CN105717569A - Polarizing plate with protection film and laminated body comprising same - Google Patents
Polarizing plate with protection film and laminated body comprising same Download PDFInfo
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- CN105717569A CN105717569A CN201510940527.7A CN201510940527A CN105717569A CN 105717569 A CN105717569 A CN 105717569A CN 201510940527 A CN201510940527 A CN 201510940527A CN 105717569 A CN105717569 A CN 105717569A
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
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- G—PHYSICS
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- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133528—Polarisers
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Abstract
本发明提供一种带有保护膜的偏振板,其具备包含偏振片的厚度T1(μm)的偏振板、和层叠于其一个表面的厚度T2(μm)的保护膜,偏振片的厚度为15μm以下,偏振板的另一个表面由第一粘合剂层的表面构成,保护膜由层叠于偏振板的上述一个表面的第二粘合剂层、和层叠于其上的单层的树脂膜构成,厚度比T2/T1为0.8~4的范围内,并提供包含该带有保护膜的偏振板的层叠体。
The present invention provides a polarizing plate with a protective film, comprising a polarizing plate having a thickness T1 (μm) including a polarizing plate, and a protective film having a thickness T2 (μm) laminated on one surface thereof, and the thickness of the polarizing plate is 15 μm Hereinafter, the other surface of the polarizing plate is composed of the surface of the first adhesive layer, and the protective film is composed of the second adhesive layer laminated on the above-mentioned one surface of the polarizing plate and a single-layer resin film laminated thereon. , the thickness ratio T2/T1 is in the range of 0.8 to 4, and a laminate including the polarizing plate with the protective film is provided.
Description
技术领域technical field
本发明涉及在偏振板表面层叠保护膜而成的带有保护膜的偏振板、以及包含它的层叠体。The present invention relates to a polarizing plate with a protective film in which a protective film is laminated on the surface of a polarizing plate, and a laminate including the same.
背景技术Background technique
近年来,对于智能手机之类的移动终端,从设计、携带性的方面考虑,大画面化、苗条化正在急速地持续推进。为了以有限的厚度实现长时间的驱动,对于所使用的偏振板也要求高亮度化、薄型轻质化。In recent years, in terms of design and portability, mobile terminals such as smartphones have been rapidly increasing in size and size. In order to achieve long-term driving with a limited thickness, high brightness and thinner and lighter weight are also required for the polarizing plate used.
作为偏振板以往普遍使用的是在聚乙烯醇系偏振片的两面利用聚乙烯醇系粘接剂贴合了包含三乙酰纤维素的保护膜的偏振板。然而,从薄膜化、耐久性、成本、生产率等观点考虑,近年来,作为保护膜开始使用如下的保护膜,即,除了三乙酰纤维素以外,还包含(甲基)丙烯酸系树脂、链状聚烯烃系树脂、环状聚烯烃系树脂等多种多样的树脂,而且是薄膜(例如参照日本特开2004-245925号公报的[0005]段)。Conventionally, a polarizing plate in which a protective film made of triacetyl cellulose is bonded to both surfaces of a polyvinyl alcohol-based polarizing plate with a polyvinyl alcohol-based adhesive has been widely used. However, in recent years, protective films containing (meth)acrylic resins, chain-like resins, and Various resins such as polyolefin-based resins and cyclic polyolefin-based resins are used as films (for example, refer to paragraph [0005] of JP-A-2004-245925).
发明内容Contents of the invention
如上所述,近年来,有使用薄且没有硬挺性的偏振板的趋势。该偏振板有容易产生卷曲(翘曲)的趋势,例如在贴合于偏振片的两面的保护膜包含彼此不同种类的树脂时尤其会有容易卷曲的趋势。偏振板一般而言被作为贴附有用于保护其表面的能够剥离的保护膜(也称作表面保护膜。)的带有保护膜的偏振板在市场上流通,然而在带有保护膜的偏振板中上述的趋势也相同。As described above, in recent years, there is a tendency to use a thin polarizing plate without stiffness. The polarizing plate tends to be easily curled (warped). For example, when the protective films bonded to both surfaces of the polarizing plate contain resins of different types, the polarized plate tends to be easily curled. Polarizing plates are generally distributed on the market as polarizing plates with a protective film attached with a peelable protective film (also referred to as a surface protective film) for protecting the surface. However, polarizing plates with a protective film The above-mentioned tendency is also the same in the plate.
过度地产生了卷曲的偏振板及带有保护膜的偏振板会产生如下的不佳状况,即,1)在工序内因施加应力而折断;2)由于因卷曲所致的变形(歪斜)而在保护膜与偏振板之间混入异物;3)在贴合在图像显示元件上时,发生贴合错误、或产生气泡向贴合界面中的混入。Polarizing plates with excessive curls and polarizing plates with protective films have the following disadvantages, that is, 1) they are broken due to stress applied during the process; 2) due to deformation (distortion) caused by curling, Foreign matter is mixed between the protective film and the polarizing plate; 3) When sticking to the image display element, a sticking error occurs or bubbles are mixed into the sticking interface.
因而本发明的目的在于,提供抑制了卷曲的带有保护膜的偏振板、以及包含它的层叠体。Therefore, an object of the present invention is to provide a polarizing plate with a protective film in which curling is suppressed, and a laminate including the same.
本发明提供以下所示的带有保护膜的偏振板及图像显示装置。The present invention provides a polarizing plate with a protective film and an image display device shown below.
[1]一种带有保护膜的偏振板,其具备包含偏振片的厚度T1(μm)的偏振板、和层叠于其一个表面的厚度T2(μm)的保护膜,[1] A polarizing plate with a protective film comprising a polarizing plate having a thickness T1 (μm) including a polarizer, and a protective film having a thickness T2 (μm) laminated on one surface thereof,
所述偏振片的厚度为15μm以下,The thickness of the polarizer is 15 μm or less,
所述偏振板的另一个表面由第一粘合剂层的表面构成,The other surface of the polarizing plate is constituted by the surface of the first adhesive layer,
所述保护膜由层叠于所述一个表面的第二粘合剂层、和层叠于其上的单层的树脂膜构成,The protective film is composed of a second adhesive layer laminated on the one surface and a single-layer resin film laminated thereon,
厚度比T2/T1为0.8~4的范围内。Thickness ratio T2/T1 exists in the range of 0.8-4.
[2]根据[1]中记载的带有保护膜的偏振板,其中,还具备层叠于所述偏振板的另一个表面的隔离膜。[2] The polarizing plate with a protective film according to [1], further comprising a separator laminated on the other surface of the polarizing plate.
[3]根据[1]或[2]中记载的带有保护膜的偏振板,其中,所述保护膜的厚度T2为60μm以上。[3] The polarizing plate with a protective film according to [1] or [2], wherein the protective film has a thickness T2 of 60 μm or more.
[4]根据[1]~[3]中任一项记载的带有保护膜的偏振板,其中,所述偏振板还包含所述偏振片以外的光学膜,[4] The polarizing plate with a protective film according to any one of [1] to [3], wherein the polarizing plate further includes an optical film other than the polarizing plate,
在所述光学膜的表面层叠所述保护膜。The protective film is laminated on the surface of the optical film.
[5]根据[4]中记载的带有保护膜的偏振板,其中,所述光学膜为亮度提高膜。[5] The polarizing plate with a protective film according to [4], wherein the optical film is a brightness improving film.
[6]根据[1]~[5]中任一项记载的带有保护膜的偏振板,其中,所述树脂膜包含聚酯系树脂。[6] The polarizing plate with a protective film according to any one of [1] to [5], wherein the resin film contains a polyester-based resin.
[7]一种层叠体,其包含图像显示元件、和层叠于其上的[1]~[6]中任一项记载的带有保护膜的偏振板。[7] A laminate comprising an image display element and the polarizing plate with a protective film according to any one of [1] to [6] laminated thereon.
根据本发明,可以提供抑制了卷曲的带有保护膜的偏振板、及包含它的层叠体。该带有保护膜的偏振板及包含它的层叠体可以合适地用于图像显示装置中。According to the present invention, a polarizing plate with a protective film in which curling is suppressed, and a laminate including the same can be provided. The polarizing plate with a protective film and the laminated body containing it can be used suitably for an image display device.
附图说明Description of drawings
图1是示意性地表示本发明的带有保护膜的偏振板的层构成的一例的概略剖面图。FIG. 1 is a schematic cross-sectional view schematically showing an example of the layer configuration of a polarizing plate with a protective film according to the present invention.
图2是表示本发明的带有保护膜的偏振板的层构成的一例的概略剖面图。Fig. 2 is a schematic cross-sectional view showing an example of the layer configuration of the polarizing plate with a protective film of the present invention.
图3是表示本发明的带有保护膜的偏振板的层构成的另一例的概略剖面图。3 is a schematic cross-sectional view showing another example of the layer configuration of the polarizing plate with a protective film of the present invention.
图4是表示本发明的带有保护膜的偏振板的层构成的另一例的概略剖面图。4 is a schematic cross-sectional view showing another example of the layer configuration of the polarizing plate with a protective film of the present invention.
具体实施方式detailed description
<带有保护膜的偏振板><Polarizing plate with protective film>
(1)带有保护膜的偏振板的构成(1) Configuration of polarizing plate with protective film
图1是示意性地表示本发明的带有保护膜的偏振板的层构成的一例的概略剖面图。参照图1,对本发明的带有保护膜的偏振板的一例进行说明。本发明的带有保护膜的偏振板具备包含偏振片(图1中未图示)的偏振板100、和层叠于其一个表面的保护膜60。偏振板100的另一个表面、即与层叠保护膜60的面相反一侧的表面由第一粘合剂层31的表面构成。换言之,偏振板100的与层叠保护膜60的面相反一侧的最表层为第一粘合剂层31。也可以在第一粘合剂层31的外表面(偏振板100的另一个表面),层叠用于临时保护该面的能够剥离的隔离膜70。另一方面,偏振板100的保护膜60侧的表面(贴合保护膜60的表面)例如可以是保护膜、其他的光学膜或附加在膜上的层的表面。FIG. 1 is a schematic cross-sectional view schematically showing an example of the layer configuration of a polarizing plate with a protective film according to the present invention. An example of the polarizing plate with a protective film of the present invention will be described with reference to FIG. 1 . The polarizing plate with a protective film of the present invention includes a polarizing plate 100 including a polarizing plate (not shown in FIG. 1 ), and a protective film 60 laminated on one surface thereof. The other surface of polarizing plate 100 , that is, the surface opposite to the surface on which protective film 60 is laminated, is formed by the surface of first adhesive layer 31 . In other words, the outermost layer of the polarizing plate 100 opposite to the surface where the protective film 60 is laminated is the first pressure-sensitive adhesive layer 31 . On the outer surface of the first adhesive layer 31 (the other surface of the polarizing plate 100 ), a peelable release film 70 may be laminated for temporary protection of the surface. On the other hand, the surface of the polarizing plate 100 on the protective film 60 side (the surface to which the protective film 60 is bonded) may be, for example, the surface of a protective film, another optical film, or a layer added to a film.
保护膜60由树脂膜(基材膜)61、和层叠于其上的第二粘合剂层62构成,且经由该粘合剂层贴合层叠在偏振板100上。The protective film 60 is composed of a resin film (base film) 61 and a second adhesive layer 62 laminated thereon, and is bonded and laminated on the polarizing plate 100 via the adhesive layer.
本发明中所谓偏振板100是至少包含偏振片及第一粘合剂层31的偏振元件,通常还包含贴合于其一面或两面的保护膜。偏振板100也可以除了保护膜以外,还包含具有与偏振片不同的光学功能的膜之类的其他的光学膜、或光学层之类的附加在膜上的层。包含保护膜的各种光学膜可以经由粘接剂层或粘合剂层贴合。如上所述,偏振板100的一个最表层为第一粘合剂层31,因而即使在第一粘合剂层31上层叠隔离膜70的情况下,该隔离膜70也不包含于偏振板100。The so-called polarizing plate 100 in the present invention is a polarizing element including at least a polarizing plate and a first adhesive layer 31 , and usually includes a protective film attached to one or both sides thereof. In addition to the protective film, the polarizing plate 100 may include another optical film such as a film having an optical function different from that of the polarizer, or a layer added to the film such as an optical layer. Various optical films including a protective film can be bonded via an adhesive layer or an adhesive layer. As described above, one of the outermost layers of the polarizing plate 100 is the first adhesive layer 31, so even if the separator 70 is laminated on the first adhesive layer 31, the separator 70 is not included in the polarizing plate 100. .
在将偏振板100的厚度设为T1(μm)、将保护膜60的厚度设为T2(μm)时,厚度比T2/T1被设为0.8~4的范围内。由此就可以有效地抑制带有保护膜的偏振板的卷曲(翘曲)。When the thickness of the polarizing plate 100 is T1 (μm), and the thickness of the protective film 60 is T2 (μm), the thickness ratio T2/T1 is set within the range of 0.8-4. Thereby, curling (warpage) of the polarizing plate with a protective film can be suppressed effectively.
