之间的距离可以根据如下计算方法进行确定:Step 2. Under the action of high-pressure gas, the pressure sensor deforms the rubber sheet and drives the resistance sheet to rise gradually until it touches the upper metal sheet, that is, the control switch in the pressure sensor unit is closed, so that the pressure sensor where the pressure sensor is located The circuit connection path of the sensor unit, taking the conduction of the first pressure sensor unit as an example, that is, the circuit connection path of "regulated power supply-ammeter-third solenoid valve-resistor sheet 1-control switch 1-regulated power supply", The distance between the resistor sheet and the metal sheet in the pressure sensor can be determined according to the following calculation method:

hh == kk nno RR TT SS ·&Center Dot; ΔΔ PP PP 00 (( PP 00 ++ ΔΔ PP ))

式中:h-压力感应器电阻片与金属片之间的距离;In the formula: h-the distance between the pressure sensor resistance sheet and the metal sheet;

S-压力感应器橡胶片的面积;S-area of pressure sensor rubber sheet;

ΔP-压力感应器工作的压力变化值;ΔP- pressure sensor working pressure change value;

P0-压力感应器初始的压力值;P 0 - the initial pressure value of the pressure sensor;

n-压力传感器中气体物质的量;n - the amount of gaseous substance in the pressure sensor;

k-修正系数;k-correction factor;

R-气体常量;R - gas constant;

T-绝对温度;T - absolute temperature;

步骤3、在稳压电源的作用下,压力感应器内部的电阻片会使线路产生特定的电流值I1,电流值I1被电流表测得并发送给pc机,然后pc机控制第二电磁阀工作,使得稳压电源与压力感应器之间的连接线并联上一条形同的连接线,由于连接线存在内阻,使得电路中电流发送变化,产生电流值I2,电流值I2被电流表测得并发送给pc机;Step 3. Under the action of the regulated power supply, the resistance sheet inside the pressure sensor will cause the line to generate a specific current value I 1 , the current value I 1 is measured by the ammeter and sent to the PC, and then the PC controls the second electromagnetic The valve works, so that the connection line between the regulated power supply and the pressure sensor is connected in parallel to a same connection line. Due to the internal resistance of the connection line, the current transmission in the circuit changes, and the current value I 2 is generated, and the current value I 2 is determined. The ammeter measures and sends to the PC;

步骤4、不同的电流值被pc机收集,并根据电流的大小计算出电路中压力传感器的安装距离L和感应器电阻片的阻值Ri,由于每个压力传感器与数据处理系统(5)之间的线缆长度不同,且每个压力传感器的阻值不痛,从而可以确定发生泄露密闭气室的压力感应器的位置,并对监控人员发出警告,通过推理化简其Step 4. Different current values are collected by the PC, and the installation distance L of the pressure sensor in the circuit and the resistance value R i of the sensor resistor sheet are calculated according to the magnitude of the current. Since each pressure sensor is connected with the data processing system (5) The cable lengths between them are different, and the resistance value of each pressure sensor is not painful, so that the position of the pressure sensor of the leaking airtight chamber can be determined, and the monitoring personnel can be warned, and the reasoning can be simplified.

LL == 22 SS ρρ (( Uu II 11 -- Uu II 22 ))

计算方法为:The calculation method is:

RR ii == 44 Uu II 22 -- 33 Uu II 11

式中:Ri-压力感应器电阻片的电阻值,i取1、2....n;In the formula: R i - the resistance value of the resistance sheet of the pressure sensor, i takes 1, 2...n;

U-稳压电源的电压;U- the voltage of the regulated power supply;

I1-电磁阀未工作前电路通过的电流值;I 1 - the current value of the circuit before the solenoid valve does not work;

I2-电磁阀工作后电路通过的电流值;I 2 - the current value of the circuit after the solenoid valve works;

L-工作电路中压力传感器的安装距离L;L-the installation distance L of the pressure sensor in the working circuit;

