[go: up one dir, main page]

CN105715247B - A kind of rotary drilling rig control system automatically controlling drilling according to stratum - Google Patents

A kind of rotary drilling rig control system automatically controlling drilling according to stratum Download PDF

Info

Publication number
CN105715247B
CN105715247B CN201610189885.3A CN201610189885A CN105715247B CN 105715247 B CN105715247 B CN 105715247B CN 201610189885 A CN201610189885 A CN 201610189885A CN 105715247 B CN105715247 B CN 105715247B
Authority
CN
China
Prior art keywords
stratum
drilling
power head
data
construction
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201610189885.3A
Other languages
Chinese (zh)
Other versions
CN105715247A (en
Inventor
冯志雄
王国民
胡堂堂
朱晓东
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LIANYUNGANG KAIDI HEAVY INDUSTRY TECHNOLOGY Co Ltd
Original Assignee
LIANYUNGANG KAIDI HEAVY INDUSTRY TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by LIANYUNGANG KAIDI HEAVY INDUSTRY TECHNOLOGY Co Ltd filed Critical LIANYUNGANG KAIDI HEAVY INDUSTRY TECHNOLOGY Co Ltd
Priority to CN201610189885.3A priority Critical patent/CN105715247B/en
Publication of CN105715247A publication Critical patent/CN105715247A/en
Application granted granted Critical
Publication of CN105715247B publication Critical patent/CN105715247B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B44/00Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Geology (AREA)
  • Mining & Mineral Resources (AREA)
  • Physics & Mathematics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Earth Drilling (AREA)

Abstract

The present invention relates to a kind of rotary drilling rig control systems that drilling is automatically controlled according to stratum, the rotary drilling rig control system includes drilling tool, drive the drilling rod of the drilling tool drilling, the master winch steel wire rope for pulling the drilling rod to move up and down, the master winch being connect with the master winch steel wire rope, the main winch motor being connect with the master winch, the master winch proportion magnetic valve being connect with the main winch motor, the power head for driving the drilling rod spinning movement, the power head hydraulic motor being connect with the power head.The power head electro-hydraulic proportional valve being connect with the hydraulic motor, the pressurization oil cylinder being connect with the power head, the pressurization electro-hydraulic proportional valve being connect with the pressurization oil cylinder;The main hoisting tension sensor being connect with the master winch steel wire rope, for obtaining pulling force suffered by the wirerope;The depth sensor connecting with the master winch steel wire rope obtains the speed of drilling, the position of depth and drilling tool for measuring the length and speed of the wirerope decentralization.

