CN105724506A - Double-screw small-size dumpling machine - Google Patents
Double-screw small-size dumpling machine Download PDFInfo
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- CN105724506A CN105724506A CN201510862611.1A CN201510862611A CN105724506A CN 105724506 A CN105724506 A CN 105724506A CN 201510862611 A CN201510862611 A CN 201510862611A CN 105724506 A CN105724506 A CN 105724506A
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- filling
- auger
- stuffing material
- stuff
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/06—Apparatus for filling pieces of dough such as doughnuts
- A21C9/061—Making continuous filled tubular products, e.g. with subsequent cutting
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/06—Apparatus for filling pieces of dough such as doughnuts
- A21C9/066—Apparatus for filling pieces of dough such as doughnuts using two separate sheets or pieces of dough with filling in between, e.g. crimped at their edges; Ravioli-making machines
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Basic Packing Technique (AREA)
- Screw Conveyors (AREA)
Abstract
The invention discloses a double-screw small-size dumpling machine which includes a stuff bottom plate, a stuff surface plate, a stuff bucket and an auger base. The stuff surface plate is movably disposed on the stuff bottom plate. The stuff bucket is used for storing stuff. The auger base is arranged on the stuff surface plate and is connected to the stuff bucket above the auger base. In the double-screw small-size dumpling machine, through the movable stuff delivery system, the double-screw small-size dumpling machine is movably arranged on the stuff bottom plate, so that the stuff surface plate is convenient to push to drive the parts thereon to move to preset position to change the stuff, thereby improving stuff change convenience. The stuff delivery system employs a horizontal stuff auger structure, thereby improving stuff stirring effect.
Description
Technical field
The invention belongs to technical field of food machinery, specifically, the present invention relates to a kind of twin screw small-size Jiaozi machine.
Background technology
Single screw rod small-size Jiaozi machine that all each manufacturers in domestic at present and south east asia produce, it is all adopt tradition stainless steel material list screw rod chances of losing games system plus the structure of single rotating disk die sinking formation system, realize making dough hollow facial canal, coordinate drum type brake stuffings-conveying system, stuffing material is filled in the post of face, then the technology of single dumpling will be molded into stuffing material facial canal die sinking by single rotating disk die sinking shaping mechanism.
And, the stuffings-conveying system of single screw rod small-size Jiaozi machine is all adopt traditional vertical auger Push Technology, the stuffing material filling auger stirring stuffing material that its principle is stirring for, and pushes downwards stuffing material, exports then through by the pump housing, adds filling pipe by stuffing filling horn.Adopting the stuffings-conveying system of this structure, first with gravity principle, stuffing material is downward, reduces load, and next has used pump housing principle conveying stuffing material.But filling auger simple in construction, one end positions, and causes mixing effect not good enough, and stuffing material heap is pressed in above filling auger, also limit the agitating function of filling auger, causes stuffing material stirring inequality, have impact on the processing performance of stuffing material.There are filling auger selection and unreasonable structure again, go out filling process and easily pull stuffing material.
In sum, there is following shortcoming in existing single screw rod small-size Jiaozi machine:
1) structure is complicated, and required part is many, and cost is high；
2) make the size of dumpling, weight not easily regulates；
3) manufactured goods mouthfeel is not good:
4) stuffing material poor fluidity；
5) defeated filling flexible pipe causes stuffing material to waste；
6) stuffings-conveying system is fixed installation on pasta machine, it has not been convenient to changes and carries out changing filling.
Summary of the invention
Present invention seek to address that the technical problem existed in prior art.For this, the present invention provides a kind of twin screw small-size Jiaozi machine, it is therefore an objective to improve the convenience changing filling.
To achieve these goals, the technical scheme that the present invention takes is: a kind of twin screw small-size Jiaozi machine, and including stuffings-conveying system and die sinking formation system, stuffings-conveying system includes:
Filling base plate；
Filling panel, it is for be movably arranged on filling base plate；
Stuffing material bucket, it is used for storing stuffing material；And
Auger seat, it is arranged on filling panel, and is connected with the stuffing material bucket of top；
Described die sinking formation system is positioned at below stuffings-conveying system；
Also include twin screw chances of losing games system, twin screw chances of losing games system includes bucket, chances of losing games screw rod, the filling pipe being arranged in chances of losing games screw rod, filling pipe cap and is arranged at the combinatorial surface mouth structure coordinated below bucket and with chances of losing games screw rod and filling pipe cap, filling pipe upper end is connected with described stuffings-conveying system, filling pipe lower end is stretched out from chances of losing games screw rod, and filling pipe cap is sheathed on the lower end of filling pipe；Bucket is additionally provided with the auxiliary threaded rod of auxiliary conveying.
Described filling panel include the panel body paralleled with described filling base plate and be arranged on panel body and with the roller of filling contacts baseplate.
Described stuffings-conveying system also includes:
Filling auger, it is arranged in described auger seat in the first direction, and for being stirred into the stuffing material in auger seat；And
Delivery pump, it is arranged in auger seat, and flows to discharging opening in a second direction for the stuffing material after making the stirring of filling auger, and second direction is perpendicular with first direction.
Described auger seat is arranged at the lower section of described filling auger in the first direction, and first direction is horizontal direction.
Described delivery pump is connected with described filling auger, and is driven by filling auger.
Described delivery pump is vane pump, it includes the multiple blades being arranged at the pump housing in described auger seat, the rotor being arranged in the pump housing and being arranged on rotor, the main shaft of delivery pump is connected with the end of described filling auger, and the sidewall of the pump housing is provided with the charging aperture that the stuffing material after allowing filling auger stir enters.
