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CN105717805B - A kind of exploitation of automatic mechanical type gearbox control and test platform - Google Patents

A kind of exploitation of automatic mechanical type gearbox control and test platform Download PDF

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CN105717805B
CN105717805B CN201610262435.2A CN201610262435A CN105717805B CN 105717805 B CN105717805 B CN 105717805B CN 201610262435 A CN201610262435 A CN 201610262435A CN 105717805 B CN105717805 B CN 105717805B
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gear
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CN105717805A (en
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李亮
张晓宏
王翔宇
何凯
李旭健
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Tsinghua University
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B17/00Systems involving the use of models or simulators of said systems
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Abstract

Exploitation and test platform the invention discloses a kind of automatic mechanical type gearbox control, including battery (1), gearbox control (2), automatic mechanical type gearbox (3), accelerator pedal (4), vehicle emulator (5), CAN data collecting cards (6) and host computer (7).Battery is powered for TCU and VSU.AMT controls object as the real of TCU, including selects gear shifting motor, gear-selecting and shifting executing mechanism, selects gear shift angular displacement sensor and gearbox body.It is vehicle emulator 5 (VSU), gearbox AMT and TCU to be tested in ring hardware.The present invention is few in ring component, and analogue system is simple, and debugging is convenient.

Description

一种自动机械式变速箱控制器的开发与测试平台A development and testing platform for an automatic mechanical gearbox controller

技术领域technical field

本发明涉及汽车自动变速箱控制器的开发测试技术,特别涉及一种自动机械式变速箱控制器的开发与测试平台。The invention relates to the development and testing technology of the automatic transmission controller of the automobile, in particular to a development and testing platform of the automatic mechanical transmission controller.

背景技术Background technique

自动变速系统的开发主要涉及两大部件,其一为包括执行器在内的变速箱,其二为变速箱控制器(Transmission Control Unit,TCU)。自动机械式变速器(AutomaticManual Transmission,AMT)是在手动变速箱(Manual Transmission,MT)的基础上增加自动选换挡执行机构以代替原来的手动换挡操纵部分。因此AMT兼具MT和自动变速箱(Automatic Transmission,AT)的优点,即较高的传动效率,较低的燃油消耗量,相对低廉的制造成本,得以减缓的驾驶员操作强度以及提升的换挡品质。目前,AMT的研究过程正处于全面向智能化过渡的阶段。根据执行机构的不同,AMT可分为三类:机电式,电动气动式和电动液压式。当下,使用直流电机作为驱动源的AMT在制造成本,可靠性,可控性上有巨大优势,因此备受青睐。The development of the automatic transmission system mainly involves two components, one is the transmission including the actuator, and the other is the transmission control unit (Transmission Control Unit, TCU). The automatic mechanical transmission (Automatic Manual Transmission, AMT) is based on the manual transmission (Manual Transmission, MT), adding an automatic gear selection and shifting actuator to replace the original manual shifting control part. Therefore, AMT has the advantages of MT and automatic transmission (Automatic Transmission, AT), that is, higher transmission efficiency, lower fuel consumption, relatively low manufacturing cost, reduced driver's operating intensity and improved gear shifting quality. At present, the research process of AMT is in the stage of comprehensive transition to intelligence. According to the different actuators, AMT can be divided into three categories: electromechanical, electropneumatic and electrohydraulic. At present, AMT using DC motor as the driving source has huge advantages in manufacturing cost, reliability and controllability, so it is very popular.

TCU是AMT的重要组成部分,包括硬件和软件,是将机械,电子和控制一体化的重要载体;在车辆自动变速、行驶平稳等方面发挥着极其重要的作用。然而,TCU的开发需进行大量测试。早期,由于控制逻辑的不完善,易引起部件损坏,因此实车试验绝非最佳选择。对于汽车电子控制器的开发,目前市场上主要采用硬件在环(Hardware in the Loop,HIL)和汽车电控单元开发平台两种方法。硬件在环是将一些难以仿真的部件以实物形式在环,其它部件以模型在环,一起进行闭环测试。硬件在环在一定程度减轻了工作强度,但仍需实物的复杂机械连接和电气连接。特别是当台架构型,部件安装不合理时,将造成二次规划,费时费力。汽车电控单元开发平台实现了从全模型到嵌入式代码的自动生成和运行,虽然大大简化了开发流程,但其价格昂贵,并且需要经过专业的培训才可熟练使用。TCU is an important part of AMT, including hardware and software, and is an important carrier integrating machinery, electronics and control; it plays an extremely important role in the automatic transmission of vehicles and smooth driving. However, the development of the TCU required extensive testing. In the early stage, due to the imperfect control logic, it is easy to cause component damage, so the actual vehicle test is by no means the best choice. For the development of automotive electronic controllers, the current market mainly adopts two methods of hardware in the loop (Hardware in the Loop, HIL) and automotive electronic control unit development platform. Hardware-in-the-loop is to put some difficult-to-simulate components in the loop in physical form, and other components in the loop as models, and perform closed-loop testing together. Hardware-in-the-loop reduces the work intensity to a certain extent, but still requires complex mechanical and electrical connections. Especially when the platform structure and component installation are unreasonable, it will cause secondary planning, which is time-consuming and labor-intensive. The automotive electronic control unit development platform realizes the automatic generation and operation from the full model to the embedded code. Although the development process is greatly simplified, it is expensive and requires professional training before it can be used proficiently.

