CN105735838B - Cable-membrane movable folding gate and construction method thereof - Google Patents
Cable-membrane movable folding gate and construction method thereof Download PDFInfo
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- CN105735838B CN105735838B CN201610220559.4A CN201610220559A CN105735838B CN 105735838 B CN105735838 B CN 105735838B CN 201610220559 A CN201610220559 A CN 201610220559A CN 105735838 B CN105735838 B CN 105735838B
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- cloth
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- 238000010276 construction Methods 0.000 title claims abstract description 20
- 239000012528 membrane Substances 0.000 title claims abstract description 15
- 239000004744 fabric Substances 0.000 claims abstract description 81
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 32
- 239000010959 steel Substances 0.000 claims abstract description 32
- 239000002131 composite material Substances 0.000 claims abstract description 24
- 239000000463 material Substances 0.000 claims abstract description 13
- 230000003014 reinforcing effect Effects 0.000 claims description 32
- 230000005540 biological transmission Effects 0.000 claims description 15
- 239000000725 suspension Substances 0.000 claims description 6
- 238000004804 winding Methods 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 238000003786 synthesis reaction Methods 0.000 abstract 1
- 238000009434 installation Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 238000002788 crimping Methods 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000007799 cork Substances 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 229920006280 packaging film Polymers 0.000 description 1
- 239000012785 packaging film Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/32—Arrangements of wings characterised by the manner of movement; Arrangements of movable wings in openings; Features of wings or frames relating solely to the manner of movement of the wing
- E06B3/48—Wings connected at their edges, e.g. foldable wings
-
- E—FIXED CONSTRUCTIONS
- E05—LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
- E05D—HINGES OR SUSPENSION DEVICES FOR DOORS, WINDOWS OR WINGS
- E05D15/00—Suspension arrangements for wings
- E05D15/06—Suspension arrangements for wings for wings sliding horizontally more or less in their own plane
- E05D15/0621—Details, e.g. suspension or supporting guides
-
- E—FIXED CONSTRUCTIONS
- E05—LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
- E05F—DEVICES FOR MOVING WINGS INTO OPEN OR CLOSED POSITION; CHECKS FOR WINGS; WING FITTINGS NOT OTHERWISE PROVIDED FOR, CONCERNED WITH THE FUNCTIONING OF THE WING
- E05F15/00—Power-operated mechanisms for wings
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/01—Removable or disappearing walls for hangars or other halls, e.g. for aircraft
-
- E—FIXED CONSTRUCTIONS
- E05—LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
- E05Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES E05D AND E05F, RELATING TO CONSTRUCTION ELEMENTS, ELECTRIC CONTROL, POWER SUPPLY, POWER SIGNAL OR TRANSMISSION, USER INTERFACES, MOUNTING OR COUPLING, DETAILS, ACCESSORIES, AUXILIARY OPERATIONS NOT OTHERWISE PROVIDED FOR, APPLICATION THEREOF
- E05Y2900/00—Application of doors, windows, wings or fittings thereof
- E05Y2900/10—Application of doors, windows, wings or fittings thereof for buildings or parts thereof
- E05Y2900/108—Application of doors, windows, wings or fittings thereof for buildings or parts thereof for hangars
-
- E—FIXED CONSTRUCTIONS
- E05—LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
- E05Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES E05D AND E05F, RELATING TO CONSTRUCTION ELEMENTS, ELECTRIC CONTROL, POWER SUPPLY, POWER SIGNAL OR TRANSMISSION, USER INTERFACES, MOUNTING OR COUPLING, DETAILS, ACCESSORIES, AUXILIARY OPERATIONS NOT OTHERWISE PROVIDED FOR, APPLICATION THEREOF
- E05Y2900/00—Application of doors, windows, wings or fittings thereof
- E05Y2900/10—Application of doors, windows, wings or fittings thereof for buildings or parts thereof
- E05Y2900/11—Application of doors, windows, wings or fittings thereof for buildings or parts thereof for industrial buildings
Landscapes
- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
- Tents Or Canopies (AREA)
Abstract
The invention discloses a cable-membrane movable folding gate and a construction method thereof, and belongs to the technical field of industrial special gates. The gate comprises an upper railway composite beam; a steel cable weight compensation device is arranged below each upper steel cable sliding block; pieces of gate cloth are mounted on a steel cable and are formed by performing thermal synthesis on a cable-membrane material; the upper end of each piece of the gate cloth is fixed to a frame body of the corresponding steel cable weight compensation device; the lower part of each piece of the gate cloth is mounted on the steel cable in a sleeving manner through a cable buckle. The construction method comprises the following steps: lifting the steel cable weight compensation devices by using a crane, and connecting each steel cable weight compensation device with the corresponding upper steel cable sliding block; mounting a ground rail, and mounting each lower steel cable sliding block in the ground rail; lifting the steel cable, and lifting each cable-membrane gate cloth to a set height, and exposing gate cloth reserved allowance lower end nodes; descending the pieces of cable-membrane gate cloth by using a lifting device; temporarily connecting each gate cloth reserved allowance upper end node with the corresponding gate cloth reserved allowance lower end node; continuing lifting each piece of the cable-membrane gate cloth, cutting the cable buckle from the middle part, and clamping the two ends of the cable buckle after the steel cable is wrapped; connecting the upper end of each piece of the gate cloth to the corresponding steel cable weight compensation device to complete construction.