Being provided with swiveling wheel that is rotatable and that driven by described filling auger in described stuffing material bucket, the rotation centerline of swiveling wheel is positioned on third direction, and third direction is perpendicular with first direction and second direction.
Described combinatorial surface mouth structure includes main sleeve pipe and is arranged at inner sleeve and the export nozzle of main inside pipe casing, and export nozzle is positioned at below inner sleeve, and described chances of losing games screw rod inserts in inner sleeve, forms the circular passage allowing dough pass through between export nozzle and described filling pipe cap.
Described filling pipe cap has built-in section inserted in described export nozzle and extends downwardly from outer and coaxially connected with built-in section external section of export nozzle.
The twin screw small-size Jiaozi machine of the present invention, by adopting portable stuffings-conveying system, being arranged in by filling panel is moveable on filling base plate, conveniently promotes filling panel to drive its upper-part to move and carries out changing filling to specified location, thus improve the convenience changing filling；Stuffings-conveying system adopts horizontal filling auger structure simultaneously, it is possible to improve the mixing effect to stuffing material.
Accompanying drawing explanation
This specification includes the following drawings, it is shown that content respectively:
Fig. 1 is the front view of dumpling machine of the present invention；
Fig. 2 is the side view of dumpling machine of the present invention；
Fig. 3 is the front view of stuffings-conveying system；
Fig. 4 is A-A sectional view in Fig. 3；
Fig. 5 is the structural representation of swiveling wheel；
Fig. 6 is B-B sectional view in Fig. 5；
Fig. 7 is stirring for the structural representation of sheet；
Fig. 8 is the side view of stuffings-conveying system；
Fig. 9 is the sectional view of twin screw chances of losing games system；
Figure 10 is C place enlarged drawing in Fig. 9；
Figure 11 is the sectional view of twin screw chances of losing games system；
Figure 12 is the front view of rotating disc type induction system；
Figure 13 is the top view of rotating disc type induction system；
Figure is labeled as:
1, hand lever；2, filling panel；201, panel body；202, roller；
3, filling base plate；
4, twin screw chances of losing games system；401, filling pipe；402, bracket；403, main sleeve pipe；404, chances of losing games screw rod；405, bucket；406, power transmission shaft；407, chain housing-case；408, face auxiliary chain wheel；409, steel ring；410, flap；411, flap set；412, filling base；413, drive chain case；414, filling pipe cap；415, built-in section；416, external section；417, inner sleeve；418, export nozzle；419, auxiliary threaded rod；
5, rotating disc type induction system；501, receiver；502, the second rotating disk；503, rotating shaft；504, bearing block；505, rolling bearing；506, rotating disk sprocket wheel；
6, delivery pump；61, the pump housing；62, rotor；63, blade；64, charging aperture；65, pump line；66, discharging opening；67, observation port；7, swiveling wheel；71, central shaft；72, the first rotating disk；73, stirring sheet；74, axis；8, filling auger；9, front nut；91, the first through hole；10, end cap；11, filling adapter；12, axle is driven；13, Pilus Caprae seu Ovis felt collar；14, the first axle sleeve；15, mandrel；16, the second axle sleeve；17, union nut；18, sealing ring；19, shaft coupling；20, defeated filling motor；21, sealing gasket；
22, stuffing material bucket；23, auger seat；24, headstock；25, die sinking formation system；26, middle nut；27, dumpling.
Detailed description of the invention
Below against accompanying drawing, by the description to embodiment, the specific embodiment of the present invention is described in further detail, it is therefore an objective to help those skilled in the art that the design of the present invention, technical scheme are had more complete, accurate and deep understanding, and contribute to its enforcement.
As depicted in figs. 1 and 2, the invention provides a kind of twin screw small-size Jiaozi machine, including headstock 24, stuffings-conveying system, twin screw chances of losing games system 4, die sinking formation system 25 and rotating disc type induction system 5, the basis that headstock 24 is installed as other system, stuffings-conveying system is for carrying stuffing material in twin screw chances of losing games system 4, twin screw chances of losing games system 4 is for dough being made hollow facial canal and being transported to the die sinking formation system 25 of lower section, die sinking formation system 25 is for shaping to dumpling, eventually form complete dumpling 27, dumpling 27 after die sinking formation system 25 processes falls to the rotating disc type induction system 5 of lower section, dumpling 27 is transported to the convenient position taken out of operator by rotating disc type induction system 5.Die sinking formation system is designed the technology below chances of losing games system, so the benefit of invention not only improves face post mobility exactly, also significantly reduce equipment volume, weight, so that the machine of the present invention can also can realize in the workshop of narrow field producing, widen the use scope of machine.
