CN105725309B - Mask body manufacturing machine - Google Patents
Mask body manufacturing machine Download PDFInfo
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- CN105725309B CN105725309B CN201610280746.1A CN201610280746A CN105725309B CN 105725309 B CN105725309 B CN 105725309B CN 201610280746 A CN201610280746 A CN 201610280746A CN 105725309 B CN105725309 B CN 105725309B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 230000007246 mechanism Effects 0.000 claims abstract description 240
- 239000002699 waste material Substances 0.000 claims abstract description 183
- 238000005520 cutting process Methods 0.000 claims abstract description 100
- 239000004745 nonwoven fabric Substances 0.000 claims abstract description 97
- 238000007599 discharging Methods 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims description 101
- 230000005540 biological transmission Effects 0.000 claims description 88
- 238000009434 installation Methods 0.000 claims description 35
- 239000004744 fabric Substances 0.000 claims description 10
- 230000008859 change Effects 0.000 claims description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 8
- 229910052742 iron Inorganic materials 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 claims 3
- 235000005336 Allium ursinum Nutrition 0.000 claims 1
- 244000003363 Allium ursinum Species 0.000 claims 1
- 238000007664 blowing Methods 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 238000004064 recycling Methods 0.000 abstract description 7
- 238000003466 welding Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 13
- 230000000694 effects Effects 0.000 description 12
- 230000008569 process Effects 0.000 description 12
- 230000006872 improvement Effects 0.000 description 7
- 238000003825 pressing Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 238000005452 bending Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
- A41D13/05—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
- A41D13/11—Protective face masks, e.g. for surgical use, or for use in foul atmospheres
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- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Physical Education & Sports Medicine (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
本发明涉及口罩生产设备领域,具体涉及一种口罩本体制造机,包括用于无纺布和鼻梁条进料的放料机构、机架、用于在无纺布上印刷的印刷机构、用于将鼻梁条焊接于无纺布上的定鼻梁条机构、用于在无纺布上成型花纹的花纹机构、用于切去成型有花纹的无纺布边角的切割机构、用于回收边角废料的收废料机构和用于成品口罩出料的出料机构,所述印刷机构、定鼻梁条机构、花纹机构、切割机构、收废料机构和出料机构均安装于机架上方,且均位于放料机构后方。本发明生产效率高、有利于提高口罩质量。
The present invention relates to the field of mask production equipment, and in particular to a mask body manufacturing machine, including a feeding mechanism for feeding non-woven fabrics and nose bridge strips, a frame, a printing mechanism for printing on non-woven fabrics, a nose bridge strip fixing mechanism for welding the nose bridge strips to the non-woven fabrics, a pattern mechanism for forming patterns on the non-woven fabrics, a cutting mechanism for cutting off the edges and corners of the non-woven fabrics with patterns, a waste collecting mechanism for recycling waste corners, and a discharging mechanism for discharging finished masks, wherein the printing mechanism, the nose bridge strip fixing mechanism, the pattern mechanism, the cutting mechanism, the waste collecting mechanism, and the discharging mechanism are all installed above the frame and are all located behind the feeding mechanism. The present invention has high production efficiency and is conducive to improving the quality of masks.
Description
技术领域technical field
本发明涉及口罩生产设备领域,特别是涉及一种口罩本体制造机。The invention relates to the field of mask production equipment, in particular to a mask body manufacturing machine.
背景技术Background technique
一次性口罩(包括医用和民用)因价格低廉、使用方便,在各行各业中得到广泛应用。一次性口罩一般采用透气性较好的无纺布,通过口罩本体制造机制成口罩本体,再通过耳带焊接机焊上橡筋耳带。Disposable masks (including medical and civil) are widely used in all walks of life because of their low price and easy use. Disposable masks generally use non-woven fabrics with good air permeability, and the mask body is made into a mask body by a mask body manufacturing machine, and then the elastic ear straps are welded by an ear strap welding machine.
现有技术的口罩本体制造机存在以下问题,一方面,放料机构在放料过程中,无纺布料条在输送过程中会坍塌,导致料条张力改变,使得到达加工机构的料条出现弯折现象,严重影响产品质量。现有技术一般设有手柄,来调节放料轴的位置,以改变无纺布张力,但手柄多设置在料架的后侧,调节时需先移动料架,再进行调节,操作复杂,调节效率低,且调节效果不好,不能完全避免料条弯折现象,影响后续产品质量。第二方面,对无纺布料条进行切割时,由于料条张力不稳定,导致切割精度低,生产出的口罩质量差;且经花轮机构处理后的料条在传输至切割机构的过程中,会产生误差,导致料条进入切割机构时花纹可能正好位于切刀下方,直接切割由于切割位置不准会破坏花纹,进一步影响产品质量。第三方面,现有技术中的收废料装置,收废料轮为胶轮,但是胶轮在收废过程中由于摩擦会产生静电,导致收废料轮吸住废料,使得废料无法排出,废料堆积在收废料轮处,造成停机故障,影响工作效率。The mask body manufacturing machine of the prior art has the following problems. On the one hand, during the discharging process of the feeding mechanism, the non-woven fabric strip will collapse during the conveying process, resulting in a change in the tension of the strip, so that the strip of material reaching the processing mechanism will appear The bending phenomenon seriously affects the product quality. In the prior art, handles are generally provided to adjust the position of the discharge shaft to change the tension of the non-woven fabric, but the handles are mostly set on the rear side of the material rack. When adjusting, the material rack needs to be moved first, and then adjusted. The operation is complicated and the adjustment The efficiency is low, and the adjustment effect is not good, and the bending phenomenon of the material strip cannot be completely avoided, which affects the quality of subsequent products. In the second aspect, when cutting non-woven fabric strips, due to the unstable tension of the strips, the cutting accuracy is low, and the quality of the masks produced is poor; In this process, there will be errors, and the pattern may be just below the cutter when the material strip enters the cutting mechanism. Direct cutting will destroy the pattern due to the inaccurate cutting position, which will further affect the product quality. In the third aspect, in the waste collection device in the prior art, the waste collection wheel is a rubber wheel, but the rubber wheel will generate static electricity due to friction during the waste collection process, causing the waste collection wheel to absorb the waste, so that the waste cannot be discharged, and the waste is accumulated in the At the waste collection wheel, it will cause downtime and affect work efficiency.
发明内容Contents of the invention
有鉴于此,本发明针对现有技术存在之缺失,其主要目的是提供一种生产效率高、有利于提高口罩质量的口罩本体制造机。In view of this, the present invention aims at the deficiencies in the prior art, and its main purpose is to provide a mask body manufacturing machine with high production efficiency and conducive to improving the quality of masks.
本发明的目的可通过下列技术方案来实现:口罩本体制造机,包括用于无纺布和鼻梁条进料的放料机构、机架、用于在无纺布上印刷的印刷机构、用于将鼻梁条焊接于无纺布上的定鼻梁条机构、用于在无纺布上成型花纹的花纹机构、用于切去成型有花纹的无纺布边角的切割机构、用于回收边角废料的收废料机构和用于成品口罩出料的出料机构,所述印刷机构、定鼻梁条机构、花纹机构、切割机构、收废料机构和出料机构均安装于机架上方,且均位于放料机构后方。The object of the present invention can be realized by the following technical solutions: mask body manufacturing machine, including the feeding mechanism for non-woven fabric and nose bridge strip feeding, frame, for printing mechanism on non-woven fabric, for Nose bridge fixing mechanism for welding the nose bridge to the non-woven fabric, a pattern mechanism for forming patterns on the non-woven fabric, a cutting mechanism for cutting off the corners of the non-woven fabric with patterns, and a mechanism for recycling the corners The waste collection mechanism for waste and the discharge mechanism for finished mask discharge, the printing mechanism, the fixed nose bridge mechanism, the pattern mechanism, the cutting mechanism, the waste collection mechanism and the discharge mechanism are all installed above the frame, and are located Behind the feeding mechanism.
对上述技术方案的进一步改进为,所述花纹机构为三个,用于在无纺布一端成型花纹的第一花纹机构、用于在无纺布另一端成型花纹的第三花纹机构和用于在无纺布中间成型花纹的第二花纹机构;所述切割机构和收废料机构均为两个,位于第一花纹机构后方用于切去无纺布一端花纹边角的第一切割机构,位于第一切割机构侧边用于回收第一切割机构切下的边角的第一收废料机构,位于第三花纹机构后方用于切去无纺布另一端花纹边角的第二切割机构,位于第二切割机构侧边用于回收第二切割机构切下的边角的第二收废料机构。A further improvement to the above technical solution is that there are three pattern mechanisms, the first pattern mechanism for forming patterns on one end of the nonwoven fabric, the third pattern mechanism for forming patterns on the other end of the nonwoven fabric, and the pattern mechanism for forming patterns on the other end of the nonwoven fabric. The second pattern mechanism that forms a pattern in the middle of the non-woven fabric; the cutting mechanism and the waste collection mechanism are both two, and the first cutting mechanism that is used to cut off the corner of the pattern at one end of the non-woven fabric is located behind the first pattern mechanism. The first waste collecting mechanism on the side of the first cutting mechanism is used to recover the corners cut by the first cutting mechanism, and the second cutting mechanism behind the third pattern mechanism is used to cut off the corners of the pattern at the other end of the non-woven fabric. The side of the second cutting mechanism is used for recovering the second waste collection mechanism for the corners cut by the second cutting mechanism.