Description

A kind of rotary drilling rig control system automatically controlling drilling according to stratum
Technical field
The present invention relates to a kind of control systems, more particularly, to a kind of rotary drilling rig control for automatically controlling drilling according to stratum System processed, belongs to technical field of engineering machinery.
Background technique
Rotary drilling rig is a kind of multiduty foundation pile of building construction equipment, can be constructed under various stratum, no Requirement of the same stratum to rotary drilling rig drilling engineering method is different.China has a vast territory, and stratum is different, and different deep in same position The stratum of degree is also different.Rotary drilling rig construction is mainly based on manually establishing.Because of underground construction, need in drilling by foundation Machine hand observes rate of penetration in real time, perceives the variation of pilot handle pressure changes to adjust moulding pressure, power head torque Drilling method, the experience accumulation for establishing machine hand become the highly important factor of safe and efficient construction, in recent years with applying The continuous accumulation and summary of work experience, relevant department and enterprise form the construction file of system on this basis, to Site operation is instructed, the specification of construction and application largely play popularizing action for the application of rotary drilling rig, but Construction is needed to learn, be grasped and skillfully applies could be effective, and also there is relevant rotary drilling rig in overseas market, still These structures are mostly more complicated, higher cost, once going wrong, maintenance cost is higher, therefore there is an urgent need for a kind of new Scheme solve above-mentioned technical problem.
Summary of the invention
The present invention is exactly directed to the problem of prior art design, provides a kind of automatically control according to stratum and creeps into Rotary drilling rig control system, the technical solution rotary drilling rig drilling establish part construction method by way of software and hardware It is cured in the electrohydraulic control system of equipment, allowing a new rotary drilling rig to establish machine hand can be by simply establishing energy very well The mature construction drilling construction of application, reduce work difficulty, improve work efficiency.
To achieve the goals above, the technical solution adopted by the present invention is as follows, a kind of to automatically control drilling according to stratum Rotary drilling rig control system, which is characterized in that the rotary drilling rig control system includes drilling tool, drives the brill of the drilling tool drilling Bar, the master winch steel wire rope for pulling the drilling rod to move up and down, the master winch being connect with the master winch steel wire rope, with the master The main winch motor of elevator connection, the master winch proportion magnetic valve connecting with the main winch motor drive the drilling rod to rotate The power head of movement, the power head hydraulic motor connecting with the power head, the power head connecting with the hydraulic motor are electro-hydraulic Proportioning valve, the pressurization oil cylinder being connect with the power head, the pressurization electro-hydraulic proportional valve being connect with the pressurization oil cylinder;With the master The main hoisting tension sensor of winding steel wire rope connection, for obtaining pulling force suffered by the wirerope;With the master winch steel The depth sensor of cord connection, for measuring the length and speed of wirerope decentralization, obtain the speed of drilling, depth with The position of drilling tool;The power head torque sensor being connect with the power head, for measuring the movement pressure of the power head motor Power obtains the change in torque data of the power head by calculating;The moulding pressure sensor connecting with the pressurization oil cylinder, is used In the pressure change for measuring the pressurization oil cylinder, the pressurization oil cylinder is obtained to the plus-pressure delta data of the power head, with The controller that the main hoisting tension sensor, depth sensor, power head torque sensor, moulding pressure sensor connect (CPU) by collecting and analyzing the tension sensor, depth sensor, power head torque sensor, moulding pressure sensor Data and combined data library analysis drive again the master winch proportion magnetic valve, power head proportion magnetic valve and pressurization ratio electricity Magnet valve movement realizes that rotary drilling rig automatically controls drilling function according to stratum.The master winch drives the master winch steel wire rope The drilling rod and drilling tool are transferred to hole bottom, starts automatic drilling, master winch floats, in standard press power and standard torque backspin Drilling machine is dug to start to creep into work.
The variation of the power head torque sensor monitoring power head motor inlet pressure, and the pressure change is transmitted The strong controller (CPU), so that the controller (CPU) calculates power according to power head motor inlet pressure variation Head change in torque, according to the change in torque as one of the foundation on stratum for judging the drilling tool drilling.
The depth sensor monitors the lowering velocity of the master winch steel wire rope, i.e., the rate of penetration of the described drilling tool.And The rate of penetration is transmitted to the controller (CPU), so that the controller (CPU) is according to the rate of penetration as brill Has one of the judgment basis on stratum of drilling.
The moulding pressure sensor monitors the stressed variation of the pressurization oil cylinder, and the stressed variation is passed It is delivered to the controller (CPU), so that the controller (CPU) changes the stratum crept into as drilling tool according to the moulding pressure Interpretation according to one of.
When the drilling tool is crept into, according to the power head change in torque, drilling tool rate of penetration, moulding pressure variation and system The monitor database being internally integrated can judge the formation information that the drilling tool is crept into now.
As an improvement of the present invention, the controller (CPU) includes cpu signal acquisition unit, cpu logic control list Member, CPU communication control unit and CPU proportioning valve driving unit;The cpu signal acquisition unit collects moulding pressure sensing Device, main hoisting tension sensor, power head torque sensor and depth sensor related data, cpu logic control unit The stratum actually crept into is calculated, information feedback is held display interface, the retrieval of cpu logic control unit by CPU communication control unit Construction data-base looks for calling arrangement and method for construction, controls pressurization oil cylinder, power head motor and master by CPU proportioning valve driving unit Hoist motor movement.