Specifically, as shown in Figures 3 to 8, stuffings-conveying system mainly includes filling base plate 3, filling panel 2, stuffing material bucket 22 and auger seat 23；Filling panel 2 is for be movably arranged on filling base plate 3, and stuffing material bucket 22 is for storing stuffing material；Auger seat 23 is arranged on filling panel 2, and is connected with the stuffing material bucket 22 of top.Filling base plate 3 is as the parts bottom stuffings-conveying system, for being fixedly installed on the top of headstock 24.Filling panel 2 includes the panel body 201 parallel with filling base plate 3 and the roller 202 being rotatably arranged on panel body 201 and contacting with filling base plate 3, panel body 201 is positioned at the top of filling base plate 3, panel body 201 is paralleled with filling base plate 3, it is and is horizontally disposed with, the axis of roller 202 also is located in horizontal plane, roller 202 is installed on panel body 201 by axle, and roller 202 surface contacts with filling base plate 3 so that roller 202 can roll on filling base plate 3.Filling panel 2 and upper set parts thereof are as the main part of stuffings-conveying system, when main part is applied external force, the setting of roller 202 can avoid panel body 201 directly to contact with filling base plate 3, such that it is able to make stuffings-conveying system main part move back and forth on filling base plate 3, rapid operation, facilitates and changes filling process.As shown in Figure 8, the end face of filling base plate 3 being arranged to two parallel chutes of guiding, the horizontally extending setting of chute, the roller 202 on filling panel 2 embeds in chute, it is ensured that filling panel 2 drives parts thereon for linear motion along chute.As preferably, the roller 202 on filling panel 2 arranges 4,4 rectangular distributions of roller 202, has two rollers 202 in each chute respectively.
As it is shown on figure 3, stuffings-conveying system also includes filling auger 8 and delivery pump 6.Filling auger 8 is to be arranged in the first direction in auger seat 23, and for being stirred into the stuffing material in auger seat 23；Delivery pump 6 is disposed in auger seat 23, and flows to discharging opening 66 in a second direction for the stuffing material after making filling auger 8 stirring, and second direction is perpendicular with first direction.
As it is shown on figure 3, stuffing material bucket 22 is arranged at the top of auger seat 23, auger seat 23 is fixing with the bottom of stuffing material bucket 22 to be connected.Stuffing material bucket 22 is as the critical piece of storage stuffing material, and stuffing material bucket 22 is the shell structure that top and bottom are respectively provided with an opening and inner hollow, stuffing material bucket 22 circumferentially closed, and the area of the bottom opening of stuffing material bucket 22 is less than open-topped area.Auger seat 23 is arranged at the lower section of stuffing material bucket 22 in the first direction, and first direction is horizontal direction, and auger seat 23 length is more than the length of stuffing material bucket 22, and the length direction of auger seat 23 is positioned on first direction.Auger seat 23 is the shell structure that the two ends of length direction are respectively provided with an opening and inner hollow, on the roof of auger seat 23, middle position longitudinally arranges the rectangular aperture of the inner space with stuffing material bucket 22, auger seat 23 is also connected the rectangular edges of this rectangular aperture place and stuffing material bucket 22 bottom shell portion is fixing, so that the inner space of the inner chamber of auger seat 23 and stuffing material bucket 22 so that the stuffing material added in stuffing material bucket 22 can flow downward in auger seat 23.As preferably, auger seat 23 longitudinal section vertically is U-shaped, filling auger 8 is horizontally disposed in the inner chamber of auger seat 23, and just base plate opening to stuffing material bucket 22, namely filling auger 8 is horizontal setting, and stuffing material is not easy heap pressure, and defeated filling is smooth, and the mixing effect of stuffing material is good, make stuffing material stir.
As shown in Figure 3, the filling auger 8 of stuffings-conveying system positions for two ends, one end of filling auger 8 is connected with the main shaft of delivery pump 6, the other end is connected with the driving axle 12 being rotatably arranged in auger seat 23, namely each end of filling auger 8 is respectively by driving axle 12 and delivery pump 6 provide location and support, so that it is guaranteed that good stability when filling auger 8 operates, improve mixing effect further.Axle 12 is driven to be arranged in the one end open of auger seat 23, and this end opening of auger seat 23 arranges first axle sleeve 14, first axle sleeve 14 is fixed on auger seat 23, axle 12 is driven to insert in the centre bore of the first axle sleeve 14, the one end driving axle 12 is coaxially connected with the end of filling auger 8, the other end stretches out in outside the first axle sleeve 14, and drives this external part of axle 12 to be used for connecting the driving mechanism providing driving source.Driving mechanism makes driving axle 12 rotate in the first axle sleeve 14, drives axle 12 to drive filling auger 8 synchronous rotary, makes filling auger 8 that the stuffing material in auger seat 23 to be stirred.
As it is shown on figure 3, delivery pump 6 is arranged at the other end of auger seat 23, delivery pump 6 is to be driven by filling auger 8.As preferably, delivery pump 6 is vane pump, and the operation principle of delivery pump 6 is the same with the operation principle of the vane pump of prior art, is that the blade 63 in rotor slot contacts with the pump housing 61 inner surface, the object of suction is pressed to by import the pump of outlet.This delivery pump 6 mainly includes being arranged at the pump housing 61 within auger seat 23, be arranged at the inner chamber of the pump housing 61 in rotor 62 and at the multiple blades 63 being placed on rotor 62 and be evenly arranged along whole circumference, main shaft one end of delivery pump 6 is fixing with rotor 62 to be connected, and the other end stretches out and is connected with the end of filling auger 8 outside the pump housing 61.The pump housing 61 is the structure of inner hollow, when filling auger 8 rotates, drive rotor 62 synchronous rotary in the pump housing 61, blade 63 is under the influence of centrifugal force, tip is close on the inner surface of the pump housing 61 inner chamber, the swept volume that so adjacent two blades 63 are constituted with rotor 62 and the pump housing 61 inner surface, first ascending make stuffing material enter after descending discharge stuffing material again.