对上述技术方案的进一步改进为,还包括位于第一切割机构后方用于将无纺布两侧弯折成立体状的两侧折布机构,位于第二花纹机构后方用于将无纺布从中间对折的对折机构,位于对折机构后方用于将对折后呈立体状的无纺布压成平面状的压布机构,位于压布机构后方用于将竖直方向的无纺布转化为水平方向的换向机构。A further improvement to the above technical solution is to include a fabric folding mechanism on both sides behind the first cutting mechanism for bending both sides of the nonwoven fabric into a three-dimensional shape, and behind the second pattern mechanism for folding the nonwoven fabric from The half-folding mechanism that is folded in half is located behind the half-folding mechanism and is used to press the three-dimensional non-woven fabric folded in half into a flat cloth pressing mechanism. the reversing mechanism.
对上述技术方案的进一步改进为,所述放料机构包括料架、滑设于料架上用于无纺布放料的若干个放料轴、安装于料架上用于驱动放料轴沿料架滑动的调节单元、安装于料架上且位于放料轴后方用于无纺布传动的传动单元、安装于料架上用于鼻梁条上料的放料辊;所述放料轴、调节单元、传动单元的数量相匹配,且所述放料轴、调节单元、传动单元均位于料架同侧;所述料架包括立杆和架设于立杆之间的若干个滑轨,所述放料轴通过安装台可滑动的安装于滑轨上,所述调节单元包括手柄、连接于料架宽度方向两侧的传动杆、连接于传动杆的输出端且设置于滑轨内连接于放料轴的安装台以带动放料轴滑动的传动链。A further improvement to the above technical solution is that the discharging mechanism includes a material rack, several discharging shafts slidingly arranged on the material rack for discharging non-woven fabrics, installed on the material rack for driving the feeding shaft along the The adjustment unit for the sliding of the material rack, the transmission unit installed on the material rack and behind the discharge shaft for non-woven transmission, and the discharge roller installed on the material rack for feeding the bridge of the nose; the discharge shaft, The numbers of the adjusting unit and the transmission unit match, and the discharging shaft, the adjusting unit and the transmission unit are all located on the same side of the rack; the rack includes a vertical pole and several slide rails erected between the vertical poles, The discharge shaft is slidably installed on the slide rail through the mounting table, and the adjustment unit includes a handle, a transmission rod connected to both sides in the width direction of the material rack, and an output end connected to the transmission rod, which is arranged in the slide rail and connected to the The mounting platform of the discharge shaft is a transmission chain that drives the slide of the discharge shaft.
对上述技术方案的进一步改进为,所述切割机构包括切割单元和位于切割单元后方用于维持料条张力恒定的拉料单元,所述拉料单元包括垂设于机架上方的两个安装滑轨、滑设于每一个安装滑轨内的第一滑块和第二滑块、安装于两个第一滑块之间且滑设于两个安装滑轨之间的拉料胶轮、安装于两个第二滑块之间且滑设于两个安装滑轨之间的拉料轮、驱动第一滑块和第二滑块沿安装滑轨滑动的动力组件,所述拉料轮位于拉料胶轮上方,且二者之间设有用于无纺布料条通过的间隙;还包括位于切割单元背离拉料单元的一侧用于调节无纺布料条位置的微调单元;所述微调单元包括垂设于机架上方的两个微调立柱,所述微调立柱中央开设有凹槽,凹槽内设有可上下移动的立杆,一调节固定杆套设于立杆上以连接在两个微调立柱之间,一圆弧板连接于微调立柱之间且位于调节固定杆下方,所述调节固定杆位于圆弧板的圆弧内侧,且调节固定杆和圆弧板之间设有用于料条通过的间隙,还包括用于位于一微调立柱顶部一侧的调节手柄,所述调节手柄通过传动组件带动立杆上下滑动以实现微调。A further improvement to the above technical solution is that the cutting mechanism includes a cutting unit and a pulling unit located behind the cutting unit for maintaining a constant tension of the strip, and the pulling unit includes two installation slides vertically arranged above the frame Rails, the first slider and the second slider installed in each installation slide rail, the pulling rubber wheels installed between the two first sliders and the two installation slide rails, the installation Between the two second sliders and the pulling wheel slidingly arranged between the two installation slide rails, the power assembly that drives the first slider and the second slider to slide along the installation slide rails, the pull wheel is located at Above the pulling rubber wheel, and there is a gap between the two for the passing of the non-woven fabric strip; it also includes a fine-tuning unit located on the side of the cutting unit away from the pulling unit for adjusting the position of the non-woven fabric strip; the The fine-tuning unit includes two fine-tuning columns vertically arranged on the top of the frame. A groove is opened in the center of the fine-tuning column, and a vertical rod that can move up and down is arranged in the groove. An adjustment fixing rod is sleeved on the vertical rod to connect Between the two fine-tuning uprights, an arc plate is connected between the fine-tuning uprights and is located below the adjusting fixing rod. The gap through which the material strips pass also includes an adjustment handle located on the top side of a fine-tuning column, and the adjustment handle drives the vertical rod to slide up and down through the transmission assembly to realize fine adjustment.
对上述技术方案的进一步改进为,所述拉料单元还包括位于拉料胶轮上方用于对拉料胶轮的上下位置进行调节以改变拉料胶轮与拉料轮间隙的调节组件;所述调节组件包括提供动力的手柄、位于手柄输出端且通过两个固定块连接于两个安装滑轨之间的转向杆,所述转向杆通过两个连接块连接于两个第一滑块以带动第一滑块上下运动,所述固定块背离连接块的一侧设有用于限位的限位螺旋。A further improvement to the above technical solution is that the pulling unit also includes an adjustment assembly located above the pulling rubber wheel for adjusting the upper and lower positions of the pulling rubber wheel to change the gap between the pulling rubber wheel and the pulling wheel; The adjustment assembly includes a power-providing handle, a steering rod located at the output end of the handle and connected between the two installation slide rails through two fixing blocks, and the steering rod is connected to the two first sliding blocks through two connecting blocks to Drive the first slider to move up and down, and the side of the fixed block away from the connecting block is provided with a limit screw for limit.
对上述技术方案的进一步改进为,所述收废料机构包括两个平行设置的收废前板和收废后板、设置于收废前板和收废后板顶部的收废顶板、可旋转的连接于收废前板和收废后板之间的收废胶轮、套设于收废胶轮用于废料传输的拉废料轮、切设于拉废料轮最底部的防卷片、安装于收废顶板上方用于拉动经拉废料轮的废料排出的排出单元、还包括驱动废料排出的动力单元,所述拉废料轮为铁轮。A further improvement to the above technical solution is that the waste collection mechanism includes two parallel waste collection front boards and waste collection rear boards, a waste collection top board arranged on top of the waste collection front board and the waste collection rear board, a rotatable The waste rubber wheel connected between the waste collecting front plate and the waste collecting rear plate, the waste pulling wheel sleeved on the waste collecting rubber wheel for waste transmission, the anti-roll sheet cut at the bottom of the waste pulling wheel, installed on The discharge unit above the waste collection top plate is used to pull the waste materials discharged through the waste puller, and also includes a power unit for driving the waste discharge. The waste puller is an iron wheel.
本发明的有益效果为:The beneficial effects of the present invention are:
1、本发明通过放料机构进行无纺布和鼻梁条进料,多层无纺布和鼻梁条通过放料机构进入印刷机构,以在无纺布表面印刷,印刷完毕后,通过定鼻梁条机构将鼻梁条采用超声波焊接的方式焊接于多层无纺布之间,再通过花纹机构在无纺布上成型花纹,并通过切割机构切去花纹边部的废料,通过收废料机构回收切割后产生的边角废料,最后的口罩成品通过出料机构下料。口罩的生产过程,自动化程度高,工作效率高,生产出的口罩质量好。1. The present invention feeds the non-woven fabric and the bridge of the nose through the feeding mechanism. The multi-layer non-woven fabric and the bridge of the nose enter the printing mechanism through the discharging mechanism to print on the surface of the non-woven fabric. After the printing is completed, the nose bridge is fixed The mechanism welds the bridge of the nose between the multi-layer non-woven fabrics by ultrasonic welding, and then forms patterns on the non-woven fabrics through the pattern mechanism, and cuts off the waste at the edge of the pattern through the cutting mechanism, and recycles the cut through the waste collection mechanism The generated corner waste and the final finished mask are unloaded through the discharge mechanism. The production process of masks has a high degree of automation, high work efficiency, and the quality of the masks produced is good.