本发明的带有保护膜的偏振板通常为带有保护膜的偏振板的单张体。该单张体可以通过如下操作而得到,即,对于从膜卷筒中连续地卷出而搬送的原料膜,层叠同样地从膜卷筒中连续地卷出的另外的原料膜,将所得的长尺寸状的层叠膜卷绕成卷筒状,利用此种所谓的卷对卷方式制作出长尺寸的带有保护膜的偏振板后,对其进行裁割而得到。The polarizing plate with a protective film of the present invention is usually a single body of a polarizing plate with a protective film. This single sheet can be obtained by laminating another raw material film continuously unwound from the film roll on the raw material film continuously unwound from the film roll and conveying, and the resulting long-sized The laminated film is wound into a roll, and a long polarizing plate with a protective film is produced by this so-called roll-to-roll method, and then cut.
上述单张体的形状没有特别限制,然而优选为具有长边和短边的方形形状,典型的情况是长方形。长边及短边的长度没有特别限制,然而通常单张体的长边为50mm以上,短边为30mm以上。单张体的尺寸越大则越容易产生卷曲。在尺寸(长边和/或短边)太小的情况下,卷曲的问题本身就很难发生。The shape of the above-mentioned single sheet is not particularly limited, however, it is preferably a square shape having a long side and a short side, typically a rectangle. The lengths of the long side and the short side are not particularly limited, but usually the long side of the single sheet is 50 mm or more, and the short side is 30 mm or more. The larger the size of the single sheet, the easier it is to generate curls. In cases where the dimensions (long side and/or short side) are too small, the problem of curling itself is difficult to occur.
下面,参照图2~图4对偏振板100的层构成的例子进行说明,然而层构成并不限定于这些例子。Hereinafter, examples of the layer configuration of the polarizing plate 100 will be described with reference to FIGS. 2 to 4 , but the layer configuration is not limited to these examples.
图2所示的带有保护膜的偏振板所具有的偏振板由偏振片10、贴合于其一个面的保护膜21、贴合于另一个面的保护膜22、和层叠于保护膜22的外表面的第一粘合剂层31构成。图3中所示的带有保护膜的偏振板所具有的偏振板由偏振片10、贴合于其一个面的保护膜21、贴合于另一个面的保护膜22、层叠于保护膜22的外表面的第一粘合剂层31、和在保护膜21的外表面经由第三粘合剂层32层叠的作为光学膜的亮度提高膜50构成。图4中所示的带有保护膜的偏振板所具有的偏振板省略了保护膜21,在偏振片10的表面直接层叠第三粘合剂层32,除此以外具有与图3中所示的偏振板相同的层构成。The polarizing plate of the polarizing plate with protective film shown in FIG. The outer surface of the first adhesive layer 31 constitutes. The polarizing plate of the polarizing plate with protective film shown in FIG. The first adhesive layer 31 on the outer surface of the protective film 21 and the brightness improving film 50 as an optical film laminated on the outer surface of the protective film 21 through the third adhesive layer 32 are constituted. The polarizing plate of the polarizing plate with a protective film shown in FIG. Constructed of the same layers as the polarizing plate.
虽然省略了图示,然而偏振片10与保护膜21、22的贴合可以使用粘接剂来进行。Although illustration is omitted, bonding of the polarizing plate 10 and the protective films 21 and 22 can be performed using an adhesive.
(2)偏振片(2) Polarizer
偏振片10是具有吸收具有平行于其吸收轴的振动面的直线偏振光、透射具有与吸收轴正交的(与透射轴平行的)振动面的直线偏振光的性质的吸收型的偏振片,可以合适地使用使聚乙烯醇系树脂膜吸附二色性色素并进行取向而得的偏振膜。偏振片10例如可以利用包括:将聚乙烯醇系树脂膜单轴拉伸的工序;通过将聚乙烯醇系树脂膜用二色性色素染色而使之吸附二色性色素的工序;将吸附了二色性色素的聚乙烯醇系树脂膜用硼酸水溶液处理的工序;以及在借助硼酸水溶液的处理后进行水洗的工序的方法来制造。The polarizer 10 is an absorption-type polarizer having the property of absorbing linearly polarized light having a vibration plane parallel to its absorption axis and transmitting linearly polarized light having a vibration plane perpendicular to the absorption axis (parallel to the transmission axis), A polarizing film obtained by adsorbing and orientating a polyvinyl alcohol-based resin film with a dichroic dye can be suitably used. The polarizing plate 10 can be utilized, for example, including: a process of uniaxially stretching a polyvinyl alcohol-based resin film; a process of dyeing a polyvinyl alcohol-based resin film with a dichroic dye to adsorb a dichroic dye; The polyvinyl alcohol-based resin film of the dichroic dye is produced by the process of treating the boric acid aqueous solution; and the process of washing with water after the treatment by the boric acid aqueous solution.
作为聚乙烯醇系树脂,可以使用将聚乙酸乙烯酯系树脂皂化而得的树脂。作为聚乙酸乙烯酯系树脂,除了作为乙酸乙烯酯的均聚物的聚乙酸乙烯酯以外,还可以举出与能够与乙酸乙烯酯共聚的其他单体的共聚物等。能够与乙酸乙烯酯共聚的其他单体的例子包括不饱和羧酸类、烯烃类、乙烯基醚类、不饱和磺酸类、以及具有铵基的(甲基)丙烯酰胺类等。As the polyvinyl alcohol-based resin, a resin obtained by saponifying a polyvinyl acetate-based resin can be used. Examples of the polyvinyl acetate-based resin include, in addition to polyvinyl acetate which is a homopolymer of vinyl acetate, copolymers with other monomers copolymerizable with vinyl acetate, and the like. Examples of other monomers copolymerizable with vinyl acetate include unsaturated carboxylic acids, olefins, vinyl ethers, unsaturated sulfonic acids, and (meth)acrylamides having ammonium groups, and the like.
聚乙烯醇系树脂的皂化度通常为85~100mol%,优选为98mol%以上。聚乙烯醇系树脂也可以被改性,例如也可以使用被用醛类改性了的聚乙烯醇缩甲醛或聚乙烯醇缩乙醛等。聚乙烯醇系树脂的平均聚合度通常为1000~10000,优选为1500~5000。聚乙烯醇系树脂的平均聚合度可以依照JISK6726求出。The saponification degree of polyvinyl alcohol-type resin is 85-100 mol% normally, Preferably it is 98 mol% or more. The polyvinyl alcohol-based resin may also be modified, for example, polyvinyl formal or polyvinyl acetal modified with aldehydes may be used. The average degree of polymerization of the polyvinyl alcohol-based resin is usually 1,000 to 10,000, preferably 1,500 to 5,000. The average degree of polymerization of polyvinyl alcohol-type resin can be calculated|required according to JISK6726.
将此种聚乙烯醇系树脂制膜而得的材料被作为偏振片10(偏振膜)的原材膜使用。将聚乙烯醇系树脂制膜的方法没有特别限定,可以采用公知的方法。聚乙烯醇系原材膜的厚度没有特别限制,然而为了将偏振片10的厚度设为15μm以下,通常使用5~35μm的膜,优选为20μm以下。如果想要将厚度大于35μm的聚乙烯醇系原材膜拉伸而得到厚度15μm以下的偏振片10,则需要提高拉伸倍率,在将偏振片10的厚度设为15μm以下时高温环境下的尺寸收缩也会变大。另外,在厚度小于5μm的情况下,因拉伸时的处置性降低而容易在偏振片制造时产生切断之类的不佳状况。What formed such a polyvinyl-alcohol-type resin into a film is used as the raw material film of the polarizing plate 10 (polarizing film). The method of forming a polyvinyl alcohol-based resin into a film is not particularly limited, and known methods can be employed. The thickness of the polyvinyl alcohol-based original film is not particularly limited, but in order to make the thickness of the polarizing plate 10 15 μm or less, a film of 5 to 35 μm is usually used, preferably 20 μm or less. If it is desired to stretch a polyvinyl alcohol-based raw material film with a thickness greater than 35 μm to obtain a polarizing plate 10 with a thickness of 15 μm or less, it is necessary to increase the stretching ratio. Dimensional shrinkage also increases. Moreover, when thickness is less than 5 micrometers, since the handling property at the time of stretching falls, it becomes easy to generate|occur|produce troubles, such as cutting|disconnection at the time of polarizing plate manufacture.
聚乙烯醇系树脂膜的单轴拉伸可以在二色性色素的染色前、与染色同时、或染色后进行。在染色后进行单轴拉伸的情况下,该单轴拉伸也可以在硼酸处理前或硼酸处理中进行。另外,也可以在这些多个阶段中进行单轴拉伸。The uniaxial stretching of the polyvinyl alcohol-based resin film can be performed before dyeing of the dichroic dye, simultaneously with dyeing, or after dyeing. When performing uniaxial stretching after dyeing, this uniaxial stretching may be performed before boric-acid treatment or during boric-acid treatment. In addition, uniaxial stretching may be performed in these multiple stages.
在单轴拉伸时,既可以在圆周速度不同的辊筒间单轴地拉伸,也可以使用热辊单轴地拉伸。另外,单轴拉伸既可以是在大气中进行拉伸的干式拉伸,也可以是在使用溶剂或水使聚乙烯醇系树脂膜膨胀的状态下进行拉伸的湿式拉伸。拉伸倍率通常为3~8倍。In the case of uniaxial stretching, it may be uniaxially stretched between rolls having different peripheral speeds, or may be uniaxially stretched using heated rolls. In addition, the uniaxial stretching may be a dry stretching in which stretching is performed in the air, or a wet stretching in which a polyvinyl alcohol-based resin film is stretched using a solvent or water. The draw ratio is usually 3 to 8 times.
作为将聚乙烯醇系树脂膜用二色性色素染色的方法,例如可以采用将该膜浸渍在含有二色性色素的水溶液中的方法。作为二色性色素,可以使用碘或二色性有机染料。而且,聚乙烯醇系树脂膜优选在染色处理前先实施在水中的浸渍处理。As a method of dyeing a polyvinyl alcohol-type resin film with a dichroic dye, the method of immersing this film in the aqueous solution containing a dichroic dye can be employ|adopted, for example. As the dichroic dye, iodine or a dichroic organic dye can be used. Furthermore, it is preferable that the polyvinyl-alcohol-type resin film implements the immersion process in water before dyeing process.
作为借助碘的染色处理,通常采用在含有碘及碘化钾的水溶液中浸渍聚乙烯醇系树脂膜的方法。该水溶液中的碘的含量是在每100重量份水中,通常为0.01~1重量份。碘化钾的含量是在每100重量份水中,通常为0.5~20重量份。另外,该水溶液的温度通常为20~40℃。另一方面,作为借助二色性有机染料的染色处理,通常采用在含有二色性有机染料的水溶液中浸渍聚乙烯醇系树脂膜的方法。含有二色性有机染料的水溶液也可以作为染色助剂而含有硫酸钠等无机盐。该水溶液中的二色性有机染料的含量是在每100重量份水中,通常为1×10-4~10重量份。该水溶液的温度通常为20~80℃。As a dyeing process with iodine, a method of immersing a polyvinyl alcohol-based resin film in an aqueous solution containing iodine and potassium iodide is generally employed. The iodine content in the aqueous solution is usually 0.01 to 1 part by weight per 100 parts by weight of water. The content of potassium iodide is usually 0.5-20 parts by weight per 100 parts by weight of water. In addition, the temperature of this aqueous solution is normally 20-40 degreeC. On the other hand, as a dyeing process with a dichroic organic dye, a method of immersing a polyvinyl alcohol-based resin film in an aqueous solution containing a dichroic organic dye is generally employed. The aqueous solution containing a dichroic organic dye may contain inorganic salts such as sodium sulfate as a dyeing auxiliary. The content of the dichroic organic dye in the aqueous solution is usually 1×10 −4 to 10 parts by weight per 100 parts by weight of water. The temperature of this aqueous solution is normally 20-80 degreeC.
作为借助二色性色素的染色后的硼酸处理,通常采用将被染色了的聚乙烯醇系树脂膜浸渍在含有硼酸的水溶液中的方法。在作为二色性色素使用碘的情况下,该含有硼酸的水溶液优选含有碘化钾。含有硼酸的水溶液中的硼酸的量是每100重量份水中,通常为2~15重量份。该水溶液中的碘化钾的量是每100重量份水中,通常为0.1~15重量份。该水溶液的温度可以为50℃以上,例如为50~85℃。As the boric acid treatment after dyeing with a dichroic dye, a method of immersing the dyed polyvinyl alcohol-based resin film in an aqueous solution containing boric acid is generally employed. When iodine is used as the dichroic dye, the aqueous solution containing boric acid preferably contains potassium iodide. The quantity of the boric acid in the aqueous solution containing boric acid is 2-15 weight part normally per 100 weight part of water. The quantity of the potassium iodide in this aqueous solution is 0.1-15 weight part normally per 100 weight part of water. The temperature of the aqueous solution may be 50°C or higher, for example, 50-85°C.
硼酸处理后的聚乙烯醇系树脂膜通常被进行水洗处理。水洗处理例如可以通过将进行了硼酸处理的聚乙烯醇系树脂膜浸渍在水中而进行。水洗处理中的水的温度通常为5~40℃。The polyvinyl alcohol-type resin film after a boric-acid process is normally washed with water. The water washing treatment can be performed, for example, by immersing the boric acid-treated polyvinyl alcohol-based resin film in water. The temperature of water in the water washing treatment is usually 5 to 40°C.
