CN105711581B - A kind of control method of stepless speed changing tractor control system - Google Patents
A kind of control method of stepless speed changing tractor control system Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W10/00—Conjoint control of vehicle sub-units of different type or different function
- B60W10/04—Conjoint control of vehicle sub-units of different type or different function including control of propulsion units
- B60W10/06—Conjoint control of vehicle sub-units of different type or different function including control of propulsion units including control of combustion engines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W10/00—Conjoint control of vehicle sub-units of different type or different function
- B60W10/10—Conjoint control of vehicle sub-units of different type or different function including control of change-speed gearings
- B60W10/101—Infinitely variable gearings
- B60W10/103—Infinitely variable gearings of fluid type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W30/00—Purposes of road vehicle drive control systems not related to the control of a particular sub-unit, e.g. of systems using conjoint control of vehicle sub-units
- B60W30/18—Propelling the vehicle
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
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- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/40—Engine management systems
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Abstract
Description
技术领域technical field
本发明涉及拖拉机控制系统,具体涉及一种无级变速拖拉机控制系统的控制方法。The invention relates to a tractor control system, in particular to a control method for a continuously variable speed tractor control system.
背景技术Background technique
拖拉机作为农田作业的重要工具,复杂的工作环境使得拖拉机的牵引负载和行驶车速波动较大,液压机械无级变速器能够适应复杂的工况,使车辆性能得到很大提升。通常,无级变速拖拉机的工作模式分为生产率最大工作模式和经济性最佳工作模式,其中,生产率最大工作模式下,拖拉机燃油经济性较差;在经济性最佳模式下,拖拉机工作在燃油消耗最低点,此时如果突然增大车辆牵引负载,易导致发动机熄火。Tractor is an important tool for farmland operations. The complex working environment makes the traction load and driving speed of the tractor fluctuate greatly. The hydraulic mechanical continuously variable transmission can adapt to complex working conditions and greatly improve the performance of the vehicle. Generally, the working modes of continuously variable transmission tractors are divided into the working mode of maximum productivity and the best working mode of economy. Among them, in the working mode of maximum productivity, the fuel economy of the tractor is poor; It is the lowest point of consumption. At this time, if the traction load of the vehicle is suddenly increased, it is easy to cause the engine to stall.
目前,为了获得较大的生产率同时又保证拖拉机的经济性,在拖拉机控制方法中引入了权重系数。例如,郝允志,孙冬野等在“无级变速传动系统整体优化控制策略”一文中提出:通过驾驶员的判断选择合适的权重系数,从而得到一定条件下车辆传动系统的整体最佳。然而经过实际操作,各驾驶员操作的熟练程度和对复杂道路状况的判断不同,并不能取得良好的效果。At present, in order to obtain greater productivity while ensuring the economy of the tractor, weight coefficients are introduced in the tractor control method. For example, Hao Yunzhi, Sun Dongye, etc. proposed in the article "Overall Optimal Control Strategy of Continuously Variable Transmission System" that the overall optimum of the vehicle transmission system under certain conditions can be obtained by selecting appropriate weight coefficients based on the driver's judgment. However, after actual operation, the proficiency of each driver's operation and the judgment of complex road conditions are different, and good results cannot be obtained.
发明内容Contents of the invention
本发明为了克服现有技术方法难以很好地解决拖拉机经济性与生产率之间矛盾的问题,提供一种无级变速拖拉机控制系统的控制方法,能够保证拖拉机在取得较大生产率的前提下,仍有良好的燃油经济性。In order to overcome the problem that the prior art method is difficult to solve the contradiction between tractor economy and productivity well, the present invention provides a control method for the control system of the continuously variable tractor, which can ensure that the tractor can still achieve high productivity under the premise of obtaining high productivity. Has good fuel economy.
本发明为解决上述问题所采用的技术方案为:一种无级变速拖拉机控制系统,包括发动机、液压机械无级变速器、车速传感器、牵引力传感器、发动机电子控制单元、变速器电子控制单元、变速器液压控制单元,所述的液压机械无级变速器包括机械变速机构、液压调速机构以及将机械和液压动力进行汇流合成的行星齿轮机构,液压调速机构是由电液比例变量泵和定量马达组成的闭式液压调速机构,电液比例变量泵包括电液比例电磁阀、油缸柱塞和斜盘;其中,牵引力传感器和车速传感器的输出端与变速器电子控制单元的输入端连接,变速器电子控制单元的输出端与发动机电子控制单元、变速器液压控制单元的输入端连接,变速器液压控制单元根据最佳变速比输出斜盘倾角的控制信号,电液比例电磁阀接收该控制信号,经过放大器后,控制油缸柱塞运动,推动斜盘发生偏转,改变变量泵的排量比,实现无级变速。The technical solution adopted by the present invention to solve the above problems is: a continuously variable tractor control system, including an engine, a hydraulic mechanical continuously variable transmission, a vehicle speed sensor, a traction sensor, an engine electronic control unit, a transmission electronic control unit, and a transmission hydraulic control unit. unit, the hydromechanical continuously variable transmission includes a mechanical speed change mechanism, a hydraulic speed regulating mechanism, and a planetary gear mechanism that combines mechanical and hydraulic power. Type hydraulic speed regulating mechanism, the electro-hydraulic proportional variable pump includes electro-hydraulic proportional solenoid valve, oil cylinder plunger and swash plate; wherein, the output ends of the traction sensor and the vehicle speed sensor are connected with the input end of the transmission electronic control unit, and the transmission electronic control unit The output end is connected with the input end of the engine electronic control unit and the transmission hydraulic control unit. The transmission hydraulic control unit outputs the control signal of the swash plate inclination according to the optimal gear ratio. The electro-hydraulic proportional solenoid valve receives the control signal and passes through the amplifier to control the oil cylinder. The plunger moves to push the swash plate to deflect, changing the displacement ratio of the variable displacement pump and realizing stepless speed change.