2、花纹机构为三个,用于在无纺布一端成型花纹的第一花纹机构、用于在无纺布另一端成型花纹的第三花纹机构和用于在无纺布中间成型花纹的第二花纹机构;切割机构和收废料机构均为两个,位于第一花纹机构后方用于切去无纺布一端花纹边角的第一切割机构,位于第一切割机构侧边用于回收第一切割机构切下的边角的第一收废料机构,位于第三花纹机构后方用于切去无纺布另一端花纹边角的第二切割机构,位于第二切割机构侧边用于回收第二切割机构切下的边角的第二收废料机构。第一花纹机构、第二花纹机构和第三花纹机构分别在无纺布的一端、中间和另一端成型花纹,再通过第一切割机构切去一端花纹边部的废料,并通过第一收废料机构回收,通过第二切割机构切去另一端花纹边部的废料,并通过第二收废料机构回收,由于设有三条花纹,生产出的口罩打开后立体感强,能正好与用户的嘴巴、鼻子相吻合,佩戴舒适。2. There are three pattern mechanisms, the first pattern mechanism for forming patterns on one end of the non-woven fabric, the third pattern mechanism for forming patterns on the other end of the non-woven fabric and the third pattern mechanism for forming patterns in the middle of the non-woven fabric. Two pattern mechanisms: two cutting mechanisms and waste collection mechanisms, located behind the first pattern mechanism and used to cut off the corners of the pattern at one end of the non-woven fabric, located on the side of the first cutting mechanism for recycling the first The first waste collection mechanism for the corners cut by the cutting mechanism is located behind the third pattern mechanism for cutting off the corners of the other end of the non-woven fabric. The second cutting mechanism is located on the side of the second cutting mechanism for recycling the second The second waste collection mechanism for the corners cut by the cutting mechanism. The first pattern mechanism, the second pattern mechanism and the third pattern mechanism form patterns on one end, the middle and the other end of the non-woven fabric respectively, and then cut off the waste at the edge of the pattern at one end by the first cutting mechanism, and collect the waste through the first Mechanism recycling, cut off the waste at the edge of the pattern at the other end through the second cutting mechanism, and recycle through the second waste collection mechanism. Since there are three patterns, the produced mask has a strong three-dimensional effect after opening, and can be just in line with the user's mouth, Fits well on the nose for a comfortable fit.
3、第一切割机构后方用于将无纺布两侧弯折成立体状的两侧折布机构,位于第二花纹机构后方用于将无纺布从中间对折的对折机构,位于对折机构后方用于将对折后呈立体状的无纺布压成平面状的压布机构,位于压布机构后方用于将竖直方向的无纺布转化为水平方向的换向机构。整个口罩本体制造机,各机构间配合紧密,使得各机构都能自动工作,自动化程度高,工作效率高。3. Behind the first cutting mechanism, the two-side folding mechanism used to bend both sides of the non-woven fabric into a three-dimensional shape is located behind the second pattern mechanism. The half-folding mechanism used to fold the non-woven fabric in half from the middle is located behind the half-folding mechanism The cloth pressing mechanism is used to press the three-dimensional non-woven fabric folded in half into a flat shape, and the reversing mechanism is located behind the cloth pressing mechanism to convert the vertical non-woven fabric into a horizontal direction. The entire mask body manufacturing machine is closely coordinated between various mechanisms, so that each mechanism can work automatically, with a high degree of automation and high work efficiency.
4、放料机构包括料架、滑设于料架上用于无纺布放料的若干个放料轴、安装于料架上用于驱动放料轴沿料架滑动的调节单元、安装于料架上且位于放料轴后方用于无纺布传动的传动单元、安装于料架上用于鼻梁条上料的放料辊;放料轴、调节单元、传动单元的数量相匹配,且放料轴、调节单元、传动单元均位于料架同侧;料架包括立杆和架设于立杆之间的若干个滑轨,放料轴通过安装台可滑动的安装于滑轨上,调节单元包括手柄、连接于料架宽度方向两侧的传动杆、连接于传动杆的输出端且设置于滑轨内连接于放料轴的安装台以带动放料轴滑动的传动链。料条通过放料轴输出,再通过传动单元将料条输送至后续印刷机构,同时鼻梁条通过放料辊输出至后续印刷机构,在此过程中,当料条张力较小时,可通过调节单元驱动放料轴沿料架的滑轨滑动,以维持料条张力恒定,防止料条坍塌而影响后续工位的正常工作,一方面,放料机构结构简单、使用方便;第二方面,放料机构的放料轴、调节单元、传动单元均位于料架同侧,调节时,不需移动料架,操作简单;第三方面,调节单元包括手柄、连接于料架宽度方向两侧的传动杆、连接于传动杆的输出端且设置于滑轨内连接于放料轴的安装台以带动放料轴滑动的传动链,工作人员摇动手柄,手柄带动传动杆旋转,传动杆带动传动链运动,传动链带动安装台及位于安装台上的放料轴沿滑轨滑动,调节单元结构简单,调节过程操作简单,调节效果好。4. The feeding mechanism includes a material rack, several feeding shafts slidingly arranged on the material rack for non-woven fabric feeding, an adjustment unit installed on the material rack to drive the feeding shaft to slide along the material rack, and installed on the The transmission unit used for non-woven fabric transmission on the material rack and behind the discharge shaft, the discharge roller installed on the material rack for feeding the nose bridge; the number of the discharge shaft, adjustment unit, and transmission unit match, and The discharge shaft, adjustment unit, and transmission unit are all located on the same side of the material rack; the material rack includes vertical rods and several slide rails erected between the vertical rods, and the discharge shaft is slidably installed on the slide rails through the installation platform. The unit includes a handle, a transmission rod connected to both sides in the width direction of the material rack, a transmission chain connected to the output end of the transmission rod and arranged in a slide rail connected to a mounting platform of the discharge shaft to drive the discharge shaft to slide. The material strip is output through the discharge shaft, and then the material strip is transported to the subsequent printing mechanism through the transmission unit, and the nose bridge strip is output to the subsequent printing mechanism through the discharge roller. During this process, when the tension of the material strip is small, the adjustment unit Drive the discharge shaft to slide along the slide rail of the material rack to maintain a constant tension of the material strip and prevent the material strip from collapsing and affecting the normal work of subsequent stations. On the one hand, the structure of the discharge mechanism is simple and easy to use; on the other hand, the discharge mechanism The discharge shaft, adjustment unit and transmission unit of the mechanism are all located on the same side of the material rack. When adjusting, the material rack does not need to be moved, and the operation is simple; in the third aspect, the adjustment unit includes a handle and a transmission rod connected to both sides of the material rack in the width direction. , Connected to the output end of the transmission rod and set in the slide rail and connected to the installation platform of the discharge shaft to drive the transmission chain of the discharge shaft to slide. The staff shakes the handle, the handle drives the transmission rod to rotate, and the transmission rod drives the transmission chain to move. The transmission chain drives the installation platform and the discharge shaft on the installation platform to slide along the slide rail. The adjustment unit has a simple structure, the operation of the adjustment process is simple, and the adjustment effect is good.