S-线缆的截面积;S-The cross-sectional area of the cable;

ρ-线缆的电阻率;ρ-resistivity of the cable;

步骤5、当电流值I1和I2上传至pc机时,pc机向位于电路干路的第三电磁阀发出指令,第三电磁阀断开电路,使系统处于不通电状态从而保障发生泄漏后不会产生事故隐患,在技术人员修复液氨管道后,通过pc机将第三电磁阀恢复到初始状态;Step 5. When the current values I 1 and I 2 are uploaded to the PC, the PC sends an instruction to the third solenoid valve located in the main circuit of the circuit, and the third solenoid valve disconnects the circuit, so that the system is in a non-energized state to ensure leakage In the end, there will be no hidden danger of accidents. After the technicians repair the liquid ammonia pipeline, the third solenoid valve will be restored to the original state through the PC;

步骤6、计算机对位于包覆层内部电缆上的第一电磁阀发出指令,让所有第一电磁阀从近及远逐次工作,检查线路的完好性,确认线路完好后,系统重新处于检测状态。Step 6. The computer sends instructions to the first solenoid valves located on the cables inside the cladding layer, so that all the first solenoid valves work successively from near to far to check the integrity of the circuit. After confirming that the circuit is intact, the system is in the detection state again.

本发明相对于现有技术具有如下的优点:Compared with the prior art, the present invention has the following advantages:

(1)本发明中隔离包覆层在液氨管道外部形成的独立的密闭空腔可以起到增强隔热的效果。(1) In the present invention, the independent airtight cavity formed by the isolation cladding layer outside the liquid ammonia pipeline can enhance the effect of heat insulation.

(2)本发明中发明的压力感应器,作为监测系统的末端感应器具有制作简单、反映灵敏、电阻特性不同,便于制作不同型号的压力感应器。(2) The pressure sensor invented in the present invention, as the terminal sensor of the monitoring system, has the advantages of simple manufacture, sensitive reflection, and different resistance characteristics, which is convenient for making different types of pressure sensors.

(3)本发明工作的电路原理简易,在不发生泄漏时电路处于断路状态,提高了系统的安全性。同时泄漏时可以测得单股线缆长度和压力感应器电阻片阻值两个有效数据,可以利用对较少感应器编号处理就能够监测长距离液氨的管道。(3) The principle of the working circuit of the present invention is simple, and the circuit is in an open circuit state when no leakage occurs, which improves the safety of the system. At the same time, two valid data, the length of the single cable and the resistance value of the pressure sensor resistance sheet, can be measured when leaking, and the long-distance liquid ammonia pipeline can be monitored by processing fewer sensor numbers.

(4)本发明利用计算机系统,可以实现对数据实时处理和及时警告,并便于液氨管道泄漏情况资料的统计工作。(4) The present invention utilizes computer system, can realize real-time data processing and warning in time, and is convenient for the statistic work of liquid ammonia pipeline leakage situation data.

(5)本发明实用一般电缆作为信号传输线,同时在线缆设置检测线缆有无破损的设备可以保证监控效果,便于日常的维修工作。(5) The present invention uses a common cable as a signal transmission line, and at the same time, a device for detecting whether the cable is damaged can ensure the monitoring effect and facilitate daily maintenance work.

附图说明Description of drawings

图1是本发明一种液氨管道泄漏检测系统示意图;Fig. 1 is a schematic diagram of a liquid ammonia pipeline leakage detection system of the present invention;

图2是本发明中工作原理电路示意图;Fig. 2 is a schematic diagram of a working principle circuit in the present invention;

图3是本发明中压力感应器结构示意图;Fig. 3 is a structural schematic diagram of a pressure sensor in the present invention;

图4是本发明中液氨管道泄漏检测元件布置示意图Fig. 4 is a schematic diagram of layout of liquid ammonia pipeline leakage detection elements in the present invention

图5是本发明的流程图。Fig. 5 is a flowchart of the present invention.