中国发明专利CN101968630A采用硬件在环的方法,公开了一种自动变速箱控制器仿真试验台。包括一宿主机,一实时目标机、一信号发生与测量部件、一发动机电子控制器、多个电磁阀。将发动机,变速箱,整车动力学建模,而变速箱控制器和发动机电子控制器为实物一起构成仿真平台。中国发明专利CN102354121A采用汽车电控单元开发平台,公开了一种用于快速原型开发的开发方法及其开发平台。控制策略模型在上位机中建立并可下载到MicroAutobox的处理器里。通过硬件装置的信号调理模块,从处理器采集控制策略需要的各种传感器、开关信号;通过硬件装置的功率驱动模块驱动外围真实控制器,使设备正常运行。Chinese invention patent CN101968630A adopts a hardware-in-the-loop method and discloses a simulation test bench for an automatic transmission controller. It includes a host computer, a real-time target computer, a signal generating and measuring component, an electronic engine controller, and a plurality of electromagnetic valves. The engine, gearbox, and vehicle dynamics are modeled, and the gearbox controller and engine electronic controller are real objects to form a simulation platform. Chinese invention patent CN102354121A adopts an automobile electronic control unit development platform, and discloses a development method and a development platform for rapid prototyping. The control strategy model is established in the host computer and can be downloaded to the processor of MicroAutobox. Through the signal conditioning module of the hardware device, various sensors and switch signals required by the control strategy are collected from the processor; through the power drive module of the hardware device, the peripheral real controller is driven to make the equipment operate normally.

TCU有两大主要任务,一是在换档期间代替发动机管理单元进行转矩控制,二是对变速箱进行选换档控制。其间基本不涉及车辆的稳定性问题,因此在对TCU的硬件在环仿真中,汽车系统模型可以简化,无需考虑悬架的影响和转向问题。根据此特点,本发明立足于AMT,提出了一种基于嵌入式系统的TCU快速开发与测试平台。The TCU has two main tasks, one is to replace the engine management unit for torque control during the gear shift, and the other is to control the gear selection and shift of the gearbox. The stability of the vehicle is basically not involved, so in the hardware-in-the-loop simulation of the TCU, the vehicle system model can be simplified without considering the impact of the suspension and steering issues. According to this feature, the present invention is based on AMT, and proposes a TCU rapid development and testing platform based on an embedded system.

发明内容Contents of the invention

针对上述问题,本发明旨在提出一种低成本,易实现,结构简单,可快速验证变速箱控制器的开发与测试平台。在早期,代替实车试验和台架试验,验证TCU硬件的可靠性和控制策略的正确性。In view of the above problems, the present invention aims to propose a low-cost, easy-to-implement, simple-structure development and test platform that can quickly verify the gearbox controller. In the early stage, instead of real vehicle test and bench test, the reliability of TCU hardware and the correctness of control strategy are verified.

为了实现上述技术目的,本发明采用如下技术方案:In order to realize above-mentioned technical purpose, the present invention adopts following technical scheme:

一种自动机械式变速箱控制器的开发与测试平台,包括蓄电池、变速箱控制器、自动机械式变速箱、加速踏板、整车仿真器、CAN数据采集卡和上位机,其特征在于:A development and testing platform for an automatic mechanical gearbox controller, including a storage battery, a gearbox controller, an automatic mechanical gearbox, an accelerator pedal, a vehicle simulator, a CAN data acquisition card and an upper computer, characterized in that:

蓄电池分别与变速箱控制器和整车仿真器电气相连;变速箱控制器和整车仿真器中皆设有电源转换模块,可将12V直流电转变为5V,变速箱控制器与加速踏板电气相连,整车仿真器与自动机械式变速箱电气相连;变速箱控制器和整车仿真器(5)皆设有CAN模块,两者通过CAN总线相连;上位机通过CAN数据采集卡(6)和CAN总线相连,实现数据的采集。The battery is electrically connected to the transmission controller and the vehicle simulator respectively; both the transmission controller and the vehicle simulator are equipped with a power conversion module, which can convert 12V DC to 5V, and the transmission controller is electrically connected to the accelerator pedal. The whole vehicle simulator is electrically connected with the automatic mechanical gearbox; both the gearbox controller and the whole vehicle simulator (5) are provided with a CAN module, and the two are connected through the CAN bus; the upper computer passes the CAN data acquisition card (6) and the CAN The bus is connected to realize data collection.

本发明还提供了一种利用自动机械式变速箱控制器的开发与测试平台进行开发的方法,其包括:The present invention also provides a method for developing using the development and testing platform of the automatic mechanical gearbox controller, which includes:

步骤1、当检测到上电信号时,TCU命令AMT回空档,同时检测驻车制动和门开关信号,若驻车制动信号为1则指示灯闪烁,若门开关信号为1则指示灯闪烁并且起动信号无效,驾驶员需关闭车门并放下手刹;Step 1. When the power-on signal is detected, the TCU commands the AMT to return to neutral, and detects the parking brake and door switch signals at the same time. If the parking brake signal is 1, the indicator light will flash, and if the door switch signal is 1, it will indicate The light flashes and the start signal is invalid, the driver needs to close the door and put down the handbrake;

步骤2、根据加速踏板位置和发动机转速二维查表可得到发动机转矩,若大于发动机最大转矩,发动机有效转矩取最大转矩,否则取查表转矩;Step 2. The engine torque can be obtained by two-dimensional table lookup according to the position of the accelerator pedal and the engine speed. If it is greater than the maximum torque of the engine, the effective torque of the engine is taken as the maximum torque; otherwise, the lookup table torque is taken;

步骤3、若当前档位为0或者离合器处于分离状态,则发动机空转,车速为0;若在档且离合器接合则根据传动系理想模型计算出整车加速度,进而累积得到车速;Step 3. If the current gear is 0 or the clutch is disengaged, the engine is idling and the vehicle speed is 0; if it is in gear and the clutch is engaged, the vehicle acceleration is calculated according to the ideal model of the transmission system, and then the vehicle speed is accumulated;

步骤4、TCU从CAN网络中采集车速、加速踏板位置、离合器状态信号,并将它们作为决断换档的条件,同时由上层换档控制策略计算换档车速,若当前车速不等于换档车速,则继续等待;若当前车速等于换档车速,则TCU给出目标档位并发出越权信号请求控制发动机;Step 4. The TCU collects the vehicle speed, accelerator pedal position, and clutch status signals from the CAN network, and uses them as the conditions for deciding to shift gears. At the same time, the upper layer shift control strategy calculates the shifting speed. If the current speed is not equal to the shifting speed, Then continue to wait; if the current vehicle speed is equal to the gearshift speed, the TCU will give the target gear and send an overreach signal to request control of the engine;