5、切割机构包括切割单元和位于切割单元后方用于维持料条张力恒定的拉料单元,拉料单元包括垂设于机架上方的两个安装滑轨、滑设于每一个安装滑轨内的第一滑块和第二滑块、安装于两个第一滑块之间且滑设于两个安装滑轨之间的拉料胶轮、安装于两个第二滑块之间且滑设于两个安装滑轨之间的拉料轮、驱动第一滑块和第二滑块沿安装滑轨滑动的动力组件,拉料轮位于拉料胶轮上方,且二者之间设有用于无纺布料条通过的间隙;还包括位于切割单元背离拉料单元的一侧用于调节无纺布料条位置的微调单元;微调单元包括垂设于机架上方的两个微调立柱,微调立柱中央开设有凹槽,凹槽内设有可上下移动的立杆,一调节固定杆套设于立杆上以连接在两个微调立柱之间,一圆弧板连接于微调立柱之间且位于调节固定杆下方,调节固定杆位于圆弧板的圆弧内侧,且调节固定杆和圆弧板之间设有用于料条通过的间隙,还包括用于位于一微调立柱顶部一侧的调节手柄,调节手柄通过传动组件带动立杆上下滑动以实现微调。一方面,在切割单元后方设置一拉料单元,当料条通过拉料轮和拉料胶轮之间的间隙时,通过动力组件带动安装于两个第一滑块之间的拉料胶轮和安装于两个第二滑块之间的拉料轮同步运动,进而带动料条运动,使得料条被拉直,保证料条在被切割单元切割时,张力恒定,有利于提高切割精度,提高产品质量。第二方面,本发明的拉料单元结构简单,使用方便、拉料效果好。第三方面,在切割单元前方设有微调单元,通过调节微调单元,对料条的位置进行调节,保证料条在进入切割单元时位置精确,以确保切割精度,提高产品质量。5. The cutting mechanism includes a cutting unit and a pulling unit located behind the cutting unit to maintain a constant tension of the material strip. The pulling unit includes two installation slide rails vertically installed above the frame, sliding in each installation slide rail The first slider and the second slider, the pull rubber wheel installed between the two first sliders and slid between the two installation rails, installed between the two second sliders and slid The pulling wheel arranged between the two installation slide rails, the power assembly that drives the first slider and the second slider to slide along the installation slide rails, the pulling wheel is located above the pulling rubber wheel, and there is a utility The gap where the non-woven fabric strip passes; also includes a fine-tuning unit located on the side of the cutting unit away from the pulling unit for adjusting the position of the non-woven fabric strip; the fine-tuning unit includes two fine-tuning columns vertically installed above the frame, There is a groove in the center of the fine-tuning column, and a vertical rod that can move up and down is arranged in the groove. An adjustment fixed rod is sleeved on the vertical rod to connect between the two fine-tuning columns, and an arc plate is connected between the fine-tuning columns. And it is located below the adjusting fixed rod, the adjusting fixed rod is located on the inner side of the arc of the arc plate, and there is a gap for the passage of the material strip between the adjusting fixed rod and the arc plate, and it also includes a gap for the top side of a fine-tuning column. The adjustment handle drives the vertical rod to slide up and down through the transmission assembly to realize fine adjustment. On the one hand, a pulling unit is arranged behind the cutting unit. When the material strip passes through the gap between the pulling wheel and the pulling rubber wheel, the pulling rubber wheel installed between the two first sliders is driven by the power assembly It moves synchronously with the pulling wheel installed between the two second sliders, and then drives the strip to move, so that the strip is straightened to ensure that the tension of the strip is constant when the strip is cut by the cutting unit, which is conducive to improving the cutting accuracy. improve product quality. In the second aspect, the pulling unit of the present invention is simple in structure, easy to use, and has good pulling effect. In the third aspect, a fine-tuning unit is provided in front of the cutting unit. By adjusting the fine-tuning unit, the position of the material strip is adjusted to ensure that the position of the material strip is accurate when entering the cutting unit, so as to ensure cutting accuracy and improve product quality.
6、拉料单元还包括位于拉料胶轮上方用于对拉料胶轮的上下位置进行调节以改变拉料胶轮与拉料轮间隙的调节组件;调节组件包括提供动力的手柄、位于手柄输出端且通过两个固定块连接于两个安装滑轨之间的转向杆,转向杆通过两个连接块连接于两个第一滑块以带动第一滑块上下运动,固定块背离连接块的一侧设有用于限位的限位螺旋。通过调节组件的手柄提供动力,动力经转向杆传递至连接块,通过连接块带动第一滑块上下移动以改变拉料胶轮与拉料轮间隙,确保料条通过间隙时处于拉直状态,维持料条张力恒定。6. The pulling unit also includes an adjusting component located above the pulling rubber wheel for adjusting the upper and lower positions of the pulling rubber wheel to change the gap between the pulling rubber wheel and the pulling wheel; The output end is connected to the steering rod between the two installation slide rails through two fixed blocks. The steering rod is connected to the two first sliders through two connecting blocks to drive the first slider to move up and down. The fixed block is away from the connecting block One side is provided with a limiting screw for limiting. The power is provided by the handle of the adjustment component, and the power is transmitted to the connecting block through the steering rod, and the connecting block drives the first slider to move up and down to change the gap between the pulling rubber wheel and the pulling wheel to ensure that the material strip is in a straightened state when passing through the gap. Keep the strip tension constant.
7、收废料机构包括两个平行设置的收废前板和收废后板、设置于收废前板和收废后板顶部的收废顶板、可旋转的连接于收废前板和收废后板之间的收废胶轮、套设于收废胶轮用于废料传输的拉废料轮、切设于拉废料轮最底部的防卷片、安装于收废顶板上方用于拉动经拉废料轮的废料排出的排出单元、还包括驱动废料排出的动力单元,拉废料轮为铁轮。一方面,经切割机构切下的废料,被传输至收废料机构,首先进入拉废料轮,并在动力单元的作用下随着拉废料轮的运动进入排出单元,通过排出单元排出至收废料机构外侧,防止废料混杂在口罩本体制造机内,影响口罩生产,结构简单,使用方便;第二方面,拉废料轮为铁轮,废料与拉废料轮接触过程中,产生的静电会自动导出,因此废料不会吸附在拉废料轮上,收废效率高,收废效果好,第三方面,在拉废料轮最底部的切线方向设有防卷片,当废料卷在拉废料轮上时,防卷片能将废料剔除,防止废料卷设在拉废料轮上,保证废料顺利导出,有利于提高收废效率,改善收废效果。7. The waste collection mechanism includes two parallel waste collection front boards and waste collection rear boards, a waste collection top board set on the top of the waste collection front board and waste collection rear board, and a rotatable connection to the waste collection front board and waste collection board. The waste rubber wheel between the rear plates, the waste pull wheel set on the waste rubber wheel for waste transmission, the anti-roll sheet cut and set at the bottom of the waste pull wheel, installed above the waste collection top plate for pulling the warp The discharge unit of the waste material discharge of the waste material wheel also includes a power unit for driving the waste material discharge, and the waste material puller is an iron wheel. On the one hand, the waste cut by the cutting mechanism is transported to the waste collecting mechanism, first enters the waste pulling wheel, and enters the discharge unit with the movement of the waste pulling wheel under the action of the power unit, and is discharged to the waste collecting mechanism through the discharge unit On the outside, it prevents waste materials from being mixed in the mask body manufacturing machine, which affects the production of masks. The waste will not be adsorbed on the waste pulling wheel, the waste collection efficiency is high, and the waste collection effect is good. In the third aspect, there is an anti-rolling sheet at the tangential direction at the bottom of the waste pulling wheel. When the waste is rolled on the waste pulling wheel, the anti-rolling The roll sheet can remove the waste, prevent the waste roll from being set on the waste pulling wheel, and ensure the smooth export of the waste, which is conducive to improving the efficiency of waste collection and the effect of waste collection.
附图说明Description of drawings
图1为本发明的立体图;Fig. 1 is a perspective view of the present invention;
图2为本发明另一视角的立体图;Fig. 2 is a perspective view of another viewing angle of the present invention;
图3为本发明的放料机构的立体图;Fig. 3 is the perspective view of the discharging mechanism of the present invention;
图4为本发明的放料机构另一视角的立体图;Fig. 4 is a perspective view of another viewing angle of the discharging mechanism of the present invention;
图5为本发明的切割机构的立体图;Figure 5 is a perspective view of the cutting mechanism of the present invention;
图6为本发明的微调单元的立体图;Figure 6 is a perspective view of the fine-tuning unit of the present invention;
图7为本发明的微调单元另一视角的立体图;7 is a perspective view of another viewing angle of the fine-tuning unit of the present invention;
图8为本发明的切割单元的立体图;Figure 8 is a perspective view of the cutting unit of the present invention;
图9为本发明的拉料单元的立体图;Fig. 9 is a perspective view of the pulling unit of the present invention;
图10为本发明的拉料单元另一视角的立体图;Fig. 10 is a perspective view of another viewing angle of the pulling unit of the present invention;
图11为本发明的收废料机构立体图;Fig. 11 is a perspective view of the waste collecting mechanism of the present invention;
图12为本发明的收废料机构另一视角的立体图;Fig. 12 is a perspective view of another perspective of the waste collecting mechanism of the present invention;
图13为本发明的收废料机构另一视角的立体图。Fig. 13 is a perspective view from another perspective of the waste collecting mechanism of the present invention.
具体实施方式detailed description
如图1和图2所示,为本发明不同视角的立体图。As shown in Fig. 1 and Fig. 2, they are perspective views of different viewing angles of the present invention.
口罩本体制造机100,包括用于无纺布和鼻梁条进料的放料机构110、机架120、用于在无纺布上印刷的印刷机构130、用于将鼻梁条焊接于无纺布上的定鼻梁条机构140、用于在无纺布上成型花纹的花纹机构150、用于切去成型有花纹的无纺布边角的切割机构160、用于回收边角废料的收废料机构180和用于成品口罩出料的出料机构170,印刷机构130、定鼻梁条机构140、花纹机构150、切割机构160、收废料机构180和出料机构170均安装于机架120上方,且均位于放料机构110后方。The mask body manufacturing machine 100 includes a discharge mechanism 110 for feeding non-woven fabrics and nose bridge strips, a frame 120, a printing mechanism 130 for printing on non-woven fabrics, and is used to weld nose bridge strips to non-woven fabrics. The fixed nose bridge mechanism 140, the pattern mechanism 150 for forming patterns on non-woven fabrics, the cutting mechanism 160 for cutting off the corners of non-woven fabrics with patterns, and the waste collection mechanism for recycling corner waste 180 and the discharging mechanism 170 for finished mask discharging, printing mechanism 130, fixed nose bar mechanism 140, pattern mechanism 150, cutting mechanism 160, waste collecting mechanism 180 and discharging mechanism 170 are all installed above the frame 120, and All are located at the rear of the discharging mechanism 110.