具体实施方式detailed description

下面结合附图对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.

如图1-4本发明的基于压力感应的带包覆层的液氨管道泄漏检测系统包括包括包覆层装置1、压力感应器2、电缆3、液氨管道4和数据处理系统5;As shown in Figures 1-4, the pressure-sensing-based liquid ammonia pipeline leakage detection system with a coating layer of the present invention includes a coating device 1, a pressure sensor 2, a cable 3, a liquid ammonia pipeline 4 and a data processing system 5;

所述的包覆层装置1包裹在液氨管道4外围,包覆层装置1包括包覆层1.1、隔离构件1.2、支撑构件1.3,隔离构件1.2设置在包覆层1.1与液氨管道4之间,将包覆层1.1与液氨管道4之间的空间分割成相互隔离的密闭气室,隔离构件1.2之间安装有用于保障密闭气室内气体自由流动的支撑构件1.3;The cladding device 1 is wrapped around the liquid ammonia pipeline 4, and the cladding device 1 includes a cladding layer 1.1, an isolation member 1.2, and a support member 1.3, and the isolation member 1.2 is arranged between the cladding layer 1.1 and the liquid ammonia pipeline 4 The space between the cladding layer 1.1 and the liquid ammonia pipeline 4 is divided into mutually isolated airtight chambers, and a support member 1.3 for ensuring the free flow of gas in the airtight chamber is installed between the isolation members 1.2;

所述的电缆3包括若干个第一电磁阀3.1、与第一电磁阀3.1相连的电阻、连接线、以及与压力感应器2相连的控制开关;所述的第一电磁阀3.1受数据处理系统5的控制;The cable 3 includes several first solenoid valves 3.1, resistors connected to the first solenoid valves 3.1, connecting wires, and control switches connected to the pressure sensor 2; the first solenoid valves 3.1 are controlled by the data processing system 5 controls;

一个压力传感器和与该传感器相连的控制开关构成一个压力感应器单元,一个第一电磁阀3.1和与其相连的电阻构成一个自检单元,每一个密闭气室内安装有一个压力感应器单元和一个自检单元,A pressure sensor and a control switch connected to the sensor form a pressure sensor unit, a first solenoid valve 3.1 and a resistor connected to it form a self-test unit, and each airtight chamber is equipped with a pressure sensor unit and a self-checking unit. inspection unit,

所述的数据处理系统5包括pc机5.1、电流表5.2、稳压电源5.3、第二电磁阀5.4、第三电磁阀5.5;Described data processing system 5 comprises pc machine 5.1, ammeter 5.2, voltage stabilized power supply 5.3, second solenoid valve 5.4, the 3rd solenoid valve 5.5;

所述的所有压力传感器单元并联连接,并联连接后的压力传感器单元与电流表5.2、稳压电源5.3、第三电磁阀5.5串联成回路;所述的同一个密闭气室内的自检单元与压力感应器单元并联连接,所述的第二电磁阀5.4的一端与稳压电源5.3相连,另一端分别与所有的压力传感器单元的控制开关和第一电磁阀3.1相连;All the pressure sensor units are connected in parallel, and the pressure sensor units connected in parallel are connected in series with the ammeter 5.2, the stabilized power supply 5.3, and the third electromagnetic valve 5.5 to form a circuit; The device units are connected in parallel, one end of the second solenoid valve 5.4 is connected to the stabilized power supply 5.3, and the other end is connected to the control switches of all pressure sensor units and the first solenoid valve 3.1 respectively;

所述的pc机5.1与电流表5.2、稳压电源5.3、第二电磁阀5.4、第三电磁阀5.5和所有的第一电磁阀3.1相连。The pc 5.1 is connected with the ammeter 5.2, the stabilized power supply 5.3, the second solenoid valve 5.4, the third solenoid valve 5.5 and all the first solenoid valves 3.1.