Description
Technical field
The invention belongs to industrial special door technical field, the more particularly to a kind of movement of rope film folding gate and its construction party
Method.Be mainly used in war industry or normal domestic industry in large-span steel as the building of main body structure type in, such as：
Hangar, airship shed, various aerospace equipment assembly workshops, various civilian factory buildings, shipyard etc..
Background technology
After 20 century 70s, high-strength, waterproof, printing opacity and any surface finish, easy cleaning, anti-aging building film material material
Occur, engineering calculation science is developed rapidly in addition, and rope membrane building structural system is bobbed up like a cork, be largely used to strand trip
On the public building of the large spaces such as trip, fair, literature and art, physical culture.Rope membrane building have easily build, readily removable, easy resettlement, easily renewal,
Make full use of sunlight, air and with the speciality such as Natural Environment Integration, it is the favorite of 21 century " Green Architecture System ".Mesh
Before, rope membrane material oneself start in tall building structures system.
The applicant has applied for a kind of Chinese patent " steel of Application No. 201320149982.1 for 03 month on the 29th in 2013
Cable-styled flexible door ", compared with conventional flex door, structural beams are manufactured the cable type flexible door using cable wire, because cable wire belongs to state
Mark product, is brought and uses, and time saving and energy saving in the manufacturing process of whole door, the weight of whole door is substantially reduced, and the production cycle substantially contracts
It is short, also have substantial degradation on the consumption of raw material, finally making the manufacturing cost of whole door reduces；Further, since structural beams are used
Cable wire is manufactured, and very big enhancing is there has also been in wind resistance, and whole door has very big in manufacture size than traditional accumulation gate
Improve, the scope of application is more extensive.
However, the structure of the cable type flexible door is excessively simple, Ruo Menbu uses rope membrane material, then cannot be constructed,
It is difficult to realize.Its reason is：Such door height superelevation, such as width ultra-wide, gate open size for 95 meters long, 80 meters only
It is wide；And the door cloth erection weight that rope membrane material is made is greatly, such large scale, heavy weight door cloth are flexible in existing cable type
In-site installation cannot be carried out on door.
The content of the invention
For the problem that prior art is present, the present invention provides a kind of rope film movement for constructing flexible, safe and reliable and folds
Gate and its construction method.
To achieve these goals, the present invention is adopted the following technical scheme that：A kind of rope film moves folding gate, including upper rail
Road composite beam, upper rail and guide wheel chute are respectively arranged with the bottom of upper rail composite beam；It is provided with the lower section of upper rail
Several cable wire top shoes, are respectively arranged with upper block and transmission system guide wheel, the upper block at the top of cable wire top shoe
It is arranged in upper rail, transmission system guide wheel is arranged in guide wheel chute, and upper block can be moved left and right along upper rail, power train
System guide wheel can be moved left and right along guide wheel chute；Track is provided with ground below upper rail composite beam, is set in track
Several cable wire sliding blocks are equipped with, the cable wire sliding block can be moved left and right along track；In the lower section of each cable wire top shoe
Cable wire is provided with weight compensating device, support body of the cable wire with weight compensating device is connected by connector with cable wire top shoe,
The top of support body is provided with fixed pulley, one end of cable wire is connected after passing through fixed pulley with counterweight, in the other end and track
Cable wire sliding block is connected；
Men Bu is installed on cable wire, the Men Bu is formed by rope membrane material heat seal, and the upper surface of Men Bu is provided with horizontal stroke
To reinforcing strip and vertical reinforcing strip, the infall of vertical reinforcing strip is provided with claim-reduction in horizontal reinforcing strip；The upper end of door cloth is consolidated
It is scheduled on support body of the cable wire with weight compensating device, its underpart is sleeved on cable wire by claim-reduction；Cable wire top shoe is sliding with cable wire
Block haulage cable is connected, and the cable wire top shoe haulage cable being closed the door with hoist engine and opening with cable wire top shoe respectively
Door is connected with hoist engine, and cable wire sliding block is connected with cable wire sliding block haulage cable, and the cable wire sliding block draws steel
Cord is connected with hoist engine and enabling with closing the door for cable wire sliding block with hoist engine respectively.
In order that door cloth adapts to the tension variation of cable wire, reserved margin is left on the top of the door cloth.