花纹机构150为三个,用于在无纺布一端成型花纹的第一花纹机构150a、用于在无纺布另一端成型花纹的第三花纹机构150c和用于在无纺布中间成型花纹的第二花纹机构150b;切割机构160和收废料机构180均为两个,位于第一花纹机构150a后方用于切去无纺布一端花纹边角的第一切割机构160a,位于第一切割机构160a侧边用于回收第一切割机构160a切下的边角的第一收废料机构180a,位于第三花纹机构150c后方用于切去无纺布另一端花纹边角的第二切割机构160b,位于第二切割机构160b侧边用于回收第二切割机构160b切下的边角的第二收废料机构180b。第一花纹机构150a、第二花纹机构150b和第三花纹机构150c分别在无纺布的一端、中间和另一端成型花纹,再通过第一切割机构160a切去一端花纹边部的废料,并通过第一收废料机构180a回收,通过第二切割机构160b切去另一端花纹边部的废料,并通过第二收废料机构180b回收,由于设有三条花纹,生产出的口罩打开后立体感强,能正好与用户的嘴巴、鼻子相吻合,佩戴舒适。There are three pattern mechanisms 150, the first pattern mechanism 150a for forming a pattern at one end of the nonwoven fabric, the third pattern mechanism 150c for forming a pattern at the other end of the nonwoven fabric, and the third pattern mechanism 150c for forming a pattern in the middle of the nonwoven fabric. The second pattern mechanism 150b; the cutting mechanism 160 and the waste collection mechanism 180 are both two, and the first cutting mechanism 160a located behind the first pattern mechanism 150a for cutting off the edge corner of one end of the non-woven fabric is located at the first cutting mechanism 160a The first waste collection mechanism 180a, which is used to recover the corners cut by the first cutting mechanism 160a, is located behind the third pattern mechanism 150c. The side of the second cutting mechanism 160b is used for recovering the second waste collection mechanism 180b of the corners cut by the second cutting mechanism 160b. The first pattern mechanism 150a, the second pattern mechanism 150b and the third pattern mechanism 150c respectively form patterns on one end, the middle and the other end of the non-woven fabric, and then cut off the waste at one end of the pattern edge by the first cutting mechanism 160a, and pass The first waste collection mechanism 180a recycles, cuts off the waste at the edge of the pattern at the other end through the second cutting mechanism 160b, and recycles through the second waste collection mechanism 180b. Since there are three patterns, the mask produced has a strong three-dimensional effect after opening. It can just fit the user's mouth and nose, and it is comfortable to wear.
第一切割机构160a后方设有用于将无纺布两侧弯折成立体状的两侧折布机构190a,位于第二花纹机构150b后方用于将无纺布从中间对折的对折机构190b,位于对折机构190b后方用于将对折后呈立体状的无纺布压成平面状的压布机构190c,位于压布机构190c后方用于将竖直方向的无纺布转化为水平方向的换向机构190d。整个口罩本体制造机100,各机构间配合紧密,使得各机构都能自动工作,自动化程度高,工作效率高。Behind the first cutting mechanism 160a, there is a two-side folding mechanism 190a for bending both sides of the non-woven fabric into a three-dimensional shape, and a half-folding mechanism 190b for folding the non-woven fabric in half from the middle behind the second pattern mechanism 150b. The cloth pressing mechanism 190c behind the folding mechanism 190b is used to press the three-dimensional non-woven fabric folded in half into a flat shape, and the reversing mechanism located behind the cloth pressing mechanism 190c is used to convert the non-woven fabric in the vertical direction into a horizontal direction 190d. In the whole mask body manufacturing machine 100, each mechanism cooperates closely, so that each mechanism can work automatically, with a high degree of automation and high work efficiency.
如图3和图4所示,为本发明的放料机构不同视角的立体图。As shown in Fig. 3 and Fig. 4, it is a perspective view of different viewing angles of the discharging mechanism of the present invention.
放料机构110包括料架111、滑设于料架111上用于无纺布放料的若干个放料轴112、安装于料架111上用于驱动放料轴112沿料架111滑动的放料调节单元113、安装于料架111上且位于放料轴112后方用于无纺布传动的传动单元114、安装于料架111上用于鼻梁条上料的放料辊115;放料轴112、放料调节单元113、传动单元114的数量相匹配,且放料轴112、放料调节单元113、传动单元114均位于料架111同侧;料架111包括立杆111a和架设于立杆111a之间的若干个滑轨111b,放料轴112通过安装台116可滑动的安装于滑轨111b上,放料调节单元113包括手柄113a、连接于料架111宽度方向两侧的传动杆113b、连接于传动杆113b的输出端且设置于滑轨111b内连接于放料轴112的安装台116以带动放料轴112滑动的传动链。料条通过放料轴112输出,再通过传动单元114将料条输送至后续印刷机构130,同时鼻梁条通过放料辊115输出至后续印刷机构130,在此过程中,当料条张力较小时,可通过放料调节单元113驱动放料轴112沿料架111的滑轨111b滑动,以维持料条张力恒定,防止料条坍塌而影响后续工位的正常工作,一方面,放料机构110结构简单、使用方便;第二方面,放料机构110的放料轴112、放料调节单元113、传动单元114均位于料架111同侧,调节时,不需移动料架111,操作简单;第三方面,放料调节单元113包括手柄113a、连接于料架111宽度方向两侧的传动杆113b、连接于传动杆113b的输出端且设置于滑轨111b内连接于放料轴112的安装台116以带动放料轴112滑动的传动链,工作人员摇动手柄113a,手柄113a带动传动杆113b旋转,传动杆113b带动传动链运动,传动链带动安装台116及位于安装台116上的放料轴112沿滑轨111b滑动,放料调节单元113结构简单,调节过程操作简单,调节效果好。The feeding mechanism 110 includes a material rack 111, a plurality of feeding shafts 112 that are slidably arranged on the material rack 111 for discharging non-woven fabrics, and are installed on the material rack 111 for driving the material rack 112 to slide along the material rack 111. The discharge adjustment unit 113, the transmission unit 114 installed on the material rack 111 and located behind the discharge shaft 112 for non-woven transmission, the discharge roller 115 installed on the material rack 111 for feeding the bridge of the nose; The shaft 112, the discharge adjustment unit 113, and the transmission unit 114 are matched in quantity, and the discharge shaft 112, the discharge adjustment unit 113, and the transmission unit 114 are all located on the same side of the material rack 111; the material rack 111 includes a vertical rod 111a and is erected on the A plurality of slide rails 111b between the vertical poles 111a, the discharge shaft 112 is slidably installed on the slide rails 111b through the mounting table 116, the discharge adjustment unit 113 includes a handle 113a, and is connected to the transmission on both sides of the material rack 111 in the width direction. The rod 113b is connected to the output end of the transmission rod 113b and is arranged in the slide rail 111b to be connected to the mounting platform 116 of the discharge shaft 112 to drive the transmission chain of the discharge shaft 112 to slide. The material strip is output through the discharge shaft 112, and then the transmission unit 114 is used to transport the material strip to the subsequent printing mechanism 130. At the same time, the nose bridge strip is output to the subsequent printing mechanism 130 through the discharge roller 115. During this process, when the material strip tension is small , the discharge shaft 112 can be driven to slide along the slide rail 111b of the material rack 111 through the discharge adjustment unit 113, so as to maintain a constant tension of the material strip and prevent the material strip from collapsing and affecting the normal work of the subsequent station. On the one hand, the discharge mechanism 110 The structure is simple and easy to use; secondly, the discharge shaft 112 of the discharge mechanism 110, the discharge adjustment unit 113, and the transmission unit 114 are all located on the same side of the material rack 111. When adjusting, there is no need to move the material rack 111, and the operation is simple; In a third aspect, the discharge adjustment unit 113 includes a handle 113a, a transmission rod 113b connected to both sides in the width direction of the material rack 111, an output end connected to the transmission rod 113b and arranged in the slide rail 111b and connected to the installation of the discharge shaft 112. The table 116 drives the transmission chain of the discharge shaft 112 to slide, the staff shakes the handle 113a, the handle 113a drives the transmission rod 113b to rotate, the transmission rod 113b drives the transmission chain to move, and the transmission chain drives the installation table 116 and the discharge on the installation table 116. The shaft 112 slides along the slide rail 111b, the discharge adjustment unit 113 has a simple structure, the adjustment process is easy to operate, and the adjustment effect is good.