本发明中,一种无级变速拖拉机控制系统的控制方法,包括以下步骤:In the present invention, a control method of a continuously variable tractor control system includes the following steps:
步骤一、分别将发动机的输入转速范围设定为1300~2300 r/min,发动机的输入转矩设定为0~1200 N·m,其中,公式(1)变速器的变速比,,为发动机的输入角速度,单位为rad/s,为变速器的输出角速度,单位为rad/s;为变速器的输出转矩,单位为N·m;设定拖拉机的牵引力的范围为0.01~80kN,每步骤的增量=1 kN;Step 1. Respectively set the input speed of the engine The range is set to 1300~2300 r/min, the input torque of the engine It is set to 0~1200 N·m, where, the formula (1) is the gear ratio of the transmission , , is the input angular velocity of the engine in rad/s, is the output angular velocity of the transmission, in rad/s; is the output torque of the transmission, the unit is N m; set the traction force of the tractor The range is 0.01~80kN, the increment of each step =1 kN;
步骤二、利用车速传感器和力传感器分别测得拖拉机的行驶速度和牵引阻力,根据公式(2)和公式(3),分别求得变速器的输出角速度和输出转矩,其中,滑转率;滚动摩擦力,单位为N,其中,为摩擦系数,=0.05~0.75,m为拖拉机整车质量,单位为kg;为拖拉机的行驶速度,单位为m/s;为拖拉机的驱动轮半径,单位为m;为拖拉机主传动比;;;设定=0.01~40km/h,每步骤的增量;Step 2: Use the vehicle speed sensor and the force sensor to measure the tractor's driving speed and traction resistance, according to the formula (2) and formula (3) , respectively obtain the output angular velocity of the transmission and output torque , where the slip rate ; rolling friction , the unit is N, where, is the coefficient of friction, =0.05~0.75, m is the mass of the tractor, the unit is kg; is the driving speed of the tractor, in m/s; is the radius of the drive wheel of the tractor, in m; is the main transmission ratio of the tractor; ; ;set up =0.01~40km/h, the increment of each step ;
步骤三、利用步骤二求得的变速器的输出转速和输出转矩,若,则进行下一步骤;否则,最佳变速比,将该最佳变速比存储后,并返回至步骤二利用优化计算设定的增量重新计算;其中,为发动机额定转矩,单位为N·m;为发动机最大输出功率,单位为W;Step 3, use the output speed of the transmission obtained in step 2 and output torque ,like , proceed to the next step; otherwise, the optimal gear ratio , after storing the optimal gear ratio, return to step 2 to recalculate with the increment set by the optimization calculation; among them, is the rated torque of the engine, in N m; is the maximum output power of the engine, in W;
步骤四、将变速器的变速比设定为0.01~2.24,每步骤的增量,利用公式(1),由设定的变速比和变速器的输出转速,计算,并判断是否满足1300≤≤2300,若满足,则进行下一步骤;否则,根据每步骤的增量重新选取变速比;Step 4. Change the gear ratio of the transmission to Set to 0.01~2.24, the increment of each step , using formula (1), the gear ratio set by and the output speed of the transmission ,calculate , and judge Whether meet 1300≤ ≤2300, if satisfied, proceed to the next step; otherwise, according to the increment of each step Reselect the gear ratio ;
(1)、若循环结束,则根据步骤二设定的增量重新选取,否则,返回步骤三;(1), if At the end of the cycle, according to the increment set in step 2 reselect , otherwise, return to step 3;
(2)、若循环结束,则根据步骤一设定的增量=1重新选取,否则,返回步骤二;(2), if At the end of the cycle, according to the increment set in step 1 =1 reselect , otherwise, return to step 2;
(3)、若循环结束,则全部结束,否则,返回步骤一;(3), if When the loop ends, all ends, otherwise, return to step 1;
步骤五、利用公式(4),根据步骤四计算的求发动机对应的极限转矩,并设定每步骤的增量;利用公式(5)和公式(6)求得拖拉机比油耗,其中,为发动机燃油消耗率,,为变速器传动效率;;;利用公式(7)计算拖拉机牵引功率,单位为W;判断是否最大,若最大,则对应变速比即是最佳变速比;否则,返回步骤四。Step 5. Use formula (4) , calculated according to step 4 Find the limit torque corresponding to the engine , and set the increment per step ; using formula (5) and formula (6) Find the specific fuel consumption of the tractor ,in, is the fuel consumption rate of the engine, , is the transmission efficiency of the transmission; ; ; using formula (7) Calculating Tractor Pulling Power , the unit is W; judgment Is it the largest, if is the largest, then the corresponding variable speed ratio is the optimal variable speed ratio; otherwise, return to step 4.
