CN105731010A - Coal box lifting mechanical leaking coal cleaning system - Google Patents
Coal box lifting mechanical leaking coal cleaning system Download PDFInfo
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- CN105731010A CN105731010A CN201610286045.9A CN201610286045A CN105731010A CN 105731010 A CN105731010 A CN 105731010A CN 201610286045 A CN201610286045 A CN 201610286045A CN 105731010 A CN105731010 A CN 105731010A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G33/00—Screw or rotary spiral conveyors
- B65G33/24—Details
- B65G33/26—Screws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G33/00—Screw or rotary spiral conveyors
- B65G33/08—Screw or rotary spiral conveyors for fluent solid materials
- B65G33/14—Screw or rotary spiral conveyors for fluent solid materials comprising a screw or screws enclosed in a tubular housing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/32—Filling devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Centrifugal Separators (AREA)
- Treatment Of Sludge (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种机械清理撒煤系统,具体涉及一种煤箱提升式机械清理撒煤系统。The invention relates to a mechanical cleaning and spreading coal system, in particular to a coal box lifting type mechanical cleaning and spreading coal system.
背景技术Background technique
采用立井箕斗提升,装载硐室装载设备在向箕斗装煤时,会造成部分煤未能进入箕斗而洒落到井底,以往采用的老式曲轨式的立井提升卸载系统,经统计撒煤量约占到矿井日提升煤量的3‰-5‰左右。When the vertical shaft skip is used for lifting, when the loading equipment in the loading chamber loads coal into the skip, some coal will fail to enter the skip and fall to the bottom of the well. The amount of coal accounts for about 3‰-5‰ of the daily lifting coal amount of the mine.
现阶段的撒煤清理方式主要包括:扒斗清理撒煤(沉淀池式和脱水刮板沉淀池式)、立井小箕斗清理撒煤、斜巷小箕斗清理撒煤、立井抓斗清理撒煤、摇摆式闸门平巷矿车清理撒煤等。The coal spreading and cleaning methods at the present stage mainly include: bucket cleaning and coal spreading (sedimentation tank type and dewatering scraper sedimentation tank type), vertical well small skip cleaning and coal spreading, inclined alley small skip cleaning and coal spreading, vertical shaft grab bucket cleaning and spreading Coal, swing gate side lane mine car cleaning and scattering coal, etc.
当撒煤与井筒淋水混合形成煤水混合物后,会给清理工作造成较大困难,需要定期清理撒煤,同时清理过程中所带来的人力与财力成本也较大,因此设计合理的机械清理主井撒煤系统非常必要。When the coal sprinkler is mixed with the wellbore water to form a coal-water mixture, it will cause great difficulties in the cleaning work, and the coal sprinkler needs to be cleaned regularly. At the same time, the manpower and financial costs brought by the cleaning process are also relatively large. Therefore, a reasonable mechanical design It is very necessary to clean the coal spreading system of the main shaft.
发明内容Contents of the invention
为解决现有技术的不足,本发明的目的在于提供一种煤箱提升式机械清理撒煤系统,该系统不仅能够有效的将水与撒煤分离,而且能够确保撒煤无遗漏的全部被运出。In order to solve the deficiencies in the prior art, the object of the present invention is to provide a coal box lifting mechanical cleaning and coal spreading system, which can not only effectively separate the water from the coal spreading, but also ensure that all the coal spreading is transported without omission. out.