传动单元114包括垂设于立杆111a的支撑杆114a、通过安装座114b依次安装于支撑杆114a上的第一传动辊114c、第二传动辊114d、第三传动辊114c和第四传动辊114e,在竖直方向上,第一传动辊114c、第二传动辊114d、第三传动辊114c和第四传动辊114e的位置均不相同,第二传动辊114d的位置高于第一传动辊114c、第三传动辊114c和第四传动辊114e的位置,第一传动辊114c的位置低于第二传动辊114d、第三传动辊114c和第四传动辊114e的位置,第三传动辊114c的位置高于第四传动辊114e的位置。第一传动辊114c、第二传动辊114d、第三传动辊114c和第四传动辊114e依次排列,且高度从大到小依次为第二传动辊114d、第三传动辊114c、第四传动辊114e和第一传动辊114c,通过这种排列方式,使得料条在传送过程中能处于绷直状态,维持料条张力恒定,防止料条坍塌张力不稳定而造成后续工位无法正常工作,有利于提高口罩生产质量。The transmission unit 114 includes a support rod 114a vertically arranged on the vertical pole 111a, a first transmission roller 114c, a second transmission roller 114d, a third transmission roller 114c and a fourth transmission roller 114e which are sequentially installed on the support rod 114a through the mounting seat 114b , in the vertical direction, the positions of the first transmission roller 114c, the second transmission roller 114d, the third transmission roller 114c and the fourth transmission roller 114e are all different, and the position of the second transmission roller 114d is higher than that of the first transmission roller 114c , the position of the third transmission roller 114c and the fourth transmission roller 114e, the position of the first transmission roller 114c is lower than the position of the second transmission roller 114d, the third transmission roller 114c and the fourth transmission roller 114e, the position of the third transmission roller 114c The position is higher than the position of the fourth transmission roller 114e. The first transmission roller 114c, the second transmission roller 114d, the third transmission roller 114c and the fourth transmission roller 114e are arranged in sequence, and the heights are the second transmission roller 114d, the third transmission roller 114c, and the fourth transmission roller in descending order. 114e and the first drive roller 114c, through this arrangement, the material strip can be in a stretched state during the transmission process, maintain a constant tension of the material strip, prevent the material strip from collapsing and the unstable tension will cause the follow-up station to fail to work normally. It is beneficial to improve the quality of mask production.
放料轴112、放料调节单元113、传动单元114均为五个,且五个放料轴112在竖直方向的高度均不相同,五个放料调节单元113分别连接于五个放料轴112以调节放料轴112的水平位置,五个传动单元114沿立杆111a方向依次分布。通过设置五个高度均不相同的放料轴112,且相应的传动单元114从上至下依次排列,经传动单元114到达后续机构的料条为从上到下依次整齐排列的五层,生产出的口罩为五层口罩,质量好,防护效果好。The discharge shaft 112, the discharge adjustment unit 113, and the transmission unit 114 are all five, and the heights of the five discharge shafts 112 in the vertical direction are all different, and the five discharge adjustment units 113 are respectively connected to five discharge shafts. The shaft 112 is used to adjust the horizontal position of the discharging shaft 112, and the five transmission units 114 are distributed sequentially along the direction of the vertical rod 111a. By setting up five discharging shafts 112 with different heights, and the corresponding transmission units 114 are arranged sequentially from top to bottom, the material strips that reach the follow-up mechanism through the transmission unit 114 are five layers neatly arranged from top to bottom, and the production The mask produced is a five-layer mask with good quality and good protective effect.
放料辊115位于料架111端部,且位于传动单元114上方,鼻梁条输送距离短,因此输送过程中不需增设张力维持机构,且与无纺布料条同时输送至后续机构,有利于提高产品质量,放料调节单元113位于放料轴112下方,传动链的运动距离短,有效避免动能传递过程中的能量损失,提高调节效率。The discharge roller 115 is located at the end of the material rack 111 and above the transmission unit 114. The conveying distance of the bridge of the nose is short, so there is no need to add a tension maintaining mechanism during the conveying process, and it is conveyed to the follow-up mechanism simultaneously with the non-woven fabric strip, which is beneficial To improve product quality, the discharge adjustment unit 113 is located below the discharge shaft 112, and the movement distance of the transmission chain is short, which effectively avoids energy loss during kinetic energy transmission and improves adjustment efficiency.
如图5和图8所示,为本发明的切割机构的立体图和切割单元的立体图。As shown in Fig. 5 and Fig. 8, it is a perspective view of the cutting mechanism and a perspective view of the cutting unit of the present invention.
切割机构160包括切割单元161和位于切割单元161后方用于维持料条张力恒定的拉料单元162,还包括位于切割单元161背离拉料单元162的一侧用于调节无纺布料条位置的微调单元163。The cutting mechanism 160 includes a cutting unit 161 and a pulling unit 162 positioned at the rear of the cutting unit 161 for maintaining a constant tension of the strip, and also includes a side of the cutting unit 161 away from the pulling unit 162 for adjusting the position of the strip of non-woven fabric. Fine-tuning unit 163.
如图9和图10所示,为本发明的拉料单元不同视角的立体图。As shown in FIG. 9 and FIG. 10 , they are perspective views of different viewing angles of the pulling unit of the present invention.
拉料单元162包括垂设于机架120上方的两个安装滑轨162a、滑设于每一个安装滑轨162a内的第一滑块162b和第二滑块162c、安装于两个第一滑块162b之间且滑设于两个安装滑轨162a之间的拉料胶轮162d、安装于两个第二滑块162c之间且滑设于两个安装滑轨162a之间的拉料轮162e、驱动第一滑块162b和第二滑块162c沿安装滑轨162a滑动的动力组件162g,拉料轮162e位于拉料胶轮162d上方,且二者之间设有用于无纺布料条通过的间隙。The material pulling unit 162 includes two installation slide rails 162a vertically arranged above the frame 120, a first slide block 162b and a second slide block 162c slid in each installation slide rail 162a, installed on the two first slide rails 162a, Between the blocks 162b and slidingly arranged between the two installation slide rails 162a, the pull rubber wheel 162d is installed between the two second slide blocks 162c and is slidably arranged between the two installation slide rails 162a. 162e, driving the first slider 162b and the second slider 162c to slide along the power assembly 162g of the installation slide rail 162a, the pulling wheel 162e is located above the pulling rubber wheel 162d, and there is a non-woven fabric strip between the two through the gap.
拉料单元162还包括位于拉料胶轮162d上方用于对拉料胶轮162d的上下位置进行调节以改变拉料胶轮162d与拉料轮162e间隙的调节组件162f;调节组件162f包括提供动力的调节手柄1621f、位于调节手柄1621f输出端且通过两个固定块1622f连接于两个安装滑轨162a之间的转向杆1623f,转向杆1623f通过两个连接块1624f连接于两个第一滑块162b以带动第一滑块162b上下运动,固定块1622f背离连接块1624f的一侧设有用于限位的限位螺旋1625f。通过调节组件162f的手柄113a提供动力,动力经转向杆传递至连接块,通过连接块带动第一滑块162b上下移动以改变拉料胶轮162d与拉料轮162e间隙,确保料条通过间隙时处于拉直状态,维持料条张力恒定。The pulling unit 162 also includes an adjusting assembly 162f located above the pulling rubber wheel 162d for adjusting the up and down position of the pulling rubber wheel 162d to change the gap between the pulling rubber wheel 162d and the pulling wheel 162e; the adjusting assembly 162f includes a power supply The adjustment handle 1621f of the adjustment handle 1621f is located at the output end of the adjustment handle 1621f and is connected to the steering rod 1623f between the two installation slide rails 162a through two fixing blocks 1622f, and the steering rod 1623f is connected to the two first sliders through two connecting blocks 1624f 162b drives the first sliding block 162b to move up and down, and the side of the fixing block 1622f facing away from the connecting block 1624f is provided with a limiting screw 1625f for limiting the position. Power is provided by the handle 113a of the adjustment assembly 162f, and the power is transmitted to the connecting block through the steering rod, and the connecting block drives the first slider 162b to move up and down to change the gap between the pulling rubber wheel 162d and the pulling wheel 162e, ensuring that the material strip passes through the gap. In the straightened state, the tension of the strip is kept constant.
动力组件162g包括电机、连接于电机输出端的主动齿轮、与主动齿轮同轴设置且位于第二滑块162c背离拉料轮162e一侧的主从动轮、啮合于主从动轮且位于第一滑块162b背离拉料胶轮162d一侧的次从动轮,电机通过主动齿轮、主从动轮和次从动轮带动第一滑块162b和第二滑块162c同步运动。动力组件162g通过电机、主动齿轮、主从动轮和次从动轮带动拉料轮162e和拉料胶轮162d同步运动,使得料条在通过拉料轮162e和拉料胶轮162d之间的间隙时运动速度稳定,始终处于拉直状态,张力恒定,进一步有利于提高切割质量和保证产品质量。The power assembly 162g includes a motor, a driving gear connected to the output end of the motor, a driving gear coaxially arranged with the driving gear and located on the side of the second slider 162c away from the pulling wheel 162e, a driving and driven wheel meshing with the driving gear and located on the first slider 162b is away from the secondary driven wheel on the side of the pulling rubber wheel 162d, and the motor drives the first slider 162b and the second slider 162c to move synchronously through the driving gear, the primary driven wheel and the secondary driven wheel. The power assembly 162g drives the pulling wheel 162e and the pulling rubber wheel 162d to move synchronously through the motor, the driving gear, the main driven wheel and the secondary driven wheel, so that the material strip passes through the gap between the pulling wheel 162e and the pulling rubber wheel 162d The movement speed is stable, it is always in a straightened state, and the tension is constant, which further helps to improve the cutting quality and ensure the product quality.