在水洗后实施干燥处理而得到偏振片10。干燥处理可以使用热风干燥机或远红外线加热器进行。偏振片10的厚度为15μm以下,优选为10μm以下。将偏振片10的厚度设为15μm以下,对于偏振板100的薄型化、进而对于图像显示装置的薄型化有利。偏振片10的厚度通常为2μm以上(例如5μm以上)。根据本发明,即使偏振片10的厚度薄到15μm以下也可以抑制带有保护膜的偏振板的卷曲。After washing with water, a drying treatment was performed to obtain a polarizing plate 10 . Drying can be performed using a hot air dryer or a far-infrared heater. The thickness of the polarizing plate 10 is 15 μm or less, preferably 10 μm or less. Setting the thickness of the polarizing plate 10 to 15 μm or less is advantageous for reducing the thickness of the polarizing plate 100 and further reducing the thickness of the image display device. The thickness of the polarizing plate 10 is usually 2 μm or more (for example, 5 μm or more). According to the present invention, even if the thickness of the polarizing plate 10 is as thin as 15 μm or less, curling of the polarizing plate with a protective film can be suppressed.
利用干燥处理,将偏振片10的水分率降低至实用程度。其水分率通常为5~20重量%,优选为8~15重量%。如果水分率在5重量%以下,则会丧失偏振片10的挠曲性,从而会有偏振片10在该干燥后损伤、或者断裂的情况。另外,如果水分率在20重量%以上,则会有偏振片10的热稳定性差的情况。The moisture content of the polarizing plate 10 is reduced to a practical level by the drying treatment. The water content thereof is usually 5 to 20% by weight, preferably 8 to 15% by weight. If the water content is 5% by weight or less, the flexibility of the polarizing plate 10 will be lost, and the polarizing plate 10 may be damaged or broken after drying. Moreover, when the moisture content is 20 weight% or more, the thermal stability of the polarizing plate 10 may be inferior.
(3)保护膜(3) Protective film
可以层叠于偏振片10的一面或两面的保护膜21、22可以是包含具有透光性的(优选在光学上透明的)热塑性树脂、例如链状聚烯烃系树脂(聚丙烯系树脂等)、环状聚烯烃系树脂(降冰片烯系树脂等)之类的聚烯烃系树脂;三乙酰纤维素、二乙酰纤维素之类的纤维素系树脂;聚对苯二甲酸乙二醇酯、聚对苯二甲酸丁二醇酯之类的聚酯系树脂;聚碳酸酯系树脂;甲基丙烯酸甲酯系树脂之类的(甲基)丙烯酸系树脂;聚苯乙烯系树脂;聚氯乙烯系树脂;丙烯腈/丁二烯/苯乙烯系树脂;丙烯腈/苯乙烯系树脂;聚乙酸乙烯酯系树脂;聚偏氯乙烯系树脂;聚酰胺系树脂;聚缩醛系树脂;改性聚苯醚系树脂;聚砜系树脂;聚醚砜系树脂;聚芳酯系树脂;聚酰胺酰亚胺系树脂;聚酰亚胺系树脂等的膜。其中,优选使用聚烯烃系树脂、纤维素系树脂。而且在本说明书中所谓“(甲基)丙烯酸系树脂”,表示选自丙烯酸系树脂及甲基丙烯酸系树脂中的至少1种。在其他的带有“(甲基)”的用语中也相同。The protective films 21 and 22 that can be laminated on one side or both sides of the polarizing plate 10 can be made of a thermoplastic resin having light transmission (preferably optically transparent), such as a chain polyolefin-based resin (polypropylene-based resin, etc.), Polyolefin-based resins such as cyclic polyolefin-based resins (norbornene-based resins, etc.); cellulose-based resins such as triacetylcellulose and diacetylcellulose; polyethylene terephthalate, polyethylene Polyester-based resins such as butylene terephthalate; polycarbonate-based resins; (meth)acrylic resins such as methyl methacrylate-based resins; polystyrene-based resins; polyvinyl chloride-based resins Resin; acrylonitrile/butadiene/styrene resin; acrylonitrile/styrene resin; polyvinyl acetate resin; polyvinylidene chloride resin; polyamide resin; polyacetal resin; modified poly Films of phenylene ether-based resins; polysulfone-based resins; polyethersulfone-based resins; polyarylate-based resins; polyamide-imide-based resins; polyimide-based resins, etc. Among them, polyolefin-based resins and cellulose-based resins are preferably used. In addition, "(meth)acrylic resin" in this specification means at least 1 sort(s) chosen from acrylic resin and methacrylic resin. The same applies to other terms including "(methyl)".
作为链状聚烯烃系树脂,除了聚乙烯树脂、聚丙烯树脂之类的链状烯烃的均聚物以外,还可以举出由2种以上的链状烯烃构成的共聚物。Examples of the chain polyolefin-based resin include copolymers composed of two or more chain olefins, in addition to homopolymers of chain olefins such as polyethylene resins and polypropylene resins.
环状聚烯烃系树脂是以环状烯烃作为聚合单元聚合的树脂的总称。如果要举出环状聚烯烃系树脂的具体例,则为环状烯烃的开环(共)聚合物、环状烯烃的加成聚合物、环状烯烃与乙烯、丙烯之类的链状烯烃的共聚物(代表性的是无规共聚物)、以及将它们用不饱和羧酸或其衍生物改性了的接枝聚合物、以及它们的氢化物等。其中,优选使用作为环状烯烃使用了降冰片烯或稠环降冰片烯系单体等降冰片烯系单体的降冰片烯系树脂。Cyclic polyolefin-based resins are a general term for resins polymerized with cyclic olefins as polymerization units. Specific examples of cyclic polyolefin resins include ring-opening (co)polymers of cyclic olefins, addition polymers of cyclic olefins, and chain olefins such as ethylene and propylene between cyclic olefins Copolymers (typically random copolymers), graft polymers modified with unsaturated carboxylic acids or their derivatives, and their hydrogenated products. Among them, a norbornene-based resin using a norbornene-based monomer such as norbornene or a condensed-ring norbornene-based monomer as a cyclic olefin is preferably used.
所谓纤维素系树脂,是指将由棉绒(棉花リンタ)或木浆(阔叶树木浆、针叶树木浆)等原料纤维素得到的纤维素的羟基中的氢原子的一部分或全部用乙酰基、丙酰基和/或丁酰基取代了的纤维素有机酸酯或纤维素混合有机酸酯。例如,可以举出由纤维素的乙酸酯、丙酸酯、丁酸酯、以及它们的混合酯等构成的树脂。其中,优选三乙酰纤维素、二乙酰纤维素、纤维素乙酸酯丙酸酯、纤维素乙酸酯丁酸酯。The so-called cellulose-based resin means that some or all of the hydrogen atoms in the hydroxyl groups of cellulose obtained from raw material cellulose such as cotton linters (cotton linter) or wood pulp (hardwood pulp, coniferous wood pulp) are replaced with acetyl, propylene, etc. Acyl and/or butyryl substituted organic acid esters of cellulose or mixed organic acid esters of cellulose. For example, the resin which consists of acetate, a propionate, a butyrate of cellulose, and these mixed esters etc. is mentioned. Among them, triacetyl cellulose, diacetyl cellulose, cellulose acetate propionate, and cellulose acetate butyrate are preferable.
(甲基)丙烯酸系树脂是含有来自于(甲基)丙烯酸系单体的构成单元的聚合物。该聚合物在典型的情况下是含有甲基丙烯酸酯的聚合物。优选为来自于甲基丙烯酸酯的结构单元的比例是相对于全部结构单元含有50重量%以上的聚合物。(甲基)丙烯酸系树脂既可以是甲基丙烯酸酯的均聚物,也可以是含有来自于其他的聚合性单体的构成单元的共聚物。该情况下,来自于其他的聚合性单体的构成单元的比例优选相对于全部结构单元为50%以下。A (meth)acrylic resin is a polymer containing a structural unit derived from a (meth)acrylic monomer. The polymer is typically a methacrylate-containing polymer. It is preferable that the ratio of the structural unit derived from a methacrylate is a polymer containing 50 weight% or more with respect to all structural units. The (meth)acrylic resin may be a homopolymer of methacrylate or a copolymer containing a structural unit derived from another polymerizable monomer. In this case, the proportion of structural units derived from other polymerizable monomers is preferably 50% or less with respect to all structural units.
作为可以构成(甲基)丙烯酸系树脂的甲基丙烯酸酯,优选甲基丙烯酸烷基酯。作为甲基丙烯酸烷基酯,可以举出甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸正丙酯、甲基丙烯酸异丙酯、甲基丙烯酸正丁酯、甲基丙烯酸异丁酯、甲基丙烯酸叔丁酯、甲基丙烯酸2-乙基己酯、甲基丙烯酸环己酯、甲基丙烯酸2-羟基乙酯之类的烷基的碳数为1~8的甲基丙烯酸烷基酯。甲基丙烯酸烷基酯中所含的烷基的碳数优选为1~4。在(甲基)丙烯酸系树脂中,甲基丙烯酸酯既可以单独使用1种,也可以并用2种以上。As the methacrylate that can constitute the (meth)acrylic resin, an alkyl methacrylate is preferable. Examples of the alkyl methacrylate include methyl methacrylate, ethyl methacrylate, n-propyl methacrylate, isopropyl methacrylate, n-butyl methacrylate, and isobutyl methacrylate. , tert-butyl methacrylate, 2-ethylhexyl methacrylate, cyclohexyl methacrylate, 2-hydroxyethyl methacrylate and other alkyl methacrylates with 1 to 8 carbon atoms base ester. The number of carbon atoms of the alkyl group contained in the alkyl methacrylate is preferably 1-4. In (meth)acrylic resin, methacrylate may be used individually by 1 type, and may use 2 or more types together.
作为可以构成(甲基)丙烯酸系树脂的上述其他的聚合性单体,可以举出丙烯酸酯、以及其他的在分子内具有聚合性碳-碳双键的化合物。其他的聚合性单体既可以单独使用1种,也可以并用2种以上。作为丙烯酸酯,优选丙烯酸烷基酯。作为丙烯酸烷基酯,可以举出丙烯酸甲酯、丙烯酸乙酯、丙烯酸正丙酯、丙烯酸异丙酯、丙烯酸正丁酯、丙烯酸异丁酯、丙烯酸叔丁酯、丙烯酸2-乙基己酯、丙烯酸环己酯、丙烯酸2-羟基乙酯之类的烷基的碳数为1~8的丙烯酸烷基酯等。丙烯酸烷基酯中所含的烷基的碳数优选为1~4。在(甲基)丙烯酸系树脂中,丙烯酸酯既可以单独使用1种,也可以并用2种以上。Examples of the other polymerizable monomers that can constitute the (meth)acrylic resin include acrylate and other compounds having a polymerizable carbon-carbon double bond in the molecule. Other polymerizable monomers may be used alone or in combination of two or more. As the acrylate, an alkyl acrylate is preferable. Examples of the alkyl acrylate include methyl acrylate, ethyl acrylate, n-propyl acrylate, isopropyl acrylate, n-butyl acrylate, isobutyl acrylate, tert-butyl acrylate, 2-ethylhexyl acrylate, An alkyl acrylate having an alkyl group having 1 to 8 carbon atoms such as cyclohexyl acrylate and 2-hydroxyethyl acrylate. It is preferable that the carbon number of the alkyl group contained in an alkyl acrylate is 1-4. In (meth)acrylic resin, acrylate may be used individually by 1 type, and may use 2 or more types together.
作为其他的在分子内具有聚合性碳-碳双键的化合物,可以举出乙烯、丙烯、苯乙烯等乙烯基系化合物、或丙烯腈之类的乙烯基氰化合物。其他的在分子内具有聚合性碳-碳双键的化合物既可以单独使用1种,也可以并用2种以上。Examples of other compounds having a polymerizable carbon-carbon double bond in the molecule include vinyl compounds such as ethylene, propylene, and styrene, and vinyl cyanide compounds such as acrylonitrile. Other compounds having a polymerizable carbon-carbon double bond in the molecule may be used alone or in combination of two or more.
将保护膜21、22的相位差值控制为适合于液晶显示装置等图像显示装置的值也是有用的。例如,在面内转换(IPS)模式的液晶显示装置中,作为保护膜22优选使用相位差值实质上为零的膜。所谓相位差值实质上为零,是指波长590nm时的面内相位差值R0为10nm以下,波长590nm时的厚度方向相位差值Rth的绝对值为10nm以下,波长480~750nm时的厚度方向相位差值Rth的绝对值为15nm以下。It is also useful to control the retardation value of the protective films 21 and 22 to a value suitable for image display devices such as liquid crystal display devices. For example, in an in-plane switching (IPS) mode liquid crystal display device, it is preferable to use a film having a retardation value of substantially zero as the protective film 22 . The term "retardation value is substantially zero" means that the in-plane retardation value R 0 at a wavelength of 590 nm is 10 nm or less, the absolute value of the retardation value R th in the thickness direction at a wavelength of 590 nm is 10 nm or less, and that at a wavelength of 480 to 750 nm The absolute value of the retardation value R th in the thickness direction is 15 nm or less.