本发明利用拖拉机牵引功率()最大表征最大生产率,利用拖拉机比油耗()最小表征经济性最佳,以生产率-经济性综合最佳为控制目标,采用最大表征拖拉机生产率-经济性综合最佳。在任意牵引负载和车速下,保证拖拉机最大,是实现拖拉机生产率-经济性综合最佳的基本要求。当拖拉机在生产率-经济性综合最佳条件下工作,牵引负载出现变化时,为满足工作需要,拖拉机可以按设定的目标车速稳定行驶,以保证工作质量。The present invention utilizes tractor traction power ( ) maximum characterizes the maximum productivity, using the specific fuel consumption of the tractor ( ) minimum represents the best economy, with the optimal productivity-economic combination as the control target, using The maximum characterizes the best combination of tractor productivity-economy. Guarantees that the tractor is The maximum is the basic requirement to realize the optimal combination of tractor productivity and economy. When the tractor is working under the optimum conditions of productivity and economy and the traction load changes, in order to meet the work needs, the tractor can run stably at the set target speed to ensure the work quality.
本发明制定的变速规律为在负载特性场中,根据拖拉机行驶车速和牵引负载,在变速器输出特性场中确定变速器工作点,根据最佳变速比确定发动机工作转速。The shift rule formulated by the present invention is to determine the transmission operating point in the transmission output characteristic field in the load characteristic field according to the driving speed of the tractor and the traction load, and determine the engine operating speed according to the optimal speed ratio.
拖拉机在行驶过程中任一车速和牵引负载,对应变速器输出特性场中的一个转速和转矩。通过连续调整变速器变速比,可以得到无数个发动机转速、转矩与其对应。通过优化计算,求出使最大对应的变速器变速比即为最佳变速比。根据变速器转速和最佳变速比可以求出发动机工作转速。Any vehicle speed and traction load during tractor running correspond to a speed and torque in the output characteristic field of the transmission. By continuously adjusting the gear ratio of the transmission, countless engine speeds and torques can be obtained corresponding to them. Through optimization calculation, find out the The maximum corresponding transmission gear ratio is the optimum gear ratio. The working speed of the engine can be calculated according to the speed of the transmission and the optimal gear ratio.
有益效果:本发明在二元调节方式下,采用最大表征拖拉机生产率-经济性综合最佳;通过对变速器变速比优化计算得到满足拖拉机生产率-经济性综合最佳的最佳变速比和发动机转速;采用车速、牵引阻力、最佳变速比和发动机转速作为控制参数,变速电子控制单元根据车速和牵引负载确定最佳变速比和发动机转速,通过发动机电子控制单元和变速器液压控制单元调节发动机转速和变速器变速比,使拖拉机生产率-经济性达到综合最佳,保证拖拉机有较好的牵引性能、燃油经济性和驾驶舒适性,提高拖拉机的自动化操作水平。Beneficial effect: the present invention adopts The maximum characteristic of tractor productivity-economical combination is the best; the optimal transmission ratio and engine speed that satisfy the tractor's productivity-economical combination are obtained by optimizing the transmission ratio; using vehicle speed, traction resistance, optimal transmission ratio and engine speed As a control parameter, the transmission electronic control unit determines the optimal transmission ratio and engine speed according to the vehicle speed and traction load, and adjusts the engine speed and transmission transmission ratio through the engine electronic control unit and transmission hydraulic control unit, so that the tractor's productivity and economy can reach the comprehensive optimum , to ensure that the tractor has better traction performance, fuel economy and driving comfort, and improve the automatic operation level of the tractor.
附图说明Description of drawings
图1为本发明无级变速拖拉机变速控制系统的控制方法流程图;Fig. 1 is the flow chart of the control method of the variable speed control system of the continuously variable tractor of the present invention;
图2为无级变速拖拉机生产率-经济性综合最佳变速时发动机、变速器协同控制原理图;Figure 2 is a schematic diagram of the synergistic control of the engine and the transmission when the tractor with continuously variable transmission is optimally shifted in terms of productivity and economy;
图3为无级变速拖拉机生产率-经济性综合最佳控制系统原理图;Figure 3 is a schematic diagram of the optimal control system for the continuously variable tractor productivity-economic efficiency;
图4为无级变速拖拉机生产率-经济性综合最佳时发动机、变量泵-定量马达液压调速机构的控制原理图。Fig. 4 is the control schematic diagram of the engine, variable pump-quantitative motor hydraulic speed regulating mechanism when the productivity-economic efficiency of the continuously variable tractor is optimal.
附图标记:附图4中,1、电液比例电磁阀,2、油缸柱塞,3、溢流阀,4、高压溢流阀,5、稳压溢流阀,6、过滤器,7、油箱。Reference signs: in accompanying drawing 4, 1, electro-hydraulic proportional solenoid valve, 2, cylinder plunger, 3, relief valve, 4, high-pressure relief valve, 5, pressure-stabilizing relief valve, 6, filter, 7 ,tank.