As shown in Figure 3, filling auger 8 rotates, rely on helical blade thereon that stuffing material in auger seat 23 is delivered to delivery pump 6 place, on the sidewall facing filling auger 8 of the pump housing 61 and be provided with allow stirring after stuffing material enter charging aperture 64, this charging aperture 64 is between the main shaft and the roof of auger seat 23 of delivery pump 6, charging aperture 64 for running through the through hole of the pump housing 61 sidewall in the first direction, charging aperture 64 makes the inner space of the pump housing 61 inner chamber and auger seat 23.
As shown in Figure 3, delivery pump 6 also include insert the pump housing 61 outlet in be connected and for outwards carrying the pump line 65 of stuffing material with the pump housing 61, pump line 65 is be arranged at the straight pipe below rotor 62, the inside of pump line 65 is the tapping channel extended in a second direction, second direction is vertical direction, so that the final discharging opening 66 of the discharging opening 66 of pump line 65 namely delivery pump 6 is open wide downwards.Pump line 65 the filling pipe 401 by a filling adapter 11 connection twin screw induction system, be delivered to the stuffing material after stirring in filling pipe 401.Filling adapter 11 is the straight pipe that length is shorter, and its length is slightly larger than the length of pump line 65.This stuffings-conveying system is connected with filling pipe 401 by pump line 65 and the filling adapter 11 of through type, eliminates defeated filling flexible pipe of the prior art, thus seldom cause stuffing material to waste when changing filling.
As it is shown on figure 3, pump line 65 and filling adapter 11 are positioned at the side of filling base plate 3, the upper end of filling adapter 11 realizes being connected with the lower end of pump line 65 by a union nut 17, and the lower end of filling adapter 11 is for being connected with filling pipe 401.Union nut 17 is a kind of pipe nut, union nut 17 is sheathed in filling adapter 11 and both are coaxial, filling adapter 11 upper end insert in pump line 65 and with pump line 65 interference fit, union nut 17 for threadeding, is provided with external screw thread with pump line 65 accordingly on the outer surface of pump line 65.As preferably, in order to improve sealing, sealing ring 18 it is additionally provided with between pump line 65 and union nut 17, union nut 17 inwall arranges the groove holding sealing ring 18, sealing ring 18 is positioned at below pump line 65, and sealing ring 18 also entangles filling adapter 11, and the periphery of the inner headed face of sealing ring 18 and filling adapter 11 keeps in touch, such that it is able to avoid stuffing material to reveal, it is to avoid stuffing material is wasted.The upper end of filling adapter 11 is connected with pump line 65 by union nut 17, convenient dismounting.The lower end of filling adapter 11 can also be arranged through nut and be connected with filling pipe 401, dismantles with filling pipe 401 when changing filling to facilitate.Filling adapter 11 preferably employs stainless steel tube and makes, and length is less than filling pipe 401 length, and length is short, and defeated filling resistance is little, reduces the waste of stuffing material, also convenient cleaning.
As it is shown on figure 3, the position being positioned at outside the pump housing 61 is provided with one piece of end cap 10 in the one end open of auger seat 23, the pump housing 61 is between end cap 10 and filling auger 8.This end cap 10 adopts transparent material to make, the preferred glass of material, an observation port 67 it is provided with accordingly on the sidewall contacted with end cap 10 of the pump housing 61, this observation port 67 is the through hole running through the pump housing 61 sidewall in the first direction, the position of observation port 67 and the aligned in position of the charging aperture 64 on another sidewall of the pump housing 61, be positioned on sustained height.The sidewall arranging charging aperture 64 on the pump housing 61 is paralleled with the sidewall arranging observation port 67, and observation port 67 is closed by end cap 10, owing to end cap 10 is transparent such that it is able to observed the stuffing material conveying condition in the pump housing 61 by observation port 67.
As shown in Figure 3, it is additionally provided with a front nut 9 in the end being provided with end cap 10 of auger seat 23, end cap 10 is clipped between front nut 9 and the pump housing 61, front nut is to be enclosed within one end of auger seat 23 and with auger seat 23 for threadeding, one the first through hole 91 is set in the center of front nut 9 accordingly, and observation port 67 and the first through hole 91 can partially overlap, so that it is guaranteed that internal stuffing material situation can be observed by the first through hole 91 and observation port 67 outside stuffing material bucket 22.
As shown in Figure 3, the structure of the filling auger 8 of stuffings-conveying system is as well known in the skilled person, having conveying and agitating function, mainly include the rotating shaft being centrally located and the helical blade being arranged at rotating shaft periphery, the two ends of rotating shaft are connected with the main shaft driving axle 12 and delivery pump 6 respectively.This stuffings-conveying system also includes the swiveling wheel 7 being rotatably arranged in stuffing material bucket 22 and being driven by filling auger 8, the rotation centerline of swiveling wheel 7 is positioned on third direction, third direction is also horizontal direction, and third direction and first direction and second direction spatially perpendicular.Swiveling wheel 7 has been stirring action, it is therefore an objective to do not allow granular stuffing material cling, and can improve stuffing material mixing effect by the rotation of swiveling wheel 7, improves the mobility of stuffing material.Swiveling wheel 7 is arranged in stuffing material bucket 22 by mandrel 15, and mandrel 15 is arrange along third direction, and the two ends of mandrel 15 are supported in two opposing sidewalls in stuffing material bucket 22, and mandrel 15 is positioned at above filling auger 8, and the axis perpendicular of the axis of mandrel 15 and filling auger 8.As shown in Figures 4 to 6, as preferably, swiveling wheel 7 includes the stirring sheet 73 of the central shaft 71 being sheathed on mandrel 15, the first rotating disk 72 being sheathed on central shaft 71 and the outer edge that is arranged at the first rotating disk 72, the center of central shaft 71 arranges and allows the circular hole of mandrel 15 traverse, first rotating disk 72 is disk, and the first rotating disk 72 is fixedly and coaxially connected with central shaft 71 at the axial centre place of central shaft 71.Stirring sheet 73 is evenly equipped with multiple in the outer edge of disk along whole circumference, the stirring sheet 73 being arranged in bottom can extend into auger seat 23 and contacts with the helical blade of filling auger 8, when filling auger 8 rotates, after helical blade surface contacts with the stirring sheet 73 stretched in auger seat 23, it becomes possible to promote swiveling wheel 7 to rotate.