优选的,所述的压力感应器2包括外壳2.1、橡胶片2.2、电阻片2.3、电线2.4和两个金属片,所述的电线2.4与外壳2.1紧密接触,分为两股线,两股线分别与两个金属片相连,所述的橡胶片2.2与外壳2.1无缝接触,并使感应器内部存有一定气压的气体。橡胶片2.2内侧与电阻片2.3紧密接触,橡胶片2.2外侧暴露在密闭气室内,阻片2.3和金属片之间设有距离。Preferably, the pressure sensor 2 includes a shell 2.1, a rubber sheet 2.2, a resistance sheet 2.3, an electric wire 2.4 and two metal sheets, and the electric wire 2.4 is in close contact with the shell 2.1 and is divided into two strands, two strands They are respectively connected with two metal sheets, and the rubber sheet 2.2 is in seamless contact with the shell 2.1, and makes the sensor have a certain pressure of gas inside. The inner side of the rubber sheet 2.2 is in close contact with the resistance sheet 2.3, the outer side of the rubber sheet 2.2 is exposed in the airtight chamber, and a distance is set between the resistance sheet 2.3 and the metal sheet.

优选的,所述的不同的压力感应器单元内的电阻片2.3的阻值各不相同,所述的不同自检单元内的电阻阻值各不相同。Preferably, the resistors 2.3 in the different pressure sensor units have different resistance values, and the resistors in the different self-test units have different resistance values.

优选的,所述连接线为三芯电线,第一电磁阀3.1有两个接线头分别于电缆3上的零线和火线相连接。Preferably, the connecting wire is a three-core wire, and the first solenoid valve 3.1 has two terminals connected to the neutral wire and the live wire on the cable 3 respectively.

优选的,所述的电线2.4的一股线与连接线的两股相连,电线2.4的另一股线与连接线剩余的一股相连。Preferably, one strand of the electric wire 2.4 is connected to two strands of the connecting wire, and the other strand of the electric wire 2.4 is connected to the remaining strand of the connecting wire.

所述的pc机5.1可与电流表5.2、第二电磁阀5.4和第三电磁阀5.5进行数据上传和指令下发。The pc 5.1 can upload data and issue instructions with the ammeter 5.2, the second solenoid valve 5.4 and the third solenoid valve 5.5.

所述的电流表5.2位于电路的干路上,可以测得电路中电流的大小。The ammeter 5.2 is located on the main circuit of the circuit and can measure the magnitude of the current in the circuit.

所述的稳压电源5.3可为整个监测系统提供稳定的电压。The stabilized power supply 5.3 can provide stable voltage for the whole monitoring system.

所述的第二电磁阀5.4和第三电磁阀5.5根据pc机的指令完成所处电路开路、断路动作。The second solenoid valve 5.4 and the third solenoid valve 5.5 complete the circuit opening and breaking actions according to the instructions of the PC.

如图5所示,一种压力感应的带包覆层的液氨管道泄漏检测系统,具体工作原理包括以下步骤:As shown in Figure 5, a pressure-sensing liquid ammonia pipeline leak detection system with a coating layer, the specific working principle includes the following steps:

步骤1、液氨管道发生泄漏后,内部高压的液氨会迅速从泄漏点释放并气化导致每一个独立的密闭气室内部的压力上升;Step 1. After the liquid ammonia pipeline leaks, the internal high-pressure liquid ammonia will be released from the leak point quickly and gasified, causing the pressure inside each independent airtight chamber to rise;