也可以根据液晶显示装置的模式,对保护膜21、22进行拉伸和/或收缩加工,赋予合适的相位差值。例如,可以出于补偿视角的目的,作为保护膜22使用单层或多层结构的相位差层(或膜)。该情况下,偏振板100可以是包含偏振片10和相位差层的层叠结构的椭圆偏振板或圆偏振板、或者包含相位差层的兼具视角补偿功能的偏振板等。Depending on the mode of the liquid crystal display device, the protective films 21 and 22 may be stretched and/or shrunk to give an appropriate retardation value. For example, a phase difference layer (or film) of a single-layer or multi-layer structure may be used as the protective film 22 for the purpose of compensating the viewing angle. In this case, the polarizing plate 100 may be an elliptically polarizing plate or a circular polarizing plate having a laminated structure including the polarizing plate 10 and a retardation layer, or a polarizing plate including a retardation layer and having a viewing angle compensation function.
保护膜21、22的厚度通常为1~100μm,然而从强度、处置性等观点考虑优选为5~60μm,更优选为5~50μm。如果是该范围内的厚度,可以对偏振片10进行机械性的保护,即使暴露于湿热环境下偏振片10也不会收缩,可以保持稳定的光学特性。虽然使保护膜21、22越薄则越容易产生卷曲,然而根据本发明,即使保护膜21、22的厚度例如薄到30μm以下,也可以抑制卷曲。The thickness of the protective films 21 and 22 is usually 1 to 100 μm, but is preferably 5 to 60 μm, more preferably 5 to 50 μm, from the viewpoint of strength and handling properties. If the thickness is within this range, the polarizing plate 10 can be mechanically protected, and the polarizing plate 10 can maintain stable optical characteristics without shrinking even when exposed to a humid and hot environment. Although the thinner the protective films 21 and 22 are, curling is more likely to occur. However, according to the present invention, even if the thickness of the protective films 21 and 22 is as thin as 30 μm or less, curling can be suppressed.
从薄膜化的观点考虑,偏振板100可以是不具有保护膜21、22中的至少任意一方的构成,然而优选在偏振片10的至少一个面具备保护膜。虽然在仅在偏振片10的一个面层叠保护膜的情况下容易产生卷曲,然而根据本发明,即使在此种情况下也可以抑制卷曲。From the viewpoint of thinning, the polarizing plate 100 may not have at least one of the protective films 21 and 22 , but it is preferable to have a protective film on at least one surface of the polarizing plate 10 . Although curling tends to occur when the protective film is laminated on only one surface of the polarizing plate 10, according to the present invention, curling can be suppressed even in such a case.
在仅在偏振片10的一个面层叠保护膜的情况下,也可以在偏振片10的与层叠保护膜的面相反一侧的面,设置由与后述的活性能量射线固化性粘接剂相同的活性能量射线固化性树脂组合物形成的保护层。通过设置保护层,即使是仅在偏振片10的一个面具有保护膜的构成,也可以更加有效地抑制伴随着湿度变化的卷曲、或偏振片10的劣化。In the case where the protective film is laminated on only one surface of the polarizer 10, the surface of the polarizer 10 opposite to the surface on which the protective film is laminated may be provided with the same active energy ray-curable adhesive as described later. A protective layer formed of an active energy ray curable resin composition. By providing the protective layer, even if the protective film is provided on only one surface of the polarizing plate 10 , it is possible to more effectively suppress curling caused by changes in humidity or deterioration of the polarizing plate 10 .
在偏振片10的两面贴合保护膜的情况下,这些保护膜既可以由同种的热塑性树脂构成,也可以由不同种的热塑性树脂构成。另外,厚度既可以相同,也可以不同。此外,既可以具有相同的相位差特性,也可以具有不同的相位差特性。When protective films are bonded to both surfaces of the polarizing plate 10 , these protective films may be composed of the same type of thermoplastic resin or may be composed of different types of thermoplastic resins. In addition, the thickness may be the same or different. In addition, they may have the same phase difference characteristics or may have different phase difference characteristics.
保护膜21、22的至少任意一方也可以是在其外表面(与偏振片10相反一侧的面)具备硬涂层、防眩层、光扩散层、相位差层(具有1/4波长的相位差值的相位差层等)、防反射层、防静电干扰层、防污层之类的表面处理层(涂层)或光学层的保护膜。At least any one of the protective films 21, 22 may also be equipped with a hard coat layer, an anti-glare layer, a light diffusion layer, and a retardation layer (having a wavelength of 1/4) on its outer surface (the surface opposite to the polarizer 10). Phase difference layer, etc.), anti-reflection layer, anti-static interference layer, anti-fouling layer and other surface treatment layers (coatings) or protective films for optical layers.
如果层叠于偏振片10的两面的保护膜的构成(树脂种类、厚度、表面处理层的有无等)彼此不同,则容易产生卷曲,然而根据本发明,在此种情况下也可以抑制卷曲。If the configurations (resin type, thickness, presence or absence of surface treatment layer, etc.) of the protective films laminated on both sides of the polarizing plate 10 are different from each other, curling is likely to occur, but according to the present invention, curling can be suppressed even in such a case.
保护膜21、22例如可以经由粘接剂层贴合在偏振片10上。作为形成粘接剂层的粘接剂,可以使用水系粘接剂、活性能量射线固化性粘接剂、或热固化性粘接剂,优选为水系粘接剂、活性能量射线固化性粘接剂。The protective films 21 and 22 can be bonded to the polarizing plate 10 via an adhesive layer, for example. As the adhesive for forming the adhesive layer, a water-based adhesive, an active energy ray-curable adhesive, or a thermosetting adhesive can be used, preferably a water-based adhesive or an active energy ray-curable adhesive. .
作为水系粘接剂,可以举出由聚乙烯醇系树脂水溶液构成的粘接剂、水系二液型氨基甲酸酯系乳液粘接剂等。其中适合使用由聚乙烯醇系树脂水溶液构成的水系粘接剂。作为聚乙烯醇系树脂,除了将作为乙酸乙烯酯的均聚物的聚乙酸乙烯酯皂化处理而得的乙烯醇均聚物以外,还可以使用将乙酸乙烯酯与能够与之共聚的其他单体的共聚物皂化处理而得的聚乙烯醇系共聚物、或将它们的羟基部分地改性了的改性聚乙烯醇系聚合物等。水系粘接剂可以含有醛化合物(乙二醛等)、环氧化合物、蜜胺系化合物、羟甲基化合物、异氰酸酯化合物、胺化合物、多价金属盐等交联剂。Examples of the water-based adhesive include an adhesive composed of a polyvinyl alcohol-based resin aqueous solution, a water-based two-component urethane-based emulsion adhesive, and the like. Among them, a water-based adhesive composed of a polyvinyl alcohol-based resin aqueous solution is suitably used. As the polyvinyl alcohol-based resin, in addition to a vinyl alcohol homopolymer obtained by saponifying polyvinyl acetate which is a homopolymer of vinyl acetate, it is also possible to use vinyl acetate and other monomers that can be copolymerized with it. Polyvinyl alcohol-based copolymers obtained by saponification of copolymers, or modified polyvinyl alcohol-based polymers whose hydroxyl groups are partially modified. The water-based adhesive may contain crosslinking agents such as aldehyde compounds (glyoxal, etc.), epoxy compounds, melamine compounds, methylol compounds, isocyanate compounds, amine compounds, and polyvalent metal salts.
在使用水系粘接剂的情况下,优选在将偏振片10与保护膜21、22贴合后,实施用于除去水系粘接剂中所含的水的干燥工序。也可以在干燥工序后,设置进行熟化的熟化工序。熟化时的温度通常为20~45℃。When using a water-based adhesive, after bonding the polarizing plate 10 and the protective films 21 and 22 together, it is preferable to implement the drying process for removing the water contained in a water-based adhesive. After the drying step, an aging step for aging may be provided. The temperature during aging is usually 20-45°C.
上述所谓活性能量射线固化性粘接剂,是指通过照射紫外线或电子束之类的活性能量射线而发生固化的粘接剂,例如可以举出含有聚合性化合物及光聚合引发剂的固化性组合物、含有光反应性树脂的固化性组合物、含有粘结剂树脂及光反应性交联剂的固化性组合物等。优选为紫外线固化性粘接剂。作为聚合性化合物,可以举出光固化性环氧系单体、光固化性(甲基)丙烯酸系单体、光固化性氨基甲酸酯系单体之类的光聚合性单体、或来自于光聚合性单体的低聚物。作为光聚合引发剂,可以举出含有因活性能量射线的照射而产生中性自由基、阴离子自由基、阳离子自由基之类的活性中心的物质的光聚合引发剂。作为含有聚合性化合物及光聚合引发剂的活性能量射线固化性粘接剂,可以优选使用含有光固化性环氧系单体及光阳离子聚合引发剂的固化性组合物、含有光固化性(甲基)丙烯酸系单体及光自由基聚合引发剂的固化性组合物、或这些固化性组合物的混合物。The above-mentioned active energy ray-curable adhesive refers to an adhesive that is cured by irradiating active energy rays such as ultraviolet rays or electron beams, and examples thereof include curable combinations containing a polymerizable compound and a photopolymerization initiator. products, curable compositions containing photoreactive resins, curable compositions containing binder resins and photoreactive crosslinking agents, etc. Preferably, it is an ultraviolet curable adhesive. Examples of the polymerizable compound include photopolymerizable monomers such as photocurable epoxy monomers, photocurable (meth)acrylic monomers, photocurable urethane monomers, or photopolymerizable monomers derived from Oligomers of photopolymerizable monomers. Examples of the photopolymerization initiator include those containing a substance that generates active centers such as neutral radicals, anion radicals, and cationic radicals by irradiation with active energy rays. As an active energy ray-curable adhesive containing a polymerizable compound and a photopolymerization initiator, a curable composition containing a photocurable epoxy-based monomer and a photocationic polymerization initiator, a photocurable (methanol) radical) a curable composition of an acrylic monomer and a photoradical polymerization initiator, or a mixture of these curable compositions.
作为光固化性环氧系单体,优选脂环式环氧化合物。所谓脂环式环氧化合物,是指在分子内具有1个以上的与脂环式环的碳原子一起形成环氧乙烷环的结构的化合物。脂环式环氧化合物既可以单独使用1种,也可以并用2种以上。所谓“与脂环式环的碳原子一起形成环氧乙烷环的结构”,是从以下所示的结构中的(CH2)m中去掉1个或多个氢原子而得的形式的基团。下式中,m为2~5的整数。As a photocurable epoxy monomer, an alicyclic epoxy compound is preferable. The term "alicyclic epoxy compound" refers to a compound having a structure in which one or more carbon atoms of an alicyclic ring form an oxirane ring in the molecule. An alicyclic epoxy compound may be used individually by 1 type, and may use 2 or more types together. The term "a structure in which an oxirane ring is formed together with carbon atoms of an alicyclic ring" refers to a group obtained by removing one or more hydrogen atoms from (CH 2 ) m in the structure shown below. group. In the following formula, m is an integer of 2-5.
[化1][chemical 1]
因而,去掉(CH2)m中的1个或多个氢原子而得的形式的基团与其他的化学结构键合的化合物就可以成为脂环式环氧化合物。(CH2)m中的1个或多个的氢原子也可以被甲基、乙基等直链状烷基恰当地取代。在脂环式环氧化合物中,从显示出优异的粘接性的方面考虑,优选具有氧杂二环己烷环(上述式中m=4的物质)、或氧杂二环庚烷环(上述式中m=5的物质)的脂环式环氧化合物。以下具体地示例出优选使用的脂环式环氧化合物。Therefore, a compound in which a group obtained by removing one or more hydrogen atoms in (CH 2 ) m is bonded to another chemical structure can become an alicyclic epoxy compound. One or more hydrogen atoms in (CH 2 ) m may be appropriately substituted with linear alkyl groups such as methyl and ethyl groups. Among the alicyclic epoxy compounds, it is preferable to have an oxabicyclohexane ring (m=4 in the above formula) or an oxabicycloheptane ring ( alicyclic epoxy compound in which m=5 in the above formula). The alicyclic epoxy compounds preferably used are specifically exemplified below.
[化2][Chem 2]
在使用活性能量射线固化性粘接剂的情况下,在将偏振片10与保护膜21、22贴合后,根据需要进行干燥工序,然后进行通过照射活性能量射线而使活性能量射线固化性粘接剂固化的固化工序。因而,在使用活性能量射线固化性粘接剂的情况下,粘接剂层为其固化物层。活性能量射线的光源没有特别限定,然而优选在波长400nm以下具有发光分布的紫外线,具体而言,可以使用低压水银灯、中压水银灯、高压水银灯、超高压水银灯、化学灯、黑光灯、微波激发水银灯、金属卤化物灯等。In the case of using an active energy ray-curable adhesive, after bonding the polarizer 10 and the protective films 21 and 22, a drying process is performed as necessary, and then the active energy ray-curable adhesive is irradiated with active energy rays. The curing process of adhesive curing. Therefore, when an active energy ray-curable adhesive is used, the adhesive layer is a cured product layer. The light source of active energy rays is not particularly limited, but ultraviolet rays having a luminescence distribution below a wavelength of 400 nm are preferred. Specifically, low-pressure mercury lamps, medium-pressure mercury lamps, high-pressure mercury lamps, ultrahigh-pressure mercury lamps, chemical lamps, black light lamps, and microwave-excited mercury lamps can be used. , metal halide lamps, etc.