The method for building up of the rotary drilling rig control system of drilling is automatically controlled according to stratum, the method includes following steps It is rapid:
1) construction data-base is established.For Mud Ground, artificial earth fill's layer, cohesive soil stratum, sandy soils, broken, pebble layer, Mudstone stratum, conglomerate, sandstone formation, lime rock stratum, hard rock stratum etc., the most effective construction method of rotary drilling rig, respectively Database is arranged and establishes, main first is monitor database (establishment process is as shown in Figure 2) there are two the content of aspect, is bored How automatic measurement is constructed on that stratum to machine, and second is construction data-base (establishment process is as shown in Figure 3), for variously The arrangement and method for construction of layer (arrangement and method for construction is from a large amount of experiment and summary of experience);
2) implant data library is into the control system of rotary drilling rig;
3) in work progress the power head torque, moulding pressure of real-time monitoring delta data Input Monitor Connector database, and Judge automatically which kind of stratum creeping into is in conjunction with geologic report;
4) formation information that real-time monitoring goes out inputs construction data-base;
5) construction data-base calls corresponding arrangement and method for construction to drive power head, and pressurization oil cylinder and master file movement reach best brill Into effect;
6) storage of complete machine items construction data is to central control portion, in case data analysis and system are improved.
As an improvement of the present invention, specific step is as follows in the step 1), the 11) foundation in monitoring data library Journey,
(111) stratum characteristic is collected, each stratum character subset is formed,
(112) field experiment is built, diameter 5M, from the cylinder of earth's surface downward 5 to 10M, every kind of one, stratum is built up single Stratum experimental site, as Mud Ground field experiment, artificial earth fill layer field experiment, cohesive soil stratum field experiment, sandy soils field experiment, Broken, pebble layer field experiment, mudstone stratum field experiment, conglomerate field experiment, sandstone formation field experiment, lime rock stratum field experiment, Hard rock stratum field experiment etc.;
(1113) experimental data is collected, churning driven is constructed in single stratum experimental site respectively, in the standard press of 100KN Under the standard torque of power and 220KN.m: by the depth sensor, obtaining the speed data Δ V of drilling;Pass through the power Head torque sensor, obtains the change in torque data Δ P of the power head;By the moulding pressure sensor, described in acquisition Oil cylinder pressurize to the plus-pressure delta data Δ N of the power head, by data acquisition module, into the signal of the controller Acquisition unit, the subdata base of formation change curve storage to corresponding stratum;
(1114) each stratum character subset and the subdata base on various stratum are combined into monitoring data library;
12) establishment process of construction data-base,
(121) field experiment is built, diameter 5M, from the cylinder of earth's surface downward 5 to 10M, every kind of one, stratum is built up single Stratum experimental site, as Mud Ground field experiment, artificial earth fill layer field experiment, cohesive soil stratum field experiment, sandy soils field experiment, Broken, pebble layer field experiment, mudstone stratum field experiment, conglomerate field experiment, sandstone formation field experiment, lime rock stratum field experiment, Hard rock stratum field experiment etc.;
(122) churning driven is constructed in single stratum experimental site respectively, in conjunction with construction, is manually adjusted by controller The driving current data of three proportion magnetic valves are the master winch proportion magnetic valve connecting with the main winch motor, with the liquid The power head electro-hydraulic proportional valve of pressure motor connection, the pressurization electro-hydraulic proportional valve being connect with the pressurization oil cylinder;Make rate of penetration and Drilling quality is best, collects driving current data at this time, by data acquisition module, into the logic control of the controller Unit B forms the drive scheme on corresponding stratum, and the drill mode subdata base on corresponding stratum is arrived in storage,
(123) the drill mode subdata base on various stratum forms construction data-base.
The control method of the rotary drilling rig control system of drilling is automatically controlled according to stratum, which is characterized in that the control Method is as follows,
1) rotary drilling rig carries out preparation of construction;
2) electro-hydraulic proportional valve of master winch raising and lowering drives master winch lowering drill pipes drill bit, when master winch steel wire rope is hung The pulling force of the tension sensor measurement of weight stops transferring less than 2 ton hours, and drill bit bottoms out;
3) start automatic drilling function on display interface;
4) system automatically enters: the standard press power of 100KN and the standard torque of 220KN.m, and drives pressurization ratio electric Magnet valve and power head proportion magnetic valve start to creep into;
Real-time monitoring moulding pressure and power head torque in drilling process, and combine the data transmission faced in monitor database The drilling tool currently constructed, which is calculated, to cpu logic control unit actually creeps into stratum now;
5) arrangement and method for construction in cpu logic control unit retrieval construction data-base, as shown in figure 3, what root was currently constructed Drilling tool actually creeps into stratum now, selects drill mode, and call corresponding arrangement and method for construction;In cpu logic control unit point It analyses in calculating process, result is transferred to display interface real-time display by CPU communication control unit in real time;
6) arrangement and method for construction for the most suitable current formation that CPU proportioning valve driving unit is provided according to cpu logic control unit, Arrangement and method for construction is realized in driving pressurization oil cylinder, power head motor and main winch motor work.
7) during entire automatic drilling, because construction stratum is complicated and changeable, control system needs monitoring sensing in real time The data variation of device judges drilling tool from a kind of stratum to another stratum, and formation variation control system automatic conversion is applied accordingly Work scheme.Such as from artificial earth fill's layer drilling to mud, control system is needed to work automatically from artificial earth fill's layer as shown in Figure 3 Mode is transformed into mud operating mode, and corresponding arrangement and method for construction is also converted.In entire automatic drilling construction, more than circulation execution Process;