具体实施方式detailed description
下面结合具体实施例对本发明作进一步说明,以使本领域的技术人员可以更好的理解本发明并能予以实施,但所举实施例不作为对本发明的限定。The present invention will be further described below in conjunction with specific examples, so that those skilled in the art can better understand the present invention and implement it, but the given examples are not intended to limit the present invention.
一种无级变速拖拉机控制系统,包括发动机、液压机械无级变速器、车速传感器、牵引力传感器、发动机电子控制单元、变速器电子控制单元和变速器液压控制单元,所述的液压机械无级变速器包括机械变速机构、液压调速机构以及将机械和液压动力进行汇流合成的行星齿轮机构,液压调速机构是由电液比例变量泵和定量马达组成的闭式液压调速机构,电液比例变量泵包括电液比例电磁阀、油缸柱塞和斜盘。其中,牵引力传感器和车速传感器的输出端与变速器电子控制单元的输入端连接,变速器电子控制单元的输出端与发动机电子控制单元、变速器液压控制单元的输入端连接,变速器液压控制单元根据最佳变速比输出斜盘倾角的控制信号,电液比例电磁阀接收该控制信号,经过放大器后,控制油缸柱塞运动,推动斜盘发生偏转,改变变量泵的排量比,实现无级变速。A control system for a continuously variable tractor, comprising an engine, a hydromechanical continuously variable transmission, a vehicle speed sensor, a traction force sensor, an engine electronic control unit, a transmission electronic control unit and a transmission hydraulic control unit, and the hydromechanical continuously variable transmission includes a mechanical transmission Mechanism, hydraulic speed regulating mechanism and planetary gear mechanism that combines mechanical and hydraulic power. The hydraulic speed regulating mechanism is a closed hydraulic speed regulating mechanism composed of electro-hydraulic proportional variable pump and quantitative motor. Hydraulic proportional solenoid valve, cylinder plunger and swash plate. Among them, the output terminals of the traction force sensor and the vehicle speed sensor are connected with the input terminals of the transmission electronic control unit, the output terminals of the transmission electronic control unit are connected with the input terminals of the engine electronic control unit and the transmission hydraulic control unit, and the transmission hydraulic control unit according to the optimal transmission Ratio output control signal of swash plate inclination angle, electro-hydraulic proportional solenoid valve receives the control signal, after passing through the amplifier, controls the movement of cylinder plunger, pushes the swash plate to deflect, changes the displacement ratio of the variable pump, and realizes stepless speed change.
其中,变速器电子控制单元的组成如现有技术,包括中央处理模块、信号输入模块、信号输出模块、通讯模块和应急处理模块,其中,中央处理模块包括电源模块、复位模块、时钟模块、JTAG接口;信号输入模块用于向中央处理模块输入反映驾驶员意图和整个系统状态信息;信号输出模块用于驱动变速器液压控制单元的电磁阀实现变速器变速;通讯模块包括CAN通讯模块、SCI通讯模块、SPI显示模块。Wherein, the composition of transmission electronic control unit is as prior art, comprises central processing module, signal input module, signal output module, communication module and emergency treatment module, and wherein, central processing module comprises power supply module, reset module, clock module, JTAG interface ;The signal input module is used to input to the central processing module to reflect the driver's intention and the status information of the whole system; the signal output module is used to drive the solenoid valve of the transmission hydraulic control unit to realize the speed change of the transmission; the communication module includes CAN communication module, SCI communication module, SPI Display modules.
一种无级变速拖拉机控制系统的控制方法,包括以下步骤:步骤一、分别将发动机的输入转速范围设定为1300~2300 r/min,发动机的输入转矩设定为0~1200 N·m,其中,公式(1)变速器的变速比,,为发动机的输入角速度,单位为rad/s,为变速器的输出角速度,单位为rad/s;为变速器的输出转矩,单位为N·m;设定拖拉机的牵引力的范围为0.01~80kN,每步骤的增量=1 kN;A control method for a control system of a continuously variable speed tractor, comprising the following steps: Step 1, input speed of the engine respectively The range is set to 1300~2300 r/min, the input torque of the engine It is set to 0~1200 N·m, where, the formula (1) is the gear ratio of the transmission , , is the input angular velocity of the engine in rad/s, is the output angular velocity of the transmission, in rad/s; is the output torque of the transmission, the unit is N m; set the traction force of the tractor The range is 0.01~80kN, the increment of each step =1 kN;