在将偏振片10与保护膜21、22贴合时,为了提高粘接性,可以对它们中的至少任意一方的贴合面实施皂化处理、电晕处理、等离子体处理等。When bonding the polarizing plate 10 and the protective films 21 and 22 , saponification treatment, corona treatment, plasma treatment, etc. may be performed on at least one bonding surface of them in order to improve adhesiveness.
在偏振片10的两面贴合保护膜的情况下,用于贴合这些保护膜的粘接剂既可以是同种的粘接剂,也可以是不同种的粘接剂。虽然在使用不同种的粘接剂的情况下容易产生卷曲,然而根据本发明,在此种情况下也可以抑制卷曲。When bonding protective films to both surfaces of the polarizing plate 10 , the adhesives for bonding these protective films may be the same type of adhesives or different types of adhesives. Although curling tends to occur when a different kind of adhesive is used, according to the present invention, curling can also be suppressed in such a case.
(4)其他光学膜(4) Other optical films
偏振板100可以包含偏振片10及保护膜21、22以外的其他光学膜,其代表例为亮度提高膜50及相位差膜。在偏振板100包含其他光学膜的情况下,保护膜60也可以被层叠于该光学膜的表面。The polarizing plate 100 may include other optical films than the polarizing plate 10 and the protective films 21 and 22 , and representative examples thereof are the brightness improving film 50 and retardation film. In the case where the polarizing plate 100 includes another optical film, the protective film 60 may also be laminated on the surface of the optical film.
亮度提高膜50也被称作反射型偏振膜,使用具有将来自光源(背光)的出射光分离为透射偏振光和反射偏振光或散射偏振光的功能的偏振光转换元件。通过将亮度提高膜50配置在偏振片10上,就可以利用作为反射偏振光或散射偏振光的返回光(再帰光),使从偏振片10中射出的直线偏振光的出射效率提高。亮度提高膜50可以经由粘合剂层(第三粘合剂层32)层叠于偏振片10上。也可以在偏振片10与亮度提高膜50之间夹设保护膜之类的其他的膜。The brightness improving film 50 is also called a reflective polarizing film, and uses a polarization conversion element having a function of separating light emitted from a light source (backlight) into transmitted polarized light, reflected polarized light, or scattered polarized light. By arranging the brightness improving film 50 on the polarizing plate 10, the output efficiency of the linearly polarized light emitted from the polarizing plate 10 can be improved by utilizing the returned light (reflected light) as reflected polarized light or scattered polarized light. The brightness improving film 50 may be laminated on the polarizing plate 10 via an adhesive layer (third adhesive layer 32 ). Another film such as a protective film may be interposed between the polarizing plate 10 and the brightness improvement film 50 .
亮度提高膜50例如可以是各向异性反射偏振片。各向异性反射偏振片的一例是透射一个振动方向的直线偏振光、并反射另一个振动方向的直线偏振光的各向异性多重薄膜,其具体例是3M公司制的“DBEF”(参照日本特开平4-268505号公报等)。各向异性反射偏振片的另外一例是胆甾相液晶层与λ/4板的复合体,其具体例为日东电工制的“PCF”(参照日本特开平11-231130号公报等)。各向异性反射偏振片的另一例是反射光栅偏振片,其具体例是对金属实施微细加工后在可见光区域也能射出反射偏振光的金属栅反射偏振片(参照美国专利第6288840号说明书等)、将金属微粒添加到高分子基质中并进行拉伸而得的膜(参照日本特开平8-184701号公报等)。The brightness enhancement film 50 may be, for example, an anisotropic reflective polarizer. An example of an anisotropic reflective polarizer is an anisotropic multilayer film that transmits linearly polarized light in one vibration direction and reflects linearly polarized light in the other vibration direction. A specific example is "DBEF" manufactured by 3M Corporation (see JP Kaiping No. 4-268505 bulletin, etc.). Another example of an anisotropic reflective polarizer is a composite of a cholesteric liquid crystal layer and a λ/4 plate, a specific example of which is "PCF" manufactured by Nitto Denko (see JP-A-11-231130, etc.). Another example of an anisotropic reflective polarizer is a reflective grating polarizer, and a specific example is a metal grid reflective polarizer that emits reflected polarized light even in the visible light region after microfabrication of metal (see US Patent No. 6,288,840, etc.) . A film obtained by adding metal fine particles to a polymer matrix and stretching it (refer to Japanese Patent Application Laid-Open No. 8-184701, etc.).
也可以对亮度提高膜50中的与第三粘合剂层32的贴合面预先进行表面活性化处理。由此,就可以制成在湿热环境下难以产生第三粘合剂层32与亮度提高膜50之间的剥离的、湿热耐久性优异的偏振板100。作为表面活性化处理,可以举出电晕处理、等离子体处理、放电处理(辉光放电处理等)、火焰处理、臭氧处理、UV臭氧处理、电离活性射线处理(紫外线处理、电子束处理等)之类的干式处理;使用了水或丙酮等溶剂的超声波处理、碱处理、锚固涂布(アンカーコート)处理之类的湿式处理。这些处理既可以单独地进行,也可以组合2种以上。其中,从连续地处理卷筒状的膜的方面考虑,优选电晕处理、等离子体处理。Surface activation treatment may be performed in advance on the bonding surface with the 3rd pressure-sensitive adhesive layer 32 in the brightness improvement film 50. Thereby, it is possible to obtain the polarizing plate 100 that is less prone to peeling between the third pressure-sensitive adhesive layer 32 and the brightness improving film 50 in a hot and humid environment and has excellent durability against wet heat. Examples of surface activation treatment include corona treatment, plasma treatment, discharge treatment (glow discharge treatment, etc.), flame treatment, ozone treatment, UV ozone treatment, ionizing active ray treatment (ultraviolet treatment, electron beam treatment, etc.) Dry treatment such as water or acetone or other solvents, such as ultrasonic treatment, alkali treatment, and anchor coating (anka-coat) treatment, such as wet treatment. These treatments may be performed individually or in combination of two or more. Among these, corona treatment and plasma treatment are preferable from the viewpoint of continuously processing a roll-shaped film.
在亮度提高膜50的外表面,也可以设置硬涂层、防眩层、光扩散层、相位差层(具有1/4波长的相位差值的相位差层等)、防反射层、防静电干扰层、防污层之类的表面处理层(涂层)或光学层。利用该层的形成,可以提高与背光胶带的密合性、显示图像的均一性。亮度提高膜50的厚度通常为10~100μm,然而从偏振板100的薄膜化的观点考虑,优选为10~50μm,更优选为10~30μm。On the outer surface of the brightness improving film 50, a hard coat layer, an antiglare layer, a light diffusion layer, a phase difference layer (a phase difference layer having a phase difference value of 1/4 wavelength, etc.), an antireflection layer, an antistatic layer, etc. can also be provided. Surface treatment layers (coatings) such as interference layers, antifouling layers, or optical layers. Formation of this layer can improve the adhesiveness with the backlight tape and the uniformity of the displayed image. The thickness of the brightness improvement film 50 is usually 10 to 100 μm, but from the viewpoint of thinning the polarizing plate 100, it is preferably 10 to 50 μm, and more preferably 10 to 30 μm.
(5)粘合剂层(压敏式粘接剂层)(5) Adhesive layer (pressure-sensitive adhesive layer)
第一粘合剂层31是配置于偏振板100的最外表面的粘合剂层,可以用于将带有保护膜的偏振板贴合在图像显示元件(例如液晶单元)或其他光学构件上。第三粘合剂层32是为了将构成偏振板100的光学膜之间(例如亮度提高膜50之类的其他光学膜与偏振片10或保护膜21)贴合而使用的。第一粘合剂层31、第三粘合剂层32可以用以(甲基)丙烯酸系、橡胶系、氨基甲酸酯系、酯系、硅酮系、聚乙烯基醚系之类的树脂作为主成分的粘合剂组合物来构成。其中,适合为以透明性、耐候性、耐热性等优异的(甲基)丙烯酸系树脂作为基质聚合物的粘合剂组合物。粘合剂组合物也可以是活性能量射线固化型、热固化型。The first adhesive layer 31 is an adhesive layer disposed on the outermost surface of the polarizing plate 100, and can be used to bond the polarizing plate with a protective film on an image display element (such as a liquid crystal unit) or other optical components. . The third adhesive layer 32 is used to bond the optical films constituting the polarizing plate 100 (for example, another optical film such as the brightness improving film 50 and the polarizing plate 10 or the protective film 21 ). The first adhesive layer 31 and the third adhesive layer 32 can be made of resins such as (meth)acrylic, rubber, urethane, ester, silicone, and polyvinyl ether. Consists of an adhesive composition as the main component. Among them, an adhesive composition using a (meth)acrylic resin excellent in transparency, weather resistance, heat resistance, etc. as a matrix polymer is suitable. The adhesive composition may be an active energy ray-curable type or a heat-curable type.
作为粘合剂组合物中所用的(甲基)丙烯酸系树脂(基质聚合物),例如适合使用以(甲基)丙烯酸丁酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸异辛酯、(甲基)丙烯酸2-乙基己酯之类的(甲基)丙烯酸酯的1种或2种以上作为单体的聚合物或共聚物。在基质聚合物中,优选使极性单体进行共聚。作为极性单体,例如可以举出(甲基)丙烯酸、(甲基)丙烯酸2-羟基丙酯、(甲基)丙烯酸羟基乙酯、(甲基)丙烯酰胺、N,N-二甲基氨基乙基(甲基)丙烯酸酯、(甲基)丙烯酸缩水甘油酯之类的具有羧基、羟基、酰胺基、氨基、环氧基等的单体。As the (meth)acrylic resin (matrix polymer) used in the adhesive composition, for example, butyl (meth)acrylate, ethyl (meth)acrylate, isooctyl (meth)acrylate A polymer or copolymer of one or more monomers of (meth)acrylates such as 2-ethylhexyl (meth)acrylate. In the matrix polymer, polar monomers are preferably copolymerized. Examples of polar monomers include (meth)acrylic acid, 2-hydroxypropyl (meth)acrylate, hydroxyethyl (meth)acrylate, (meth)acrylamide, N,N-dimethyl A monomer having a carboxyl group, a hydroxyl group, an amide group, an amino group, an epoxy group, etc., such as aminoethyl (meth)acrylate and glycidyl (meth)acrylate.
粘合剂组合物也可以仅含有上述基质聚合物,然而通常还含有交联剂。作为交联剂,可以例示出属于2价以上的金属离子、且在与羧基之间形成羧酸金属盐的交联剂;属于聚胺化合物、且在与羧基之间形成酰胺键的交联剂;属于聚环氧化合物或多元醇、且在与羧基之间形成酯键的交联剂;属于聚异氰酸酯化合物、且在与羧基之间形成酰胺键的交联剂。其中,优选聚异氰酸酯化合物。The adhesive composition can also contain only the aforementioned matrix polymers, but usually also crosslinkers. Examples of the crosslinking agent include metal ions having a divalent or higher valence and forming a metal carboxylate salt with a carboxyl group; crosslinking agents belonging to a polyamine compound and forming an amide bond with a carboxyl group ; A cross-linking agent that belongs to polyepoxides or polyols and forms an ester bond with a carboxyl group; a cross-linking agent that belongs to a polyisocyanate compound and forms an amide bond with a carboxyl group. Among them, polyisocyanate compounds are preferable.
所谓活性能量射线固化型粘合剂组合物,是具有如下性质的粘合剂组合物,即,具有受到紫外线或电子束之类的活性能量射线的照射而固化的性质,在活性能量射线照射前也具有粘合性而可以与膜等被粘物密合,可以因活性能量射线的照射而固化来调整密合力。活性能量射线固化型粘合剂组合物优选为紫外线固化型。活性能量射线固化型粘合剂组合物除了基质聚合物、交联剂以外,还含有活性能量射线聚合性化合物。此外根据需要,有时也含有光聚合引发剂、光敏化剂等。The so-called active energy ray-curable adhesive composition is an adhesive composition having the property that it is cured by irradiation with active energy rays such as ultraviolet rays or electron beams. It also has adhesiveness and can be adhered to adherends such as films, and can be cured by irradiation of active energy rays to adjust the adhesive force. The active energy ray-curable adhesive composition is preferably an ultraviolet-curable type. The active energy ray-curable adhesive composition contains an active energy ray polymerizable compound in addition to a matrix polymer and a crosslinking agent. Moreover, a photoinitiator, a photosensitizer, etc. may be contained as needed.