8) when the depth of depth sensor feedback reaches boring requirement, or when manually stopping, automatic drilling is stopped Only work.
Compared with the existing technology, advantages of the present invention is as follows: 1) overall construction design is novel, simple, reliable;2) technology Scheme realizes the automatic control during rotary digging drilling, and being applied in rotary drilling rig construction has the effect of the following aspects to mention Rise: rotary digging drilling process automatically controls the artificial foundation of replacement, reduces the labor intensity of personnel, improves reaction speed and construction standard True property;Rotary digging construction, into construction, improves the hole quality of rotary drilling rig by database application;Establish applying for personnel Work experience is cured in construction data-base, improves construction efficiency;Reduce that rotary drilling rig establishes the training of machine hand and practice is wanted It asks, reducing waste reduces cost;3) the equipment part of rotary drilling rig is integrated by control unit in the technical solution One entirety adjusts premolded package in real time by the variation of sensor sensing power head torque, rate of penetration and moulding pressure, Rotary drilling rig drilling construction is carried out to use optimal control automatically.Achieve the purpose that energy-efficient.
Detailed description of the invention
Fig. 1 is rotary drilling rig structural schematic diagram;
Fig. 2 is monitor database structural schematic diagram;
Fig. 3 is construction data-base structural schematic diagram;
Fig. 4 is system principle working drawing;
Fig. 5 is local schematic illustration.
In figure: 1, power head hydraulic motor, 2, drilling rod, 3, master winch steel wire rope, 4, master file poplar, 5, main winch motor, 6, Power head, 7, power head hydraulic motor, 8, pressurization oil cylinder.
Specific embodiment
In order to deepen the understanding of the present invention and recognize, the invention will be further described below in conjunction with the accompanying drawings and introduces.
Embodiment 1:
Referring to Fig. 1, Fig. 4, Fig. 5, a kind of rotary drilling rig control system automatically controlling drilling according to stratum, the churning driven Machine control system includes drilling tool, drives the drilling rod 2 of the drilling tool drilling, the master winch steel wire for pulling the drilling rod 2 to move up and down Rope 3, the master winch 4 being connect with the master winch steel wire rope, the main winch motor 5 being connect with the master winch, with the master file The master winch proportion magnetic valve for raising the connection of motor 5, drives the power head 6 of the drilling rod spinning movement, connect with the power head Power head hydraulic motor 7.The power head electro-hydraulic proportional valve being connect with the hydraulic motor, the pressurization being connect with the power head Oil cylinder 8, the pressurization electro-hydraulic proportional valve being connect with the pressurization oil cylinder;The main hoisting tension connecting with the master winch steel wire rope passes Sensor, for obtaining pulling force suffered by the wirerope;The depth sensor being connect with the master winch steel wire rope, for measuring The length and speed of the wirerope decentralization, obtain the speed of drilling, the position of depth and drilling tool;It is connect with the power head Power head torque sensor obtains the torsion of the power head by calculating for measuring the operating pressure of the power head motor Square delta data;The moulding pressure sensor being connect with the pressurization oil cylinder, for measuring the pressure change of the pressurization oil cylinder, The pressurization oil cylinder is obtained to the plus-pressure delta data of the power head, is sensed with the main hoisting tension sensor, depth measurement The controller (CPU) that device, power head torque sensor, moulding pressure sensor connect is by collecting and analyzing the pull sensing Device, depth sensor, power head torque sensor, the data of moulding pressure sensor and the analysis of combined data library drive described again Master winch proportion magnetic valve, power head proportion magnetic valve and pressurization proportion magnetic valve movement, realize rotary drilling rig according to stratum certainly Dynamic control drilling function.
Its described institute's controller includes: signal acquisition unit, logic control element A, logic control element B, Communication Control Five parts of unit and proportioning valve driving unit.Wherein, the signal acquisition unit, for collect moulding pressure sensor, The related data of main hoisting tension sensor, power head torque sensor and depth sensor;The logic control element A, Judge that drilling tool actually creeps into stratum now for comparative analysis;The communication control unit, for will send information to display circle Face;The logic control element B calls arrangement and method for construction for retrieving construction data-base, by the proportioning valve driving unit, Control pressurization oil cylinder, power head motor and main winch motor movement.In the technical solution, the master winch drives the master file It raises wirerope and transfers the drilling rod and drilling tool to hole bottom, start automatic drilling, master winch floats, in standard press power and standard Rotary drilling rig starts to creep into work under torque;The variation of the power head torque sensor monitoring power head motor inlet pressure, And the pressure change is transmitted into strong described control unit, so that described control unit is according to the power head motor inlet pressure Variation calculates power head change in torque, according to the change in torque as the stratum for judging the drilling tool drilling according to it One;The depth sensor monitors the lowering velocity of the master winch steel wire rope, i.e., the rate of penetration of the described drilling tool.And it will be described Rate of penetration is transmitted to described control unit, so that the stratum that described control unit is crept into according to the rate of penetration as drilling tool One of judgment basis;The moulding pressure sensor monitors the stressed variation of the pressurization oil cylinder, and by the plus-pressure Variation be transmitted to described control unit so that described control unit changes the ground that creeps into as drilling tool according to the moulding pressure One of interpretation foundation of layer;When the drilling tool is crept into, according to the power head change in torque, drilling tool rate of penetration, moulding pressure The monitor database that variation and internal system integrate, can judge the formation information that the drilling tool is crept into now.
The method for building up of the rotary drilling rig control system of drilling is automatically controlled according to stratum, the method includes following steps It is rapid:
1) construction data-base is established.For Mud Ground, artificial earth fill's layer, cohesive soil stratum, sandy soils, broken, pebble layer, Mudstone stratum, conglomerate, sandstone formation, lime rock stratum, hard rock stratum etc., the most effective construction method of rotary drilling rig, respectively Database is arranged and establishes, main first is monitor database (establishment process is as shown in Figure 2) there are two the content of aspect, is bored How automatic measurement is constructed on that stratum to machine, and second is construction data-base (establishment process is as shown in Figure 3), for variously The arrangement and method for construction of layer (arrangement and method for construction is from a large amount of experiment and summary of experience);
Specific step is as follows in the step 1), 11) establishment process in monitoring data library, as shown in Figure 2:
(111) stratum characteristic is collected, each stratum character subset is formed,
(112) field experiment is built, diameter 5M, from the cylinder of earth's surface downward 5 to 10M, list is built up on every kind of one, stratum One stratum experimental site, as Mud Ground field experiment, artificial earth fill layer field experiment, cohesive soil stratum field experiment, sandy soils field experiment, Broken, pebble layer field experiment, mudstone stratum field experiment, conglomerate field experiment, sandstone formation field experiment, lime rock stratum field experiment, Hard rock stratum field experiment etc.;
(1113) experimental data is collected, churning driven is constructed in single stratum experimental site respectively, added in the standard of 100KN Under the standard torque of pressure and 220KN.m: by the depth sensor, obtaining the speed data Δ V of drilling;By described dynamic Power head torque sensor obtains the change in torque data Δ P of the power head;By the moulding pressure sensor, institute is obtained Pressurization oil cylinder is stated to the plus-pressure delta data Δ N of the power head, by data acquisition module, into the letter of the controller Number acquisition unit, formed change curve storage to corresponding stratum subdata base;
(1114) each stratum character subset and the subdata base on various stratum are combined into monitoring data library;
12) establishment process of construction data-base is as shown in Figure 3:
(121) field experiment is built, diameter 5M, from the cylinder of earth's surface downward 5 to 10M, every kind of one, stratum is built up single Stratum experimental site, as Mud Ground field experiment, artificial earth fill layer field experiment, cohesive soil stratum field experiment, sandy soils field experiment, Broken, pebble layer field experiment, mudstone stratum field experiment, conglomerate field experiment, sandstone formation field experiment, lime rock stratum field experiment, Hard rock stratum field experiment etc.;
(122) churning driven is constructed in single stratum experimental site respectively, in conjunction with construction, is manually adjusted by controller The driving current data of three proportion magnetic valves are the master winch proportion magnetic valve connecting with the main winch motor, with the liquid The power head electro-hydraulic proportional valve of pressure motor connection, the pressurization electro-hydraulic proportional valve being connect with the pressurization oil cylinder;Make rate of penetration and Drilling quality is best, collects driving current data at this time, by data acquisition module, into the logic control of the controller Unit B forms the drive scheme on corresponding stratum, and the drill mode subdata base on corresponding stratum is arrived in storage,
(123) the drill mode subdata base on various stratum forms construction data-base.
2) implant data library is into the control system of rotary drilling rig;
3) in work progress the power head torque, moulding pressure of real-time monitoring delta data Input Monitor Connector database, and Judge automatically which kind of stratum creeping into is in conjunction with geologic report;
4) formation information that real-time monitoring goes out inputs construction data-base;
5) construction data-base calls corresponding arrangement and method for construction to drive power head, and pressurization oil cylinder and master file movement reach best brill Into effect;
6) storage of complete machine items construction data is to central control portion, in case data analysis and system are improved.
The control method of the rotary drilling rig control system of drilling is automatically controlled according to stratum, the control method is as follows,
1) rotary drilling rig carries out preparation of construction;
2) electro-hydraulic proportional valve of master winch raising and lowering drives master winch lowering drill pipes drill bit, when master winch steel wire rope is hung The pulling force of the tension sensor measurement of weight stops transferring less than 2 ton hours, and drill bit bottoms out;
3) start automatic drilling function on display interface;
4) system automatically enters: the standard press power of 100KN and the standard torque of 220KN.m, and drives pressurization ratio electric Magnet valve and power head proportion magnetic valve start to creep into;
Real-time monitoring moulding pressure and power head torque in drilling process, and combine the data transmission faced in monitor database The drilling tool currently constructed, which is calculated, to cpu logic control unit actually creeps into stratum now;
5) arrangement and method for construction in cpu logic control unit retrieval construction data-base, as shown in figure 3, what root was currently constructed Drilling tool actually creeps into stratum now, selects drill mode, and call corresponding arrangement and method for construction;In cpu logic control unit point It analyses in calculating process, result is transferred to display interface real-time display by CPU communication control unit in real time;
6) arrangement and method for construction for the most suitable current formation that CPU proportioning valve driving unit is provided according to cpu logic control unit, Arrangement and method for construction is realized in driving pressurization oil cylinder, power head motor and main winch motor work;
7) during entire automatic drilling, because construction stratum is complicated and changeable, control system needs monitoring sensing in real time The data variation of device judges drilling tool from a kind of stratum to another stratum, and formation variation control system automatic conversion is applied accordingly Work scheme.Such as from artificial earth fill's layer drilling to mud, control system is needed to work automatically from artificial earth fill's layer as shown in Figure 3 Mode is transformed into mud operating mode, and corresponding arrangement and method for construction is also converted.In entire automatic drilling construction, more than circulation execution Process.
It should be noted that above-described embodiment, is not intended to limit the scope of protection of the present invention, in above-mentioned technical proposal On the basis of made equivalents or substitution each fall within the range that the claims in the present invention are protected.

