CN105689785A - Steel strip tube internal support ring-cutting robot - Google Patents
Steel strip tube internal support ring-cutting robot Download PDFInfo
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- CN105689785A CN105689785A CN201610277352.0A CN201610277352A CN105689785A CN 105689785 A CN105689785 A CN 105689785A CN 201610277352 A CN201610277352 A CN 201610277352A CN 105689785 A CN105689785 A CN 105689785A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D21/00—Machines or devices for shearing or cutting tubes
- B23D21/14—Machines or devices for shearing or cutting tubes cutting inside the tube
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
- B25J11/005—Manipulators for mechanical processing tasks
- B25J11/0055—Cutting
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Abstract
本发明公开一种钢带管管内支撑环切机器人,包括高速钢锯片、锯片夹具、伺服电机、锯切臂、环切摆臂、电缸等,所述的高速钢锯片通过锯片夹具直连在伺服电机的输出轴上,所述的伺服电机固定在锯切臂顶端的电机法兰上;所述的锯切臂安装在环切摆臂的滑轨内,所述的电缸两端固定在锯切臂及环切摆臂之间。本发明可以在坑道内施工,并进行稳定支撑,切割效果良好,减少大口径钢带增强管的厂家切割后运输的高昂费用。
The invention discloses a circular cutting robot supported inside a steel belt pipe, which includes a high-speed steel saw blade, a saw blade clamp, a servo motor, a sawing arm, a circular cutting swing arm, an electric cylinder, etc., and the high-speed steel saw blade passes through the saw blade The fixture is directly connected to the output shaft of the servo motor, and the servo motor is fixed on the motor flange at the top of the sawing arm; the sawing arm is installed in the slide rail of the ring cutting swing arm, and the electric cylinder The two ends are fixed between the sawing arm and the ring cutting swing arm. The invention can be constructed in tunnels and supported stably, has good cutting effect, and reduces the high cost of transportation after cutting for manufacturers of large-diameter steel belt reinforced pipes.
Description
技术领域 technical field
本发明涉及一种市政施工设备,具体涉及一种可现场切割大口径钢带管的管内机器人,属于施工机器人技术领域。 The invention relates to municipal construction equipment, in particular to an in-pipe robot capable of cutting large-diameter steel strip pipes on site, and belongs to the technical field of construction robots.
背景技术 Background technique
随着钢带增强PE螺旋波纹管在市面上的大量使用,需要一系列新工艺的改进,针对大口径钢带增强PE螺旋波纹管难以在施工现场进行现场锯切的问题。需要一种可以现场锯切的管道机器人,减少钢带管在厂家锯切后再运输的高昂费用。 With the extensive use of steel belt reinforced PE spiral corrugated pipes on the market, a series of new process improvements are needed to solve the problem that large-diameter steel belt reinforced PE spiral corrugated pipes are difficult to saw on-site at the construction site. There is a need for a pipe robot that can be sawed on site to reduce the high cost of transporting steel strip pipes after being sawed by the manufacturer.
发明内容 Contents of the invention
针对上述问题,本发明提供一种钢带管管内支撑环切机器人,其通过设置管内支撑结构进行锯切臂的固定,平稳切割。 In view of the above problems, the present invention provides a circular cutting robot with support in the steel strip pipe, which fixes the sawing arm by setting the support structure in the pipe, and cuts stably.
本发明采取的技术方案为:一种钢带管管内支撑环切机器人,包括高速钢锯片、锯片夹具、伺服电机、锯切臂、环切摆臂、电缸、三个管内支撑脚、6个第一支杆、3个第二支杆、管道机器人车体、丝杆电机、丝杆电机法兰、车体车轮、弹性联轴器、两个丝杠轴承座、双向丝杠、3个三角支杆座、连接销、三个丝杠滑动螺母、固定螺栓、摆臂电机、蜗轮、两个摆臂轴承座、两个丝杠轴承、两个摆臂轴承、两个蜗杆轴承座、两个蜗杆轴承、蜗杆、蜗杆电机法兰,其特征在于:所述的高速钢锯片通过锯片夹具直连在伺服电机的输出轴上,所述的伺服电机固定在锯切臂顶端的电机法兰上;所述的锯切臂安装在环切摆臂的滑轨内,所述的电缸两端固定在锯切臂及环切摆臂之间;所述的管内支撑脚通过连接销与第一支杆和第二支杆连接,在同一个方向上的两根第二支杆是平行的;所述的管道机器人车体上固定安装两个丝杠轴承座和两个摆臂轴承座及两个蜗杆轴承座;所述的丝杆电机法兰上固定安装丝杆电机,所述的丝杆电机的电机轴通过弹性联轴器与双向丝杠连接,所述的双向丝杠上设置两段相反旋向的螺纹;所述三角支杆座通过固定螺栓与三个丝杠滑动螺母连接;所述的摆臂电机通过蜗杆电机法兰固定在管道机器人车体上,摆臂电机的电机轴通过联轴器与蜗杆相连,所述的蜗杆带动蜗轮,所述的蜗轮带动通过两个摆臂轴承安装在两个摆臂轴承座上的环切摆臂转动。 The technical solution adopted by the present invention is: a steel belt tube internal support ring cutting robot, including a high-speed steel saw blade, a saw blade clamp, a servo motor, a sawing arm, a ring cutting swing arm, an electric cylinder, three support feet in the tube, 6 first poles, 3 second poles, pipeline robot car body, screw motor, screw motor flange, car body wheels, elastic coupling, two screw bearing housings, two-way screw, 3 A triangular support seat, connecting pin, three lead screw sliding nuts, fixing bolts, swing arm motor, worm gear, two swing arm bearing seats, two lead screw bearings, two swing arm bearings, two worm screw bearing seats, Two worm bearings, worm, and worm motor flange, characterized in that: the high-speed steel saw blade is directly connected to the output shaft of the servo motor through the saw blade clamp, and the servo motor is fixed on the motor at the top of the sawing arm on the flange; the sawing arm is installed in the slide rail of the ring cutting swing arm, and the two ends of the electric cylinder are fixed between the saw cutting arm and the ring cutting swing arm; the support feet in the tube pass through the connecting pin It is connected with the first support rod and the second support rod, and the two second support rods in the same direction are parallel; two screw bearing seats and two swing arm bearings are fixedly installed on the pipeline robot body seat and two worm bearing housings; the screw motor is fixedly installed on the flange of the screw motor, and the motor shaft of the screw motor is connected with the two-way lead screw through an elastic coupling; Set two sections of threads with opposite rotations; the triangular support base is connected with three lead screw sliding nuts through fixing bolts; the swing arm motor is fixed on the pipeline robot body through the worm motor flange, and the swing arm motor The motor shaft is connected with the worm through a shaft coupling, and the worm drives the worm wheel, and the worm wheel drives the circular swing arm installed on the two swing arm bearing seats through two swing arm bearings to rotate.
进一步的,所述的管内支撑脚通过双向丝杠可以撑开或聚拢。 Further, the support legs in the tube can be stretched or gathered through the two-way lead screw.
进一步的,所述的管道机器人车体车轮侧面设有驱动机构。 Further, a driving mechanism is provided on the side of the vehicle body of the pipeline robot.
由于本发明采用了上述技术方案,本发明具有以下优点:本发明可以在坑道内施工,并进行稳定支撑,切割效果良好,减少大口径钢带增强管的厂家切割后运输的高昂费用。 Because the present invention adopts the above-mentioned technical scheme, the present invention has the following advantages: the present invention can be constructed in the tunnel, and can be stably supported, and the cutting effect is good, reducing the high cost of transportation for manufacturers of large-diameter steel belt reinforced pipes after cutting.
附图说明 Description of drawings
图1为本发明的整体装配立体结构示意图。 Fig. 1 is a schematic diagram of the overall assembled three-dimensional structure of the present invention.
图2为本发明另一角度的局部装配立体结构示意图。 Fig. 2 is a schematic diagram of a partially assembled three-dimensional structure from another angle of the present invention.
附图标号:1-高速钢锯片;2-锯片夹具;3-伺服电机;4-锯切臂;5-环切摆臂;6-电缸;7-管内支撑脚;8-第一支杆;9-第二支杆;10-管道机器人车体;11-丝杆电机;12-丝杆电机法兰;13-车体车轮;14-弹性联轴器;15-丝杠轴承座;16-双向丝杠;17-三角支杆座;18-连接销;19-丝杠滑动螺母;20-固定螺栓;21-摆臂电机;22-蜗轮;23-摆臂轴承座;24-丝杠轴承;25-摆臂轴承;26-蜗杆轴承座;27-蜗杆轴承;28-蜗杆;29-蜗杆电机法兰。 Reference numerals: 1-high-speed steel saw blade; 2-saw blade clamp; 3-servo motor; 4-sawing arm; 5-ring cutting swing arm; 6-electric cylinder; Strut; 9-second support rod; 10-pipeline robot car body; 11-screw motor; 12-screw motor flange; 13-car body wheel; 14-elastic coupling; 15-screw bearing seat ;16-two-way lead screw; 17-triangular support seat; 18-connecting pin; 19-screw sliding nut; 20-fixing bolt; 21-swing arm motor; 22-worm gear; Screw bearing; 25-swing arm bearing; 26-worm bearing seat; 27-worm bearing; 28-worm; 29-worm motor flange.
具体实施方式 detailed description
下面结合具体实施例对本发明作进一步描述,在此发明的示意性实施例以及说明用来解释本发明,但并不作为对本发明的限定。 The present invention will be further described below in conjunction with specific embodiments. The exemplary embodiments and descriptions of the present invention are used to explain the present invention, but not as a limitation to the present invention.
如图1、图2所示,一种钢带管管内支撑环切机器人,包括高速钢锯片1、锯片夹具2、伺服电机3、锯切臂4、环切摆臂5、电缸6、三个管内支撑脚7、6个第一支杆8、3个第二支杆9、管道机器人车体10、丝杆电机11、丝杆电机法兰12、车体车轮13、弹性联轴器14、两个丝杠轴承座15、双向丝杠16、3个三角支杆座17、连接销18、三个丝杠滑动螺母19、固定螺栓20、摆臂电机21、蜗轮22、两个摆臂轴承座23、两个丝杠轴承24、两个摆臂轴承25、两个蜗杆轴承座26、两个蜗杆轴承27、蜗杆28、蜗杆电机法兰29,其特征在于:所述的高速钢锯片1通过锯片夹具2直连在伺服电机3的输出轴上,所述的伺服电机3固定在锯切臂4顶端的电机法兰上;所述的锯切臂4安装在环切摆臂5的滑轨内,所述的电缸6两端固定在锯切臂4及环切摆臂5之间;所述的管内支撑脚7通过连接销18与第一支杆8和第二支杆9连接,在同一个方向上的两根第二支杆9是平行的;所述的管道机器人车体10上固定安装两个丝杠轴承座15和两个摆臂轴承座23及两个蜗杆轴承座26;所述的丝杆电机法兰12上固定安装丝杆电机11,所述的丝杆电机11的电机轴通过弹性联轴器14与双向丝杠16连接,所述的双向丝杠16上设置两段相反旋向的螺纹;所述三角支杆座17通过固定螺栓20与三个丝杠滑动螺母19连接;所述的摆臂电机21通过蜗杆电机法兰29固定在管道机器人车体10上,摆臂电机21的电机轴通过联轴器与蜗杆28相连,所述的蜗杆28带动蜗轮22,所述的蜗轮22带动通过两个摆臂轴承25安装在两个摆臂轴承座23上的环切摆臂5转动。 As shown in Fig. 1 and Fig. 2, a circular cutting robot supported in a steel belt pipe includes a high-speed steel saw blade 1, a saw blade clamp 2, a servo motor 3, a sawing arm 4, a circular cutting swing arm 5, and an electric cylinder 6 , three support feet in the pipe 7, 6 first poles 8, 3 second poles 9, pipeline robot car body 10, screw motor 11, screw motor flange 12, car body wheels 13, elastic coupling Device 14, two lead screw bearing housings 15, two-way lead screw 16, three triangular support seats 17, connecting pin 18, three lead screw sliding nuts 19, fixing bolts 20, swing arm motor 21, worm gear 22, two Swing arm bearing block 23, two lead screw bearings 24, two swing arm bearings 25, two worm screw bearing blocks 26, two worm screw bearings 27, worm screw 28, worm screw motor flange 29, it is characterized in that: described high-speed The steel saw blade 1 is directly connected to the output shaft of the servo motor 3 through the saw blade clamp 2, and the servo motor 3 is fixed on the motor flange at the top of the saw arm 4; In the slide rail of the swing arm 5, the two ends of the electric cylinder 6 are fixed between the sawing arm 4 and the ring cutting swing arm 5; The two poles 9 are connected, and the two second poles 9 in the same direction are parallel; two screw bearing blocks 15 and two swing arm bearing blocks 23 are fixedly installed on the pipeline robot car body 10 and Two worm bearing housings 26; the screw motor 11 is fixedly installed on the screw motor flange 12, and the motor shaft of the screw motor 11 is connected with the two-way lead screw 16 through an elastic coupling 14. The two-way lead screw 16 is provided with two sections of threads in opposite directions; the triangular support rod seat 17 is connected with three lead screw sliding nuts 19 through fixing bolts 20; the swing arm motor 21 is fixed on the worm motor flange 29 On the pipeline robot car body 10, the motor shaft of the swing arm motor 21 is connected with the worm 28 through a coupling, and the worm 28 drives the worm wheel 22, and the worm wheel 22 is driven by two swing arm bearings 25 installed on two swing arms. The ring cutting swing arm 5 on the arm bearing block 23 rotates.
所述的管内支撑脚7通过双向丝杠16可以撑开或聚拢。 The support feet 7 in the tube can be stretched or gathered through the two-way lead screw 16 .
所述的管道机器人车体车轮13侧面设有驱动机构。 The side of the vehicle body wheel 13 of the pipeline robot is provided with a driving mechanism.
本发明的工作原理为:本发明在使用时,首先使用者控制管道机器人车体车轮13行走到管内需要锯切的位置,然后驱动丝杆电机11,使管内支撑脚7打开并接触管壁进行支撑,下一步驱动电缸6使高速钢锯片1接近管壁,下一步启动伺服电机3使高速钢锯片1开始工作,然后打开摆臂电机21使环切摆臂5开始环向转动,同时电缸6打开,使锯切臂4缓慢直线进给,从而对钢带管进行切割,实现施工现场的管内切割。 The working principle of the present invention is as follows: when the present invention is in use, the user firstly controls the pipeline robot body wheel 13 to walk to the position in the pipeline that needs to be sawed, and then drives the screw motor 11 to make the support feet 7 in the pipeline open and contact the pipe wall for cutting. Support, the next step is to drive the electric cylinder 6 to make the high-speed steel saw blade 1 close to the pipe wall, and the next step is to start the servo motor 3 to make the high-speed steel saw blade 1 start to work, and then turn on the swing arm motor 21 to make the circular cutting swing arm 5 start to rotate circularly. At the same time, the electric cylinder 6 is opened, so that the sawing arm 4 is slowly and linearly fed, thereby cutting the steel strip pipe, and realizing in-pipe cutting on the construction site.
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