为了实现上述目标,本发明采用如下的技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种煤箱提升式机械清理撒煤系统,其特征在于,包括:螺旋叶片(7)、第一电动机(8)、超越离合器(9)、煤桥(10)、提煤箱(2)、第二电动机(4)和清淤泵(3),其中,超越离合器(9)安装在第一电动机(8)的输出轴上,第一电动机(8)反转时,超越离合器(9)向外输出动力,驱动螺旋叶片(7)转动,带动撒煤移动,同时驱动煤桥(10)的主轴转动,使煤桥(10)下放,第一电动机(8)正转时,超越离合器(9)不向外输出动力,螺旋叶片(7)不动,但是驱动煤桥(10)的主轴反向转动,使煤桥(10)收起;A coal box lifting type mechanical cleaning and spreading coal system is characterized in that it includes: a spiral blade (7), a first motor (8), an overrunning clutch (9), a coal bridge (10), a coal lifting box (2), The second electric motor (4) and the dredging pump (3), wherein, the overrunning clutch (9) is installed on the output shaft of the first electric motor (8), when the first electric motor (8) reverses, the overrunning clutch (9) to The external output power drives the spiral blade (7) to rotate, drives the coal spreading to move, and drives the main shaft of the coal bridge (10) to rotate at the same time, so that the coal bridge (10) is lowered. When the first motor (8) rotates forward, the overrunning clutch (9 ) does not output power outwards, the helical blade (7) does not move, but the main shaft driving the coal bridge (10) rotates in the opposite direction, so that the coal bridge (10) is retracted;
前述螺旋叶片(7)布置在主井井底(5)与提煤小眼(1)间的溜煤斜眼(11)中,溜煤斜眼(11)高的一端位于主井井底(5)的下方,低的一端位于提煤小眼(1)的收煤口处,第一电动机(8)和煤桥(10)均位于溜煤斜眼(11)低的一端,溜煤斜眼(11)的底部布置有若干漏水孔,煤水混合物在螺旋叶片(7)上运输时,水与撒煤分离,分离后的水流入提煤小眼(1)的底部,经清淤泵(3)打到大巷排水系统,分离后的撒煤落入提煤小眼(1)内的提煤箱(2)内,提煤箱(2)在第二电动机(4)的带动下上升,将撒煤运至提煤小眼(1)的顶部。The aforementioned helical blade (7) is arranged in the slant eye (11) between the bottom of the main shaft (5) and the small eye for coal lifting (1), and the high end of the slant eye (11) is located at the bottom of the main shaft (5) The lower end is located at the coal inlet of the coal lifting eyelet (1), the first motor (8) and the coal bridge (10) are located at the lower end of the coal slant eye (11), and the coal slant eye (11) There are a number of water leakage holes arranged at the bottom of the coal-water mixture. When the coal-water mixture is transported on the spiral blade (7), the water is separated from the sprinkling coal. To the drainage system of the main road, the separated scattered coal falls into the coal lifting box (2) in the coal lifting eyelet (1), and the coal lifting box (2) rises under the drive of the second motor (4), and the scattered coal Coal is transported to the top of the coal lifting eyelet (1).
前述的煤箱提升式机械清理撒煤系统,其特征在于,还包括:漏斗体(6),前述漏斗体(6)的倾斜角度为45°-60°,其安装在主井井底(5)的底部。The aforementioned coal box lifting type mechanical cleaning and coal spreading system is characterized in that it also includes: a funnel body (6), the inclination angle of the aforementioned funnel body (6) is 45°-60°, and it is installed at the bottom of the main shaft (5 )bottom of.
前述的煤箱提升式机械清理撒煤系统,其特征在于,前述煤桥(10)的主体由两块平板组成,两块平板可绕连接轴灵活转动。The aforementioned coal box lifting type mechanical cleaning and coal spreading system is characterized in that the main body of the aforementioned coal bridge (10) is composed of two flat plates, and the two flat plates can flexibly rotate around the connecting shaft.
本发明的有益之处在于:本发明的机械清理撒煤系统,其不仅能够有效的将水与撒煤分离,而且能够确保撒煤无遗漏的全部被运出;此外,该系统操作方便、高效,可以独立运行,不会干扰其他工序的进行。The benefit of the present invention lies in that the mechanical cleaning and spreading coal system of the present invention can not only effectively separate the water from the spreading coal, but also ensure that all the spreading coal is transported out; in addition, the system is easy to operate and highly efficient , can operate independently without interfering with other processes.
附图说明Description of drawings
图1是本发明的机械清理撒煤系统的组成示意图;Fig. 1 is the composition schematic diagram of mechanical cleaning coal spreading system of the present invention;
图2是图1的局部放大示意图。FIG. 2 is a partially enlarged schematic diagram of FIG. 1 .
图中附图标记的含义:1-提煤小眼、2-提煤箱、3-清淤泵、4-第二电动机、5-主井井底、6-漏斗体、7-螺旋叶片、8-第一电动机、9-超越离合器、10-煤桥、11-溜煤斜眼。The meanings of reference signs in the figure: 1-coal lifting eyelet, 2-coal lifting box, 3-dredging pump, 4-second motor, 5-main shaft bottom, 6-funnel body, 7-spiral blade, 8-the first electric motor, 9-overrunning clutch, 10-coal bridge, 11-slant eye for sliding coal.
具体实施方式detailed description
以下结合附图和具体实施例对本发明作具体的介绍。The present invention will be specifically introduced below in conjunction with the accompanying drawings and specific embodiments.
参照图1和图2,本发明的机械清理撒煤系统包括:螺旋叶片7、第一电动机8、超越离合器9、煤桥10、提煤箱2、第二电动机4和清淤泵3。其中,超越离合器9为棘轮机构,单向输出动力,其安装在第一电动机8的输出轴上,螺旋叶片7的旋转、煤桥10的下放和收起均由第一电动机8和超越离合器9控制,具体的:Referring to Fig. 1 and Fig. 2, the mechanical cleaning coal spreading system of the present invention includes: screw blade 7, first motor 8, overrunning clutch 9, coal bridge 10, coal lifting box 2, second motor 4 and dredging pump 3. Wherein, the overrunning clutch 9 is a ratchet mechanism with one-way output power, which is installed on the output shaft of the first motor 8, and the rotation of the helical blade 7 and the lowering and retracting of the coal bridge 10 are controlled by the first motor 8 and the overrunning clutch 9. control, specifically:
第一电动机8反转时,超越离合器9向外输出动力,驱动螺旋叶片7转动,带动撒煤移动,同时驱动煤桥10的主轴转动,使煤桥10下放,以实现撒煤无遗漏地全部被装载;When the first motor 8 reverses, the overrunning clutch 9 outputs power outwards, drives the screw blade 7 to rotate, drives the coal spreading movement, and drives the main shaft of the coal bridge 10 to rotate at the same time, so that the coal bridge 10 is lowered to realize coal spreading without omission. is loaded;
第一电动机8正转时,超越离合器9不向外输出动力,螺旋叶片7不动,但是驱动煤桥10的主轴反向转动,使煤桥10收起,以方便提煤箱2通过。When the first motor 8 was rotating forward, the overrunning clutch 9 did not output power outwards, and the helical blade 7 did not move, but the main shaft driving the coal bridge 10 reversely rotated, so that the coal bridge 10 was retracted to facilitate the passage of the coal box 2.
参照图1,螺旋叶片7布置在主井井底5与提煤小眼1间的溜煤斜眼11中,溜煤斜眼11高的一端位于主井井底5的下方,低的一端位于提煤小眼1的收煤口处,第一电动机8和煤桥10均位于溜煤斜眼11低的一端,溜煤斜眼11的底部布置有若干漏水孔,煤水混合物在螺旋叶片7上运输时,水与撒煤分离,分离后的水流入提煤小眼1的底部,经清淤泵3打到大巷排水系统,分离后的撒煤落入提煤小眼1内的提煤箱2内,提煤箱2在第二电动机4的带动下上升,将撒煤运至提煤小眼1的顶部,最后再通过输送皮带等运至井底大巷(未图示)、井底煤仓(未图示),从而构成一个封闭的循环体系。Referring to Figure 1, the helical blade 7 is arranged in the coal slant eye 11 between the bottom 5 of the main shaft and the small coal lifting eye 1, the high end of the slant eye 11 is located below the bottom 5 of the main shaft, and the low end is located At the coal inlet of the small eye 1, the first motor 8 and the coal bridge 10 are located at the lower end of the coal slant eye 11, and a number of water leakage holes are arranged at the bottom of the coal slant eye 11. When the coal-water mixture is transported on the spiral blade 7, The water is separated from the coal sprinkling, and the separated water flows into the bottom of the coal lifting eyelet 1, and is pumped to the road drainage system through the dredging pump 3, and the separated coal sprinkling falls into the coal lifting box 2 in the coal lifting eyelet 1 , the coal lifting box 2 rises under the drive of the second motor 4, and the coal is transported to the top of the coal lifting eyelet 1, and finally transported to the bottom alley (not shown), the bottom coal bunker through the conveyor belt, etc. (not shown), thereby forming a closed circulation system.
由于撒煤的粘黏性强,所以我们在主井井底5的底部还安装了一个漏斗体6,即漏斗状的收口,其倾斜角度为45°-60°,优选50°,这样可以实现撒煤在重力作用下顺畅地聚集到漏斗体6的出口处。Due to the strong stickiness of spreading coal, we have also installed a funnel body 6 at the bottom of the main well bottom 5, i.e. a funnel-shaped closing mouth, and its inclination angle is 45°-60°, preferably 50°, which can achieve Sprinkle coal and gather smoothly to the outlet of funnel body 6 under the action of gravity.
参照图2,在本实施例中,我们采用的煤桥10,其主体由两块平板组成,该两块平板可绕连接轴灵活转动,结构简单,便于操作和实施。With reference to Fig. 2, in the present embodiment, the coal bridge 10 that we adopt, its main body is made up of two flat plates, and these two flat plates can flexibly rotate around the connecting shaft, simple in structure, easy to operate and implement.
本发明的系统,其工作原理如下:System of the present invention, its working principle is as follows:
第一电动机8反转,超越离合器9向外输出动力,驱动螺旋叶片7转动,带动撒煤移动(移动过程中,水、煤自动分离),同时驱动煤桥10的主轴转动,使煤桥10下放,开始向提煤箱2内装载撒煤,当提煤箱2装满时,第一电动机8正转,超越离合器9不向外输出动力,螺旋叶片7不动,但是驱动煤桥10的主轴反向转动,使煤桥10收起,与此同时,第二电动机4启动,提升提煤箱2,将撒煤运至提煤小眼1的顶部。The first motor 8 reverses, and the overrunning clutch 9 outputs power outwards to drive the screw blade 7 to rotate, driving the coal spreading movement (during the movement, water and coal are automatically separated), and simultaneously drives the main shaft of the coal bridge 10 to rotate, so that the coal bridge 10 Lower it down and start to load and sprinkle coal in the coal lifting box 2. When the coal lifting box 2 is full, the first motor 8 rotates forward, the overrunning clutch 9 does not output power outward, and the spiral blade 7 does not move, but the drive coal bridge 10 The main shaft reversely rotates so that the coal bridge 10 is retracted. At the same time, the second motor 4 is started to promote the coal lifting box 2, and transport the scattered coal to the top of the coal lifting eyelet 1.
由此可以,整个系统只需要控制两台电动机在适当的时间间隔内正反转就可以实现主井撒煤的自主机械化清理。Therefore, the whole system only needs to control the forward and reverse rotation of the two motors within an appropriate time interval to realize the autonomous mechanized cleaning of the main shaft coal sprinkling.
由于我们在本发明的机械清理撒煤系统中设置了煤桥10,所以很好的实现了将撒煤无遗漏地、安全地从溜煤斜眼11内全部转运到提煤箱2内。Because we are provided with coal bridge 10 in mechanical cleaning coal-spreading system of the present invention, so well realized that coal-sprinkling is without omission, all transfers in the coal-lifting box 2 from slipping coal oblique eye 11 safely.
综上所述,本发明的系统不仅能够有效的将水与撒煤分离,而且能够确保撒煤无遗漏的全部被运出。To sum up, the system of the present invention can not only effectively separate the water from the sprinkling coal, but also ensure that all the sprinkling coal is transported out without omission.
需要说明的是,上述实施例不以任何形式限制本发明,凡采用等同替换或等效变换的方式所获得的技术方案,均落在本发明的保护范围内。It should be noted that the above embodiments do not limit the present invention in any form, and all technical solutions obtained by means of equivalent replacement or equivalent transformation fall within the protection scope of the present invention.
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CN106697956A (en) * | 2017-02-21 | 2017-05-24 | 山东科技大学 | Removal device and method for scattered coal at shaft bottom and layout method |
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