Claims (5)

1. a kind of rotary drilling rig control system for automatically controlling drilling according to stratum, which is characterized in that the rotary drilling rig control System includes drilling tool, drives the drilling rod of drilling tool drilling, the master winch steel wire rope for pulling the drilling rod to move up and down, and described The master winch of master winch steel wire rope connection, the main winch motor being connect with the master winch, the master file being connect with main winch motor Proportion magnetic valve is raised, the power head of the drilling rod spinning movement is driven, the power head hydraulic motor being connect with the power head, with The power head electro-hydraulic proportional valve of hydraulic motor connection, the pressurization oil cylinder connecting with the power head are connect with the pressurization oil cylinder Pressurization electro-hydraulic proportional valve;The main hoisting tension sensor being connect with the master winch steel wire rope, for obtaining the wirerope Suffered pulling force;The depth sensor being connect with the master winch steel wire rope, for measure the length of wirerope decentralization with Speed obtains the speed of drilling, the position of depth and drilling tool;The power head torque sensor connecting with the power head, is used for The operating pressure for measuring the power head motor obtains the change in torque data of the power head by calculating;With the pressurization The moulding pressure sensor of oil cylinder connection obtains the pressurization oil cylinder to institute for measuring the pressure change of the pressurization oil cylinder The plus-pressure delta data for stating power head, with the main hoisting tension sensor, depth sensor, power head torque sensor, The controller of moulding pressure sensor connection is by collecting and analyzing the tension sensor, depth sensor, power head torque Sensor, the data of moulding pressure sensor and the analysis of combined data library drive the master winch proportion magnetic valve, power head again Electro-hydraulic proportional valve and pressurization electric-hydraulic proportion valve events realize that rotary drilling rig automatically controls drilling function according to stratum.
2. the rotary drilling rig control system according to claim 1 for automatically controlling drilling according to stratum, controller include: Five signal acquisition unit, logic control element A, logic control element B, communication control unit and proportioning valve driving unit portions Point, wherein the signal acquisition unit is passed for collecting moulding pressure sensor, main hoisting tension sensor, power head torque The related data of sensor and depth sensor;The logic control element A judges that drilling tool actually bores now for comparative analysis Into stratum;The communication control unit, for will send information to display interface;The logic control element B is applied for retrieving Work database calls arrangement and method for construction, passes through the proportioning valve driving unit, control pressurization oil cylinder, power head motor and master file Raise motor action.
3. using the method for building up of the rotary drilling rig control system as claimed in claim 2 for automatically controlling drilling according to stratum, It is characterized in that, the described method comprises the following steps:
1) construction data-base is established, for Mud Ground, artificial earth fill's layer, cohesive soil stratum, sandy soils, broken, pebble layer, mud stone Stratum, conglomerate, sandstone formation, lime rock stratum, hard rock stratum, the most effective construction method of rotary drilling rig, arrange simultaneously respectively Database is established, main there are two the content of aspect, first is monitor database, and how which kind of stratum is automatic measurement be on to drilling machine Construction, second is construction data-base;
2) implant data library is into the control system of rotary drilling rig;
3) in work progress the power head torque, moulding pressure of real-time monitoring delta data Input Monitor Connector database, and combine It is that geologic report judges automatically creeping into for which kind of stratum;
4) formation information that real-time monitoring goes out inputs construction data-base;
5) construction data-base calls corresponding arrangement and method for construction to drive power head, and pressurization oil cylinder and master file movement reach best drilling effect Fruit;
6) storage of complete machine items construction data is to central control portion, in case data analysis and system are improved.
4. the method for building up of the rotary drilling rig control system according to claim 3 that drilling is automatically controlled according to stratum, It is characterized in that, specific step is as follows in the step 1), 11) establishment process in monitoring data library,
(111) stratum characteristic is collected, each stratum character subset is formed,
(112) field experiment is built, diameter 5M, from the cylinder of earth's surface downward 5 to 10M, single stratum is built up on every kind of one, stratum Experimental site,
(1113) collect experimental data, churning driven respectively single stratum experimental site construct, 100KN standard press power and Under the standard torque of 220KN.m: by depth sensor, obtaining the speed data Δ V of drilling;Pass through power head torque sensing Device obtains the change in torque data Δ P of the power head;By moulding pressure sensor, the pressurization oil cylinder is obtained to described The plus-pressure delta data Δ N of power head forms variation into the signal acquisition unit of controller by data acquisition module Curve stores the subdata base to corresponding stratum;
(1114) each stratum character subset and the subdata base on various stratum are combined into monitoring data library;
12) establishment process of construction data-base;
(121) field experiment is built, diameter 5M, from the cylinder of earth's surface downward 5 to 10M, single stratum is built up on every kind of one, stratum Experimental site,
(122) churning driven is constructed in single stratum experimental site respectively, in conjunction with construction, manually adjusts three by controller The driving current data of proportion magnetic valve are the master winch proportion magnetic valve connecting with main winch motor, are connect with hydraulic motor Power head electro-hydraulic proportional valve, the pressurization electro-hydraulic proportional valve being connect with the pressurization oil cylinder;Keep rate of penetration and drilling quality best, Driving current data at this time are collected, are formed accordingly by data acquisition module into the logic control element B of controller The drill mode subdata base on corresponding stratum is arrived in the drive scheme of layer, storage,
(123) the drill mode subdata base on various stratum forms construction data-base.
5. using the control method of the rotary drilling rig control system as claimed in claim 2 for automatically controlling drilling according to stratum, It being characterized in that, the control method is as follows,
1) rotary drilling rig carries out preparation of construction;
2) electro-hydraulic proportional valve of master winch raising and lowering drives master winch lowering drill pipes drill bit, when master winch steel wire rope hoist The pulling force of tension sensor measurement stops transferring less than 2 ton hours, and drill bit bottoms out;
3) start automatic drilling function on display interface;
4) system automatically enters: the standard press power of 100KN and the standard torque of 220KN.m, and drives pressurization electro-hydraulic proportional valve Start to creep into power head electro-hydraulic proportional valve;
Real-time monitoring moulding pressure and power head torque in drilling process, and the data in monitor database is combined to be transferred to CPU Logic control element calculates the drilling tool currently constructed and actually creeps into stratum now;
5) arrangement and method for construction in cpu logic control unit retrieval construction data-base, is actually bored now according to the drilling tool currently constructed Into stratum, drill mode is selected, and calls corresponding arrangement and method for construction;It is real during cpu logic control unit analytical calculation When result is transferred to display interface real-time display by CPU communication control unit;
6) arrangement and method for construction for the most suitable current formation that CPU proportioning valve driving unit is provided according to cpu logic control unit, driving Pressurize oil cylinder, power head motor and main winch motor work realization arrangement and method for construction;
7) during entire drilling automatically, because construction stratum is complicated and changeable, control system needs to monitor sensor in real time Data variation judges drilling tool from a kind of stratum to another stratum, and stratum automatically controls the rotary drilling rig control system of drilling certainly Turn changes corresponding arrangement and method for construction;
8) when the depth of depth sensor feedback reaches boring requirement, or when manually stopping, automatic drilling stops work Make.
CN201610189885.3A 2016-03-30 2016-03-30 A kind of rotary drilling rig control system automatically controlling drilling according to stratum Active CN105715247B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610189885.3A CN105715247B (en) 2016-03-30 2016-03-30 A kind of rotary drilling rig control system automatically controlling drilling according to stratum