步骤2、压力感应器在高压气体的作用下,橡胶片产生形变带动电阻片逐渐上升直至与上部的金属片相接触,即压力传感器单元内的控制开关闭合,从而使该压力感应器所在压力感应器单元的电路接通通路,以第一压力感应器单元导通为例,即“稳压电源-电流表-第三电磁阀-电阻片1-控制开关1-稳压电源”电路接通通路,压力感应器中电阻片与金属片之间的距离可以根据如下计算方法进行确定:Step 2. Under the action of high-pressure gas, the pressure sensor will deform the rubber sheet and drive the resistance sheet to rise gradually until it touches the upper metal sheet, that is, the control switch in the pressure sensor unit is closed, so that the pressure sensor where the pressure sensor is located The circuit connection path of the sensor unit, taking the conduction of the first pressure sensor unit as an example, that is, the circuit connection path of "regulated power supply-ammeter-third solenoid valve-resistor sheet 1-control switch 1-regulated power supply", The distance between the resistor sheet and the metal sheet in the pressure sensor can be determined according to the following calculation method:

hh == kk nno RR TT SS .. ΔΔ PP PP 00 (( PP 00 ++ ΔΔ PP ))

式中:h-压力感应器电阻片与金属片之间的距离;In the formula: h-the distance between the pressure sensor resistance sheet and the metal sheet;

S-压力感应器橡胶片的面积;S-area of pressure sensor rubber sheet;

ΔP-压力感应器工作的压力变化值;ΔP- pressure sensor working pressure change value;

P0-压力感应器初始的压力值;P 0 - the initial pressure value of the pressure sensor;

n-压力传感器中气体物质的量;n - the amount of gaseous substance in the pressure sensor;

k-修正系数;k-correction factor;

R-气体常量;R - gas constant;

T-绝对温度;T - absolute temperature;

步骤3、在稳压电源的作用下,压力感应器内部的电阻片会使线路产生特定的电流值I1,电流值I1被电流表测得并发送给pc机,然后pc机控制第二电磁阀工作,使得稳压电源与压力感应器之间的连接线并联上一条形同的连接线,由于连接线存在内阻,使得电路中电流发送变化,产生电流值I2,电流值I2被电流表测得并发送给pc机;Step 3. Under the action of the regulated power supply, the resistance sheet inside the pressure sensor will cause the line to generate a specific current value I 1 , the current value I 1 is measured by the ammeter and sent to the PC, and then the PC controls the second electromagnetic The valve works, so that the connection line between the regulated power supply and the pressure sensor is connected in parallel to a same connection line. Due to the internal resistance of the connection line, the current transmission in the circuit changes, and the current value I 2 is generated, and the current value I 2 is determined. The ammeter measures and sends to the PC;

步骤4、不同的电流值被pc机收集,并根据电流的大小计算出电路中压力传感器的安装距离L和感应器电阻片的阻值Ri,由于每个压力传感器与数据处理系统(5)之间的线缆长度不同,且每个压力传感器的阻值不痛,从而可以确定发生泄露密闭气室的压力感应器的位置,并对监控人员发出警告,通过推理化简其计算方法为:Step 4. Different current values are collected by the PC, and the installation distance L of the pressure sensor in the circuit and the resistance value R i of the sensor resistor sheet are calculated according to the magnitude of the current. Since each pressure sensor is connected with the data processing system (5) The cable lengths between them are different, and the resistance value of each pressure sensor is not painful, so that the position of the pressure sensor that leaks the airtight air chamber can be determined, and a warning is issued to the monitoring personnel. The calculation method is simplified by reasoning as follows:

LL == 22 SS ρρ (( Uu II 11 -- Uu II 22 ))

RR ii == 44 Uu II 22 -- 33 Uu II 11

式中:Ri-压力感应器电阻片的电阻值,i取1、2....n;In the formula: R i - the resistance value of the resistance sheet of the pressure sensor, i takes 1, 2...n;

U-稳压电源的电压;U- the voltage of the regulated power supply;

I1-电磁阀未工作前电路通过的电流值;I 1 - the current value of the circuit before the solenoid valve does not work;

I2-电磁阀工作后电路通过的电流值;I 2 - the current value of the circuit after the solenoid valve works;

L-工作电路中压力传感器的安装距离L;L-the installation distance L of the pressure sensor in the working circuit;

S-线缆的截面积;S-The cross-sectional area of the cable;

ρ-线缆的电阻率;ρ-resistivity of the cable;