步骤二、利用车速传感器和力传感器分别测得拖拉机的行驶速度和牵引阻力,根据公式(2)和公式(3),分别求得变速器的输出角速度和输出转矩,其中,滑转率;滚动摩擦力,单位为N,其中,为摩擦系数,=0.05~0.75,m为拖拉机整车质量,单位为kg;为拖拉机的行驶速度,单位为m/s;为拖拉机的驱动轮半径,单位为m;为拖拉机主传动比;;;设定=0.01~40km/h,每步骤的增量;Step 2: Use the vehicle speed sensor and the force sensor to measure the tractor's driving speed and traction resistance, according to the formula (2) and formula (3) , respectively obtain the output angular velocity of the transmission and output torque , where the slip rate ; rolling friction , the unit is N, where, is the coefficient of friction, =0.05~0.75, m is the mass of the tractor, the unit is kg; is the driving speed of the tractor, in m/s; is the radius of the drive wheel of the tractor, in m; is the main transmission ratio of the tractor; ; ;set up =0.01~40km/h, the increment of each step ;
步骤三、利用步骤二求得的变速器的输出转速和输出转矩,若,则进行下一步骤;否则,最佳变速比,将该最佳变速比存储后,并返回至步骤二利用优化计算设定的增量重新计算;其中,为发动机额定转矩,单位为N·m;为发动机最大输出功率,单位为W;Step 3, use the output speed of the transmission obtained in step 2 and output torque ,like , proceed to the next step; otherwise, the optimal gear ratio , after storing the optimal gear ratio, return to step 2 to recalculate with the increment set by the optimization calculation; among them, is the rated torque of the engine, in N m; is the maximum output power of the engine, in W;
步骤四、将变速器的变速比设定为0.01~2.24,每步骤的增量,利用公式(1),由设定的变速比和变速器的输出转速,计算,并判断是否满足1300≤≤2300,若满足,则进行下一步骤;否则,根据每步骤的增量重新选取变速比;Step 4. Change the gear ratio of the transmission to Set to 0.01~2.24, the increment of each step , using formula (1), the gear ratio set by and the output speed of the transmission ,calculate , and judge Whether meet 1300≤ ≤2300, if satisfied, proceed to the next step; otherwise, according to the increment of each step Reselect the gear ratio ;
(1)、若循环结束,则根据步骤二设定的增量重新选取,否则,返回步骤三;(1), if At the end of the cycle, according to the increment set in step 2 reselect , otherwise, return to step 3;
(2)、若循环结束,则根据步骤一设定的增量=1重新选取,否则,返回步骤二;(2), if At the end of the cycle, according to the increment set in step 1 =1 reselect , otherwise, return to step 2;
(3)、若循环结束,则全部结束,否则,返回步骤一;(3), if When the loop ends, all ends, otherwise, return to step 1;
步骤五、利用公式(4),根据步骤四计算的求发动机对应的极限转矩,并设定每步骤的增量;利用公式(5)和公式(6)求得拖拉机比油耗,其中,为发动机燃油消耗率,,为变速器传动效率;;;利用公式(7)计算拖拉机牵引功率,单位为W;判断是否最大,若最大,则对应变速比即是最佳变速比;否则,返回步骤四。Step 5. Use formula (4) , calculated according to step 4 Find the limit torque corresponding to the engine , and set the increment per step ; using formula (5) and formula (6) Find the specific fuel consumption of the tractor ,in, is the fuel consumption rate of the engine, , is the transmission efficiency of the transmission; ; ; using formula (7) Calculating Tractor Pulling Power , the unit is W; judgment Is it the largest, if is the largest, then the corresponding variable speed ratio is the optimal variable speed ratio; otherwise, return to step 4.
本发明采用TMS320C24X型DSP微控制器,主要的接口信号有:输入信号有包括车辆前进、倒车、档位开关,齿条位移,牵引阻力、行驶车速、离合器压力等模拟信号。输出信号离合器电磁换向阀开关控制信号、变量泵控制比例电磁阀控制信号、发动机指令转速信号。人机界面显示车速、变速比、发动机转速、排量比等数值。The present invention adopts TMS320C24X type DSP micro-controller, and the main interface signals include: input signals include analog signals such as vehicle forward, reverse, gear switch, rack displacement, traction resistance, driving speed, clutch pressure, etc. Output signal Clutch electromagnetic directional valve switch control signal, variable pump control proportional solenoid valve control signal, engine command speed signal. The man-machine interface displays vehicle speed, gear ratio, engine speed, displacement ratio and other values.
DSP内置有微处理器、程序和数据Flash存储器、RAM、PWM控制电路、A/D和D/A、并行I/O接口、CAN接口等。光电隔离电路能够保护微控制器,提高TCU抗干扰能力,信号调理电路对模拟信号进行放大、滤波,保证可靠的采样输入,功率放大电路对信号进行功率放大达到需求值,对功率元件进行短路和反压保护。应急电路用于在变速器无法正常工作时,通过外部开关电路强制变速器低速前进或倒车段离合器结合,使发动机动力可以通过变速器传递到拖拉机驱动轮,保证驾驶员可以将拖拉机从故障点转移到维修站。DSP has built-in microprocessor, program and data Flash memory, RAM, PWM control circuit, A/D and D/A, parallel I/O interface, CAN interface, etc. The photoelectric isolation circuit can protect the microcontroller and improve the anti-interference ability of the TCU. The signal conditioning circuit amplifies and filters the analog signal to ensure reliable sampling input. The power amplifier circuit amplifies the power of the signal to reach the required value, and short-circuits and back pressure protection. The emergency circuit is used to force the low-speed forward or reverse clutch of the transmission through the external switch circuit, so that the engine power can be transmitted to the driving wheels of the tractor through the transmission, so that the driver can transfer the tractor from the fault point to the maintenance station. .