如图6和图7所示,为本发明的微调单元不同视角的立体图。As shown in FIG. 6 and FIG. 7 , they are perspective views of different viewing angles of the fine-tuning unit of the present invention.
微调单元163包括垂设于机架120上方的两个微调立柱163a,微调立柱163a中央开设有凹槽1631a,凹槽1631a内设有可上下移动的活动杆163b,一调节固定杆163c套设于活动杆163b上以连接在两个微调立柱163a之间,一圆弧板163d连接于微调立柱163a之间且位于调节固定杆163c下方,调节固定杆163c位于圆弧板163d的圆弧内侧,且调节固定杆163c和圆弧板163d之间设有用于料条通过的间隙,还包括用于位于一微调立柱163a顶部一侧的调节手柄113a,调节手柄113a通过传动组件带动立杆111a上下滑动以实现微调。一方面,在切割单元161后方设置一拉料单元162,当料条通过拉料轮162e和拉料胶轮162d之间的间隙时,通过动力组件163e带动安装于两个第一滑块162b之间的拉料胶轮162d和安装于两个第二滑块162c之间的拉料轮162e同步运动,进而带动料条运动,使得料条被拉直,保证料条在被切割单元161切割时,张力恒定,有利于提高切割精度,提高产品质量。第二方面,本发明的拉料单元162结构简单,使用方便、拉料效果好。第三方面,在切割单元161前方设有微调单元163,通过调节微调单元163,对料条的位置进行调节,保证料条在进入切割单元161时位置精确,以确保切割精度,提高产品质量。The fine-tuning unit 163 includes two fine-tuning columns 163a vertically arranged on the top of the frame 120. The center of the fine-tuning column 163a is provided with a groove 1631a, and a movable rod 163b that can move up and down is provided in the groove 1631a. An adjustment fixed rod 163c is sleeved on the On the movable rod 163b to be connected between two fine-tuning columns 163a, a circular arc plate 163d is connected between the fine-tuning columns 163a and is positioned below the adjustment fixed rod 163c, and the adjustment fixed rod 163c is positioned at the arc inner side of the circular arc plate 163d, and Adjust the gap between the fixed rod 163c and the arc plate 163d for the passage of the material strip, and also include an adjustment handle 113a on the top side of a fine-tuning column 163a. The adjustment handle 113a drives the vertical rod 111a to slide up and down through the transmission assembly. Implement fine-tuning. On the one hand, a pulling unit 162 is arranged behind the cutting unit 161. When the material strip passes through the gap between the pulling wheel 162e and the pulling rubber wheel 162d, it is driven and installed between the two first sliders 162b by the power assembly 163e The pulling rubber wheel 162d between the two second sliders 162c and the pulling wheel 162e synchronously move, and then drive the material strip to move, so that the material strip is straightened to ensure that the material strip is cut by the cutting unit 161 , The tension is constant, which is conducive to improving the cutting accuracy and product quality. In the second aspect, the pulling unit 162 of the present invention is simple in structure, easy to use, and has good pulling effect. In a third aspect, a fine-tuning unit 163 is provided in front of the cutting unit 161. By adjusting the fine-tuning unit 163, the position of the material strip is adjusted to ensure that the position of the material strip is accurate when entering the cutting unit 161, so as to ensure cutting accuracy and improve product quality.
如图11、图12和图13所示,为本发明的收废料机构不同视角的立体图。As shown in FIG. 11 , FIG. 12 and FIG. 13 , they are perspective views of different viewing angles of the waste collection mechanism of the present invention.
收废料机构180包括两个平行设置的收废前板181和收废后板182、设置于收废前板181和收废后板182顶部的收废顶板183、可旋转的连接于收废前板181和收废后板182之间的收废胶轮184、套设于收废胶轮184用于废料传输的拉废料轮185、切设于拉废料轮185最底部的防卷片186、安装于收废顶板183上方用于拉动经拉废料轮185的废料排出的排出单元187、还包括驱动废料排出的动力单元,拉废料轮185为铁轮。The waste collection mechanism 180 includes two waste collection front boards 181 and waste collection rear boards 182 arranged in parallel, a waste collection top board 183 arranged on top of the waste collection front board 181 and the waste collection rear board 182, and a waste collection top board 183 that is rotatably connected to the waste collection front board 181 and the waste collection rear board 182. The waste rubber wheel 184 between the plate 181 and the waste collection rear plate 182, the waste material pulling wheel 185 sleeved on the waste rubber wheel 184 for waste material transmission, the anti-roll sheet 186 cut at the bottom of the waste material pulling wheel 185, The discharge unit 187 installed on the top plate 183 for pulling the waste discharged through the waste puller 185 also includes a power unit for driving waste discharge, and the waste puller 185 is an iron wheel.
一方面,经切割机构切下的废料,被传输至收废料机构180,首先进入拉废料轮185,并在动力单元的作用下随着拉废料轮185的运动进入排出单元187,通过排出单元187排出至收废料机构180外侧,防止废料混杂在口罩本体制造机100内,影响口罩生产,结构简单,使用方便;第二方面,拉废料轮185为铁轮,废料与拉废料轮185接触过程中,产生的静电会自动导出,因此废料不会吸附在拉废料轮185上,收废效率高,收废效果好,第三方面,在拉废料轮185最底部的切线方向设有防卷片186,当废料卷在拉废料轮185上时,防卷片186能将废料剔除,防止废料卷设在拉废料轮185上,保证废料顺利导出,有利于提高收废效率,改善收废效果。On the one hand, the waste cut by the cutting mechanism is transported to the waste collection mechanism 180, first enters the waste pull wheel 185, and enters the discharge unit 187 with the movement of the waste pull wheel 185 under the action of the power unit, and passes through the discharge unit 187. It is discharged to the outside of the waste collection mechanism 180 to prevent the waste from being mixed in the mask body manufacturing machine 100, which affects the production of the mask. , the static electricity generated will be automatically exported, so the waste will not be adsorbed on the waste pulling wheel 185, the waste collection efficiency is high, and the waste collection effect is good. In the third aspect, an anti-roll sheet 186 is provided at the tangential direction at the bottom of the waste pulling wheel 185 , when the waste material rolls on the waste material pull wheel 185, the anti-roll sheet 186 can remove the waste material, prevent the waste material roll from being located on the waste material pull wheel 185, and ensure that the waste material is exported smoothly, which helps to improve the waste collection efficiency and improve the waste collection effect.
排出单元187包括一安装块,收废顶板183上开设有通孔,安装块的两端穿设通孔插入收废顶板183下方,排出单元187还包括连接于安装块两端位于收废顶板183下方的部位的转动轴、平行于转动轴且连接于安装块两端位于收废顶板183上方的部位的被动轴、套设于被动轴上的被动轮、安装于被动轴且末端穿设被动轮外部用于废料导出的导圈,拉废料轮185与被动轮平行设置,废料能直接在动力单元作用下顺畅的从拉废料轮185运动至被动轮,同时,导圈对废料的输送其导向作用,收废料效果好。The discharge unit 187 includes a mounting block, and a through hole is provided on the waste collection top plate 183. The two ends of the installation block are pierced through holes and inserted under the waste collection top plate 183. The rotating shaft at the lower part, the driven shaft parallel to the rotating shaft and connected to the two ends of the installation block and located above the waste collection top plate 183, the driven wheel sleeved on the driven shaft, the driven wheel installed on the driven shaft and the end of which passes through the driven wheel The outer guide ring is used for the export of waste materials. The scrap pulling wheel 185 is set parallel to the passive wheel. The waste can move smoothly from the scrap pulling wheel 185 to the passive wheel directly under the action of the power unit. At the same time, the guide ring plays a guiding role in the transportation of waste materials , The effect of collecting waste is good.
还包括连接于收废前板181和收废后板182之间的两个收废侧板188,收废前板181、收废后板182、两个收废侧板188、收废顶板183形成一封闭结构,废料在传输在收废前板181、收废后板182、两个收废侧板188、收废顶板183形成的封闭结构内部,有利于保持工作台面的干净、整洁。It also includes two waste collection side panels 188 connected between the waste collection front panel 181 and the waste collection rear panel 182, the waste collection front panel 181, the waste collection rear panel 182, two waste collection side panels 188, and the waste collection top panel 183 A closed structure is formed, and the waste material is transported inside the closed structure formed by the waste collection front panel 181, the waste collection rear panel 182, two waste collection side panels 188, and the waste collection top panel 183, which is conducive to keeping the work surface clean and tidy.