As shown in Figures 5 to 7, as preferably, stirring sheet 73 is approximate rectangular lamellar body, and the thickness of stirring sheet 73 is less, and the width of stirring sheet 73 is more than its thickness.Owing to the helical blade on filling auger 8 is helicoidal structure, in order to better be matched therewith, stir sheet 73 on the first rotating disk 72 for being obliquely installed, both non-perpendicular connections, as shown in Figure 7, the length direction of stirring sheet 73 is positioned at the first rotating disk 72 radially, between width and the axis 74 of the first rotating disk 72 of stirring sheet 73, there is an angle, angle angle is less than 90 degree, and stir the thickness of sheet 73 in the width direction from one end to the other end be what be gradually reduced, to improve mixing effect, and it is more conducive to the promotion of helical blade.
As shown in Figure 5 and Figure 6, mandrel 15 is disposed on the middle position on stuffing material bucket 22 length direction, swiveling wheel 7 is disposed on the middle position on mandrel 15 length direction, and the both sides being positioned at swiveling wheel 7 on mandrel 15 are also arranged with the second axle sleeve 16 respectively, the second axle sleeve 16 is clipped between the sidewall of central shaft 71 and stuffing material bucket 22.And, stirring sheet 73 is also that middle position in the direction of the width is fixing with the first rotating disk 72 to be connected.
The material of filling auger 8 is preferably politef, during operating, dish filling is had protective effect.And, swiveling wheel 7 is arranged at the top of filling auger 8, swiveling wheel 7 matches with filling auger 8, mixing effect can be improved on the one hand, swiveling wheel 7 makes stuffing material be not easy to pile on the filling auger 8 being pressed in lower section on the other hand, and filling auger 8 rotates unrestricted, it is ensured that defeated filling is smooth.
As shown in Figure 3, the defeated filling motor 20 on the end face of panel body 201 it is arranged at for filling auger 8 provides the driving mechanism of driving force include, the end face of panel body 201 is horizontal plane, auger seat 23 is positioned at top and both fixing connections of panel body 201, and defeated filling motor 20 is positioned at the side of auger seat 23.The motor shaft of defeated filling motor 20 is connected with driving axle 12 by shaft coupling 19, it is achieved power transmits, and drives filling auger 8 to rotate.
As shown in Figure 3 and Figure 4, in opening set by the roof of the bottom shell insertion auger seat 23 of stuffing material bucket 22, in order to improve the sealing between stuffing material bucket 22 and auger seat 23, the bottom shell of stuffing material bucket 22 is arranged with sealing gasket 21, sealing gasket 21 is positioned at above auger seat 23, sealing gasket 21 contacts at the end face of stuffing material bucket 22 with the junction of auger seat 23 with the outer surface of stuffing material bucket 22 and auger seat 23, it is to avoid stuffing material is revealed, and reduces the waste of stuffing material.
The stuffings-conveying system of said structure, has the superiority of following several respects relative to tradition stuffings-conveying system:
1) it is widely used in various stuffing material, it is ensured that production process is smooth, does not block；
2) early stage of dish filling is processed relative requirement simpler, save the man-hour of client；
3) the kinetics scientific design required according to fluids process, to ensure the density of goods, thus ensure that goods uniform and smooth, malleable, and retentiveness is excellent, and goods mouthfeel is smooth, considerably beyond the product of hand work；
4) filling process is changed simple, convenient；
5) stuffing material is seldom caused to waste when changing filling；
6) critical part mold manufactures, and reduces production process human cost, it is ensured that the degree of accuracy of parts, appearance looks elegant, meets hygienic requirements；
7) compact conformation, maintenance and dismounting are easily, conveniently.
As shown in Figure 1, Figure 2 with shown in Fig. 9, twin screw chances of losing games system 4 mainly includes bracket 402, for holding the bucket 405 of dough, chances of losing games screw rod 404, the filling pipe 401 being arranged in chances of losing games screw rod 404, filling pipe cap 414 and being arranged at the combinatorial surface mouth structure coordinated below bucket 405 and with chances of losing games screw rod 404 and filling pipe cap 414, filling pipe 401 upper end is taken over the filling of stuffings-conveying system and is connected, filling pipe 401 lower end is stretched out from chances of losing games screw rod 404, and filling pipe cap 414 is sheathed on the lower end of filling pipe 401.Bracket 402 is horizontally placed on the top of die sinking formation system 25, and one end of bracket 402 is fixing with headstock 24 to be connected, the length direction of bracket 402 and with the 23 of auger seat axis parallel.Combinatorial surface mouth structure and bucket 405 are fixedly installed on bracket 402, and bucket 405 is also positioned at the top of combinatorial surface mouth structure.Chances of losing games screw rod 404 is for being vertically arranged, and chances of losing games screw rod 404 is for being pushed down on by the dough in bucket 405, and matches with combinatorial surface mouth structure and filling pipe cap 414, is finally made the hollow facial canal that can wrap up the stuffing material from filling pipe 401 lower ending opening extrusion.