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610189885.3A CN105715247B (en) 2016-03-30 2016-03-30 A kind of rotary drilling rig control system automatically controlling drilling according to stratum

Publications (2)

Publication Number Publication Date
CN105715247A CN105715247A (en) 2016-06-29
CN105715247B true CN105715247B (en) 2019-04-05

Family

ID=56159403

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610189885.3A Active CN105715247B (en) 2016-03-30 2016-03-30 A kind of rotary drilling rig control system automatically controlling drilling according to stratum

Country Status (1)

Country Link
CN (1) CN105715247B (en)

Families Citing this family (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107489413B (en) * 2017-09-22 2021-06-15 上海中联重科桩工机械有限公司 Intelligent control device and method for rotary drilling rig
CN107558989B (en) * 2017-10-19 2020-12-22 上海中联重科桩工机械有限公司 Intelligent control device of rotary drilling rig, intelligent control method and system of rotary drilling rig
CN108166967B (en) * 2017-12-25 2023-10-03 江苏徐工工程机械研究院有限公司 Control system of rotary jetting drilling machine and rotary jetting drilling machine
CN108301782A (en) * 2017-12-29 2018-07-20 重庆邦略投资有限公司 A kind of rotary drilling rig
CN108316301A (en) * 2018-05-09 2018-07-24 广州鑫帅机电设备有限公司 A kind of Intelligent internet of things foundation engineering equipment
CN109854190B (en) * 2019-04-23 2024-02-13 安徽理工大学 Method for using automatic length measuring device for drilling of hydraulic feeding structure drilling machine
CN111022027A (en) * 2019-11-28 2020-04-17 徐州徐工基础工程机械有限公司 Rotary drilling rig and automatic control system and method for drill rod speed of rotary drilling rig
CN111119745A (en) * 2019-12-27 2020-05-08 恒天九五重工有限公司 Method for intelligently prompting bucket replacement of rotary drilling rig
CN111577131B (en) * 2020-06-28 2024-11-26 北京中岩大地科技股份有限公司 A high-speed deep mixing drilling rig and construction method thereof
CN112539052A (en) * 2020-12-04 2021-03-23 北京探矿工程研究所 Control device, method, medium and equipment for optimizing dropping speed of drilling tool
CN112727435B (en) * 2020-12-31 2023-09-01 恒天九五重工有限公司 Intelligent rock entering control device and method for rotary drilling rig
CN112855113A (en) * 2021-01-28 2021-05-28 北京三一智造科技有限公司 Automatic drilling method and controller of rotary drilling rig, storage medium and electronic equipment
CN113236222B (en) * 2021-05-14 2024-05-14 徐州徐工基础工程机械有限公司 Automatic drilling control method and system for rotary drilling rig based on self-learning
CN113338893A (en) * 2021-06-29 2021-09-03 浙江绩丰物联科技股份有限公司 Monitoring, early warning, protecting and simulating visual system for working state of drill rod of rotary drilling rig
CN114370243B (en) * 2022-01-24 2022-11-04 北京三一智造科技有限公司 Pressurizing device and rotary drilling rig
CN114922565B (en) * 2022-06-08 2023-07-14 中铁科工集团装备工程有限公司 Reverse circulation percussion drill and construction method thereof
CN115354994A (en) * 2022-07-11 2022-11-18 中国建筑第八工程局有限公司 Rock stratum depth detection device and detection method thereof
CN115929276B (en) * 2022-12-29 2024-11-26 恒天九五重工有限公司 A composite motion control system and control method for rotary drilling rig
CN115875009B (en) * 2023-02-06 2023-06-20 中建隧道装备制造有限公司 Advanced drilling machine control method for hard rock drilling
CN118601471B (en) * 2024-08-09 2024-11-29 张家口市宣化金科钻孔机械有限公司 A down-the-hole drilling rig with drilling and depth measurement functions