粘合剂组合物可以含有用于赋予光散射性的微粒、珠子(树脂珠、玻璃珠等)、玻璃纤维、基质聚合物以外的树脂、增粘剂、填充剂(金属粉或其他的无机粉末等)、抗氧剂、紫外线吸收剂、染料、颜料、着色剂、消泡剂、防腐剂、光聚合引发剂等添加剂。The adhesive composition may contain fine particles for imparting light scattering properties, beads (resin beads, glass beads, etc.), glass fibers, resins other than matrix polymers, tackifiers, fillers (metal powders or other inorganic powders) etc.), antioxidants, UV absorbers, dyes, pigments, colorants, defoamers, preservatives, photopolymerization initiators and other additives.
第一粘合剂层31及第三粘合剂层32可以通过将上述粘合剂组合物的有机溶剂稀释液涂布在基材上、并使之干燥而形成。基材可以是偏振片10、保护膜21、22、亮度提高膜50之类的其他光学膜、隔离膜(例如隔离膜70)等。在使用了活性能量射线固化型粘合剂组合物的情况下,可以通过对所形成的粘合剂层照射活性能量射线而制成具有所需的固化度的固化物。The first adhesive layer 31 and the third adhesive layer 32 can be formed by applying an organic solvent dilution of the above-mentioned adhesive composition on a base material and drying it. The substrate may be polarizing plate 10 , protective films 21 , 22 , other optical films such as brightness improvement film 50 , isolation film (for example, isolation film 70 ), and the like. When an active energy ray-curable adhesive composition is used, the formed adhesive layer can be irradiated with active energy rays to obtain a cured product having a desired degree of curing.
第一粘合剂层31及第三粘合剂层32的厚度可以是1~40μm,然而从偏振板100的薄膜化的观点、以及在保持良好的加工性的同时抑制偏振板100的尺寸变化的观点考虑,优选设为3~25μm(例如为3~20μm、更优选为3~15μm)。The thickness of the first adhesive layer 31 and the third adhesive layer 32 may be 1 to 40 μm, but from the viewpoint of thinning the polarizing plate 100 and suppressing the dimensional change of the polarizing plate 100 while maintaining good processability From the viewpoint of , it is preferably 3 to 25 μm (for example, 3 to 20 μm, more preferably 3 to 15 μm).
第三粘合剂层32优选在23~80℃的温度范围中显示出0.15~1MPa的储存弹性模量。由此,就可以在湿热环境下抑制容易伴随着偏振片10的收缩而产生的尺寸变化,提高偏振板100的耐久性。另外,由于在将搭载有偏振板100的图像显示装置放置于湿热环境下时,也可以抑制偏振板100的移动,因此可以提高图像显示装置的可靠性。The third adhesive layer 32 preferably exhibits a storage elastic modulus of 0.15 to 1 MPa in a temperature range of 23 to 80°C. Accordingly, it is possible to suppress dimensional changes that tend to occur with shrinkage of the polarizing plate 10 in a hot and humid environment, thereby improving the durability of the polarizing plate 100 . In addition, since the movement of the polarizing plate 100 can be suppressed even when the image display device equipped with the polarizing plate 100 is placed in a hot and humid environment, the reliability of the image display device can be improved.
所谓“在23~80℃的温度范围中显示出0.15~1MPa的储存弹性模量”,是指在该范围的任意温度下储存弹性模量都是上述范围内的值。由于储存弹性模量通常随着温度升高逐渐减小,因此如果23℃及80℃时的储存弹性模量都落入上述范围中,则可以视为在该范围的温度下显示出上述范围内的储存弹性模量。第三粘合剂层32的储存弹性模量可以使用市售的粘弹性测定装置、例如REOMETRIC公司制的粘弹性测定装置“DYNAMICANALYZERRDAII”测定。"Showing a storage elastic modulus of 0.15 to 1 MPa in a temperature range of 23 to 80° C." means that the storage elastic modulus is a value within the above-mentioned range at any temperature in this range. Since the storage modulus of elasticity generally decreases gradually with increasing temperature, if the storage modulus of elasticity at 23°C and 80°C both fall within the above-mentioned range, it can be regarded as exhibiting the above-mentioned range at the temperature of this range. storage modulus of elasticity. The storage elastic modulus of the third pressure-sensitive adhesive layer 32 can be measured using a commercially available viscoelasticity measuring device, for example, a viscoelasticity measuring device "DYNAMICANALYZERRDAII" manufactured by REOMETRIC Corporation.
作为用于将储存弹性模量调整为上述范围的方法,可以举出向基质聚合物中、或者向还含有交联剂的粘合剂组合物中,再添加低聚物具体而言是再添加氨基甲酸酯(甲基)丙烯酸酯系的低聚物而制成活性能量射线固化型粘合剂组合物(优选为紫外线固化型粘合剂组合物)。更优选照射活性能量射线而使粘合剂层适度地固化。As a method for adjusting the storage elastic modulus to the above-mentioned range, it is possible to add an oligomer to the matrix polymer or to an adhesive composition further containing a crosslinking agent. An active energy ray-curable adhesive composition (preferably an ultraviolet-curable adhesive composition) is prepared from a urethane (meth)acrylate-based oligomer. It is more preferable to moderately harden an adhesive layer by irradiating an active energy ray.
第一粘合剂层31的储存弹性模量既可以与第三粘合剂层32相同,也可以不同。The storage elastic modulus of the first adhesive layer 31 may be the same as or different from that of the third adhesive layer 32 .
(6)隔离膜(6) Isolation film
隔离膜70是为了在将第一粘合剂层31贴合在图像显示元件(例如液晶单元)或其他的光学构件上之前保护其表面而临时贴附的膜。隔离膜70通常由对一面实施了脱模处理的热塑性树脂膜构成,该脱模处理面被贴合在第一粘合剂层31上。构成隔离膜70的热塑性树脂例如可以是聚乙烯之类的聚乙烯系树脂、聚丙烯之类的聚丙烯系树脂、聚对苯二甲酸乙二醇酯或聚萘二甲酸乙二醇酯之类的聚酯系树脂等。在第三粘合剂层32的表面,也可以为了在贴合亮度提高膜50等光学膜之前临时保护该表面,而贴附与上面相同的隔离膜。隔离膜70的厚度例如为10~50μm。The separator 70 is a film temporarily attached to protect the surface of the first pressure-sensitive adhesive layer 31 before bonding the image display element (such as a liquid crystal cell) or other optical members. The separator 70 is usually made of a thermoplastic resin film that has been subjected to a release treatment on one side, and the release treatment surface is bonded to the first adhesive layer 31 . The thermoplastic resin constituting the separator 70 may be, for example, polyethylene-based resins such as polyethylene, polypropylene-based resins such as polypropylene, polyethylene terephthalate, or polyethylene naphthalate. polyester resin, etc. On the surface of the third pressure-sensitive adhesive layer 32 , in order to temporarily protect the surface before laminating an optical film such as the brightness improvement film 50 , the same separator as above may be attached. The thickness of the isolation film 70 is, for example, 10 to 50 μm.
(7)保护膜(7) Protective film
保护膜60由树脂膜61、和层叠于其上的第二粘合剂层62构成。保护膜60是用于保护偏振板100的表面的膜,通常在例如图像显示元件或其他的光学构件上贴合带有保护膜的偏振板后被与其所具有的第二粘合剂层62一起剥离除去。The protective film 60 is composed of a resin film 61 and a second adhesive layer 62 laminated thereon. The protective film 60 is a film for protecting the surface of the polarizing plate 100, and is usually bonded together with the second adhesive layer 62 therein after the polarizing plate with the protective film is bonded on, for example, an image display element or other optical members. Peel off.
构成树脂膜61的树脂例如可以是聚乙烯之类的聚乙烯系树脂、聚丙烯之类的聚丙烯系树脂、聚对苯二甲酸乙二醇酯或聚萘二甲酸乙二醇酯之类的聚酯系树脂、聚碳酸酯系树脂等热塑性树脂。优选为聚对苯二甲酸乙二醇酯等聚酯系树脂。树脂膜61既可以是单层结构也可以是多层结构,然而从制造容易性及制造成本等观点考虑,优选为单层结构。对于第二粘合剂层62,可以引用前述的关于第一粘合剂层31、第三粘合剂层32的记述。The resin constituting the resin film 61 may be, for example, polyethylene-based resins such as polyethylene, polypropylene-based resins such as polypropylene, polyethylene terephthalate or polyethylene naphthalate, or the like. Thermoplastic resins such as polyester-based resins and polycarbonate-based resins. Polyester-based resins such as polyethylene terephthalate are preferable. The resin film 61 may have a single-layer structure or a multi-layer structure, but it is preferably a single-layer structure from the viewpoint of ease of manufacture, manufacturing cost, and the like. Regarding the second adhesive layer 62 , the above-mentioned descriptions about the first adhesive layer 31 and the third adhesive layer 32 can be cited.
(8)保护膜与偏振板的厚度比(8) Thickness ratio of protective film to polarizing plate
保护膜60的厚度T2(μm)与偏振板100的厚度T1(μm)的比T2/T1被设为0.8~4的范围内。通过使T2/T1为0.8以上,与小于0.8的情况相比可以明显地抑制卷曲。T2/T1优选为1以上。如果T2/T1大于4,则从带有保护膜的偏振板的厚度及制造成本的方面考虑不利。由于保护膜60是在带有保护膜的偏振板的实际使用后(例如贴合在图像显示元件上后)被剥离除去的、不会残留于最终产品中的膜,因此即使增大保护膜60的厚度T2,也不会妨碍应用了带有保护膜的偏振板的图像显示装置的薄型化。The ratio T2/T1 of the thickness T2 (μm) of the protective film 60 to the thickness T1 (μm) of the polarizing plate 100 is set within a range of 0.8-4. By making T2/T1 0.8 or more, curling can be suppressed significantly compared with the case of less than 0.8. T2/T1 is preferably 1 or more. When T2/T1 exceeds 4, it is disadvantageous from the viewpoint of the thickness of the polarizing plate with a protective film, and manufacturing cost. Since the protective film 60 is a film that is peeled off after the actual use of the polarizing plate with the protective film (for example, after it is attached to an image display element), and does not remain in the final product, even if the protective film 60 is enlarged The thickness T2 of the film does not hinder the thinning of the image display device to which the polarizing plate with a protective film is applied.
保护膜60的厚度T2例如可以是60~200μm,优选为70~150μm,更优选为80~120μm。在厚度T2小于60μm的情况下,会很难使厚度比T2/T1在上述范围内。另外,如果厚度T2大于200μm,则从成本、辊筒搬送性、保护膜60的再加工性的方面考虑不利。另一方面,偏振板100的厚度T1通常为20~200μm,优选为30~150μm,更优选为40~120μm,进一步优选为50~100μm。The thickness T2 of the protective film 60 may be, for example, 60-200 μm, preferably 70-150 μm, more preferably 80-120 μm. When the thickness T2 is less than 60 μm, it may be difficult to make the thickness ratio T2/T1 within the above-mentioned range. Moreover, when thickness T2 exceeds 200 micrometers, it will be disadvantageous from the viewpoint of cost, roll conveyance property, and the reworkability of the protective film 60. On the other hand, the thickness T1 of the polarizing plate 100 is usually 20 to 200 μm, preferably 30 to 150 μm, more preferably 40 to 120 μm, even more preferably 50 to 100 μm.
本发明在以下的情况下尤其有利:包括带有保护膜的偏振板中所含的偏振板100以偏振片10为基准具有非对称的层构成的情况等,具有容易产生卷曲的构成的情况。容易产生卷曲的构成的例子如下所示。The present invention is particularly advantageous in a case where the polarizing plate 100 included in the protective film-attached polarizing plate has an asymmetrical layer structure with respect to the polarizing plate 10 and has a structure that is prone to curling. Examples of compositions that tend to cause curls are shown below.
(a)偏振片10和/或保护膜21、22薄的构成;(a) Polarizing plate 10 and/or protective film 21, 22 thin constitution;
(b)夹设于偏振片10与保护膜之间的粘接剂层是活性能量射线固化性粘接剂的固化物层的构成;(b) The adhesive layer interposed between the polarizer 10 and the protective film is a cured product layer of an active energy ray-curable adhesive;
(c)仅在偏振片10的一面贴合有保护膜的构成;(c) Only one side of the polarizing plate 10 is pasted with a protective film;
(d)在偏振片10的一个面贴合有保护膜、在另一个面贴合有保护膜以外的光学膜(亮度提高膜等)的构成;(d) A protective film is attached to one surface of the polarizing plate 10, and an optical film (brightness improvement film, etc.) other than the protective film is attached to the other surface;
(e)贴合于偏振片10的两面的保护膜的构成(树脂种类、厚度、表面处理层的有无等)彼此不同的构成;(e) The configuration (type of resin, thickness, presence or absence of a surface treatment layer, etc.) of the protective film bonded to both sides of the polarizing plate 10 is different from each other;
(f)用于在偏振片10的两面贴合保护膜的粘接剂层由彼此不同种类的粘接剂形成的构成;(f) The adhesive layer for laminating the protective film on both sides of the polarizing plate 10 is formed of different types of adhesives;
(g)在偏振片10的两面贴合有保护膜、并且在一个保护膜上贴合有其他的光学膜的构成;(g) A protective film is pasted on both sides of the polarizing plate 10, and another optical film is pasted on one of the protective films;
(h)此外还有以偏振片10为基准、一侧的膜及层的合计数与另一侧的膜及层的合计数不同的构成。(h) There is also a configuration in which the total number of films and layers on one side is different from the total number of films and layers on the other side based on the polarizing plate 10 .