Described rope film moves the construction method of folding gate, comprises the following steps：
Step one：Before the lifting of door head truss, first upper rail composite beam is fixed together with door head truss, lifting is filled
Put and be fixed on upper rail composite beam；And pulley rail is fixed on a head truss by connecting elements, by the cunning of coaster
Wheel group is engaged with pulley rail, by pulley suspension in the lower section of pulley rail；
Step 2：It is engaged with the upper rail of upper rail composite beam bottom by the upper block at the top of cable wire top shoe, will
Each cable wire top shoe hangs on the lower section of upper rail；Meanwhile, the transmission system guide wheel at the top of cable wire top shoe is installed on upper rail
In the guide wheel guide groove in road；
Step 3：Lever gear door head truss is simultaneously fixed in building structure；
Step 4：Each cable wire is sling with weight compensating device respectively with crane, and is passed through with corresponding cable wire top shoe
Connector is connected；
Step 5：The haulage cable of cable wire top shoe is installed, the haulage cable of the cable wire top shoe respectively with steel
Closing the door for rope top shoe is connected with enabling with hoist engine with hoist engine；
Step 6：Determine track center line, track is installed, and each cable wire sliding block is installed in track；
Step 7：Each cable wire top shoe and cable wire sliding block are moved into carrying for hole side along upper rail and track respectively
Rise the lower section of device；
Step 8：The lower end of the steel wire rope of lifting device is connected with the upper end of cable wire, using lifting device by cable wire
Setting height is promoted to, after the upper end of cable wire is matched somebody with somebody into the fixed pulley of weight compensating device through cable wire, is connected with counterweight, disconnect steel
The connection of cord and cable wire；The lower end of each cable wire is connected with corresponding cable wire sliding block respectively, and cable wire downslide is installed
The haulage cable of block, the haulage cable of the cable wire sliding block uses hoist engine and enabling with closing the door for cable wire sliding block respectively
It is connected with hoist engine；
Step 9：Transport to scene web-like rope film door cloth outer end install lifting clamping plate, by the lower end of steel wire rope with
The suspension ring for lifting clamping plate are fixedly connected, and rope film door cloth are promoted into setting height by lifting device, under making a cloth reserved margin
End node exposes, and declines rope film door cloth by lifting device, by under end node in door cloth reserved margin and door cloth reserved margin
End node does interim connection；
Step 10：Rope film door cloth is continued to lift up by lifting device, claim-reduction is cut from middle part while lifting, and will
After corresponding cable wire is encased, the two ends for clamping claim-reduction with fixture form it into winding shape, and so on until the door cloth lifting of rope film
To cable wire top；
Step 11：End node under door cloth reserved margin is fixedly connected with cable wire top, by rope film door cloth upper end with
Cable wire is fixedly connected with the support body of weight compensating device, and by end node under end node in door cloth reserved margin and door cloth reserved margin
Between interim connection disconnect, complete the construction that rope film moves folding gate.
Beneficial effects of the present invention：
1st, the Men Bu of rope film movement folding gate of the invention is formed by rope membrane material heat seal, the Men Bucheng that the material is made
This low, save space, and convenient transport and installation, flexible adaptation are strong, disclosure satisfy that wind resistance pressure request；In work progress,
Relatively, cable wire, door cloth are installed not to be influenceed by wind-force for cable wire, track stress and actual design running status, safety
It is secure；
2nd, before the installation of door cloth, upper rail, track, cable wire and transmission, electric control system are for construction method of the invention
Through installing, can be tested with opposite house running body, be adjusted, until it is qualified, cause to damage with opposite house cloth in reducing debugging process
Wound；
3rd, rope film movement folding gate of the invention and its construction method are established to ensure quality, improving efficiency, shortening duration
Basis is determined；
4th, the door cloth of rope film movement folding gate of the invention is rolled over using special folding draw-gear and devices for taking-up
Folded, volume bag, it is ensured that not superelevation, ultra-wide；Web-like door cloth need not reprocess after reaching the spot, launch to can be carried out installing simultaneously
Construction；In addition, the present invention is using the lifting device lever gear door cloth being arranged on upper rail composite beam, operating reliability is strong, it is to avoid
Use large-scale crane, and for maintaining in the future provides vertical transport condition.
Brief description of the drawings
Fig. 1 is that the structure of the folding draw-gear used in rope film of the invention movement folding gate door cloth process is shown
It is intended to；
Fig. 2 is the partial enlarged drawing of Fig. 1；
Fig. 3 is the structural representation that rope film of the invention moves the crimping device used in folding gate door cloth process
Figure；
Fig. 4 is that right side crimped stent is connected thereto the structural representation after part connection in Fig. 3；
Fig. 5 is the scheme of installation of claim-reduction in rope film movement folding gate door cloth process of the invention；
Fig. 6 is the structural representation of Fig. 5 China and foreign countries button；
Fig. 7 is the structural representation of interior button in Fig. 5；
Fig. 8 is the structural representation of boss in Fig. 5；
Fig. 9 is the overall structure diagram that rope film of the invention moves folding gate；
Figure 10 is the A-A sectional views of Fig. 9；
Figure 11 is to remove the enlarged drawing after a head truss in Figure 10；
Figure 12 is the C portions enlarged drawing of Fig. 9；
Figure 13 is the stereogram after Fig. 9 partial enlargements；
Figure 14 is the B portions enlarged drawing of Fig. 9；
Figure 15 is the scheme of installation of door cloth in construction method of the invention；
Figure 16 is the structural representation of the lifting device used in construction method of the invention；
Figure 17 is the structural representation of the coaster used in construction method of the invention；
Figure 18 is the structural representation of the lifting clamping plate used in construction method of the invention；
In figure：1- road wheels, 2- crimped stents, 3- curling axles, the motors of 4- second, 5- sliding blocks, 6- slide rails, 7- folds branch
Frame, the reels of 8- first, 9- first bearing seats, the motors of 10- first are detained outside 11-, and 12- transverse direction reinforcing strips, 13- bosses, 14- is erected
To reinforcing strip, button in 15-, 16- head truss, 17- cable wires, 18- tracks, 19- upper rail composite beams, 20- coasters, 21- liftings
Device, 22- connecting elements, 23- cable wires match somebody with somebody weight compensating device, and 24- upper rails, 25- upper blocks, 26- cable wire top shoes, 27- connects
Fitting, 28- transmission system guide wheels, 29- pulley rails, 30- fixed pulleys, 31- support bodys, 32- counterweights, 33- cable wire sliding blocks, 34-
Second bearing seat, 35- lifting brackets, the reels of 36- second, 37- transmission mechanisms, the motors of 38- the 3rd, 39- assembly pulleys, 40- frameworks,
41- Stairs, 42- workbenches, end node in 43- cloth reserved margin, end node under 44- cloth reserved margin, 45- liftings
Clamping plate, 46- suspension ring.