As it is shown in figure 9, bucket 405 is the shell structure that top and bottom are respectively provided with an opening and inner hollow, bucket 405 circumferentially closed, and the area of the bottom opening of bucket 405 is less than open-topped area.The structure of chances of losing games screw rod 404 is as well known in the skilled person, there is conveying and agitating function, mainly include the hollow axle being centrally located and the helical blade being arranged at hollow axle periphery, filling pipe 401 inserts in hollow axle, filling pipe 401 and hollow axle, and filling pipe 401 upper and lower side stretches out from the two ends of hollow pipe respectively.Filling pipe 401 is the hollow circular-tube of both ends open, inner hollow, and upper end open allows stuffing material enter, and lower ending opening is extruded by stuffing material.
As shown in Figure 9, chances of losing games screw rod 404 has the screw propulsion face for advancing downwardly dough, dough adds from the upper end open of bucket 405, the rotation of chances of losing games screw rod 404 pushed by dough and extrude from the lower ending opening of bucket 405, and make dough be shoved in combinatorial surface mouth structure.Twin screw chances of losing games system 4 also includes the driving mechanism for chances of losing games screw rod 404 provides the driving force making it rotate, as it is shown in figure 9, this driving mechanism includes drive chain case 413, power transmission shaft 406 and chain-drive mechanism.Drive chain case 413 is horizontally placed on the top of bucket 405, and one end of drive chain case 413 is fixing with headstock 24 to be connected, and the length direction of drive chain case 413 is paralleled with the length direction of bracket 402.Drive chain case 413 is the structure of inner hollow, and a part for chain-drive mechanism and power transmission shaft 406 is positioned at the inside of drive chain case 413.Power transmission shaft 406 is the hollow axle of both ends open, inner hollow, and filling pipe 401 passes from power transmission shaft 406 and both are coaxial.The upper end of power transmission shaft 406 is inserted in drive chain case 413 and is connected with chain-drive mechanism, and the lower end of power transmission shaft 406 is stretched out outer the fixing with chances of losing games screw rod 404 of drive chain case 413 and is connected.Headstock 24 is internal is provided with the parts for producing driving source, and such as motor etc., motor is connected with chain-drive mechanism, and the power of generation is transferred to power transmission shaft 406 through chain-drive mechanism, makes power transmission shaft 406 rotate, and power transmission shaft 406 also drives chances of losing games screw rod 404 synchronous rotary.
As it is shown in figure 9, chain-drive mechanism includes the chain being arranged at the face head sprocket (not shown) within headstock 24, the face auxiliary chain wheel 408 being sheathed on power transmission shaft 406 and coordinating with face head sprocket dough-making powder auxiliary chain wheel 408.407, flap set 409, flap 410 of 411, steel ring of a chain housing-case and a filling base 412 is also set up in drive chain case 413, flap 410 is arranged in the upper end open of drive chain case 413, flap set 411 is arranged in the centre bore of flap 410, chain housing-case 407 is arranged in the lower ending opening of drive chain case 413, chain housing-case 407 is positioned at the lower section of face auxiliary chain wheel 408, the upper end of power transmission shaft 406 is inserted in the centre bore of flap set 411, and lower end stretches out in outside drive chain case 413 after chain housing-case 407.Steel ring 409 is sheathed on power transmission shaft 406, and is clipped between flap set 411 and face auxiliary chain wheel 408.Filling base 412 is fixedly installed on flap 410, filling base 412 is positioned at the top of flap set 411, filling pipe 401 passes in rear insertion power transmission shaft 406 from the centre bore of filling base 412, filling base 412 is for playing position-limiting action to filling pipe 401 in the axial direction, it is ensured that the filling adapter of filling pipe 401 and top keeps mated condition.As shown in figure 11, it is additionally provided with the auxiliary threaded rod 419 of auxiliary conveying, plays auxiliary conveying effect, improve transfer efficiency.
As shown in Figure 3 and Figure 9, the lower end of filling adapter 11 is arranged through a middle nut 26 and is connected with the filling base 412 of lower section.Middle nut 26 is also a kind of pipe nut, middle nut 26 is sheathed in filling adapter 11 and both are coaxial, middle nut 26 is rotatable in filling adapter 11, the upper end of middle nut 26 and filling base 412 is for threadeding, it is provided with external screw thread accordingly on the upper end outer surface of filling base 412, by tightening middle nut 26, make the flange set by filling pipe 401 upper end be clipped between filling adapter 11 and filling base 412, make filling pipe 401 be fixed.When connecting filling pipe 401 with filling adapter 11, the upper end mouth of pipe by the lower end mouth of pipe alignment filling pipe 401 of filling adapter 11, screw middle nut 26 then downward, realize the connection of filling pipe 401 and filling adapter 11, stuffing material in stuffings-conveying system flows in filling pipe 401 eventually through filling adapter 11, is finally extruded from the lower end of filling pipe 401.Filling adapter 11 preferably employs stainless steel tube and makes, and length is less than the length of filling pipe 401, and length is short, and defeated filling resistance is little, reduces the waste of stuffing material, also convenient cleaning.