步骤5、当电流值I1和I2上传至pc机时,pc机向位于电路干路的第三电磁阀发出指令,第三电磁阀断开电路,使系统处于不通电状态从而保障发生泄漏后不会产生事故隐患,在技术人员修复液氨管道后,通过pc机将第三电磁阀恢复到初始状态;Step 5. When the current values I 1 and I 2 are uploaded to the PC, the PC sends an instruction to the third solenoid valve located in the main circuit of the circuit, and the third solenoid valve disconnects the circuit, so that the system is in a non-energized state to ensure leakage In the end, there will be no hidden danger of accidents. After the technicians repair the liquid ammonia pipeline, the third solenoid valve will be restored to the original state through the PC;

步骤6、计算机对位于包覆层内部电缆上的第一电磁阀发出指令,让所有第一电磁阀从近及远逐次工作,检查线路的完好性,确认线路完好后,系统重新处于检测状态。Step 6. The computer sends instructions to the first solenoid valves located on the cables inside the cladding layer, so that all the first solenoid valves work successively from near to far to check the integrity of the circuit. After confirming that the circuit is intact, the system is in the detection state again.

Claims (6)

1. the liquefied ammonia pipeline leakage checking system with clad based on pressure sensitive, it is characterised in that include clad device (1), pressure inductor (2), cable (3), liquefied ammonia pipeline (4) and data handling system (5);
It is peripheral that described clad device (1) is wrapped in liquefied ammonia pipeline (4), clad device (1) includes clad (1.1), insulating element (1.2), supporting member (1.3), insulating element (1.2) is arranged between clad (1.1) and liquefied ammonia pipeline (4), space between clad (1.1) and liquefied ammonia pipeline (4) is divided into mutually isolated sealed gas chamber, the supporting member (1.3) for ensureing free flow of gas in sealed gas chamber is installed between insulating element (1.2);
Described cable (3) includes resistance that several first electromagnetic valves (3.1) are connected, connecting line and the control switch being connected with pressure inductor (2) with the first electromagnetic valve (3.1);Described the first electromagnetic valve (3.1) is by the control of data handling system (5);
One pressure transducer and the control switch being connected with this sensor constitute a pressure inductor unit, one the first electromagnetic valve (3.1) and coupled resistance constitute a self-test unit, one pressure inductor unit and a self-test unit are installed in each sealed gas chamber
Described data handling system (5) includes pc machine (5.1), ammeter (5.2), regulated power supply (5.3), the second electromagnetic valve (5.4), the 3rd electromagnetic valve (5.5);
Described all pressure sensor unit are connected in parallel, and the pressure sensor unit after being connected in parallel and ammeter (5.2), regulated power supply (5.3), the 3rd electromagnetic valve (5.5) are connected into loop;The described self-test unit in same sealed gas chamber and pressure inductor unit are connected in parallel, one end of described the second electromagnetic valve (5.4) is connected with regulated power supply (5.3), and the other end switchs with the control of all of pressure sensor unit respectively and the first electromagnetic valve (3.1) is connected;
Described pc machine (5.1) is connected with ammeter (5.2), regulated power supply (5.3), the second electromagnetic valve (5.4), the 3rd electromagnetic valve (5.5) and all of first electromagnetic valve (3.1).
2. the liquefied ammonia pipeline leakage checking system with clad based on pressure sensitive according to claim 1, it is characterized in that described pressure inductor (2) includes shell (2.1), sheet rubber (2.2), resistor disc (2.3), electric wire (2.4) and two sheet metals, described electric wire (2.4) and shell (2.1) close contact, it is divided into two strands, two strands are connected with two sheet metals respectively, described sheet rubber (2.2) is seamless with shell (2.1) to be contacted, and makes the gas having certain air pressure inside induction apparatus.Sheet rubber (2.2) inner side and resistor disc (2.3) close contact, sheet rubber (2.2) outside is exposed in sealed gas chamber, is provided with distance between resistance sheet (2.3) and sheet metal.
3. the liquefied ammonia pipeline leakage checking system with clad based on pressure sensitive according to claim 1, it is characterized in that the resistance of resistor disc (2.3) in described different pressure inductor unit is different, the described resistance in different self-test unit is different.
4. the liquefied ammonia pipeline leakage checking system with clad based on pressure sensitive according to claim 1, it is characterized in that described connecting line is triple core wire, the first electromagnetic valve (3.1) has two lugs zero line on cable (3) to be connected with live wire.
5. the liquefied ammonia pipeline leakage checking system with clad based on pressure sensitive according to claim 2, it is characterized in that a described strand of electric wire (2.4) is connected with two strands of connecting line, one remaining with connecting line of another strand of electric wire (2.4) is connected.
6. the detection method of liquefied ammonia pipeline leakage checking system as described in any one of claim 1-5, it is characterised in that comprise the following steps:
After step 1, liquefied ammonia pipeline leak, the liquefied ammonia of internal high pressure can discharge from leakage point rapidly and the pressure within the sealed gas chamber causing each independent that gasifies rises;
Step 2, pressure inductor are under the effect of gases at high pressure, sheet rubber produces the dynamic resistor disc of deformation band and is gradually increasing until contacting with the sheet metal on top, the i.e. switch of control in pressure sensor unit Guan Bi, so that the circuit ON path of this pressure inductor place pressure inductor unit, in pressure inductor, the distance between resistor disc and sheet metal can be determined according to method calculated as below:
h = k n R T S . Δ P P 0 ( P 0 + Δ P )
In formula: the distance between h-pressure inductor resistor disc and sheet metal;
The area of S-pressure inductor sheet rubber;
The change value of pressure of Δ P-pressure inductor work;
P0The force value that-pressure inductor is initial;
The amount of gaseous matter in n-pressure transducer;
K-correction factor;
R-gas constant;
T-absolute temperature;
Step 3, under the effect of regulated power supply, the resistor disc within pressure inductor can make circuit produce specific current value I1, current value I1Recorded by ammeter and be sent to pc machine, then pc machine controls the second electromagnetic valve work so that connecting line between regulated power supply with pressure inductor in parallel upper one just as connecting line, owing to connecting line exists internal resistance, make electric current in circuit send change, produce current value I2, current value I2Recorded by ammeter and be sent to pc machine;
Step 4, different current values are collected by pc machine, and the size according to electric current calculates the mounting distance L of pressure transducer in circuit and the resistance R of induction apparatus resistor disciOwing to the length of cable between each pressure transducer from data handling system (5) is different, and the resistance of each pressure transducer is not bitterly, may thereby determine that the position occurring to reveal the pressure inductor of sealed gas chamber, and monitoring personnel are given a warning, by its computational methods of reasoning abbreviation it is:
L = 2 S ρ ( U I 1 - U I 2 )
R i = 4 U I 2 - 3 U I 1
In formula: RiThe resistance value of-pressure inductor resistor disc, i takes 1,2....n;
The voltage of U-regulated power supply;
I1-electromagnetic valve do not work before the current value that passes through of circuit;
I2The current value that after-electromagnetic valve work, circuit passes through;
The mounting distance L of pressure transducer in L-operating circuit, the i.e. length of cable between pressure transducer and power supply;
The sectional area of S-cable;
The resistivity of ρ-cable;
Step 5, as current value I1And I2When being uploaded to pc machine, pc machine sends instruction to the 3rd electromagnetic valve being positioned at circuit main line, 3rd electromagnetic valve disconnecting circuit, make system be in no power state thus ensure leak after will not produce accident potential, after technical staff repairs liquefied ammonia pipeline, by pc machine, the 3rd electromagnetic valve is returned to original state;
The first electromagnetic valve that step 6, computer are pointed on clad inside cable sends instruction, allows all first electromagnetic valves gradually work from proximal and distal, checks the integrity of circuit, and after confirming that circuit is intact, system is in detection state again.
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