步骤5、命令离合器分离,TCU底层控制程序给出期望选档位置和换档位置,采用PWM控制选换档电机依次动作;选换档角位置传感器将选换档当前位置反馈到TCU中进行实时校正;Step 5. Command the clutch to disengage. The TCU underlying control program gives the desired gear selection position and shift position, and uses PWM to control the gear selection motor to move in sequence; the gear selection angle position sensor feeds back the current position of the gear selection to the TCU for real-time Correction;

步骤6、整个运行过程的CAN信号交互通过CAN数据采集卡(6)传到PC机中,整个过程通过Labview进行监控,若换档未完成,通过Labview采集到的数据分析其原因,对上层换档控制策略和底层电机控制程序进行更改;若换档完成则将当前档位传递到CAN网络中,整车状态得以更新;Step 6. The CAN signal interaction of the entire operation process is transmitted to the PC through the CAN data acquisition card (6), and the entire process is monitored through Labview. The gear control strategy and the underlying motor control program are changed; if the gear shift is completed, the current gear is transmitted to the CAN network, and the vehicle status is updated;

步骤7、改变电位器的位置从而更改当前道路坡度,改变加速踏板位置可改变发动机的工作点,改变组合按键可决定车辆工作在前进档或是倒档Step 7. Change the position of the potentiometer to change the current road gradient, change the position of the accelerator pedal to change the operating point of the engine, and change the combination of buttons to determine whether the vehicle works in forward gear or reverse gear

本发明的快速开发与测试平台由于采取以上技术方案,与现有测试平台相比,具有以下优点:Compared with the existing test platform, the rapid development and test platform of the present invention has the following advantages due to the adoption of the above technical scheme:

1、在环硬件为整车仿真器5(VSU)、变速箱AMT、和待测试TCU。在环部件少,仿真系统简单,调试方便。1. The in-the-loop hardware is the vehicle simulator 5 (VSU), the gearbox AMT, and the TCU to be tested. There are few components in the ring, the simulation system is simple, and the debugging is convenient.

2、车辆运行参数的输入如加速踏板位置、制动踏板位置、坡度等可通过各种开关或电位器加以实现,而车辆运行状态如车速、发动机转速则可通过LED进行指示。成本低廉、容易实现。2. The input of vehicle operating parameters such as accelerator pedal position, brake pedal position, slope, etc. can be realized through various switches or potentiometers, and the vehicle operating status such as vehicle speed and engine speed can be indicated through LEDs. Low cost and easy to implement.

3、将发动机、整车传动系统和离合器按理想数学模型以嵌入式C代码的形式实现并嵌入到整车仿真器5(VSU)中,为待测试TCU提供整车环境。简单通用,可广泛应用于汽车电子控制器快速开发平台中。3. Realize the engine, vehicle transmission system and clutch in the form of embedded C code according to the ideal mathematical model and embed them in the vehicle simulator 5 (VSU), providing a vehicle environment for the TCU to be tested. Simple and versatile, it can be widely used in the rapid development platform of automotive electronic controllers.

4、上位机采用Labview搭建数据采集和跟随系统,可将仿真中的数据以图形形式实时显示并保存。由于仿真过程与数据显示始终保持同步,可方便地对TCU换档控制逻辑进行分析和改进。4. The upper computer uses Labview to build a data acquisition and follow-up system, which can display and save the data in the simulation in real-time in the form of graphics. Since the simulation process and the data display are always synchronized, it is convenient to analyze and improve the TCU shift control logic.

附图说明Description of drawings

图1为TCU开发与测试平台整体框架图;Figure 1 is the overall frame diagram of the TCU development and testing platform;

图2为TCU开发与测试平台控制逻辑流程图;Fig. 2 is a flow chart of the control logic of the TCU development and testing platform;

图3为Labview人机交互界面设计流程图。Figure 3 is the flow chart of Labview human-computer interaction interface design.

其中:1-蓄电池、2-变速箱控制器、3-自动机械式变速箱、4-加速踏板、5-整车仿真器5,6-CAN数据采集卡、7-上位机。Among them: 1-battery, 2-gearbox controller, 3-automatic mechanical gearbox, 4-accelerator pedal, 5-vehicle simulator 5, 6-CAN data acquisition card, 7-host computer.

具体实施方式:detailed description:

下面将结合附图对本发明进行详细说明:The present invention will be described in detail below in conjunction with accompanying drawing:

图1为TCU快速开发与测试平台整体框架图。包括蓄电池1、变速箱控制器2(TCU)、自动机械式变速箱3(AMT)、加速踏板4、整车仿真器5(VSU),CAN数据采集卡6和上位机7。Figure 1 is the overall frame diagram of the TCU rapid development and testing platform. Including battery 1, transmission controller 2 (TCU), automatic mechanical transmission 3 (AMT), accelerator pedal 4, vehicle simulator 5 (VSU), CAN data acquisition card 6 and upper computer 7.

其中,蓄电池1分别与变速箱控制器2(TCU)和整车仿真器5(VSU)电气相连;变速箱控制器2和整车仿真器5(VSU)中皆设有电源转换模块,可将12V直流电转变为5V,变速箱控制器2与加速踏板4电气相连,整车仿真器5(VSU)与自动机械式变速箱3(AMT)电气相连;变速箱控制器2和整车仿真器5(VSU)皆设有CAN模块,两者通过CAN总线相连;上位机7通过CAN数据采集卡6和CAN总线相连,实现数据的采集;Wherein, battery 1 is electrically connected with transmission controller 2 (TCU) and vehicle simulator 5 (VSU) respectively; The 12V direct current is converted to 5V, the gearbox controller 2 is electrically connected to the accelerator pedal 4, and the vehicle simulator 5 (VSU) is electrically connected to the automatic mechanical gearbox 3 (AMT); the gearbox controller 2 and the vehicle simulator 5 (VSU) are all provided with CAN module, both are connected by CAN bus; Host computer 7 is connected with CAN bus by CAN data acquisition card 6, realizes the collection of data;

所述蓄电池1为车载12V蓄电池,为待测试变速箱控制器2、整车仿真器5(VSU)和选换档电机供电;The storage battery 1 is a vehicle-mounted 12V storage battery, which supplies power for the gearbox controller 2 to be tested, the vehicle simulator 5 (VSU) and the gear selection motor;

所述蓄电池1电压被整车仿真器5(VSU)采集,可实时监测蓄电池1工作状态;The battery 1 voltage is collected by the vehicle simulator 5 (VSU), which can monitor the working state of the battery 1 in real time;

所述变速箱控制器2(TCU)分为硬件和软件两部分。硬件电路设有电源转换模块、信号处理模块、MPU模块、在线调试模块、电机驱动模块、电机电流检测模块和CAN模块。The transmission controller 2 (TCU) is divided into hardware and software. The hardware circuit is equipped with a power conversion module, a signal processing module, an MPU module, an online debugging module, a motor drive module, a motor current detection module and a CAN module.

软件分为上层换档控制策略和底层电机控制;The software is divided into the upper gear shift control strategy and the lower motor control;

所述变速箱控制器2(TCU)硬件电路的电源转换模块将蓄电池的12V直流电转变为5V直流电,为控制器中的其它模块和选换档角位移传感器供电;The power conversion module of the transmission controller 2 (TCU) hardware circuit converts the 12V direct current of the storage battery into a 5V direct current, and supplies power for other modules in the controller and the gear shift angular displacement sensor;

所述变速箱控制器2(TCU)硬件电路的信号处理模块包括开关信号的消抖电路、模拟信号的一阶RC滤波电路和转速信号的滞回电压比较电路,用于消除不同类型信号中的毛刺和抖动;The signal processing module of the transmission controller 2 (TCU) hardware circuit includes a debounce circuit for switch signals, a first-order RC filter circuit for analog signals, and a hysteresis voltage comparison circuit for rotational speed signals, which are used to eliminate noise in different types of signals. glitches and jitter;

所述变速箱控制器2(TCU)硬件电路的MPU模块采用英飞凌XC2000系列单片机,包括供电引脚滤波电路、复位电路和外部晶振电路;The MPU module of described gearbox controller 2 (TCU) hardware circuit adopts Infineon XC2000 series single-chip microcomputer, comprises power supply pin filter circuit, reset circuit and external crystal oscillator circuit;

所述变速箱控制器2(TCU)硬件电路的在线调试模块利用可与英飞凌专用仿真器相连,进行程序的烧录和变量的在线观测与调试;The on-line debugging module utilization of described gearbox controller 2 (TCU) hardware circuit can be connected with Infineon special-purpose emulator, carries out the burning of program and the online observation and debugging of variable;

所述变速箱控制器2(TCU)硬件电路的电机驱动模块主要包括电机驱动芯片和由MOSFET组成的H桥,通过接插件直接和选档电机和换档电机相连;The motor drive module of the transmission controller 2 (TCU) hardware circuit mainly includes a motor drive chip and an H bridge made up of MOSFETs, which are directly connected to the gear selection motor and the shift motor through the connector;

所述变速箱控制器2(TCU)硬件电路设有两路电机电流检测模块,由5毫欧电阻和电流检测芯片组成。5毫欧电阻和电机串联,电流检测芯片采集5毫欧电阻的两端电压,由欧姆定律可得流经选档电机和换档电机的电流;The hardware circuit of the gearbox controller 2 (TCU) is provided with two motor current detection modules, which are composed of a 5 milliohm resistor and a current detection chip. A 5 milliohm resistor is connected in series with the motor, and the current detection chip collects the voltage across the 5 milliohm resistor, and the current flowing through the gear selection motor and gear shift motor can be obtained by Ohm's law;

所述变速箱控制器2(TCU)硬件电路CAN模块主要包括CAN驱动芯片,利用CAN模块发出选档电机位置、换档电机位置、选档电机电流、换档电机电流和当前档位信号;The CAN module of the transmission controller 2 (TCU) hardware circuit mainly includes a CAN driver chip, and utilizes the CAN module to send a gear selection motor position, a gear shift motor position, a gear selection motor current, a gear shift motor current and a current gear signal;

所述变速箱控制器2(TCU)需要检测TCU在不同工况下,频繁换档时硬件电路,特别是电机驱动模块的可靠性和软件换档控制策略的正确性和平顺性;The transmission controller 2 (TCU) needs to detect the TCU under different working conditions, the hardware circuit when shifting gears frequently, especially the reliability of the motor drive module and the correctness and smoothness of the software shift control strategy;

所述加速踏板4是平台中唯一的实车信号产生装置。由于电位器缺少自动回位功能,并且加速踏板4位置是决定发动机动力输出和TCU执行换档的重要信号,因此加速踏板4采用实车装置;The accelerator pedal 4 is the only actual vehicle signal generating device in the platform. Since the potentiometer lacks an automatic return function, and the position of the accelerator pedal 4 is an important signal to determine the engine power output and the TCU to perform gear shifting, the accelerator pedal 4 adopts a real vehicle device;

所述加速踏板4设有位移传感器,可同时产生两路加速踏板4位置信号,两路信号可相互校验。所述加速踏板4位置信号由整车仿真器5(VSU)采集;The accelerator pedal 4 is provided with a displacement sensor, which can simultaneously generate two paths of accelerator pedal 4 position signals, and the two paths of signals can be mutually verified. Described accelerator pedal 4 position signals are collected by vehicle simulator 5 (VSU);

所述自动机械式变速箱3(AMT)共有五个档位,为待测试变速箱控制器TCU提供换档过程中时变的负载力和选换档电机电流。自动机械式变速箱3包含选档电机、换档电机、选档角位移传感器、换档角位移传感器、选档执行机构和换档执行机构;The automatic mechanical transmission 3 (AMT) has five gears in total, and provides time-varying load force and gear selection motor current for the transmission controller TCU to be tested during the gear shifting process. The automatic mechanical gearbox 3 includes a gear selection motor, a gear shifting motor, a gear selection angular displacement sensor, a gear shifting angular displacement sensor, a gear selection actuator and a gear shift actuator;

所述AMT选档电机通过蜗轮蜗杆副减速增扭,再通过齿轮齿条副将电机的旋转运动变为上下运动,从而进行选档操作;The AMT gear selection motor increases the torque through the deceleration of the worm gear pair, and then changes the rotational motion of the motor into an up and down motion through the rack and pinion pair, so as to perform the gear selection operation;

所述AMT换档电机同样通过蜗轮蜗杆副减速增扭,再通过一级齿轮副带动选换挡操纵杆左右运动,实现换档;The AMT gearshift motor also increases the torque through the deceleration of the worm gear pair, and then drives the shift lever to move left and right through the first-stage gear pair to realize gear shifting;

所述AMT选换档角位移传感器用于指示当前选档和换档拨叉的位置;The AMT gear selection angular displacement sensor is used to indicate the current gear selection and the position of the gear shift fork;

所述整车仿真器5(VSU)为TCU的开发提供整车环境。分为硬件和软件两部分,硬件电路包括电源转换模块、信号发生模块、信号处理模块、MCU模块、在线调试模块、CAN模块和报警模块。软件分为底层驱动和上层控制两部分;The vehicle simulator 5 (VSU) provides a vehicle environment for the development of the TCU. It is divided into hardware and software. The hardware circuit includes power conversion module, signal generation module, signal processing module, MCU module, online debugging module, CAN module and alarm module. The software is divided into two parts: the bottom drive and the upper control;

所述整车仿真器5(VSU)电源转换模块将12V直流电转变成5V直流电;The vehicle simulator 5 (VSU) power conversion module converts 12V DC into 5V DC;

所述整车仿真器5(VSU)信号发生模块包括船型开关、电位器和组合按键开关。船型开关用于产生开关量,如上电信号;电位器用于产生模拟信号,如制动踏板位置信号;组合按键开关用于模拟多重开关量,如选档手柄位置;The vehicle simulator 5 (VSU) signal generation module includes a boat switch, a potentiometer and a combination key switch. The rocker switch is used to generate switching values, such as power-on signals; the potentiometer is used to generate analog signals, such as brake pedal position signals; the combination key switch is used to simulate multiple switching values, such as the position of the gear selection handle;

所述整车仿真器5(VSU)信号处理模块包括开关信号的消抖电路和模拟信号的一阶RC滤波电路,用于去除信号中的毛刺和抖动;The vehicle simulator 5 (VSU) signal processing module includes a debounce circuit of switch signals and a first-order RC filter circuit of analog signals, which is used to remove burrs and jitter in signals;

所述整车仿真器5(VSU)的CAN模块设有CAN驱动芯片,通过CAN总线和CAN网络通信。需要发出上电、当前加速度、当前车速、加速踏板4位置和离合器状态信号;The CAN module of the vehicle simulator 5 (VSU) is provided with a CAN driver chip, and communicates with the CAN network through the CAN bus. Need to send power-on, current acceleration, current vehicle speed, accelerator pedal 4 position and clutch status signals;

所述整车仿真器5(VSU)报警模块设有发光二极管和蜂鸣器。当车门打开、驻车制动手柄未放下、选换档电机过大时将发出警告;The alarm module of the vehicle simulator 5 (VSU) is provided with a light-emitting diode and a buzzer. Warns when the doors are opened, the parking brake handle is not down, and the gear selector motor is too large;

所述整车仿真器5(VSU)软件首先将车辆及行车环境、发动机、离合器和驱动电机按较理想的特性进行数学建模并将结果转换成C代码嵌入到单片机中;底层驱动程序采集并处理来自信号发生模块的信号;上层控制程序计算车速,加速度等整车参数;Described whole vehicle simulator 5 (VSU) software first carries out mathematical modeling with vehicle and driving environment, engine, clutch and driving motor according to ideal characteristic and converts the result into C code and embeds in the single-chip microcomputer; Process the signal from the signal generation module; the upper layer control program calculates vehicle speed, acceleration and other vehicle parameters;

所述CAN数据采集卡6一端连接CAN网络,一端连接上位机7的USB接口,实现数据的传递和类型的转换;One end of the CAN data acquisition card 6 is connected to the CAN network, and one end is connected to the USB interface of the upper computer 7 to realize data transmission and type conversion;

所述上位机7PC运行有Labview程序,可提供清晰的人机交互界面;在平台运行过程中,实时采集并解析选档电机电流、换档电机电流、选档电机位置、换档电机位置、当前档位和车速信号,并将结果以图形的方式显示和保存。The upper computer 7PC runs a Labview program, which can provide a clear human-computer interaction interface; during the operation of the platform, it collects and analyzes the current of the gear selection motor, the current of the gear shift motor, the position of the gear selection motor, the position of the gear shift motor, the current Gear position and vehicle speed signals, and the results are displayed and saved in graphic form.

为进一步说明本发明的信息交互,下面列表对TCU快速开发与测试平台中具体的信号流加以说明:In order to further illustrate the information interaction of the present invention, the following list illustrates the specific signal flow in the TCU rapid development and test platform:

参见表1,TCU快速开发与测试平台信号流,其中包括在环硬件、信号名称、实现方式和具体信号类型。See Table 1, TCU rapid development and test platform signal flow, including in-loop hardware, signal name, implementation method and specific signal type.

表1 TCU快速开发与测试平台信号流Table 1 TCU rapid development and test platform signal flow

所述上电、驻车制动、门开关和选档手柄位置为开关信号,可分别由船型开关和组合开关模拟。当单片机的相应的通用输入输出端口检测到高电平输入时,便会触发相应的控制函数以实现整车上电、整车制动、车轮轮缸加压和变更档位等特定功能;The power-on, parking brake, door switch and gear selection handle positions are switch signals, which can be respectively simulated by a boat switch and a combination switch. When the corresponding general-purpose input and output ports of the single-chip microcomputer detect high-level input, the corresponding control function will be triggered to realize specific functions such as power-on of the whole vehicle, braking of the whole vehicle, pressurization of wheel cylinders, and change of gear position;

所述起动信号为阶跃信号,高电平可持续,因此可采用可复位的按键开关实现;The starting signal is a step signal, and the high level is sustainable, so it can be realized by a resettable key switch;

所述制动踏板位置信号和坡度信号为模拟信号。电位器可实现0-5V电平的连续变化,因此可用来模拟制动踏板和道路坡度;The brake pedal position signal and slope signal are analog signals. The potentiometer can realize the continuous change of 0-5V level, so it can be used to simulate the brake pedal and road gradient;

所述加速踏板位置虽与制动踏板相似,但是电位器缺少自动回位功能,且加速踏板位置信号直接影响换档策略,极其重要,因此采用实车加速踏板;Although the position of the accelerator pedal is similar to that of the brake pedal, the potentiometer lacks an automatic return function, and the position signal of the accelerator pedal directly affects the shift strategy, which is extremely important, so the accelerator pedal of a real vehicle is used;

所述蓄电池电压为12V,而单片机输入电压要求为5V,因此在通路上需要设置分压电路;近源端电阻阻值至少应为近地端电阻的1.4倍,从而使得输入到单片机的电压最大为5V;The voltage of the storage battery is 12V, and the input voltage of the single-chip microcomputer is required to be 5V, so a voltage divider circuit needs to be set on the path; the resistance value of the resistance near the source end should be at least 1.4 times that of the resistance near the ground end, so that the voltage input to the single-chip microcomputer is the largest 5V;

所述选换档电机电流产生于TCU硬件电路的电流检测模块。该模块由5毫欧电阻和电流检测芯片组成。5毫欧电阻和电机串联,电流检测芯片采集5毫欧电阻的两端电压并将其放大20倍,由欧姆定律可得流经选档电机和换档电机的电流;The current of the gear selection motor is generated by the current detection module of the TCU hardware circuit. The module consists of a 5 milliohm resistor and a current detection chip. The 5 milliohm resistor is connected in series with the motor, and the current detection chip collects the voltage across the 5 milliohm resistor and amplifies it by 20 times, and the current flowing through the gear selection motor and gear shift motor can be obtained by Ohm’s law;

所述选档和换档位置产生于AMT上的角位移传感器。该角位移传感器额定电压为5V,由TCU供电;The gear selection and shift positions are derived from angular displacement sensors on the AMT. The angular displacement sensor has a rated voltage of 5V and is powered by the TCU;

所述TCU快速开发与测试平台中的信号通过CAN总线实现交互。The signals in the TCU rapid development and test platform realize interaction through the CAN bus.

为进一步说明本发明专利的实施方式,将结合图2详细利用自动机械式变速箱控制器的开发与测试平台进行开发的方法。In order to further illustrate the implementation of the patent of the present invention, the development method using the development and testing platform of the automatic mechanical transmission controller will be described in detail in conjunction with FIG. 2 .

步骤1、当检测到上电信号时,TCU命令AMT回空档,同时检测驻车制动和门开关信号,若驻车制动信号为1则指示灯闪烁,若门开关信号为1则指示灯闪烁并且起动信号无效,驾驶员需关闭车门并放下手刹;Step 1. When the power-on signal is detected, the TCU commands the AMT to return to neutral, and detects the parking brake and door switch signals at the same time. If the parking brake signal is 1, the indicator light will flash, and if the door switch signal is 1, it will indicate The light flashes and the start signal is invalid, the driver needs to close the door and put down the handbrake;

步骤2、根据加速踏板位置和发动机转速二维查表可得到发动机转矩,若大于发动机最大转矩,发动机有效转矩取最大转矩,否则取查表转矩;Step 2. The engine torque can be obtained by two-dimensional table lookup according to the position of the accelerator pedal and the engine speed. If it is greater than the maximum torque of the engine, the effective torque of the engine is taken as the maximum torque; otherwise, the lookup table torque is taken;

步骤3、若当前档位为0或者离合器处于分离状态,则发动机空转,车速为0;若在档且离合器接合则根据传动系理想模型计算出整车加速度,进而累积得到车速;Step 3. If the current gear is 0 or the clutch is disengaged, the engine is idling and the vehicle speed is 0; if it is in gear and the clutch is engaged, the vehicle acceleration is calculated according to the ideal model of the transmission system, and then the vehicle speed is accumulated;

步骤4、TCU从CAN网络中采集车速、加速踏板位置、离合器状态信号,并将它们作为决断换档的条件,同时由上层换档控制策略计算换档车速,若当前车速不等于换档车速,则继续等待;若当前车速等于换档车速,则TCU给出目标档位并发出越权信号请求控制发动机;Step 4. The TCU collects the vehicle speed, accelerator pedal position, and clutch status signals from the CAN network, and uses them as the conditions for deciding to shift gears. At the same time, the upper layer shift control strategy calculates the shifting speed. If the current speed is not equal to the shifting speed, Then continue to wait; if the current vehicle speed is equal to the gearshift speed, the TCU will give the target gear and send an overreach signal to request control of the engine;

步骤5、命令离合器分离,TCU底层控制程序给出期望选档位置和换档位置,采用PWM控制选换档电机依次动作;选换档角位置传感器将选换档当前位置反馈到TCU中进行实时校正;Step 5. Command the clutch to disengage. The TCU underlying control program gives the desired gear selection position and shift position, and uses PWM to control the gear selection motor to move in sequence; the gear selection angle position sensor feeds back the current position of the gear selection to the TCU for real-time Correction;

步骤6、整个运行过程的CAN信号交互通过CAN数据采集卡6传到PC机中,整个过程通过Labview进行监控,若换档未完成,通过Labview采集到的数据分析其原因,对上层换档控制策略和底层电机控制程序进行更改;若换档完成则将当前档位传递到CAN网络中,整车状态得以更新;Step 6. The CAN signal interaction of the entire operation process is transmitted to the PC through the CAN data acquisition card 6, and the entire process is monitored through Labview. If the gear shift is not completed, the reason is analyzed through the data collected by Labview, and the shift control of the upper layer is carried out. The strategy and the underlying motor control program are changed; if the gear shift is completed, the current gear will be transmitted to the CAN network, and the vehicle status will be updated;

步骤7、改变电位器的位置从而更改当前道路坡度,改变加速踏板位置可改变发动机的工作点,改变组合按键可决定车辆工作在前进档或是倒档。重复上述过程,VSU便获得新的输入状态,实现TCU控制逻辑在多工况下的验证。Step 7. Change the position of the potentiometer to change the current road gradient, change the position of the accelerator pedal to change the operating point of the engine, and change the combination of buttons to determine whether the vehicle works in forward gear or reverse gear. By repeating the above process, the VSU will obtain a new input state, and realize the verification of the TCU control logic under multiple working conditions.

为进一步说明本发明专利的实施方式,将结合图3说明Labview的设计流程图:For further illustrating the embodiment of the patent of the present invention, will illustrate the design flowchart of Labview in conjunction with Fig. 3:

参见图3,VSU和TCU将所采集和计算得到的信号传递到CAN总线上,通过CAN数据采集卡6将CAN信号传到PC机中。发动机、离合器和整车模型的CAN协议定义在VSU的CAN模块中,选换档电机当前位置和选换档电机电流的CAN协议定义在TCU的CAN模块中。Labview根据CAN协议将CAN信号解析出来,并以图形方式显示。实现测试平台信号流的实时跟踪。Referring to Fig. 3, the VSU and TCU transmit the collected and calculated signals to the CAN bus, and transmit the CAN signals to the PC through the CAN data acquisition card 6. The CAN protocol of the engine, clutch and vehicle model is defined in the CAN module of the VSU, and the CAN protocol of the current position of the gear selection motor and the current of the gear selection motor is defined in the CAN module of the TCU. Labview parses the CAN signal according to the CAN protocol and displays it graphically. Real-time tracking of the signal flow of the test platform.

尽管参考附图详地公开了本发明,但应理解的是,这些描述仅仅是示例性的,并非用来限制本发明的应用。本发明的保护范围由附加权利要求限定,并可包括在不脱离本发明保护范围和精神的情况下针对发明所作的各种变型、改型及等效方案。Although the present invention has been disclosed in detail with reference to the accompanying drawings, it should be understood that these descriptions are illustrative only and are not intended to limit the application of the present invention. The protection scope of the present invention is defined by the appended claims, and may include various changes, modifications and equivalent solutions for the invention without departing from the protection scope and spirit of the present invention.

Claims (4)

1.一种自动机械式变速箱控制器的开发与测试平台,包括蓄电池(1)、变速箱控制器(2)、自动机械式变速箱(3)、加速踏板(4)、整车仿真器(5)、CAN数据采集卡(6)和上位机(7),其特征在于:1. A development and testing platform for an automatic mechanical gearbox controller, including a battery (1), a gearbox controller (2), an automatic mechanical gearbox (3), an accelerator pedal (4), and a vehicle simulator (5), CAN data acquisition card (6) and upper computer (7), it is characterized in that: 蓄电池(1)分别与变速箱控制器(2)和整车仿真器(5)电气相连;变速箱控制器(2)和整车仿真器(5)中皆设有电源转换模块,可将12V直流电转变为5V,变速箱控制器(2)与加速踏板(4)电气相连,整车仿真器(5)与自动机械式变速箱(3)电气相连;变速箱控制器(2)和整车仿真器(5)皆设有CAN模块,两者通过CAN总线相连;上位机(7)通过CAN数据采集卡(6)和CAN总线相连,实现数据的采集;The battery (1) is electrically connected to the transmission controller (2) and the vehicle simulator (5) respectively; both the transmission controller (2) and the vehicle simulator (5) are equipped with a power conversion module, which can convert the 12V The direct current is converted into 5V, the transmission controller (2) is electrically connected with the accelerator pedal (4), and the vehicle simulator (5) is electrically connected with the automatic mechanical transmission (3); the transmission controller (2) is electrically connected with the vehicle The emulator (5) is all provided with a CAN module, and the two are connected by the CAN bus; the upper computer (7) is connected with the CAN bus by the CAN data acquisition card (6) to realize data collection; 所述整车仿真器(5)为TCU的开发提供整车环境,其硬件电路包括整车仿真器电源转换模块、整车仿真器信号发生模块、整车仿真器信号处理模块、整车仿真器MCU模块、整车仿真器在线调试模块、整车仿真器CAN模块和报警模块;The vehicle simulator (5) provides a vehicle environment for the development of the TCU, and its hardware circuit includes a vehicle simulator power conversion module, a vehicle simulator signal generation module, a vehicle simulator signal processing module, and a vehicle simulator MCU module, vehicle simulator online debugging module, vehicle simulator CAN module and alarm module; 整车仿真器电源转换模块将12V直流电转变成5V直流电;The vehicle simulator power conversion module converts 12V DC into 5V DC; 整车仿真器(5)信号发生模块包括船型开关、电位器和组合按键开关,船型开关用于产生开关量,电位器用于产生模拟信号,组合按键开关用于模拟多重开关量;The signal generation module of the vehicle simulator (5) includes a rocker switch, a potentiometer and a combined key switch, the rocker switch is used to generate switching values, the potentiometer is used to generate analog signals, and the combined key switch is used to simulate multiple switching values; 所述整车仿真器(5)信号处理模块包括开关信号的消抖电路和模拟信号的一阶RC滤波电路,用于去除信号中的毛刺和抖动;The vehicle simulator (5) signal processing module includes a debounce circuit for switch signals and a first-order RC filter circuit for analog signals, for removing burrs and jitter in signals; 所述整车仿真器(5)的CAN模块设有CAN驱动芯片,通过CAN总线和CAN网络实现通信;The CAN module of the vehicle emulator (5) is provided with a CAN driver chip, and realizes communication through a CAN bus and a CAN network; 所述整车仿真器(5)报警模块设有发光二极管和蜂鸣器;当车门打开、驻车制动手柄未放下、选换档电机电流过大时发出警告;The alarm module of the vehicle simulator (5) is provided with a light-emitting diode and a buzzer; when the car door is opened, the parking brake handle is not put down, and the current of the gear selection motor is too large, a warning is issued; CAN数据采集卡一端连接CAN网络,一端和上位机(7)相连,实现数据的传递和类型的转换;One end of the CAN data acquisition card is connected to the CAN network, and the other end is connected to the upper computer (7) to realize data transmission and type conversion; 所述上位机(7)运行有Labview程序,实时采集并解析选档电机电流、换档电机电流、选档电机位置、换档电机位置、当前档位和车速信号,并将结果以图形的方式显示和保存。The upper computer (7) runs a Labview program, collects and analyzes the gear selection motor current, the gear shift motor current, the gear selection motor position, the gear shift motor position, the current gear position and the vehicle speed signal in real time, and displays the results in a graphical manner Display and save. 2.根据权利要求1所述的自动机械式变速箱控制器的开发与测试平台,其特征在于:所述蓄电池(1)为车载12V蓄电池,为待测试变速箱控制器(2)、整车仿真器(5)和选换档电机供电;所述蓄电池(1)电压被整车仿真器(5)采集,可实时监测蓄电池(1)工作状态。2. The development and testing platform of automatic mechanical transmission controller according to claim 1, is characterized in that: described accumulator (1) is vehicle-mounted 12V accumulator, is to-be-tested gearbox controller (2), whole vehicle The simulator (5) and the gear selection motor supply power; the battery (1) voltage is collected by the vehicle simulator (5), and the working state of the battery (1) can be monitored in real time. 3.根据权利要求1所述的自动机械式变速箱控制器的开发与测试平台,其特征在于:加速踏板(4)是自动机械式变速箱控制器的开发与测试平台的实车信号产生装置,通过加速踏板(4)位置决定发动机动力输出和TCU执行换档;所述加速踏板(4)设有位移传感器,所述加速踏板(4)位置信号由整车仿真器(5)采集。3. the development and testing platform of automatic mechanical transmission controller according to claim 1, is characterized in that: accelerator pedal (4) is the real vehicle signal generating device of the development and testing platform of automatic mechanical transmission controller The position of the accelerator pedal (4) determines the power output of the engine and the execution of gear shifting by the TCU; the accelerator pedal (4) is provided with a displacement sensor, and the position signal of the accelerator pedal (4) is collected by a vehicle simulator (5). 4.根据权利要求1所述的自动机械式变速箱控制器的开发与测试平台进行开发的方法,其特征在于包括如下步骤:4. the method for developing according to the development and test platform of automatic mechanical gearbox controller according to claim 1, is characterized in that comprising the steps: 步骤1、当检测到上电信号时,TCU命令AMT回空档,同时检测驻车制动和门开关信号,若驻车制动信号为1则指示灯闪烁,若门开关信号为1则指示灯闪烁并且起动信号无效,驾驶员需关闭车门并放下手刹;Step 1. When the power-on signal is detected, the TCU commands the AMT to return to neutral, and detects the parking brake and door switch signals at the same time. If the parking brake signal is 1, the indicator light will flash, and if the door switch signal is 1, it will indicate The light flashes and the start signal is invalid, the driver needs to close the door and put down the handbrake; 步骤2、根据加速踏板位置和发动机转速二维查表可得到发动机转矩,若大于发动机最大转矩,发动机有效转矩取最大转矩,否则取查表转矩;Step 2. The engine torque can be obtained by two-dimensional table lookup according to the position of the accelerator pedal and the engine speed. If it is greater than the maximum torque of the engine, the effective torque of the engine is taken as the maximum torque; otherwise, the lookup table torque is taken; 步骤3、若当前档位为0或者离合器处于分离状态,则发动机空转,车速为0;若在档且离合器接合则根据传动系理想模型计算出整车加速度,进而累积得到车速;Step 3. If the current gear is 0 or the clutch is disengaged, the engine is idling and the vehicle speed is 0; if it is in gear and the clutch is engaged, the vehicle acceleration is calculated according to the ideal model of the transmission system, and then the vehicle speed is accumulated; 步骤4、TCU从CAN网络中采集车速、加速踏板位置、离合器状态信号,并将它们作为决断换档的条件,同时由上层换档控制策略计算换档车速,若当前车速不等于换档车速,则继续等待;若当前车速等于换档车速,则TCU给出目标档位并发出越权信号请求控制发动机;Step 4. The TCU collects the vehicle speed, accelerator pedal position, and clutch status signals from the CAN network, and uses them as the conditions for deciding to shift gears. At the same time, the upper layer shift control strategy calculates the shifting speed. If the current speed is not equal to the shifting speed, Then continue to wait; if the current vehicle speed is equal to the gearshift speed, the TCU will give the target gear and send an overreach signal requesting to control the engine; 步骤5、命令离合器分离,TCU底层控制程序给出期望选档位置和换档位置,采用PWM控制选换档电机依次动作;选换档角位置传感器将选换档当前位置反馈到TCU中进行实时校正;Step 5. Command the clutch to disengage. The TCU underlying control program gives the desired gear selection position and shift position, and uses PWM to control the gear selection motor to move in sequence; the gear selection angle position sensor feeds back the current position of the gear selection to the TCU for real-time Correction; 步骤6、整个运行过程的CAN信号交互通过CAN数据采集卡(6)传到PC机中,整个过程通过Labview进行监控,若换档未完成,通过Labview采集到的数据分析其原因,对上层换档控制策略和底层电机控制程序进行更改;若换档完成则将当前档位传递到CAN网络中,整车状态得以更新;Step 6. The CAN signal interaction of the entire operation process is transmitted to the PC through the CAN data acquisition card (6), and the entire process is monitored through Labview. The gear control strategy and the underlying motor control program are changed; if the gear shift is completed, the current gear is transmitted to the CAN network, and the vehicle status is updated; 步骤7、改变电位器的位置从而更改当前道路坡度,改变加速踏板位置可改变发动机的工作点,改变组合按键可决定车辆工作在前进档或是倒档。Step 7. Change the position of the potentiometer to change the current road gradient, change the position of the accelerator pedal to change the operating point of the engine, and change the combination of buttons to determine whether the vehicle works in forward gear or reverse gear.
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