<层叠体、液晶面板及图像显示装置><Laminated body, liquid crystal panel and image display device>
本发明的带有保护膜的偏振板可以适合地应用于包含图像显示元件和层叠于其上的带有保护膜的偏振板的层叠体。在该层叠体中带有保护膜的偏振板可以经由其第一粘合剂层31(在具有隔离膜70的情况下是将其剥离除去后)贴合于图像显示元件上。在将带有保护膜的偏振板贴合在图像显示元件上后,在所需的时刻将保护膜60剥离除去。该层叠体可以是包含图像显示元件和层叠于其一面或两面的偏振板的液晶面板或其制造中间体。保护膜60在构筑层叠体后、构筑贴合了保护膜60的状态的液晶面板后、或使用贴合了保护膜60的状态的液晶面板构筑图像显示装置后等被剥离除去。通常在作为图像显示装置的最终产品中,保护膜60被剥离除去。The polarizing plate with a protective film of the present invention can be suitably applied to a laminate including an image display element and a polarizing plate with a protective film laminated thereon. The polarizing plate with a protective film in this laminate can be bonded to the image display element via the first adhesive layer 31 (after peeling and removing the separator 70 ). After bonding the polarizing plate with a protective film to the image display element, the protective film 60 is peeled and removed at desired timing. This laminated body may be a liquid crystal panel including an image display element and polarizing plates laminated on one or both surfaces thereof, or a production intermediate thereof. The protective film 60 is peeled and removed after constructing a laminate, constructing a liquid crystal panel with the protective film 60 bonded thereto, or constructing an image display device using the liquid crystal panel with the protective film 60 bonded thereto. Usually, in a final product as an image display device, the protective film 60 is peeled off.
图像显示装置可以是液晶显示装置、有机EL显示装置等任何的装置,然而优选为液晶显示装置。液晶显示装置具备液晶面板和背光,所述液晶面板具备作为图像显示元件的液晶单元。在构筑液晶显示装置时本发明的带有保护膜的偏振板既可以用于配置在观察侧的偏振板中,也可以用于配置在背光侧的偏振板中,还可以用于观察侧及背光侧双方的偏振板中,然而优选将本发明的带有保护膜的偏振板至少用于背光侧的偏振板中。The image display device may be any device such as a liquid crystal display device or an organic EL display device, but is preferably a liquid crystal display device. A liquid crystal display device includes a liquid crystal panel including a liquid crystal cell as an image display element, and a backlight. When constructing a liquid crystal display device, the polarizing plate with a protective film of the present invention can be used in a polarizing plate arranged on the viewing side, can also be used in a polarizing plate arranged on the backlight side, and can also be used in the viewing side and the backlight. Of the polarizing plates on both sides, it is preferable to use the polarizing plate with a protective film of the present invention at least in the polarizing plate on the backlight side.
[实施例][Example]
以下,将给出实施例及比较例而对本发明进行更具体的说明,然而本发明并不受这些例子限定。在以下的例子中,构成带有保护膜的偏振板的膜或层的厚度、膜的面内相位差值R0及厚度方向相位差值Rth、粘合剂层的储存弹性模量、以及带有保护膜的偏振板的卷曲量是依照下面的方法测定。Hereinafter, although an Example and a comparative example are given and this invention is demonstrated more concretely, this invention is not limited to these examples. In the following examples, the thickness of the film or layer constituting the polarizing plate with protective film, the in-plane retardation value R 0 and the thickness direction retardation value R th of the film, the storage elastic modulus of the adhesive layer, and The curl amount of the polarizing plate with a protective film was measured by the following method.
(1)厚度(1) Thickness
使用(株)NIKON制的数字千分尺“MH-15M”测定。It measured using the digital micrometer "MH-15M" manufactured by Nikon Corporation.
(2)面内相位差值Re及厚度方向相位差值Rth (2) In-plane retardation value R e and thickness direction retardation value R th
使用作为以平行尼科尔旋转法为原理的相位差仪的王子计测机器(株)制的“KOBRA-ADH”,在23℃以波长590nm、483nm或755nm的光测定。Using "KOBRA-ADH" manufactured by Oji Scientific Instruments Co., Ltd., which is a phase difference meter based on the principle of the parallel Nicol rotation method, it measured at 23 degreeC with the light of wavelength 590nm, 483nm, or 755nm.
(3)储存弹性模量(3) Storage elastic modulus
粘合剂层的储存弹性模量G’依照以下的(I)~(III)测定。The storage elastic modulus G' of the pressure-sensitive adhesive layer is measured in accordance with the following (I) to (III).
(I)从粘合剂层中每次25±1mg地取出2个试样,分别成形为近似球状。(I) Take out 2 samples at a time of 25 ± 1 mg from the adhesive layer, and shape each into a substantially spherical shape.
(II)将所得的近似球状的试样贴附在I型夹具的上下表面,将上下表面都用L型夹具夹入。测定试样的构成是L型夹具/粘合剂/I型夹具/粘合剂/L型夹具。(II) Attach the obtained approximately spherical sample to the upper and lower surfaces of the I-shaped jig, and clamp both the upper and lower surfaces with the L-shaped jig. The configuration of the measurement sample is L-shaped jig/adhesive/I-shaped jig/adhesive/L-shaped jig.
(III)使用IT计测控制(株)制的动态粘弹性测定装置“DVA-220”,在温度23℃或80℃、频率1Hz、初始应变1N的条件下测定如此制作的试样的储存弹性模量G’。(III) Using a dynamic viscoelasticity measuring device "DVA-220" manufactured by IT Measurement Control Co., Ltd., the storage elasticity of the thus prepared sample was measured under the conditions of a temperature of 23°C or 80°C, a frequency of 1Hz, and an initial strain of 1N. Modulus G'.
(4)卷曲量(4) Amount of curl
对于层叠了隔离膜的状态的带有保护膜的偏振板的单张体,使其为凸的一面朝下地载放在平面台上。在该状态下,分别测定4个角部距离平面台的高度,将它们的平均值作为一次卷曲量。另外,对剥离除去了隔离膜的状态的带有保护膜的偏振板的单张体进行相同的测定,将其结果作为二次卷曲量。The sheet|seat of the polarizing plate with the protective film in the state which laminated|stacked the separator was placed on the flat table so that the convex side may face down. In this state, the heights of the four corners from the flat table were measured, and the average value thereof was defined as the amount of primary curl. Moreover, the same measurement was performed about the sheet|seat of the polarizing plate with a protective film in the state which peeled and removed the separator, and the result was made into the amount of secondary curl.
(偏振片的制作)(production of polarizer)
将厚20μm的聚乙烯醇膜(平均聚合度约2400、皂化度99.9摩尔%以上)利用干式拉伸纵向单轴拉伸为约5倍,再保持绷紧状态不变地在60℃的纯水中浸渍1分钟后,在碘/碘化钾/水的重量比为0.05/5/100的28℃的水溶液中浸渍60秒。其后,在碘化钾/硼酸/水的重量比为8.5/8.5/100的72℃的水溶液中浸渍300秒。接下来用26℃的纯水清洗20秒后,在65℃进行干燥处理,得到在聚乙烯醇膜上吸附取向有碘的厚7μm的偏振片。A polyvinyl alcohol film with a thickness of 20 μm (the average degree of polymerization is about 2400, and the degree of saponification is more than 99.9 mol%) is uniaxially stretched about 5 times in the longitudinal direction by dry stretching, and then kept in a tensioned state. After immersing in water for 1 minute, it was immersed for 60 seconds in an aqueous solution at 28° C. whose weight ratio of iodine/potassium iodide/water was 0.05/5/100. Thereafter, it was immersed for 300 seconds in a 72° C. aqueous solution having a weight ratio of potassium iodide/boric acid/water of 8.5/8.5/100. Next, after washing with pure water at 26° C. for 20 seconds, drying treatment was performed at 65° C. to obtain a polarizing plate with a thickness of 7 μm in which iodine was adsorbed and aligned on the polyvinyl alcohol film.
(带有硬涂层的亮度提高膜的制作)(Manufacture of Brightness Improvement Film with Hard Coat)
在厚17μm的亮度提高膜(3M公司制的“AdvancedPolarizedFilm,Version4”)的一个面形成硬涂层,得到厚20μm的带有硬涂层的亮度提高膜。A hard coat layer was formed on one surface of a 17 μm thick brightness improvement film (“Advanced Polarized Film, Version 4” manufactured by 3M Corporation) to obtain a 20 μm thick brightness improvement film with a hard coat layer.
(保护膜的准备)(preparation of protective film)
准备了以下的2种保护膜:The following 2 types of protective films are prepared:
■总厚度T2为93μm的保护膜A;LGChem公司制的“LDM系列”(由厚18μm且为丙烯酸系的第二粘合剂层和包含聚对苯二甲酸乙二醇酯的厚75μm的树脂膜构成)、Protective film A with a total thickness T2 of 93 μm; “LDM series” manufactured by LG Chem Co., Ltd. (composed of an acrylic second adhesive layer with a thickness of 18 μm and a resin containing polyethylene terephthalate with a thickness of 75 μm) membrane composition),
■总厚度T2为58μm的保护膜B;(株)Sun-A-Kaken制的“SAT-4238TF-JSL”(由厚20μm且为丙烯酸系的第二粘合剂层和包含聚对苯二甲酸乙二醇酯的厚38μm的树脂膜构成)。A protective film B with a total thickness T2 of 58 μm; “SAT-4238TF-JSL” manufactured by Sun-A-Kaken Co., Ltd. ethylene glycol ester resin film with a thickness of 38 μm).
(保护膜的准备)(preparation of protective film)
准备了日本Zeon(株)制的环状聚烯烃系树脂膜(厚13μm、波长590nm时的面内相位差值Re=0.8nm、波长590nm时的厚度方向相位差值Rth=3.4nm、波长483nm时的厚度方向相位差值Rth=3.5nm、波长755nm时的厚度方向相位差值Rth=2.8nm)。A cyclic polyolefin-based resin film manufactured by Japan Zeon Co., Ltd. (thickness 13 μm, in-plane retardation value Re = 0.8 nm at a wavelength of 590 nm, thickness direction retardation value R th at a wavelength of 590 nm = 3.4 nm, The retardation value in the thickness direction R th = 3.5 nm at a wavelength of 483 nm, and the retardation value in the thickness direction R th = 2.8 nm at a wavelength of 755 nm).
(第一粘合剂层的准备)(Preparation of the first adhesive layer)
作为带有隔离膜的第一粘合剂层准备了在被实施了脱模处理的厚38μm的包含聚对苯二甲酸乙二醇酯的隔离膜的脱模处理面设有厚20μm的丙烯酸系粘合剂层的市售的带有隔离膜的粘合剂层。该粘合剂层的储存弹性模量在23℃为0.05MPa,在80℃为0.04MPa。As the first adhesive layer with a release film, a release-treated 38-μm-thick polyethylene terephthalate-containing release film was provided with a 20-μm-thick acrylic adhesive. Adhesive layer Commercially available adhesive layer with release film. The storage elastic modulus of this pressure-sensitive adhesive layer was 0.05 MPa at 23°C and 0.04 MPa at 80°C.
(第三粘合剂层的制作)(Production of the third adhesive layer)
将向丙烯酸丁酯和丙烯酸的共聚物中添加了氨基甲酸酯丙烯酸酯低聚物及异氰酸酯系交联剂的有机溶剂溶液用模涂机以使干燥后的厚度为5μm的方式涂布在实施了脱模处理的厚38μm的包含聚对苯二甲酸乙二醇酯的隔离膜的脱模处理面上后,使之干燥,得到带有隔离膜的第三粘合剂层。该粘合剂层的储存弹性模量在23℃为0.40MPa,在80℃为0.18MPa。An organic solvent solution in which a urethane acrylate oligomer and an isocyanate-based crosslinking agent were added to a copolymer of butyl acrylate and acrylic acid was coated with a die coater so that the thickness after drying was 5 μm. The release-treated surface of the 38 μm-thick polyethylene terephthalate release film that had been subjected to release treatment was dried to obtain a third pressure-sensitive adhesive layer with a release film. The storage elastic modulus of this pressure-sensitive adhesive layer was 0.40 MPa at 23°C and 0.18 MPa at 80°C.
(水系粘接剂的制备)(Preparation of water-based adhesive)
相对于水100重量份,溶解羧基改性聚乙烯醇〔(株)Kuraray制的“KL-318”〕3重量份,制备出聚乙烯醇水溶液。向所得的水溶液中以相对于水100重量份为1.5重量份的比例混合水溶性聚酰胺环氧树脂〔田冈化学工业(株)制的“SumirezResin650(30)”、固体成分浓度30重量%〕,得到水系粘接剂。A polyvinyl alcohol aqueous solution was prepared by dissolving 3 parts by weight of carboxy-modified polyvinyl alcohol ["KL-318" manufactured by Kuraray Corporation] with respect to 100 parts by weight of water. A water-soluble polyamide epoxy resin ["Sumirez Resin 650 (30)" manufactured by Taoka Chemical Industry Co., Ltd., solid content concentration 30% by weight] was mixed in the obtained aqueous solution at a ratio of 1.5 parts by weight relative to 100 parts by weight of water. , to obtain a water-based adhesive.