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101392529A (en) * 2008-10-31 2009-03-25 北京市三一重机有限公司 Bored pile control method, control system and drill using the control system
CN103061738A (en) * 2012-12-28 2013-04-24 三一重工股份有限公司 Rotary drilling rig and auxiliary construction system and method thereof
CN104310259A (en) * 2014-09-03 2015-01-28 北京市三一重机有限公司 System and method for controlling floating of main winch of rotary drilling rig and rotary drilling rig
CN205714156U (en) * 2016-03-30 2016-11-23 连云港凯帝重工科技有限公司 A kind of automatically control the rotary drilling rig control system crept into according to stratum

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8128067B2 (en) * 2008-12-15 2012-03-06 Terry William A Device and method providing redundant automatic clutch release and engine shut down on a drilling or production rig
US20140338975A1 (en) * 2013-05-16 2014-11-20 Caterpillar Global Mining Equipment LLC. Rotary drill head position measurement system

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101392529A (en) * 2008-10-31 2009-03-25 北京市三一重机有限公司 Bored pile control method, control system and drill using the control system
CN103061738A (en) * 2012-12-28 2013-04-24 三一重工股份有限公司 Rotary drilling rig and auxiliary construction system and method thereof
CN104310259A (en) * 2014-09-03 2015-01-28 北京市三一重机有限公司 System and method for controlling floating of main winch of rotary drilling rig and rotary drilling rig
CN205714156U (en) * 2016-03-30 2016-11-23 连云港凯帝重工科技有限公司 A kind of automatically control the rotary drilling rig control system crept into according to stratum

Also Published As

Publication number Publication date
CN105715247A (en) 2016-06-29

Similar Documents

Publication Publication Date Title
CN105715247B (en) A kind of rotary drilling rig control system automatically controlling drilling according to stratum
CN205714156U (en) A kind of automatically control the rotary drilling rig control system crept into according to stratum
RU2369738C2 (en) Method and system of well drilling
CN102852457B (en) Follow-up drilling machine for down-hole hammer casing pipe
CN110374500A (en) A kind of drilling pile construction method in groups
CN111911131A (en) Drilling machine control system for foundation stabilization and control method thereof
CN203584301U (en) Hole guide equipment
CN107448146B (en) Method and system for simulating drilling pressure in deep water guide pipe running-in process
CN201056982Y (en) Compression device of hoist steel wire rope
CN107420087B (en) Simulation method and system for hydraulic jet parameters in process of running deep water guide pipe
CA2468358C (en) Pile installation method with downhole hammer
CN202788610U (en) Down-hole hammer sleeve follow-up drilling machine
CN111119805B (en) Automatic pumping method, device and system for oil well
CN210509059U (en) Group drilling processor unit
CN207331690U (en) Pile pile sunk stake machine
CN105840092A (en) Rotary drilling machine double-column structure
CN107420086B (en) Simulation method and system for drill rod rotating speed in deep water conduit running-in process
CN212003017U (en) Drilling machine
CN201972597U (en) Tower crane and crawler belt integrated core drilling rig with drill tower arranged on front side thereof
CN201288500Y (en) Rotary drilling hydraulic power head with vibrator
CN214576791U (en) Take pressure device's stirring stake machine
CN212837761U (en) Drilling machine control system for foundation stabilization
CN212614533U (en) Rotary drilling rig for fishing method construction
CN108952568B (en) Drilling machine
CN105156091B (en) Borer system and boring method based on adaptive down-hole equipment tool-face dynamic control

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant