CN105690165B - A 2R1T Three-DOF Space Parallel Mechanism with Large Attitude Angle - Google Patents
A 2R1T Three-DOF Space Parallel Mechanism with Large Attitude Angle Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于三自由度并联机构的领域,具体涉及一种大姿态角2R1T三自由度空间并联机构,应用于数控控制装置制造领域的一种模块化机构。The invention belongs to the field of three-degree-of-freedom parallel mechanisms, and in particular relates to a three-degree-of-freedom space parallel mechanism with a large attitude angle 2R1T, which is a modular mechanism applied in the field of numerical control control device manufacturing.
背景技术Background technique
并联机构是由多个支链构成的闭环机构,相对于传统的串联机构具有以下优点:结构简单紧凑、刚度高、单位重量上承载能力大、无误差积累、运动部件质量小、易于实现高速运动等优点。这些优点在一定程度上弥补了传统数控装置的不足。然而,并联机构也有其天生的缺陷,尤其是六自由度并联机构,其运动耦合性强、工作空间小、运动学正解复杂、工作空间不规则、数控编程复杂,等等。这些缺点增加了控制和后续的标定工作的复杂性,从而使得并联机构的推广应用受到了较大程度的限制。The parallel mechanism is a closed-loop mechanism composed of multiple branch chains. Compared with the traditional series mechanism, it has the following advantages: simple and compact structure, high rigidity, large bearing capacity per unit weight, no error accumulation, small mass of moving parts, and easy to achieve high-speed movement Etc. These advantages make up for the shortcomings of traditional numerical control devices to a certain extent. However, the parallel mechanism also has its inherent defects, especially the six-degree-of-freedom parallel mechanism, which has strong kinematic coupling, small work space, complex kinematics forward solution, irregular work space, and complex NC programming, etc. These shortcomings increase the complexity of the control and subsequent calibration work, which limits the popularization and application of parallel mechanisms to a greater extent.
近年来,少自由度并联机构(自由度数少于六的并联机构)越来越受到研究者的重视和青睐。一些少自由度的并联装置已经得到了成功应用,如德国DS-Technology公司研制的Sprint Z3三自由度并联主轴头在数控加工中获得了巨大的成功。该主轴头作为数控加工中心的一个模块,实现一个移动和两个转动自由度。该类机构的特点是:容易实现加工模块化、运动学简单、具有解耦或是部分解耦的特性。运动解耦的机构容易控制,并且可以达到更高的运动精度,并且解耦运动对运动控制和轨迹规划都有一定意义。In recent years, parallel mechanisms with less degrees of freedom (parallel mechanisms with less than six degrees of freedom) have attracted more and more attention and favor from researchers. Some parallel devices with few degrees of freedom have been successfully applied, such as the Sprint Z3 three-degree-of-freedom parallel spindle head developed by DS-Technology in Germany, which has achieved great success in CNC machining. As a module of the CNC machining center, the spindle head realizes one movement and two rotation degrees of freedom. The characteristics of this type of mechanism are: it is easy to realize modularization of processing, simple kinematics, and has the characteristics of decoupling or partial decoupling. The mechanism of motion decoupling is easy to control and can achieve higher motion accuracy, and decoupling motion has certain significance for motion control and trajectory planning.
在2009年初开始实施的“高档数控机床与基础制造装备”科技重大专项中,将三自由度并联机构功能附件以及装备有此类功能部件的五轴联动加工中心作为其中的课题之一。可见,并联模块是此类装备研发的关键。从加工灵活度和加工效率的角度讲,并联模块应具备很高的转动灵活度,以动平台转动能力达到90°为最佳(以期实现立卧转换、五面加工),而这恰恰是传统并联机构的局限性所在,最具影响力的Sprint Z3 并联主轴头的转动能力也仅为40°(不能实现严格意义上的五面加工)。可见,在保证高刚度的前提下突破传统并联机构摆角受限是在此类装备的研发过程中亟待突破的瓶颈性问题。本发明提出的机构也同属于少自由度并联机构中的三自由度并联机构,能实现两维转动和一维移动。但其可以实现更大的转动角度,尤其是其中一个转动范围更大。In the major scientific and technological project of "high-end CNC machine tools and basic manufacturing equipment" implemented in early 2009, the functional accessories of the three-degree-of-freedom parallel mechanism and the five-axis linkage machining center equipped with such functional components were taken as one of the subjects. It can be seen that the parallel module is the key to the development of this type of equipment. From the perspective of processing flexibility and processing efficiency, the parallel module should have a high degree of rotation flexibility, and the rotation ability of the moving platform can reach 90° is the best (in order to achieve vertical and horizontal conversion, five-sided processing), and this is exactly the traditional The limitation of the parallel mechanism lies in that the rotation capability of the most influential Sprint Z3 parallel spindle head is only 40° (it cannot realize five-sided machining in the strict sense). It can be seen that breaking through the limitation of the swing angle of the traditional parallel mechanism under the premise of ensuring high stiffness is a bottleneck problem that needs to be overcome urgently in the research and development process of this type of equipment. The mechanism proposed by the invention also belongs to the three-degree-of-freedom parallel mechanism in the parallel mechanism with few degrees of freedom, and can realize two-dimensional rotation and one-dimensional movement. But it can achieve a larger rotation angle, especially one of the rotation range is larger.
发明内容Contents of the invention
本发明的目的为克服已有现两维转动和一维移动三自由度并联机构转角范围小的不足之处,该机构在具备一般三自由度并联机构的优点的同时,其转角范围有了明显提高。The purpose of the present invention is to overcome the shortcomings of the existing two-dimensional rotation and one-dimensional movement three-degree-of-freedom parallel mechanism with a small range of rotation angles. While the mechanism has the advantages of a general three-degree-of-freedom parallel mechanism, its rotation angle range is significantly improved. improve.
本发明采用如下的技术方案实现:一种大姿态角2R1T三自由度空间并联机构,包括安装执行器的定平台和动平台以及能实现动平台两维转动和一维移动的第一支链和第二支链;第一支链包含两个主动驱动的运动副;第二支链包含一个主动驱动的运动副;所述第一、第二支链分别与定平台以及动平台连接形成一个空间并联闭环机构。The present invention adopts the following technical solution to realize: a large attitude angle 2R1T three-degree-of-freedom space parallel mechanism, including a fixed platform and a moving platform on which actuators are installed, and a first branch chain and a first branch chain that can realize two-dimensional rotation and one-dimensional movement of the moving platform. The second branch chain; the first branch chain contains two actively driven kinematic pairs; the second branch chain contains one actively driven kinematic pair; the first and second branch chains are respectively connected with the fixed platform and the moving platform to form a space Parallel closed-loop mechanism.
所述的第一支链为 (2-RPR & RP)+R 型混联运动支链,其包括平面并联闭环机构2-RPR & RP以及平面并联闭环机构连接动平台的转动副R,平面并联闭环机构由两条结构相同的RPR支链以及一条RP支链组成,两条RPR支链的移动副P是主动驱动,平面并联闭环机构所有转动副R的轴线是相互平行的、且与平面并联闭环机构连接动平台的转动副R的轴线相互垂直。The first branch chain is a (2-RPR & RP)+R type mixed motion branch chain, which includes a planar parallel closed-loop mechanism 2-RPR & RP and a planar parallel closed-loop mechanism connected to the rotating pair R of the moving platform. The closed-loop mechanism consists of two RPR branch chains with the same structure and one RP branch chain. The moving pairs P of the two RPR branch chains are actively driven. The axes of all the rotating pairs R of the planar parallel closed-loop mechanism are parallel to each other and parallel to the plane. The axes of the revolving pair R of the closed-loop mechanism connecting the moving platform are perpendicular to each other.
所述的第二支链为UPR型运动支链,该支链移动副P是主动驱动,U副的一条与定平台相连的转轴与第一支链中平面并联闭环机构所有转动副R轴线是相互平行的、且与该支链连接动平台的转动副R轴线相互垂直。The second branch chain is a UPR type motion branch chain, the moving pair P of the branch chain is actively driven, and a rotating shaft of the U pair connected to the fixed platform is connected with the middle plane of the first branch chain. The axes of the rotating pairs R that are parallel to each other and are connected to the moving platform with the branch chain are perpendicular to each other.
所述的第一支链的第一条RPR支链由连接定平台的转块Ⅰ、连杆Ⅰ及连接连杆Ⅰ与连杆Ⅱ的转动副R组成,第二条RPR支链由连接定平台与连杆Ⅲ的转块Ⅲ、连杆Ⅲ及连接连杆Ⅲ与连杆Ⅱ的转动副R组成,中间的RP支链由连接定平台与连杆Ⅱ的转块Ⅱ及连杆Ⅱ组成,转块Ⅰ与连杆Ⅰ之间的移动副P及转块Ⅲ与连杆Ⅲ之间的移动副P是两个主动输入。The first RPR branch chain of the first branch chain is composed of the rotary block I connected to the fixed platform, the connecting rod I and the revolving pair R connecting the connecting rod I and the connecting rod II, and the second RPR branch chain is composed of the fixed platform. The platform is composed of the rotary block III of the connecting rod III, the connecting rod III and the revolving pair R connecting the connecting rod III and the connecting rod II, and the RP branch chain in the middle is composed of the rotary block II and the connecting rod II connecting the fixed platform and the connecting rod II , the moving pair P between the turning block I and the connecting rod I and the moving pair P between the turning block III and the connecting rod III are two active inputs.
所述的第二支链由连接定平台与转块Ⅳ的方形架、连接方形架与连杆Ⅳ的转块Ⅳ及连接连杆Ⅳ与动平台的转动副R组成,转块Ⅳ与连杆Ⅳ之间的移动副P是一个主动输入,方形架与定平台相连的运动副转轴与第一支链中平面并联闭环机构所有转动副R轴线是相互平行的,且与连接连杆Ⅳ与动平台的转动副R轴线相互垂直。The second branch chain is composed of a square frame connecting the fixed platform and the rotating block IV, a rotating block IV connecting the square frame and the connecting rod IV, and a revolving pair R connecting the connecting rod IV and the moving platform, and the rotating block IV and the connecting rod The moving pair P between IV is an active input. The rotating shaft of the moving pair connected to the square frame and the fixed platform is parallel to the plane parallel closed-loop mechanism of the first branch chain. The R axes of the revolving pairs of the platform are perpendicular to each other.
所述的连杆Ⅱ包括杆件以及杆件底端设置的与杆件连接为一体的块件,块件底部有两铰耳,块件一端与连杆Ⅲ之间有转动副,块件另一端与连杆Ⅰ有转动副,块件底部与动平台有转动副。The connecting rod II includes a rod and a block connected to the rod at the bottom of the rod. There are two hinge ears at the bottom of the block. There is a rotating pair between one end of the block and the connecting rod III. There is a revolving joint between one end and the connecting rod I, and a revolving joint between the bottom of the block and the moving platform.
本发明在能实现一维转动和一维移动的平面并联闭环机构的基础上,通过添加一个与动平台连接的R副及添加另一条支链使动平台实现另一维转动,且此转动范围较大,从而使此新型2R1T并联机构可以实现较大的转动范围,是此机构的一个突出优点,克服了以往并联机构转动能力有限的缺点。On the basis of the planar parallel closed-loop mechanism that can realize one-dimensional rotation and one-dimensional movement, the present invention enables the movable platform to realize another-dimensional rotation by adding an R pair connected with the movable platform and adding another branch chain, and the rotation range Larger, so that the new 2R1T parallel mechanism can achieve a larger rotation range, which is a prominent advantage of this mechanism, and overcomes the shortcomings of the limited rotation capacity of the previous parallel mechanism.
本发明相对现有技术具有如下有益效果:(1)结构简单、紧凑;(2)刚度高;(3)工作空间大,尤其是转动工作空间,一维可达100°(-50°~50°),另一维转动可达160°(-80°~80°)。这些优点使得该机构灵活度更好,加工精度更高,更容易实现模块化,配合其它装置可以实现复杂自由度曲面零件的多轴联动数控加工。Compared with the prior art, the present invention has the following beneficial effects: (1) simple and compact structure; (2) high rigidity; (3) large working space, especially the rotating working space, which can reach 100° in one dimension (-50°~50° °), the other dimension can rotate up to 160° (-80°~80°). These advantages make the mechanism more flexible, higher processing precision, easier to realize modularization, and cooperate with other devices to realize multi-axis linkage CNC machining of complex degrees of freedom curved surface parts.
附图说明Description of drawings
图1为本发明的实施例的结构示意图,Fig. 1 is the structural representation of the embodiment of the present invention,
图2为图1所示的机构中的第一支链的结构示意图,Fig. 2 is a structural schematic diagram of the first branch chain in the mechanism shown in Fig. 1,
图3为图1所示的机构中的第二支链的结构示意图,Fig. 3 is the structural representation of the second branch chain in the mechanism shown in Fig. 1,
图4为连杆Ⅱ的结构示意图,Figure 4 is a schematic diagram of the structure of the connecting rod II,
图5为图4的分解图,Figure 5 is an exploded view of Figure 4,
图中:1-定平台,2-连杆Ⅰ,3-转块Ⅰ,4-连杆Ⅱ,5-转块Ⅱ,6-连杆Ⅲ,7-转块Ⅲ,8-连杆Ⅳ,9-方形架,10-转块Ⅳ,11-动平台。In the figure: 1-fixed platform, 2-connecting rod Ⅰ, 3-rotary block Ⅰ, 4-connecting rod Ⅱ, 5-rotating block Ⅱ, 6-connecting rod Ⅲ, 7-rotating block Ⅲ, 8-connecting rod Ⅳ, 9-square frame, 10-turning block IV, 11-moving platform.
具体实施方式detailed description
一种大姿态角2R1T三自由度空间并联机构,包括一个安装执行器的动平台和定平台,以及连接所述动平台和定平台之间的一条由平面并联闭环机构串联R副组成的能实现动平台两维转动和一维移动的第一支链,以及第二支链。所述第一支链和第二支链分别于定平台以及动平台连接形成一个空间并联闭环机构,该空间闭环机构通过三个输入运动驱动,实现动平台两维转动和一维移动。所述第一支链为 (2-RPR & RP)+R 型混联运动支链。其包括平面并联闭环机构,此平面并联闭环机构由两条结构相同的RPR支链以及一条RP支链组成。RPR支链的移动副P是主动驱动,第一支链中平面并联闭环机构所有转动副R轴线是相互平行的,且与该支链连接动平台的转动副R轴线相互垂直;第二支链为UPR型运动支链,该支链移动副P是主动驱动,U副一条与定平台相连的转轴与第一支链中平面并联闭环机构所有转动副R轴线是相互平行的,且与该支链连接动平台的转动副R轴线相互垂直。第一支链中的平面并联闭环机构,通过RP支链其连杆一头突出的平台将自身以及将两个RPR支链连在一起,与定平台连接的是三个转块,其三条连杆可以垂直穿过转块沿自身轴线滑动。第二支链的连杆也是穿过转块沿自身轴线滑动,其转块通过R副连于方形架,方形架通过R副连于定平台。A 2R1T three-degree-of-freedom space parallel mechanism with a large attitude angle, including a moving platform and a fixed platform on which an actuator is installed, and a line between the moving platform and the fixed platform, which is composed of a planar parallel closed-loop mechanism connected in series with R pairs. The first branch chain for two-dimensional rotation and one-dimensional movement of the moving platform, and the second branch chain. The first branch chain and the second branch chain are respectively connected to the fixed platform and the moving platform to form a space parallel closed-loop mechanism. The space closed-loop mechanism is driven by three input motions to realize two-dimensional rotation and one-dimensional movement of the moving platform. The first branch chain is a (2-RPR & RP)+R type mixed kinematic branch chain. It includes a planar parallel closed-loop mechanism, and the planar parallel closed-loop mechanism is composed of two RPR branch chains and one RP branch chain with the same structure. The moving pair P of the RPR branch chain is actively driven, and the R axes of all the rotating pairs of the planar parallel closed-loop mechanism in the first branch chain are parallel to each other, and are perpendicular to the R axis of the rotating pair connected to the moving platform of the branch chain; the second branch chain It is a UPR type motion branch chain. The moving pair P of the branch chain is actively driven. A rotating shaft of the U pair connected to the fixed platform is parallel to the R axes of all the rotating pairs of the plane parallel closed-loop mechanism in the first branch chain, and is parallel to the branch chain. The R axes of the revolving pairs that link the movable platform are perpendicular to each other. The planar parallel closed-loop mechanism in the first branch chain connects itself and the two RPR branch chains through the protruding platform of the connecting rod of the RP branch chain, and connects with the fixed platform with three rotary blocks, and its three connecting rods It can pass through the turning block vertically and slide along its own axis. The connecting rod of the second branch chain also passes through the turning block and slides along its own axis, and its turning block is connected to the square frame through the R pair, and the square frame is connected to the fixed platform through the R pair.
结合附图对本发明的具体实施方式作进一步说明。The specific embodiment of the present invention will be further described in conjunction with the accompanying drawings.
实施例:如图1所示,包括一个安装执行器的定平台1、动平台11,以及连接所述动平台和定平台之间第一支链、第二支链。所述第一支链和第二支链分别于定平台1以及动平台11连接形成一个空间并联闭环机构。Embodiment: As shown in Fig. 1, it includes a fixed platform 1 on which an actuator is installed, a moving platform 11, and a first branch chain and a second branch chain connecting the moving platform and the fixed platform. The first branch chain and the second branch chain are respectively connected to the fixed platform 1 and the moving platform 11 to form a space parallel closed-loop mechanism.
所述第一支链为 (2-RPR & RP)+R 型混联运动支链,如图2所示。其包括平面并联闭环机构 2-RPR & RP,2-RPR & RP 由两条结构相同的RPR支链以及一条RP支链组成。第一条RPR支链由连接定平台1的转块Ⅰ3、连杆Ⅰ2及连接连杆Ⅰ2与连杆Ⅱ4的转动副R组成。第二条RPR支链由连接定平台1与连杆Ⅲ6的转块Ⅲ7、连杆Ⅲ6及连接连杆Ⅲ6与连杆Ⅱ4的转动副R组成。中间的RP支链由连接定平台1与连杆Ⅱ4的转块Ⅱ5及连杆Ⅱ4组成。第一支链中,转块Ⅰ3与连杆Ⅰ2之间的移动副P及转块Ⅲ7与连杆Ⅲ6之间的移动副P是两个主动输入。第一支链中2-RPR & RP机构所有转动副R轴线是相互平行的,且与2-RPR & RP机构连接动平台11的转动副R轴线相互垂直。连杆Ⅱ4包括杆件以及杆件底端设置的与杆件连接为一体的块件,块件一端与连杆Ⅲ6之间有转动副,块件另一端与连杆Ⅰ2有转动副,块件底部与动平台11有转动副。The first branch chain is a (2-RPR & RP)+R type mixed kinematic branch chain, as shown in Figure 2. It includes a planar parallel closed-loop mechanism 2-RPR & RP, 2-RPR & RP consists of two RPR branches with the same structure and one RP branch. The first RPR branch chain is composed of the rotary block I3 connecting the fixed platform 1, the connecting rod I2 and the revolving pair R connecting the connecting rod I2 and the connecting rod II4. The second RPR branch chain is composed of the rotary block III7 connecting the fixed platform 1 and the connecting rod III6, the connecting rod III6 and the revolving pair R connecting the connecting rod III6 and the connecting rod II4. The RP branch chain in the middle is composed of the rotary block II5 and the connecting rod II4 connecting the fixed platform 1 and the connecting rod II4. In the first branch chain, the moving pair P between the turning block I3 and the connecting rod I2 and the moving pair P between the turning block III7 and the connecting rod III6 are two active inputs. All the R axes of the rotating pairs of the 2-RPR & RP mechanism in the first branch chain are parallel to each other, and are perpendicular to the R axes of the rotating pairs connecting the moving platform 11 of the 2-RPR & RP mechanism. The connecting rod II4 includes a rod and a block connected to the rod at the bottom end of the rod. There is a rotating pair between one end of the block and the connecting rod III6, and a rotating pair between the other end of the block and the connecting rod I2. The bottom and the moving platform 11 have a revolving pair.
所述第二支链为UPR型运动支链,也可看作是RRPR型运动支链,如图3所示。该支链由连接定平台1与转块Ⅳ10的方形架9、连接方形架9与连杆Ⅳ8的转块Ⅳ10及连接连杆Ⅳ8与动平台11的转动副R组成。该支链转块Ⅳ10与连杆Ⅳ8之间的移动副P是一个主动输入。方形架9与定平台1相连的运动副转轴与第一支链中2-RPR & RP 机构所有转动副R轴线是相互平行的,且与连接连杆Ⅳ8与动平台11的转动副R轴线相互垂直。The second branch chain is a UPR-type kinematic branch chain, which can also be regarded as an RRPR-type kinematic branch chain, as shown in FIG. 3 . This branch chain is made up of square frame 9 connecting fixed platform 1 and rotating block IV10, rotating block IV10 connecting square frame 9 and connecting rod IV8, and revolving pair R connecting connecting rod IV8 and moving platform 11. The mobile pair P between the branch chain turning block IV10 and the connecting rod IV8 is an active input. The rotating shaft of the kinematic pair connected between the square frame 9 and the fixed platform 1 is parallel to the R axis of all the rotating pairs of the 2-RPR & RP mechanism in the first branch chain, and is mutually parallel with the R axis of the rotating pair connecting the connecting rod IV8 and the moving platform 11. vertical.
所述第一支链和第二支链分别于定平台1以及动平台11连接形成一个空间并联闭环机构。该空间并联闭环机构通过转块Ⅰ3与连杆Ⅰ2之间、转块Ⅲ7与连杆Ⅲ6之间及转块Ⅳ10与连杆Ⅳ8之间三个输入运动驱动动平台11实现两维转动和一维移动运动。The first branch chain and the second branch chain are respectively connected to the fixed platform 1 and the moving platform 11 to form a space parallel closed-loop mechanism. The spatial parallel closed-loop mechanism drives the moving platform 11 to realize two-dimensional rotation and one-dimensional mobile movement.
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