发动机采用电子调速,电子调速器接收发动机指令转速,输出齿条位移驱动信号,控制油泵齿条位移,调整供油量,进而改变发动机转速,保证发动机实际转速与指令转速一致,调速器实时测量发动机转速与齿条位移,采用闭环方式控制齿条位移和转速。The engine adopts electronic speed regulation. The electronic governor receives the command speed of the engine, outputs the driving signal of the rack displacement, controls the displacement of the oil pump rack, adjusts the fuel supply, and then changes the engine speed to ensure that the actual speed of the engine is consistent with the command speed. Measure the engine speed and rack displacement in real time, and control the rack displacement and speed in a closed-loop manner.
本发明由牵引负载和车速求解变速器最佳变速比和发动机转速的过程是逆向求解,且液压机械无级变速器(HMCVT)效率计算复杂,为提高计算效率,将优化计算所得的最佳变速比以数表形式存储在内存单元中;滑转率作为影响车辆性能的一个重要因素,本发明中根据标准工况下不同路面的拖拉机实验数据拟合出不同路况下滑转率和驱动力的关系式,通过修正满足非标准工况下的需要。In the present invention, the process of solving the optimal gear ratio of the transmission and the engine speed from the traction load and vehicle speed is a reverse solution, and the efficiency calculation of the hydromechanical continuously variable transmission (HMCVT) is complicated. In order to improve the calculation efficiency, the optimal gear ratio obtained from the optimization calculation is Number table form is stored in memory unit; Slip rate is as an important factor affecting vehicle performance, and the relational expression of slip rate and driving force under different road conditions is fitted out according to the tractor experiment data of different road surfaces under the standard working condition in the present invention, To meet the needs of non-standard working conditions through modification.
本发明提出用目标车速,牵引阻力,最佳变速比和发动机转速作为控制参数,实现综合最佳无级变速规律的工程应用;控制目标为拖拉机按照给定的速度行驶,根据牵引负载的变化,调节变速比和发动机转速,实现拖拉机生产率-经济性综合最佳,控制输入为目标车速和牵引力;控制输出为变速器最佳变速比和发动机转速。依据无级变速规律制定的拖拉机生产率-经济性综合最佳变速控制系统,包括:车速传感器,用于测量拖拉机行驶的速度;牵引力传感器,用于测量拖拉机工作的牵引阻力;变速器电子控制单元,根据车速和牵引负载,判定发动机负荷,确定变速器最佳变速比和对应的发动机转速;发动机电子控制单元,根据发动机转速信号调节发动机转速;HMCVT液压控制单元,根据变速比信号调节变量泵斜盘倾角,改变泵的排量比,实现无级变速。其中,车速传感器安装在拖拉机非驱动轮上,牵引力传感器安装在拖拉机液压悬挂机构与农机具的连接处。The present invention proposes to use the target vehicle speed, traction resistance, optimal gear ratio and engine speed as control parameters to realize the engineering application of the optimal continuously variable speed law; Adjust the transmission ratio and engine speed to achieve the optimal combination of tractor productivity and economy. The control input is the target vehicle speed and traction; the control output is the optimal transmission ratio and engine speed. The tractor productivity-economy comprehensive optimal transmission control system formulated according to the law of continuously variable transmission, including: vehicle speed sensor, used to measure the speed of the tractor; traction force sensor, used to measure the traction resistance of the tractor; transmission electronic control unit, according to Vehicle speed and traction load determine the engine load, determine the optimal gear ratio of the transmission and the corresponding engine speed; the engine electronic control unit adjusts the engine speed according to the engine speed signal; the HMCVT hydraulic control unit adjusts the variable pump swash plate inclination according to the gear ratio signal, Change the displacement ratio of the pump to realize stepless speed change. Among them, the vehicle speed sensor is installed on the non-driving wheel of the tractor, and the traction force sensor is installed at the connection between the hydraulic suspension mechanism of the tractor and the agricultural implement.
本发明利用电子控制技术实现液压机械无级变速拖拉机生产率-经济性综合最佳无级变速和控制。通过监测拖拉机牵引阻力和车速,调节变速器变速比和发动机转速,使拖拉机工作在生产率-经济性综合最佳工况。The present invention utilizes the electronic control technology to realize the comprehensive optimal stepless speed change and control of the hydraulic mechanical stepless speed change tractor in terms of productivity and economy. By monitoring tractor traction resistance and vehicle speed, adjusting the gear ratio of the transmission and the engine speed, the tractor can work in the optimal working condition of productivity-economy.
具体实施例:本发明以装备液压机械无级变速器的某型东方红400马力轮式拖拉机为对象,系统主要参数为:拖拉机整车质量m=7760kg,拖拉机主传动比=36.348,变速器变速比范围为0~2.24,拖拉机驱动轮半径rd=0.9046m,发动机额定功率Ne0=228kw,发动机最大输出功率=294kW,发动机额定转速=2100(r/min),发动机最大转速=2300(r/min),发动机最大转矩=1200N·m,最大牵引力=80kN。Specific embodiment: the present invention takes a certain type of Dongfanghong 400-horsepower wheeled tractor equipped with a hydraulic-mechanical continuously variable transmission as the object, and the main parameters of the system are: tractor vehicle mass m=7760kg, tractor main transmission ratio =36.348, transmission ratio The range is 0~2.24, the tractor drive wheel radius r d =0.9046m, the engine rated power N e0 =228kw, the maximum output power of the engine =294kW, engine rated speed =2100(r/min), the maximum engine speed =2300(r/min), maximum engine torque =1200N·m, maximum traction force =80kN.