Specific embodiment
The present invention is described in further detail with specific embodiment below in conjunction with the accompanying drawings.
As shown in Fig. 9~Figure 15, a kind of rope film moves folding gate, including upper rail composite beam 19, compound in upper rail
The bottom of beam 19 is respectively arranged with upper rail 24 and guide wheel chute；The lower section of upper rail 24 is provided with several cable wire top shoes
26, upper block 25 and transmission system guide wheel 28 are respectively arranged with the top of cable wire top shoe 26, the upper block 25 is arranged on
In upper rail 24, transmission system guide wheel 28 is arranged in guide wheel chute, and upper block 25 can be moved left and right along upper rail 24, be driven
System guide wheel 28 can be moved left and right along guide wheel chute；Track 18 is provided with ground below upper rail composite beam 19,
Several cable wire sliding blocks 33 are provided with track 18, the cable wire sliding block 33 can be moved left and right along track 18；At each
The lower section of cable wire top shoe 26 is provided with cable wire with weight compensating device 23, and support body 31 of the cable wire with weight compensating device 23 is by connecting
Fitting 27 is connected with cable wire top shoe 26, and the top of support body 31 is provided with fixed pulley 30, and one end of cable wire 17 is slided through fixed
It is connected with counterweight 32 after wheel 30, the other end is connected with the cable wire sliding block 33 in track 18.
Men Bu is installed on cable wire 17, the Men Bu is formed by rope membrane material heat seal, is provided with the upper surface of Men Bu
Horizontal reinforcing strip 12 and vertical reinforcing strip 14, claim-reduction is provided with horizontal reinforcing strip 12 with the infall of vertical reinforcing strip 14；Door
The upper end of cloth is fixed on support body 31 of the cable wire with weight compensating device 23, and its underpart is sleeved on cable wire 17 by claim-reduction；Cable wire
Top shoe 26 is connected with cable wire top shoe haulage cable, the cable wire top shoe haulage cable respectively with cable wire top shoe
Close the door and be connected with hoist engine with enabling with hoist engine；Cable wire sliding block 33 is connected with cable wire sliding block haulage cable,
The cable wire sliding block haulage cable is connected with hoist engine and enabling with closing the door for cable wire sliding block with hoist engine respectively.
In order that door cloth adapts to the tension variation of cable wire 17, reserved margin is left on the top of the door cloth.
For the ease of lifting cable wire 17 and Men Bu, lifting device 21 is provided with the upper rail composite beam 19, such as schemed
Shown in 16, the lifting device 21 includes several lifting brackets 35, and the lifting bracket 35 is fixed on upper rail composite beam 19
On；Second bearing seat 34 is provided with lifting bracket 35, the two ends of the second reel 36 are arranged on the second axle by bearing respectively
In bearing 34；The 3rd motor 38, the power output of the 3rd motor 38 are provided with lifting bracket 35 or upper rail composite beam 19
End is connected through transmission mechanism 37 with the second reel 36, and the upper end of steel wire rope is fixedly connected with the second reel 36.Lifting device 21
Lifting cable wire 17 and rope film door cloth are specifically used to, installation is not removed after terminating, are maintaining in the future and replacing rope film
Men Bu provides vertical transport instrument.
For the ease of the operation of workmen, the side of the upper rail composite beam 19 is provided with pulley rail 29, institute
Pulley rail 29 is stated to be fixed on a head truss 16 by connecting elements 22；The lower section of pulley rail 29 is provided with coaster 20,
As shown in figure 17, the coaster 20 includes framework 40, and the top of framework 40 is provided with assembly pulley 39, and the assembly pulley 39 is set
In pulley rail 29, and can be moved left and right along pulley rail 29；Telescopic workbench 42 is provided with framework 40,
The workbench 42 is provided with three layers, and the side of framework 40 is provided with Stairs 41.Coaster 20 is personnel in installation process
Workbench, with long, coaster 20 can be slided along pulley rail 29 in 130 meters of length directions for its pulley rail 29 and upper rail 24；
The workbench 42 of coaster 20 is available for personnel's standing work, and working height range is compound to upper rail from the top fixing end of cable wire 17
Beam 19, after engineering terminates, coaster 20 is not removed, and is used as maintenance in the future.
In the present embodiment, the weight of coaster 20 is 300kg, and orbital weight is 10kg/m；The length of lifting device 21 is 18
Rice, weight is 500kg, and structure will not be impacted；Coaster 20 uses driven by shaking, is equipped with locking mechanism, can be parked in
Gate hole side, does not influence gate to open and close.
The processing method of described rope film movement folding gate door cloth, comprises the following steps：
Step one：The laying and heat seal of rope film,
Before laying, first the dimensional stability to heating in house to rope film is tested, and to determine dimensional stability to heating in house, rope film is determined further according to dimensional stability to heating in house
Blank size, carries out blanking processing；In the present embodiment, the blank size is：85 meters of length, 4 meters of width.
In facility floor upper graticule, the linearity for ensureing the rope film physical dimension after heat seal, reinforcing strip continuous heat seal
And the accuracy of rope film tie point, and rope film is laid along graticule, adjacent rope film is carried out into heat seal treatment；In the present embodiment, through heat
The length of the rope film after conjunction is 85 meters, and width is continuously increased in continuous heat seal, is finally reached 160 meters.
Step 2：The laying and heat seal of reinforcing strip,
Vertical reinforcing strip 14 is laid on rope film after heat seal, then horizontal reinforcing strip 12 is laid in vertical reinforcing strip 14,
And horizontal reinforcing strip 12 and vertical reinforcing strip 14 are carried out into heat seal treatment with rope film.
Step 3：The laying and heat seal of claim-reduction,
Claim-reduction is laid in the intersection of horizontal reinforcing strip 12 and vertical reinforcing strip 14, and by claim-reduction and horizontal reinforcing strip
12nd, vertical reinforcing strip 14 and rope film carry out heat seal treatment.
As shown in Fig. 5~Fig. 8, the processing method of the claim-reduction comprises the following steps：
Step A：The interior button 15 of claim-reduction is carried out into heat seal treatment with the top of outer button 11；
Step B：The bottom of the interior button 15 after heat seal is processed bends inwards, and is carried out at heat seal with horizontal reinforcing strip 12
Reason；
Step C：The bottom outward bending of the outer button 11 after heat seal is processed, and carried out at heat seal with horizontal reinforcing strip 12
Reason；
Step D：Button 11 lays boss 13 with the outer surface of the horizontal heat seal process part of reinforcing strip 12 outside, and will be described
Boss 13 carries out heat seal treatment with outer button 11, horizontal reinforcing strip 12 and rope film, completes the processing of claim-reduction.
Step 4：The folding of rope film,
It is oversized due to rope film, it is necessary to it is carried out to be folded so as to transport and lift；Due to manually dragging during folding
Drag efficiency low, it is difficult to neat, therefore the present invention is drawn using draw-gear is folded.
Before folding, first the claim-reduction of same row is connected with each pull rope for folding draw-gear respectively, is led by folding
The traction of leading-in device is folded rope film, and phase is opened completely with folding gate with the spacing of the adjacent claim-reduction of a line after making folding
The spacing of adjacent cable wire is consistent；In the present embodiment, the rope film length after folding is 85 meters, and width is 17.21 meters, and thickness is
48.83 millimeters.
As shown in Figure 1 and Figure 2, the folding draw-gear includes folding rack 7, the motor 10 of reel 8 and first, described
Several bearing blocks 9 are provided with folding rack 7, the axle of reel 8 is arranged on bearing block 9 by bearing；Branch is folded described
The first motor 10 is provided with frame 7, the clutch end of the first motor 10 is fixedly connected with the axle of reel 8, is fixed with reel 8
One end of several pull ropes.Before folding, first the other end of each pull rope is fixedly connected with claim-reduction to be drawn；During folding, open
Dynamic first motor 10, is rotated by the first motor 10 with movable reel 8, and then drives pull rope to pull claim-reduction, so as to realize to rope film
Folding.
During reality processing, because part processing site area is limited, can carry out the laying of part rope film and heat seal,
After the laying and heat seal of laying and heat seal and the claim-reduction of reinforcing strip, the part rope film is folded；After folding, then carry out residue
The laying of part rope film and heat seal, the laying of reinforcing strip and heat seal and the laying and heat seal of claim-reduction, it is and so on, whole to realize
The folding of rope film.
Step 5：The curling of rope film,
For the ease of transporting and installing, the rope film of palpus doubling poststack is crimped；In the present embodiment, rope film is coiled into one
Individual a diameter of 2.5 meters, length is 17 meters of cylinder, and weight is no more than 25 tons, and highway can be successfully carried out after so crimping
Transport.Oversized due to rope film, artificial Curl Efficiency is low, it is difficult to realize, therefore the present invention will be folded using crimping device
Rope film afterwards is crimped.