As shown in Figure 9 and Figure 10, combinatorial surface mouth structure includes main sleeve pipe 403 and is arranged at the inner sleeve 417 within main sleeve pipe 403 and export nozzle 418, and main sleeve pipe 403, inner sleeve 417 and export nozzle 418 are annulus structure, and three is coaxially disposed.Main sleeve pipe 403 is connected the lower section of bucket 405 and bracket 402 is fixing, inner sleeve 417 from the upper end open main sleeve pipe 403 of insertion of main sleeve pipe 403, inner sleeve 417 and with main sleeve pipe 403 for threadeding.Export nozzle 418 is positioned at the lower section of inner sleeve 417, and in the axial direction, the export nozzle 418 limited step set by inner sleeve 417 and main sleeve pipe 403 lower end is fixedly clamped, and is convenient for changing.The centre bore of inner sleeve 417 is the circular hole that aperture is constant, and the lower end of chances of losing games screw rod 404 is inserted in the centre bore of inner sleeve 417, and chances of losing games screw rod 404 is also coaxial with inner sleeve 417.The centre bore of export nozzle 418 is conical bore, and the aperture of export nozzle 418 is what be gradually reduced from top to bottom, and the aperture of the upper end open of export nozzle 418 is roughly equal with the aperture of inner sleeve 417, and lower ending opening aperture is minimum.In the centre bore of filling pipe cap 414 partial insertion export nozzle 418, form the circular passage allowing dough pass through between inner headed face and the periphery of filling pipe cap 414 of export nozzle 418, thus hollow facial canal can be made under the turning effort of chances of losing games screw rod 404.
As preferably, as shown in Figure 9 and Figure 10, filling pipe cap 414 is sheathed on the lower end of filling pipe 401, and be dismountable, the lower end of filling pipe 401 is stretched out from the lower ending opening of chances of losing games screw rod 404, the length of the section of stretching out that the length of filling pipe cap 414 and filling pipe 401 extend downwardly from from chances of losing games screw rod 404 is roughly equal, and more than the length of export nozzle 418.Filling pipe cap 414 have built-in section 415 inserted in export nozzle 418 and extend downwardly from outer in export nozzle 418 and with built-in section 415 external section 416 be fixedly and coaxially connected, the length of built-in section 415 is roughly equal with the length of export nozzle 418, the upper surface of built-in section 415 is with the upper end surface of export nozzle 418 in the same plane vertical with axis, and the lower surface of export nozzle 418 is in the same plane vertical with axis with the lower surface of main sleeve pipe 403.Built-in section 415 and external section 416 is cirque structure, but the periphery of built-in section 415 is taper seat, and the overall diameter of built-in section 415 is what be gradually reduced from top to bottom, the periphery of external section 416 is the face of cylinder that diameter is constant, and the overall diameter of external section 416 is equal in magnitude with the overall diameter of the built-in section of 415 minimum places of diameter namely lower end.
The filling pipe cap 414 of said structure is arranged to the length length more than export nozzle 418, filling pipe cap 414 has external section 416 extend out to below export nozzle 418, can open tentatively making and be centered around outer macaroni tube stay for this external section 416, the stuffing material in filling pipe 401 is conducive to enter in hollow facial canal on the one hand, shrink because losing support after hollow facial canal can being avoided to extrude from circular passage on the other hand, be conducive to the die sinking molding of lower section die sinking formation system 25, make dumpling be easier to molding, improve product quality.
The die sinking formation system 25 that dumpling machine of the present invention adopts as well known in the skilled person like that, does not repeat them here.
As shown in Figure 12 and Figure 13, the rotating disc type induction system 5 that dumpling machine of the present invention adopts mainly includes receiver the 501, second rotating disk 502, rotating shaft 503 and for providing the driving mechanism of driving force.Dumpling after die sinking formation system 25 molding falls to the receiver 501 of lower section, receiver 501 be transported to the convenient position taken out of operator by circular motion, using the position of this convenience taking-up as the feeding station being located at receiver 501 side.As shown in Figure 12, placing near the circumference of outer ring along receiver 501, it is possible to increasing and put length, this induction system can carry cake many, can shorten fed distance, reduce volume and take, safety is high, attractive in appearance and practical.
As shown in figure 12, receiver 501 is placed on the second rotating disk 502 by this rotating disc type induction system 5, the upper end of rotating shaft 503 and the second rotating disk 502 are fixedly and coaxially connected, and the lower end of rotating shaft 503 is provided with rotating disk sprocket wheel 506, and rotating disk sprocket wheel 506 is crossed chain and is connected to drive sprocket composition chain-drive mechanism.Headstock 24 is internal is provided with the parts for producing driving source, such as motor etc., motor is connected with chain-drive mechanism, the power produced is transferred to rotating shaft 503 through chain-drive mechanism, rotating shaft 503 is made to drive the second rotating disk 502 thereon and receiver 501 synchronous rotary, rotating shaft 503 axis the axis with chances of losing games screw rod 404 to parallel.
As preferably, receiver 501 can be arranged to be mounted on the second rotating disk 502, it is simple to maintenance is changed and cleaning receiver 501.The lower end of receiver 501 is provided with the shop bolt coordinating grafting with the dowel hole being located on the second rotating disk 502, can conveniently realize removing and installing.
As shown in figure 12, rotating shaft 503 is rotatable setting, is provided with a bearing block 504 accordingly, is provided with rolling bearing 505 in bearing block 504 on headstock 24, and rotating shaft 503 connects rotating disk sprocket wheel 506 through rolling bearing 505 lower end, it is ensured that rotating shaft 503 rotates more flexible.
The rotating disc type induction system 5 of said structure has the superiority of following several respects:
1) simplifying structure for conveying, part few, cost is low；
2) loom accounts for and occupies a narrow space, and is more suitable for small-sized workshop and produces；
3) safety is good；
4) equipment appearance is improved, small and exquisite attractive in appearance.
The twin screw small-size Jiaozi machine of the present invention, adopts said structure, has the superiority of following several respects relative to tradition dumpling machine:
1) simple in construction, part are few, and cost is low；
2) the dumpling specification limit produced is wide；
3) dumpling wrapper produced is thin but not damaged；
4) uniform and smooth of novel chances of losing games system goods pore, malleable, and retentiveness is excellent, and goods mouthfeel is smooth, exceeds well over the product that older machines produces；
5) multi items stuffing material dumpling can be generated.
Above in association with accompanying drawing, the present invention is exemplarily described.Obviously, the present invention implements and is not subject to the restrictions described above.As long as have employed the improvement of the various unsubstantialities that the design of the method for the present invention carries out with technical scheme；Or not improved, the above-mentioned design of the present invention and technical scheme are directly applied to other occasion, all within protection scope of the present invention.
Claims (9)
1. a twin screw small-size Jiaozi machine, including stuffings-conveying system and die sinking formation system, it is characterised in that described stuffings-conveying system includes:
Filling base plate；
Filling panel, it is for be movably arranged on filling base plate；
Stuffing material bucket, it is used for storing stuffing material；And
Auger seat, it is arranged on filling panel, and is connected with the stuffing material bucket of top；
Described die sinking formation system is positioned at below stuffings-conveying system；
Also include twin screw chances of losing games system, twin screw chances of losing games system includes bucket, chances of losing games screw rod, the filling pipe being arranged in chances of losing games screw rod, filling pipe cap and is arranged at the combinatorial surface mouth structure coordinated below bucket and with chances of losing games screw rod and filling pipe cap, filling pipe upper end is connected with described stuffings-conveying system, filling pipe lower end is stretched out from chances of losing games screw rod, and filling pipe cap is sheathed on the lower end of filling pipe；Bucket is additionally provided with the auxiliary threaded rod of auxiliary conveying.
2. twin screw small-size Jiaozi machine according to claim 1, it is characterised in that described filling panel include the panel body paralleled with described filling base plate and be arranged on panel body and with the roller of filling contacts baseplate.
3. twin screw small-size Jiaozi machine according to claim 1, it is characterised in that described stuffings-conveying system also includes:
Filling auger, it is arranged in described auger seat in the first direction, and for being stirred into the stuffing material in auger seat；And
Delivery pump, it is arranged in auger seat, and flows to discharging opening in a second direction for the stuffing material after making the stirring of filling auger, and second direction is perpendicular with first direction.
4. twin screw small-size Jiaozi machine according to claim 3, it is characterised in that described auger seat is arranged at the lower section of described filling auger in the first direction, first direction is horizontal direction.
5. a kind of twin screw small-size Jiaozi machine according to claim 3, it is characterised in that described delivery pump is connected with described filling auger, and is driven by filling auger.
6. the twin screw small-size Jiaozi machine according to claim 3 to 5, it is characterized in that, described delivery pump is vane pump, it includes the multiple blades being arranged at the pump housing in described auger seat, the rotor being arranged in the pump housing and being arranged on rotor, the main shaft of delivery pump is connected with the end of described filling auger, and the sidewall of the pump housing is provided with the charging aperture that the stuffing material after allowing filling auger stir enters.
7. the twin screw small-size Jiaozi machine according to claim 3 to 6, it is characterized in that, being provided with swiveling wheel that is rotatable and that driven by described filling auger in described stuffing material bucket, the rotation centerline of swiveling wheel is positioned on third direction, and third direction is perpendicular with first direction and second direction.
8. twin screw small-size Jiaozi machine according to claim 1, it is characterized in that, described combinatorial surface mouth structure includes main sleeve pipe and is arranged at inner sleeve and the export nozzle of main inside pipe casing, export nozzle is positioned at below inner sleeve, described chances of losing games screw rod inserts in inner sleeve, forms the circular passage allowing dough pass through between export nozzle and described filling pipe cap.
9. twin screw small-size Jiaozi machine according to claim 8, it is characterised in that described filling pipe cap has built-in section inserted in described export nozzle and extends downwardly from outer and coaxially connected with built-in section external section of export nozzle.
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| CN201510862611.1A CN105724506B (en) | 2015-11-27 | 2015-11-27 | Twin-screw small-size Jiaozi machine |
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| CN201510862611.1A CN105724506B (en) | 2015-11-27 | 2015-11-27 | Twin-screw small-size Jiaozi machine |
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| CN105724506B CN105724506B (en) | 2018-06-01 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110115278A (en) * | 2019-06-19 | 2019-08-13 | 安徽旭众智能科技有限公司 | A kind of bun stuffing machine |
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| CN1133121A (en) * | 1994-09-29 | 1996-10-16 | 雀巢制品公司 | Mold device |
| CN2230083Y (en) * | 1995-08-12 | 1996-07-03 | 赵卫发 | Machine for making small dumpling to be instantly boiled, which is changed from general dumpline machine |
| JP4336629B2 (en) * | 2004-07-22 | 2009-09-30 | トーセー工業株式会社 | Foreskin food production equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110115278B (en) * | 2019-06-19 | 2024-01-26 | 安徽旭众智能科技有限公司 | Steamed stuffed bun machine |
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| CN105724506B (en) | 2018-06-01 |
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