收废前板181中央开设有一通槽181a,收废顶板183靠近通槽181a处开设有一U形槽181B,通槽181a和U形槽181B相连通,使用时,工作人员从通槽181a和U形槽181B处观察废料的排出情况,当废料排出故障时,可将手通过相连通的通槽181a和U形槽181B伸入封闭结构内部以排除故障,使用方便。There is a through groove 181a in the center of the waste collection front plate 181, and a U-shaped groove 181B is provided on the waste collection top plate 183 near the through groove 181a. The through groove 181a and the U-shaped groove 181B are connected. Observe the discharge situation of waste material at shaped groove 181B place, when waste material discharges fault, hand can be stretched into closed structure inside to troubleshoot by connecting through groove 181a and U-shaped groove 181B, easy to use.
本发明通过放料机构110进行无纺布和鼻梁条进料,多层无纺布和鼻梁条通过放料机构110进入印刷机构130,以在无纺布表面印刷,印刷完毕后,通过定鼻梁条机构140将鼻梁条采用超声波焊接的方式焊接于多层无纺布之间,再通过花纹机构在无纺布上成型花纹,并通过切割机构切去花纹边部的废料,通过收废料机构180回收切割后产生的边角废料,最后的口罩成品通过出料机构170下料。口罩的生产过程,自动化程度高,工作效率高,生产出的口罩质量好。The present invention carries out non-woven fabric and bridge of nose strip feeding through material discharging mechanism 110, and multi-layer non-woven fabric and bridge of nose bridge enter printing mechanism 130 through material discharging mechanism 110, to print on the surface of non-woven fabric, after printing, pass through fixed nose bridge The bar mechanism 140 welds the bridge of the nose bar between the multi-layer non-woven fabrics by means of ultrasonic welding, and then forms a pattern on the non-woven fabric through the pattern mechanism, and cuts off the waste at the edge of the pattern by the cutting mechanism, and passes through the waste collecting mechanism 180 Reclaim the corner waste that produces after cutting, and the final mask finished product is unloaded by the discharge mechanism 170. The production process of masks has a high degree of automation, high work efficiency, and the quality of the masks produced is good.
本发明的工作原理为:Working principle of the present invention is:
首先,放料机构110放料,五个料条分别通过五个放料轴112输出,然后通过五个传动单元114将五个料条输送至后续制造机构,同时鼻梁条通过放料辊115输出至后续制造机构,在此过程中,当某一料条张力较小时,可通过调节单元113调节放料轴112的水平位置,具体调节过程为,工作人员摇动手柄113a,手柄113a带动传动杆113b旋转,传动杆113b带动传动链运动,传动链带动安装台116及位于安装台116上的放料轴112沿滑轨111b滑动,使得料条绷直;First, the discharge mechanism 110 discharges the material, and the five material strips are respectively output through the five discharge shafts 112, and then the five material strips are transported to the subsequent manufacturing mechanism through the five transmission units 114, and the nose bridge strips are output through the discharge roller 115 To the subsequent manufacturing mechanism, during this process, when the tension of a certain strip is small, the horizontal position of the discharge shaft 112 can be adjusted through the adjustment unit 113. The specific adjustment process is that the staff shakes the handle 113a, and the handle 113a drives the transmission rod 113b Rotate, the transmission rod 113b drives the transmission chain to move, and the transmission chain drives the installation platform 116 and the discharge shaft 112 positioned on the installation platform 116 to slide along the slide rail 111b, so that the material strip is stretched straight;
然后,料条进入印刷机构130,在无纺布上印制图案、文字等标志;Then, the material strip enters the printing mechanism 130, and signs such as patterns and characters are printed on the non-woven fabric;
然后,印刷完毕后,料条和鼻梁条进入定鼻梁条机构140,以将鼻梁条焊接于无纺布之间;Then, after printing, the material strip and the nose bridge strip enter the fixed nose bridge strip mechanism 140, so that the nose bridge strip is welded between the non-woven fabrics;
然后,进入第一花纹机构150a,以在无纺布的一端成型花纹;Then, enter the first pattern mechanism 150a to form a pattern at one end of the non-woven fabric;
然后,进入第一切割机构160a,以切去无纺布花纹旁边的边角废料,具体切割过程为,料条运动至微调单元163,进入调节固定杆163c和圆弧板163d之间的间隙,调节手柄113a通过传动组件带动立杆111a上下滑动,以改变调节固定杆163c和圆弧板163d的高度,从而改变料条的位置,保证料条进入切割单元161时位置精准,经微调后的料条进入切割单元161,通过切割单元161切去料条的花纹旁边的废料,在切料过程中,料条的前端进入拉料单元162,当料条通过拉料轮162e和拉料胶轮162d之间的间隙时,通过动力组件162g带动安装于两个第一滑块162b之间的拉料胶轮162d和安装于两个第二滑块162c之间的拉料轮162e同步运动,进而带动料条运动,使得料条被拉直,保证料条在被切割单元161切割时,张力恒定,有利于提高切割精度,经切割单元161切料后的料条进入后续两侧折布机构190a,同时产生的边角废料被带至收废料机构180。Then, enter the first cutting mechanism 160a to cut off the corner waste beside the pattern of the non-woven fabric. The specific cutting process is that the material strip moves to the fine-tuning unit 163, enters the gap between the adjustment fixing rod 163c and the arc plate 163d, The adjustment handle 113a drives the vertical rod 111a to slide up and down through the transmission assembly to change the height of the adjustment fixed rod 163c and the arc plate 163d, thereby changing the position of the material strip, ensuring that the position of the material strip enters the cutting unit 161 accurately, and the finely adjusted material The strip enters the cutting unit 161, and the waste material next to the decorative pattern of the strip is cut off by the cutting unit 161. During the cutting process, the front end of the strip enters the pulling unit 162. When the strip passes through the pulling wheel 162e and the pulling rubber wheel 162d When there is a gap between them, the power assembly 162g drives the pulling rubber wheel 162d installed between the two first sliders 162b and the pulling wheel 162e installed between the two second sliders 162c to move synchronously, and then drives The material strip moves so that the material strip is straightened to ensure that the tension is constant when the material strip is cut by the cutting unit 161, which is conducive to improving the cutting accuracy. The material strip after cutting by the cutting unit 161 enters the subsequent folding mechanism 190a on both sides. The corner waste that produces simultaneously is taken to the waste collection mechanism 180 .
然后,收废料机构180回收边角废料,具体回收过程为,废料被传输至收废料机构180,进入拉废料轮185,并在动力单元的作用下随着拉废料轮185的运动进入排出单元187,经过转动轴进入套设于被动轴外部的被动轮,在被动轮旋转的过程中,导圈对废料起导向作用,使得废料通过导圈排出。Then, the scrap collection mechanism 180 recycles the corner scraps. The specific recycling process is that the scraps are transported to the scrap collection mechanism 180, enter the scrap puller 185, and enter the discharge unit 187 with the movement of the scrap puller 185 under the action of the power unit. Through the rotating shaft, it enters the driven wheel sleeved outside the driven shaft. During the rotation of the driven wheel, the guide ring guides the waste, so that the waste is discharged through the guide ring.
在收废料的同时,无纺布经微调单元163进行位置校准后进入两侧折布机构190a,以对无纺布的两侧进行折叠。While collecting the waste, the non-woven fabric is calibrated by the fine-tuning unit 163 and then enters the two-side folding mechanism 190a to fold both sides of the non-woven fabric.
然后,折叠后的无纺布经拉料单元162拉料后进入第二花纹机构150b,以在无纺布的中间成型花纹。Then, the folded non-woven fabric enters the second pattern mechanism 150b after being pulled by the pulling unit 162, so as to form a pattern in the middle of the non-woven fabric.
然后,中间成型有花纹的无纺布经微调单元163微调后进入对折机构190b,以将无纺布的两边进行对折以生成中间折痕。Then, the non-woven fabric formed with a pattern in the middle is fine-tuned by the fine-tuning unit 163 and then enters the half-folding mechanism 190b to fold the two sides of the non-woven fabric in half to form a middle crease.
然后,中间有折痕的无纺布经压布机构190c将立体的无纺布压制成平面的,便于保证储存。Then, the non-woven fabric with creases in the middle is pressed into a plane by the cloth pressing mechanism 190c, which is convenient for ensuring storage.
然后,对折后的无纺布经换向机构190d,将一端与另一端调换位置,便于后续对无纺布的另一端成型花纹。Then, the non-woven fabric folded in half passes through the reversing mechanism 190d, and the position of one end is exchanged with the other end, so that the other end of the non-woven fabric can be patterned.
再然后,第三花纹机构150c对无纺布的另一端成型花纹,得到口罩成品。Then, the third pattern mechanism 150c forms a pattern on the other end of the nonwoven fabric to obtain the finished mask.
然后,第二切割机构160b切去另一端花纹边部的废料,第二收废料机构180b回收废料。Then, the second cutting mechanism 160b cuts off the waste material at the edge portion of the other end, and the second waste material collection mechanism 180b recycles the waste material.
最后,成品口罩通过出料机构170出料。Finally, the finished mask is discharged through the discharge mechanism 170.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the description thereof is relatively specific and detailed, but should not be construed as limiting the patent scope of the present invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
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