As shown in Figure 3, Figure 4, the crimping device includes the both sides crimped stent 2 with road wheel 1, in the curling branch
The slide rail 6 of vertical direction is provided with frame 2, sliding block 5 is provided with slide rail 6, the sliding block 5 can be moved up and down along slide rail 6；
The two ends for crimping axle 3 are arranged on the sliding block 5 of both sides by bearing respectively, and the second motor 4, the second electricity are provided with sliding block 5
The clutch end of machine 4 is fixedly connected with curling axle 3.During curling, start the second motor 4, curling axle 3 is driven by the second motor 4
Rotation, so as to realize the curling to rope film；In the curly course of rope film, both sides crimped stent 2 can be servo-actuated advance, with rope film
The increase of thickness is crimped, sliding block 5 is moved up in slide rail 6, to adapt to crimp thickness.
Step 6：When rope film is all rolled, packaging film is set outside it, the crimped stent 2 of both sides is then withdrawn, will
Rope film after curling is together lifted on vehicle with curling axle 3, that is, complete time processing process.
In the present embodiment, the material of the rope film is h cloth, interior button 15, outer button 11, boss 13, horizontal stroke
Also it is h cloth to the material of reinforcing strip 12 and vertical reinforcing strip 14.
Described rope film moves the construction method of folding gate, comprises the following steps：
Step one：Before the lifting of door head truss 16, first upper rail composite beam 19 is lifted in place and carries out preliminary surveying, is adjusted
Gentle straightening, then upper rail composite beam 19 is fixed together with door head truss 16, it is multiple that lifting device 21 is fixed on into upper rail
Close on beam 19；And pulley rail 29 is fixed on a head truss 16 by connecting elements 22, by the assembly pulley 39 of coaster 20
It is engaged with pulley rail 29, coaster 20 is hung on the lower section of pulley rail 29；
Step 2：By the phase of upper rail 24 of the upper block 25 at the top of cable wire top shoe 26 and the bottom of composite beam 19 of getting on the right track
Coordinate, each cable wire top shoe 26 is hung on the lower section of upper rail 24；Meanwhile, the transmission system at the top of cable wire top shoe 26 is led
Wheel 28 is installed in the guide wheel guide groove of upper rail 24；
Step 3：Lever gear door head truss 16 is simultaneously fixed in building structure；
Step 4：Each cable wire is sling with weight compensating device 23 respectively with crane, and with corresponding cable wire top shoe 26
It is connected by connector 27；
Step 5：Cable wire is uniformly distributed out with weight compensating device 23 along upper rail 24, to prevent load concentration, and to steel
Rope carries out interim reinforcement by connection between matching somebody with somebody weight compensating device 23, to prevent from freely swinging；The traction steel of cable wire top shoe 26 is installed
Cord, the haulage cable of the cable wire top shoe uses hoist engine and enabling hoist engine phase with closing the door for cable wire top shoe respectively
Connection；
Step 6：Using upper rail 24 in the projection on ground, the center line of track 18 is determined, track 18 is installed, and in track
Each cable wire sliding block 33 is installed in 18；
Step 7：Each cable wire top shoe 26 and cable wire sliding block 33 are moved into hole along upper rail 24 and track 18 respectively
The lower section of the lifting device 21 of side is simultaneously fixed temporarily；
Step 8：The lower end of the steel wire rope of lifting device 21 is connected with the upper end of cable wire 17, using lifting device 21
Cable wire 17 is promoted to setting height, by the upper end of cable wire 17 through after fixed pulley 30 of the cable wire with weight compensating device 23, and is matched somebody with somebody
Weigh 32 to be connected, disconnect the connection of steel wire rope and cable wire 17；By the lower end of each cable wire 17 respectively with corresponding cable wire sliding block
33 are connected, and install the haulage cable of cable wire sliding block, the haulage cable of the cable wire sliding block respectively with cable wire under
Closing the door for sliding block is connected with enabling with hoist engine with hoist engine；
Step 9：The pre- debugging of joint, energization carries out pre- debugging, emphasis to gate, transmission mechanism, cable wire 17 and control system
The problems such as solving structure, installation, jam；After pre- debugging, it is ensured that no longer welded or welded in the air, with tamper-proof rope film door
Cloth；
Step 10：After pre- debugging terminates, cable wire 17 is focused on into the lower section of lifting device 21, make cable wire 17 and lifting device 21
Steel wire rope correspond；It is interim that cable wire top shoe 26 is fixed on upper rail 24, cable wire sliding block 33 is fixed on track
On 18, cable wire is connected with weight compensating device 23, prepares raising cord film door cloth；
Lifting clamping plate 45 is installed in the outer end of the web-like rope film door cloth of transport to scene, structure such as Figure 18 of clamping plate 45 is lifted
It is shown, the lower end of steel wire rope is fixedly connected with the suspension ring 46 of lifting clamping plate 45, rope film door cloth is lifted by lifting device 21
To 9 meters of eminences, rope film door cloth bottom is close to cable wire 17, now rope film Men Buyu cable wires 17 reserve a cloth perpendicular to ground
End node 44 exposes under surplus, rope film door cloth is dropped to 5.5 meters of high positions by lifting device 21, by door cloth reserved margin
End node 43 does with end node 44 under door cloth reserved margin and is connected temporarily, makes the door cloth compensation formed here of rope film bag-shaped；
Step 11：Rope film door cloth is continued to lift up by lifting device 21, while lifting by first row claim-reduction therefrom
Portion cuts, and after corresponding cable wire 17 is encased, the two ends for clamping claim-reduction with fixture form it into winding shape, equally carry out second
Arrange the connection of claim-reduction；Start lifting device 21 2 meters of raising cord film Men Buzhi high, continue to repeat connection claim-reduction, and so on until
Rope film door cloth is promoted to the top of cable wire 17；
Step 12：End node 44 under door cloth reserved margin and the top of cable wire 17 are fixed and connected by staff on coaster 20
Connect, the support body 31 that upper end and the cable wire of rope film door cloth match somebody with somebody weight compensating device 23 is fixedly connected, and by door cloth reserved margin upper end
Interim connection under node 43 and door cloth reserved margin between end node 44 disconnects, and completes the construction that rope film moves folding gate；
Step 13：The rope film door cloth of sealing position is installed, and is debugged comprehensively, detecting and controlling system, carry out test run
OK, and check and accept.
In the present embodiment, described 4.5 meters of door cloth reserved margin upper end nodal point separation rope film door cloth the top, door cloth reserved margin
4.5 meters of end node in the nodal point separation door cloth reserved margin of lower end.
Claims (3)
1. a kind of rope film moves folding gate, it is characterised in that including upper rail composite beam, in the bottom point of upper rail composite beam
Upper rail and guide wheel chute are not provided with；The lower section of upper rail is provided with several cable wire top shoes, in cable wire top shoe
Top is respectively arranged with upper block and transmission system guide wheel, and the upper block is arranged in upper rail, and transmission system guide wheel is set
In guide wheel chute, upper block can be moved left and right along upper rail, and transmission system guide wheel can be moved left and right along guide wheel chute；
Track is provided with ground below upper rail composite beam, several cable wire sliding blocks is provided with track, under the cable wire
Sliding block can be moved left and right along track；Cable wire is provided with below each cable wire top shoe with weight compensating device, cable wire is matched somebody with somebody
The support body of weight compensating device is connected by connector with cable wire top shoe, and the top of support body is provided with fixed pulley, cable wire
One end is connected after passing through fixed pulley with counterweight, and the other end is connected with the cable wire sliding block in track；
Men Bu is installed on cable wire, the Men Bu is formed by rope membrane material heat seal, is provided with the upper surface of Men Bu and laterally added
Strong band and vertical reinforcing strip, claim-reduction is provided with horizontal reinforcing strip with the infall of vertical reinforcing strip；The upper end of door cloth is fixed on
On support body of the cable wire with weight compensating device, its underpart is sleeved on cable wire by claim-reduction；Cable wire top shoe leads with cable wire top shoe
Draw steel wire rope to be connected, the cable wire top shoe haulage cable is used with closing the door for cable wire top shoe with hoist engine and enabling respectively
Hoist engine is connected, and cable wire sliding block is connected with cable wire sliding block haulage cable, the cable wire sliding block haulage cable
It is connected with hoist engine with hoist engine and enabling with closing the door for cable wire sliding block respectively.
2. rope film according to claim 1 moves folding gate, it is characterised in that left on the top of the door cloth reserved
Surplus.
3. the rope film described in claim 1 moves the construction method of folding gate, it is characterised in that comprise the following steps：
Step one：Before the lifting of door head truss, first upper rail composite beam is fixed together with door head truss, lifting device is consolidated
It is scheduled on upper rail composite beam；And pulley rail is fixed on a head truss by connecting elements, by the assembly pulley of coaster
It is engaged with pulley rail, by pulley suspension in the lower section of pulley rail；
Step 2：It is engaged with the upper rail of upper rail composite beam bottom by the upper block at the top of cable wire top shoe, by each steel
Rope top shoe hangs on the lower section of upper rail；Meanwhile, the transmission system guide wheel at the top of cable wire top shoe is installed on upper rail
In guide wheel guide groove；
Step 3：Lever gear door head truss is simultaneously fixed in building structure；
Step 4：Each cable wire is sling with weight compensating device respectively with crane, and with corresponding cable wire top shoe by being connected
Part is connected；
Step 5：The haulage cable of cable wire top shoe is installed, the haulage cable of the cable wire top shoe respectively with cable wire on
Closing the door for sliding block is connected with enabling with hoist engine with hoist engine；
Step 6：Determine track center line, track is installed, and each cable wire sliding block is installed in track；
Step 7：Each cable wire top shoe and cable wire sliding block are moved to the lifting dress of hole side along upper rail and track respectively
The lower section put；
Step 8：The lower end of the steel wire rope of lifting device is connected with the upper end of cable wire, cable wire is lifted using lifting device
To setting height, after the upper end of cable wire is matched somebody with somebody into the fixed pulley of weight compensating device through cable wire, it is connected with counterweight, disconnects steel wire rope
With the connection of cable wire；The lower end of each cable wire is connected with corresponding cable wire sliding block respectively, and cable wire sliding block is installed
Haulage cable, the haulage cable of the cable wire sliding block is rolled up with closing the door for cable wire sliding block with hoist engine and enabling respectively
The machine of raising is connected；
Step 9：Lifting clamping plate is installed in the outer end of the web-like rope film door cloth of transport to scene, by the lower end of steel wire rope and lifting
The suspension ring of clamping plate are fixedly connected, and rope film door cloth is promoted into setting height by lifting device, make end segment under a cloth reserved margin
Point exposes, and declines rope film door cloth by lifting device, by end segment under end node in door cloth reserved margin and door cloth reserved margin
Point does interim connection；
Step 10：Rope film door cloth is continued to lift up by lifting device, claim-reduction is cut from middle part while lifting, and will correspondence
Cable wire encase after, the two ends for clamping claim-reduction with fixture form it into winding shape, and so on until rope film door cloth be promoted to steel
Suo Dingduan；
Step 11：End node under door cloth reserved margin is fixedly connected with cable wire top, by the upper end of rope film door cloth and cable wire
Support body with weight compensating device is fixedly connected, and by between end node under end node in door cloth reserved margin and door cloth reserved margin
Interim connection disconnect, complete the construction that rope film moves folding gate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610220559.4A CN105735838B (en) | 2016-04-08 | 2016-04-08 | Cable-membrane movable folding gate and construction method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610220559.4A CN105735838B (en) | 2016-04-08 | 2016-04-08 | Cable-membrane movable folding gate and construction method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105735838A CN105735838A (en) | 2016-07-06 |
| CN105735838B true CN105735838B (en) | 2017-05-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610220559.4A Active CN105735838B (en) | 2016-04-08 | 2016-04-08 | Cable-membrane movable folding gate and construction method thereof |
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| CN (1) | CN105735838B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106150288B (en) * | 2016-08-21 | 2018-11-02 | 浙江东南网架股份有限公司 | A kind of large area folds open-type membrane structure gate lifting system and its installation method |
| CN106351559A (en) * | 2016-08-21 | 2017-01-25 | 浙江东南网架股份有限公司 | Manufacturing method of ultralarge-area folding opening type membrane structure gate |
Citations (6)
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|---|---|---|---|---|
| JP2002227516A (en) * | 2001-01-30 | 2002-08-14 | Toshiya Ishii | Underground storage type automatic elevating gate device |
| CN1376849A (en) * | 2002-03-14 | 2002-10-30 | 特威盾门业(苏州)有限公司 | Lifting foldable door for garage or likes |
| EP1338742A1 (en) * | 2002-02-22 | 2003-08-27 | W. HAUTAU GmbH | Height-adjustment of a sliding door moving on a rolling device |
| CN2703101Y (en) * | 2004-05-10 | 2005-06-01 | 成军 | Safety protection door of unloading platform for building hoisting frame |
| CN101052777A (en) * | 2004-11-08 | 2007-10-10 | 内尔格科公司 | Rapid door with flexible door curtain |
| CN205604990U (en) * | 2016-04-08 | 2016-09-28 | 沈阳宝通门业有限公司 | Cable membrane removes folding gate |
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2016
- 2016-04-08 CN CN201610220559.4A patent/CN105735838B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002227516A (en) * | 2001-01-30 | 2002-08-14 | Toshiya Ishii | Underground storage type automatic elevating gate device |
| EP1338742A1 (en) * | 2002-02-22 | 2003-08-27 | W. HAUTAU GmbH | Height-adjustment of a sliding door moving on a rolling device |
| CN1376849A (en) * | 2002-03-14 | 2002-10-30 | 特威盾门业(苏州)有限公司 | Lifting foldable door for garage or likes |
| CN2703101Y (en) * | 2004-05-10 | 2005-06-01 | 成军 | Safety protection door of unloading platform for building hoisting frame |
| CN101052777A (en) * | 2004-11-08 | 2007-10-10 | 内尔格科公司 | Rapid door with flexible door curtain |
| CN205604990U (en) * | 2016-04-08 | 2016-09-28 | 沈阳宝通门业有限公司 | Cable membrane removes folding gate |
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| Publication number | Publication date |
|---|---|
| CN105735838A (en) | 2016-07-06 |
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Inventor after: Wang Xing Inventor after: Xu Zhong Inventor after: Li Dianqi Inventor after: Fang Hanwei Inventor before: Wang Xing Inventor before: Xu Zhong |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Cable-membrane movable folding gate and construction method thereof Effective date of registration: 20171019 Granted publication date: 20170524 Pledgee: Pudong Development Bank of Shanghai Limited by Share Ltd. Shenyang branch Pledgor: SHENYANG BAOTONG DOOR Co.,Ltd. Registration number: 2017210000020 |
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Date of cancellation: 20191118 Granted publication date: 20170524 Pledgee: Pudong Development Bank of Shanghai Limited by Share Ltd. Shenyang branch Pledgor: SHENYANG BAOTONG DOOR Co.,Ltd. Registration number: 2017210000020 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A mobile folding door with a cable membrane and its construction method Granted publication date: 20170524 Pledgee: Hanhua Financing Guarantee Co.,Ltd. Pledgor: SHENYANG BAOTONG DOOR Co.,Ltd. Registration number: Y2024210000068 |