<实施例1><Example 1>
利用下面的步骤,制作出具有与图4相同的层构成的带有保护膜的偏振板。首先,在上述的偏振片10的一面使用上述水系粘接剂贴合作为保护膜22的上面准备出的保护膜。在贴合之前,对保护膜22的与偏振片10的贴合面实施15.9kJ/m2的电晕处理。其后,在80℃使之干燥5分钟,在40℃熟化168小时。A polarizing plate with a protective film having the same layer composition as in FIG. 4 was produced by the following procedure. First, the protective film prepared as the upper surface of the protective film 22 is bonded to one surface of the above-mentioned polarizing plate 10 using the above-mentioned water-based adhesive. Before bonding, corona treatment of 15.9 kJ/m 2 was given to the bonding surface of the protective film 22 with the polarizing plate 10 . Thereafter, it was dried at 80° C. for 5 minutes, and aged at 40° C. for 168 hours.
然后,在保护膜22的与偏振片10相反一侧的面上贴合上述的第一粘合剂层31(在外表面具有隔离膜70)。在贴合之前,对保护膜22的贴合面及第一粘合剂层31的贴合面双方实施了15.9kJ/m2的电晕处理。继而,在偏振片10的与保护膜22相反一侧的面上贴合上述的第三粘合剂层32(在外表面具有隔离膜)。在贴合之前,对偏振片10的贴合面及第三粘合剂层的贴合面双方实施了15.9kJ/m2的电晕处理。Then, the above-mentioned first pressure-sensitive adhesive layer 31 (having a separator 70 on the outer surface) is bonded to the surface of the protective film 22 opposite to the polarizing plate 10 . Before bonding, both the bonding surface of the protective film 22 and the bonding surface of the 1st pressure-sensitive adhesive layer 31 were given the corona treatment of 15.9 kJ/m< 2 >. Next, the above-mentioned third pressure-sensitive adhesive layer 32 (having a separator on the outer surface) is bonded to the surface of the polarizing plate 10 opposite to the protective film 22 . Before bonding, both the bonding surface of the polarizing plate 10 and the bonding surface of the 3rd pressure-sensitive adhesive layer were given the corona treatment of 15.9 kJ/m< 2 >.
然后,在将第三粘合剂层32的隔离膜剥离除去后,在因剥离而露出的第三粘合剂层32的表面,贴合上述的带有硬涂层的亮度提高膜50。在贴合之前,对亮度提高膜50的贴合面实施了15.9kJ/m2的电晕处理。由第一粘合剂层31/保护膜22/偏振片10/第三粘合剂层32/带有硬涂层的亮度提高膜50的层构成形成的偏振板100的总厚度T1为66μm。Then, after peeling and removing the separator of the third pressure-sensitive adhesive layer 32 , the aforementioned hard-coated brightness improvement film 50 is bonded to the surface of the third pressure-sensitive adhesive layer 32 exposed by peeling. Before bonding, the bonding surface of the brightness improvement film 50 was corona-treated at 15.9 kJ/m 2 . The total thickness T1 of the polarizing plate 100 formed by the layer constitution of the first adhesive layer 31 /protective film 22 /polarizing plate 10 /third adhesive layer 32 /hard-coated brightness improvement film 50 was 66 μm.
最后,在亮度提高膜50所具有的硬涂层的外表面经由上述的保护膜A的第二粘合剂层将其贴合,得到带有保护膜的偏振板。从所得的带有保护膜的偏振板中切出221mm×139mm尺寸的单张体,对该单张体依照上述的方法测定出卷曲量。将结果表示于表1中。Finally, this was bonded to the outer surface of the hard coat layer which the brightness improvement film 50 has via the 2nd adhesive layer of the said protective film A, and the polarizing plate with a protective film was obtained. A single body of 221 mm x 139 mm size was cut out from the obtained polarizing plate with a protective film, and the amount of curl was measured for the single body according to the above-mentioned method. The results are shown in Table 1.
<实施例2><Example 2>
利用下面的步骤,除了省略保护膜22以外制作出具有与图2相同的层构成的带有保护膜的偏振板。首先,在偏振片10的一面,使用上述水系粘接剂贴合作为保护膜21的上面准备出的保护膜。在贴合之前,对保护膜21的与偏振片10的贴合面实施了15.9kJ/m2的电晕处理。其后,在80℃使之干燥5分钟,在40℃熟化168小时。A polarizing plate with a protective film having the same layer configuration as that in FIG. 2 was produced by the following procedure except that the protective film 22 was omitted. First, the protective film prepared as the upper surface of the protective film 21 is bonded to one surface of the polarizing plate 10 using the above-mentioned water-based adhesive. Before lamination, corona treatment of 15.9 kJ/m 2 was given to the lamination surface of the protective film 21 and the polarizing plate 10 . Thereafter, it was dried at 80° C. for 5 minutes, and aged at 40° C. for 168 hours.
然后,在偏振片10的另一个面上贴合上述的第一粘合剂层31(在外表面具有隔离膜70)。在贴合之前,对偏振片10的贴合面及第一粘合剂层31的贴合面双方实施了15.9kJ/m2的电晕处理。由第一粘合剂层31/偏振片10/保护膜21的层构成形成的偏振板100的总厚度T1为40μm。Then, the above-mentioned first pressure-sensitive adhesive layer 31 (having a separator 70 on the outer surface) is bonded to the other surface of the polarizing plate 10 . Before bonding, both the bonding surface of the polarizing plate 10 and the bonding surface of the 1st adhesive layer 31 were given the corona treatment of 15.9 kJ/m< 2 >. The total thickness T1 of the polarizing plate 100 formed by the layer constitution of the first adhesive layer 31 /polarizing plate 10 /protective film 21 was 40 μm.
最后,在保护膜21的外表面经由上述保护膜A的第二粘合剂层将其贴合,得到带有保护膜的偏振板。由所得的带有保护膜的偏振板与实施例1相同地制作单张体,测定出卷曲量。将结果表示于表1中。Finally, this was bonded to the outer surface of the protective film 21 via the second adhesive layer of the above-mentioned protective film A to obtain a polarizing plate with a protective film. A single sheet was produced from the obtained polarizing plate with a protective film in the same manner as in Example 1, and the amount of curl was measured. The results are shown in Table 1.
<实施例3><Example 3>
除了取代保护膜A而使用上述的保护膜B以外,与实施例1相同地制作出带有保护膜的偏振板及其单张体,测定出卷曲量。将结果表示于表1中。Except having used the above-mentioned protective film B instead of the protective film A, it carried out similarly to Example 1, the polarizing plate with a protective film, and its single body were produced, and the curl amount was measured. The results are shown in Table 1.
<比较例1><Comparative example 1>
除了没有贴合保护膜以外,与实施例1相同地制作出偏振板及其单张体,测定出卷曲量。将结果表示于表1中。Except not having attached the protective film, it carried out similarly to Example 1, the polarizing plate and its single body were produced, and the amount of curl was measured. The results are shown in Table 1.
<比较例2><Comparative example 2>
(1)偏振片的制作(1) Production of polarizers
将厚30μm的聚乙烯醇膜(平均聚合度约2400、皂化度99.9摩尔%以上)利用干式拉伸纵向单轴拉伸为约5倍,再保持紧张状态不变地在60℃的纯水中浸渍1分钟后,在碘/碘化钾/水的重量比为0.05/5/100的28℃的水溶液中浸渍60秒。其后,在碘化钾/硼酸/水的重量比为8.5/8.5/100的72℃的水溶液中浸渍300秒。接下来用26℃的纯水清洗20秒后,在65℃进行干燥处理,得到在聚乙烯醇膜上吸附取向有碘的厚12μm的偏振片。A polyvinyl alcohol film with a thickness of 30 μm (the average degree of polymerization is about 2400, and the degree of saponification is more than 99.9 mol%) is stretched longitudinally and uniaxially to about 5 times by dry stretching, and then kept under tension in pure water at 60°C. After immersing for 1 minute, it was immersed for 60 seconds in an aqueous solution at 28° C. with a weight ratio of iodine/potassium iodide/water of 0.05/5/100. Thereafter, it was immersed for 300 seconds in a 72° C. aqueous solution having a weight ratio of potassium iodide/boric acid/water of 8.5/8.5/100. Next, after washing with pure water at 26° C. for 20 seconds, drying treatment was performed at 65° C. to obtain a polarizing plate with a thickness of 12 μm in which iodine was adsorbed and oriented on the polyvinyl alcohol film.
(2)带有保护膜的偏振板的制作(2) Production of polarizing plate with protective film
利用下面的步骤,制作出具有与图2相同的层构成的带有保护膜的偏振板。首先,在上述(1)中制作的偏振片10的两面,使用上述水系粘接剂分别贴合作为保护膜21的三乙酰纤维素膜(从KonicaMinolta株式会社购得的商品名“KC2UAW”、厚25μm)、作为保护膜22的降冰片烯系树脂膜(从日本Zeon株式会社购得的商品名“ZEONOR”、厚23μm)。在贴合之前,对保护膜21、22的与偏振片10的贴合面实施了15.9kJ/m2的电晕处理。其后,在80℃干燥5分钟,在40℃熟化168小时。A polarizing plate with a protective film having the same layer composition as in FIG. 2 was produced by the following procedure. First, a triacetyl cellulose film (trade name "KC2UAW" available from KonicaMinolta Co., Ltd., "KC2UAW", thick 25 μm), and a norbornene-based resin film (commercial name “ZEONOR” available from Zeon Co., Ltd., thickness 23 μm) as the protective film 22 . Before bonding, the corona treatment of 15.9 kJ/m< 2 > was given to the bonding surface with the polarizing plate 10 of the protective films 21 and 22 . Then, it dried at 80 degreeC for 5 minutes, and aged at 40 degreeC for 168 hours.
然后,在保护膜22的与偏振片10相反一侧的面上贴合上述的第一粘合剂层31(在外表面具有隔离膜70)。在贴合之前,对保护膜22的贴合面及第一粘合剂层31的贴合面双方实施了15.9kJ/m2的电晕处理。由第一粘合剂层31/保护膜22/偏振片10/保护膜21的层构成形成的偏振板100的总厚度T1为80μm。最后在保护膜21的外表面经由上述的保护膜B的第二粘合剂层将其贴合,得到带有保护膜的偏振板。由所得的带有保护膜的偏振板与实施例1相同地制作单张体,测定出卷曲量。将结果表示于表1中。Then, the above-mentioned first pressure-sensitive adhesive layer 31 (having a separator 70 on the outer surface) is bonded to the surface of the protective film 22 opposite to the polarizing plate 10 . Before bonding, both the bonding surface of the protective film 22 and the bonding surface of the 1st pressure-sensitive adhesive layer 31 were given the corona treatment of 15.9 kJ/m< 2 >. The total thickness T1 of the polarizing plate 100 formed of the layer constitution of the first adhesive layer 31 /protective film 22 /polarizing plate 10 /protective film 21 was 80 μm. Finally, this was bonded to the outer surface of the protective film 21 via the second adhesive layer of the protective film B described above to obtain a polarizing plate with a protective film. A single sheet was produced from the obtained polarizing plate with a protective film in the same manner as in Example 1, and the amount of curl was measured. The results are shown in Table 1.
<比较例3><Comparative example 3>
利用下面的步骤,制作出带有保护膜的偏振板。首先,在上述比较例2的(1)中制作的偏振片10的一面贴合粘合剂层(在外表面具有隔离膜)。该粘合剂层与上述的第三粘合剂层相同。在贴合之前,对粘合剂层的贴合面实施了15.9kJ/m2的电晕处理。由粘合剂层/偏振片10的层构成形成的偏振板100的总厚度T1为17μm。最后,在偏振片10的外表面经由上述的保护膜A的第二粘合剂层将其贴合,得到带有保护膜的偏振板。由所得的带有保护膜的偏振板与实施例1相同地制作单张体,测定出卷曲量。将结果表示于表1中。Using the following procedure, a polarizing plate with a protective film was produced. First, an adhesive layer (having a separator on the outer surface) was bonded to one surface of the polarizing plate 10 produced in (1) of Comparative Example 2 above. This adhesive layer is the same as the third adhesive layer described above. Before bonding, corona treatment of 15.9 kJ/m 2 was given to the bonding surface of the adhesive layer. The total thickness T1 of the polarizing plate 100 formed from the layer constitution of the adhesive layer/polarizing plate 10 was 17 μm. Finally, this was bonded to the outer surface of the polarizing plate 10 through the second adhesive layer of the above-mentioned protective film A to obtain a polarizing plate with a protective film. A single sheet was produced from the obtained polarizing plate with a protective film in the same manner as in Example 1, and the amount of curl was measured. The results are shown in Table 1.
[表1][Table 1]
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