如图1所示,一种无级变速拖拉机生产率-经济性综合最佳变速比优化计算方法,步骤如下:As shown in Figure 1, a continuously variable tractor tractor productivity-economic comprehensive optimization calculation method for optimal transmission ratio, the steps are as follows:
(1)设定发动机的极限转速和转矩以及HMCVT变速比范围,轮式拖拉机在田间作业的速度主要为0.5~10km/h,田间和道路运输的速度主要为15~30km/h,优化计算中设定速度范围为0.01~40km/h,为了保证拖拉机正常工作,牵引负载应小于拖拉机最大牵引力,优化计算中拖拉机牵引负载范围设定为0.01~80kN,为了避免出现除数为0的现象,HMCVT变速比范围取值为0.01~2.24,优化计算中=1,,,;(1) Set the limit speed and torque of the engine and the range of the HMCVT transmission ratio. The speed of the wheeled tractor in the field is mainly 0.5~10km/h, and the speed of field and road transportation is mainly 15~30km/h. Optimal calculation The set speed range is 0.01~40km/h. In order to ensure the normal operation of the tractor, the traction load should be less than the maximum traction force of the tractor. In the optimization calculation, the traction load range of the tractor is set to 0.01~80kN. In order to avoid the phenomenon that the divisor is 0, HMCVT The range of gear ratio is 0.01~2.24, in the optimization calculation =1, , , ;
(2)根据拖拉机牵引负载和车速,求出拖拉机牵引功率和变速器输出角速度、转矩,若功率,对应每一个变速比可求得对应的发动机转速,为避免发动机工作在外特性上,实际转矩应限制在外特性以内,保证发动机有一定的转矩储备,根据发动机转速求出发动机对应的极限转矩,根据发动机转速、转矩可计算HMCVT的效率和发动机燃油消耗率,若功率大于,,发动机额定转矩。(2) Calculate tractor power and transmission output angular velocity according to tractor traction load and vehicle speed , torque , if the power , corresponding to each gear ratio The corresponding engine speed can be obtained , in order to avoid the engine working on the external characteristics, the actual torque should be limited within the external characteristics to ensure that the engine has a certain torque reserve, and calculate the corresponding limit torque of the engine according to the engine speed , according to the engine speed and torque, the efficiency of HMCVT and the fuel consumption rate of the engine can be calculated. If the power is greater than , , engine rated torque.
(3)判断是否最大,若最大,则对应变速比即是最佳变速比,若不是最大则进入下一个循环计算;(3) judgment Is it the largest, if The maximum, then the corresponding variable speed ratio is the best variable speed ratio, if not the maximum, enter the next cycle of calculation;
(4)若变速器输出功率大于发动机最大功率,则最佳变速比取值为变速器输出转矩和发动机额定转矩之比;(4) If the output power of the transmission is greater than the maximum power of the engine, the optimal transmission ratio is the ratio of the output torque of the transmission to the rated torque of the engine;
(5)当发动机、变速器转速和转矩以及变速比都达到极限值时结束循环。(5) End the loop when the speed and torque of the engine, transmission and gear ratio all reach the limit value.
优化变量包括变速器变速比和发动机工作点,优化目标是最大。约束条件包括发动机和变速器的转速、转矩约束,变速比约束和功率约束。拖拉机滑转率根据滑转率特性曲线求出,不同路面状况下滑转率特性曲线以数学表达式形式存储在内存单元中。The optimization variables include the gear ratio of the transmission and the operating point of the engine, and the optimization objective is maximum. Constraints include engine and transmission speed, torque constraints, gear ratio constraints and power constraints. The slip rate of the tractor is calculated according to the slip rate characteristic curve, and the slip rate characteristic curve under different road conditions is stored in the memory unit in the form of a mathematical expression.
为了实现快速实时控制,优化计算出的变速器最佳速比和发动机转速以数表的形式存储在控制器内存单元中,采用插值算法可以求出任一车速和牵引负载下对应的变速器最佳变速比和发动机转速。In order to realize fast real-time control, the optimal transmission ratio and engine speed calculated by optimization are stored in the memory unit of the controller in the form of a table, and the optimal transmission ratio corresponding to any vehicle speed and traction load can be obtained by using an interpolation algorithm and engine speed.
如图2所示,无级变速拖拉机生产率-经济性综合最佳变速时发动机、变速器协同控制原理,由拖拉机牵引力求出驱动力和变速器转矩,根据拖拉机滑转率特性曲线,计算出车辆滑转率;根据目标速度,计算出拖拉机理论速度和变速器转速,由最佳变速比表,求出变速器最佳变速比和发动机转速,根据发动机转速和最佳变速比分别调节发动机和变速器变速比。为保证车速稳定,对车速进行反馈控制。As shown in Fig. 2, the principle of synergistic control of the engine and the transmission at the time of the optimum speed change of the continuously variable tractor’s productivity-economic efficiency, the driving force and the transmission torque are obtained from the traction force of the tractor, and the vehicle slip is calculated according to the characteristic curve of the tractor’s slip rate. Rotation rate; according to the target speed, calculate the theoretical speed of the tractor and the speed of the transmission, calculate the optimal speed ratio of the transmission and the speed of the engine from the table of the optimal speed ratio, and adjust the speed ratios of the engine and the transmission respectively according to the speed of the engine and the best speed ratio. In order to ensure the stability of the vehicle speed, feedback control is carried out on the vehicle speed.
如图3所示,拖拉机生产率-经济性综合最佳变速规律和控制系统原理,牵引力传感器和车速传感器信号输入到变速ECU的信号处理单元,信号经过处理后传到发动机负荷判定单元和协同控制单元,经过计算求出发动机转速和变速器最佳变速比,发动机转速指令输入到发动机ECU,控制调节发动机转速,最佳变速比指令输入到HMCVT液压控制单元,控制调节变速器斜盘倾角,改变变量泵的排量比,实现无级变速。As shown in Figure 3, tractor productivity-economy integrates optimal shifting rules and control system principles. Signals from traction sensors and vehicle speed sensors are input to the signal processing unit of the shifting ECU. After processing, the signals are transmitted to the engine load determination unit and cooperative control unit. After calculation, the engine speed and the optimal gear ratio of the transmission are obtained. The engine speed command is input to the engine ECU, which controls and adjusts the engine speed. Displacement ratio, realize stepless speed change.
如图4所示,拖拉机生产率-经济性综合最佳变速控制时发动机、泵-马达控制系统原理,发动机采用电子调速,电子调速器接收发动机指令转速,输出齿条位移驱动信号,控制油泵齿条位移,调整供油量,进而改变发动机转速,保证发动机实际转速与指令转速一致,调速器实时测量发动机转速与齿条位移,采用闭环方式控制齿条位移和转速。As shown in Figure 4, the principle of the engine, pump-motor control system when the tractor productivity-economy is integrated and optimal variable speed control, the engine adopts electronic speed regulation, the electronic governor receives the engine command speed, outputs the rack displacement driving signal, and controls the oil pump The rack displacement adjusts the fuel supply, and then changes the engine speed to ensure that the actual engine speed is consistent with the command speed. The governor measures the engine speed and rack displacement in real time, and controls the rack displacement and speed in a closed-loop manner.
本发明中,如图4所示,变量泵-定量马达采用闭式传动,电液比例电磁阀1接收变速器斜盘倾角电信号,经过放大器后,控制油缸柱塞2运动,推动斜盘发生偏转,改变变量泵的排量比。电液比例电磁阀1通过油缸柱塞2的机械刚性反馈,实现闭式控制,使斜盘倾角与控制电流成比例变化。为避免加减速时斜盘旋转过快造成油路压力达到最高工作压力,安全阀在主油路油压超过设定值时,对控制油路泄压;溢流阀3在主油路油压超过最大值时,对油路溢流,保护泵-马达系统的安全;冲洗阀将主油路低压侧的少量油液溢流回油路,起到冲洗油路杂质和降温的作用,避免油温过高影响液压系统的性能和泄漏;泵-马达的泄漏和冲洗阀的溢流油液流入冷却器,冷却之后回流到油箱循环使用。高压溢流阀4,是当主油路压力最大压力值时对主油路保护;稳压溢流阀5,使从油箱7出来的油稳压;进入油箱7的油需要经过过滤器6进行过滤。In the present invention, as shown in Figure 4, the variable pump-quantitative motor adopts closed transmission, and the electro-hydraulic proportional solenoid valve 1 receives the electric signal of the inclination angle of the swash plate of the transmission. After passing through the amplifier, it controls the movement of the plunger 2 of the oil cylinder to push the swash plate to deflect , to change the displacement ratio of the variable pump. The electro-hydraulic proportional solenoid valve 1 realizes closed control through the mechanical rigidity feedback of the oil cylinder plunger 2, so that the inclination angle of the swash plate changes in proportion to the control current. In order to prevent the oil circuit pressure from reaching the maximum working pressure caused by the swash plate rotating too fast during acceleration and deceleration, the safety valve releases pressure from the control oil circuit when the oil pressure in the main oil circuit exceeds the set value; When the maximum value is exceeded, the oil circuit overflows to protect the safety of the pump-motor system; the flushing valve overflows a small amount of oil on the low-pressure side of the main oil circuit back to the oil circuit, which plays the role of flushing impurities in the oil circuit and cooling down, preventing oil Excessive temperature affects the performance and leakage of the hydraulic system; the leakage of the pump-motor and the overflow oil of the flushing valve flow into the cooler, and then return to the oil tank for recycling after cooling. The high-pressure relief valve 4 is to protect the main oil circuit when the pressure of the main oil circuit reaches the maximum pressure value; the pressure-stabilizing relief valve 5 stabilizes the pressure of the oil coming out of the fuel tank 7; the oil entering the fuel tank 7 needs to be filtered by the filter 6 .
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