CN105689069A - Vertical double-pass waste tire chopper - Google Patents
Vertical double-pass waste tire chopper Download PDFInfo
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- CN105689069A CN105689069A CN201610240821.1A CN201610240821A CN105689069A CN 105689069 A CN105689069 A CN 105689069A CN 201610240821 A CN201610240821 A CN 201610240821A CN 105689069 A CN105689069 A CN 105689069A
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- lead screw
- waste tire
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- knife rest
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/02—Disintegrating by knives or other cutting or tearing members which chop material into fragments with reciprocating knives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/02—Disintegrating by knives or other cutting or tearing members which chop material into fragments with reciprocating knives
- B02C18/04—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2201/00—Codes relating to disintegrating devices adapted for specific materials
- B02C2201/04—Codes relating to disintegrating devices adapted for specific materials for used tyres
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种切碎设备,具体是一种立式双程废旧轮胎切碎机。The invention relates to a shredding device, in particular to a vertical double-pass waste tire shredder.
背景技术Background technique
随着汽车工业的发展,废旧轮胎的数量越来越多,处理难度大,长期存放或者处理不当会对环境造成严重的污染。而今,废旧轮胎的处理、回收以及再利用已经成为了十分紧迫的环境问题和社会问题。在废旧轮胎回收利用领域,往往需要先将现有的废旧轮胎切碎,然后才能对其进行加工再利用。With the development of the automobile industry, the number of waste tires is increasing, and it is difficult to deal with them. Long-term storage or improper handling will cause serious pollution to the environment. Nowadays, the treatment, recycling and reuse of waste tires have become very urgent environmental and social issues. In the field of waste tire recycling, it is often necessary to shred the existing waste tires before they can be processed and reused.
为了解决上述问题,中国专利(CN203610189U)公开了一种刀体及撕碎机,该装置是一种双轴的撕碎设备,刀体上设置了用于钩住物料的钩刀和用于切碎物料的切刀,钩刀和切刀交叉安装,均布于刀体圆周上。该装置中物料落入破碎腔时,直接与刀体碰撞接触,冲击作用会导致撕碎设备刀体的寿命缩短。此外该装置撕碎废旧轮胎时得到的轮胎碎片形状大小差异很大,粒度不一致,而且容易产生粘连的橡胶碎片,撕碎效率不高。与此类似的中国专利(CN202387528U)公开了一种新型传动结构的双轴撕碎机,该装置并排设置有两根水平转动轴,两根水平转动轴上安装刀体,水平转动轴端部与星形减速机相连。该设备在一定程度上改善了物料和刀体的碰撞问题,但产品粒度不一致以及产生粘连轮胎碎片的问题依旧没有解决,而且该设备结构复杂,安装精度高。中国专利(CN202539167U)公开了一种废旧轮胎回收装置,该装置利用辊压轴和铣刀轴共同作用使轮胎破碎,用以分离废旧轮胎中的钢丝和橡胶。该装置结构复杂,铣刀作为执行零件,在切碎废旧轮胎过程中容易磨损,而且铣刀磨损后不便于更换。类似的还有中国专利(CN103963189A)公开了一种基于高压水射流粉碎废旧轮胎的轮胎回收装置,该装置不需要对废旧轮胎进行初步拆解,可以直接将废旧轮胎彻底粉碎,但是需要较高的动力来获得足够高的水压形成水射流实现橡胶的彻底粉碎;在对橡胶回收利用的时候还需要对将其与水射流中的磨料分离以及烘干等工艺。综上所述,现有轮胎撕碎设备无论是产品还是设备本身都有一定的缺陷。In order to solve the above problems, Chinese patent (CN203610189U) discloses a cutter body and a shredder. The cutting knife for crushed materials, the hook knife and the cutting knife are installed crosswise, and are evenly distributed on the circumference of the knife body. When the material in the device falls into the crushing cavity, it directly collides with the cutter body, and the impact will shorten the life of the shredder cutter body. In addition, the shape and size of tire fragments obtained when the device shreds waste tires is very different, the particle size is inconsistent, and it is easy to produce sticky rubber fragments, so the shredding efficiency is not high. Similar to this Chinese patent (CN202387528U) discloses a double-shaft shredder of a new type of transmission structure, the device is provided with two horizontal rotating shafts side by side, the cutter bodies are installed on the two horizontal rotating shafts, and the ends of the horizontal rotating shafts are connected with the The star reducer is connected. This equipment has improved the collision between the material and the cutter body to a certain extent, but the problems of inconsistent product particle size and sticking tire fragments have not been solved, and the equipment has a complex structure and high installation accuracy. Chinese patent (CN202539167U) discloses a waste tire recycling device, which utilizes the joint action of a roller press shaft and a milling cutter shaft to crush tires to separate steel wire and rubber in waste tires. The structure of the device is complex, and the milling cutter is used as an executive part, which is easy to wear during the process of shredding waste tires, and the milling cutter is not easy to replace after it is worn out. Similarly, the Chinese patent (CN103963189A) discloses a tire recovery device based on high-pressure water jet crushing waste tires. Power to obtain high enough water pressure to form a water jet to completely crush the rubber; when recycling rubber, it is necessary to separate it from the abrasive in the water jet and dry it. In summary, the existing tire shredding equipment has certain defects both in the product and in the equipment itself.
发明内容Contents of the invention
发明目的:本发明目的是提出一种立式双程废旧轮胎切碎机,可以高效地将废旧轮胎切碎,解决轮胎碎片产生粘连的问题,并且得到更加规整以及尺寸均匀的轮胎碎片。Purpose of the invention: The purpose of the invention is to propose a vertical double-pass waste tire shredder, which can efficiently shred waste tires, solve the problem of tire fragments sticking together, and obtain tire fragments that are more regular and uniform in size.
为了实现上述目的,本发明采用了如下的技术方案:一种立式双程废旧轮胎切碎机,包括动力及传动机构、执行机构和支撑机构;支撑机包括底座,在底座上部设有物料支撑条,物料支撑条两侧设有直线导轨;执行机构包括位于物料支撑条上方的切碎机构和端面挡板,切碎机构包括竖直设置的刀架,刀架底部两端设有与直线导轨相匹配的导轨滑块,在刀架两侧面设有若干可拆卸的刀片,端面挡板设置在刀架两侧并垂直于刀片;动力及传动机构包括位于物料支撑条下方并且平行于直线导轨的往复丝杠,往复丝杠与电机驱动机构相连,往复丝杠上设有与刀架底部相连的丝杆螺母。In order to achieve the above object, the present invention adopts the following technical solutions: a vertical double-pass waste tire shredder, including a power and transmission mechanism, an actuator and a supporting mechanism; the supporting machine includes a base, and a material support is provided on the upper part of the base There are linear guide rails on both sides of the material support bar; the actuator includes a shredding mechanism and an end baffle located above the material support bar. The matching guide rail slider has several detachable blades on both sides of the knife holder, and the end baffles are arranged on both sides of the knife holder and are perpendicular to the blades; the power and transmission mechanism includes a blade located below the material support bar and parallel to the linear guide rail. The reciprocating lead screw is connected with the motor drive mechanism, and the reciprocating lead screw is provided with a lead screw nut connected with the bottom of the knife rest.
进一步的,所述刀架两侧面沿竖直方向开设有若干刀片固定板安装槽,刀片固定板嵌入刀片固定板安装槽内,刀片固定板上沿竖直方向开设有刀片安装槽,刀片嵌入刀片安装槽内。Further, the two sides of the knife holder are provided with several blade fixing plate installation grooves along the vertical direction, the blade fixing plates are embedded in the blade fixing plate installation grooves, the blade fixing plate is provided with blade installation grooves along the vertical direction, and the blades are embedded in the blade installed in the slot.
进一步的,所述端面挡板上开设有与刀片相匹配的刀槽。Further, a knife groove matching the blade is opened on the end face baffle.
进一步的,所述执行机构还包括位于刀架端部的侧挡板,侧挡板上的凸起嵌入刀架端部的卡槽内。Further, the actuator also includes a side baffle located at the end of the tool holder, and the protrusion on the side baffle is inserted into the slot at the end of the tool holder.
进一步的,所述物料支撑条与往复丝杠之间设有丝杠挡板。Further, a screw baffle is provided between the material support bar and the reciprocating screw.
进一步的,所述电机驱动机构包括电机,电机设置在电机支撑上,电机输出轴通过联轴器与减速器输入轴相连,减速器输出轴与往复丝杠端部相连。Further, the motor drive mechanism includes a motor, the motor is arranged on the motor support, the output shaft of the motor is connected to the input shaft of the reducer through a coupling, and the output shaft of the reducer is connected to the end of the reciprocating lead screw.
进一步的,所述底座端部设有底座端板,底座端板上设有接料盒。Further, the end of the base is provided with a base end plate, and the base end plate is provided with a receiving box.
有益效果:(1)本发明利用剪切原理将废旧轮胎切碎,操作简单,灵活方便;(2)本发明利用往复丝杠实现了执行切碎作业的刀架的往复运动,在丝杠丝距内,当螺母向一端进给至尽头会自动转向,向另一端进给,不需要使换向装置,该过程中电机保持单向转动。同时刀架两侧均安装有刀片,使刀架可以在往复过程中都可以切碎废旧轮胎,极大地提高了作业效率;(3)刀片采用分体嵌入式安装在刀架上,方便安装、拆卸,在刀片由于切碎作业严重磨损时,方便维修。Beneficial effects: (1) the present invention uses the principle of shearing to shred waste tires, which is simple, flexible and convenient; Within the distance, when the nut is fed to one end to the end, it will automatically turn and feed to the other end. There is no need for a reversing device, and the motor keeps unidirectional rotation during the process. At the same time, blades are installed on both sides of the knife holder, so that the knife holder can shred waste tires during the reciprocating process, which greatly improves the working efficiency; Disassembly is convenient for maintenance when the blade is severely worn due to chopping operations.
附图说明Description of drawings
图1为本发明立式双行程废旧轮胎切碎机轴测图;Fig. 1 is an axonometric view of a vertical double-stroke waste tire shredder of the present invention;
图2为本发明刀架结构图;Fig. 2 is a structural diagram of the knife rest of the present invention;
图3为图2中A处局部放大图;Fig. 3 is a partial enlarged view of A in Fig. 2;
图4为本发明双行程废旧轮胎切碎机剖视图;Fig. 4 is a cross-sectional view of the double-stroke waste tire shredder of the present invention;
图5为图4中B处局部放大图;Fig. 5 is a partial enlarged view of place B in Fig. 4;
图6为图4中C处局部放大图;Fig. 6 is a partial enlarged view at C in Fig. 4;
图7本发明立式双行程废旧轮胎切碎机俯视图;Figure 7 is a top view of the vertical double-stroke waste tire shredder of the present invention;
图8为图7中D处局部放大图。FIG. 8 is a partially enlarged view at D in FIG. 7 .
图中:1、电机;2、联轴器;3、减速器;4、侧挡板;5、切碎机构;6、端面挡板;7、底座端板;8、接料盒;9、底座;10、电机支撑;11、导轨滑块;12、直线导轨;13、丝杠挡板;14、丝杠螺母;15、往复丝杠;16、物料支撑条;5-1、刀架;5-2、刀片固定板;5-3、刀片。In the figure: 1. Motor; 2. Coupling; 3. Reducer; 4. Side baffle; 5. Shredding mechanism; 6. End baffle; 7. Base end plate; Base; 10, motor support; 11, guide rail slider; 12, linear guide rail; 13, lead screw baffle; 14, lead screw nut; 15, reciprocating lead screw; 16, material support bar; 5-1, knife rest; 5-2, blade fixing plate; 5-3, blade.
具体实施方式:detailed description:
下面结合附图对本发明做更进一步的解释。The present invention will be further explained below in conjunction with the accompanying drawings.
如图1-8所示,本发明的一种立式双程废旧轮胎切碎机,包括动力及传动机构、执行机构和支撑机构。As shown in Figures 1-8, a vertical double-pass waste tire shredder of the present invention includes a power and transmission mechanism, an executive mechanism and a supporting mechanism.
支撑机构包括底座端板7、接料盒8、底座9、直线导轨12、丝杠挡板13和物料支撑条16。在底座9上部设有物料支撑条16,物料支撑条16两侧设有直线导轨12,底座9端部设有底座端板7,底座端板7上设有接料盒8,底座9和底座端板7构成撕碎腔。The support mechanism includes a base end plate 7 , a material receiving box 8 , a base 9 , a linear guide rail 12 , a lead screw baffle 13 and a material support bar 16 . A material support bar 16 is provided on the base 9 top, and a linear guide rail 12 is provided on both sides of the material support bar 16. The end of the base 9 is provided with a base end plate 7, and the base end plate 7 is provided with a receiving box 8, the base 9 and the base The end plate 7 constitutes a shredding chamber.
执行机构包括侧挡板4,切碎机构5、端面挡板6和导轨滑块11。切碎机构5和端面挡板6位于物料支撑条16上方,切碎机构5包括竖直设置的刀架5-1,刀架5-1底部两端设有与直线导轨12相匹配的导轨滑块11,刀架5-1可通过导轨滑块11沿直线导轨12往复运动,刀架5-1的重量由导轨滑块11传递到直线导轨12上,由直线导轨12传递到底座9上。切碎机构5往复运动的单向行程距离为400mm,占切碎腔纵向尺寸的2/3,该距离是可调的,根据具体的工作情况调整端面挡板6的安装位置即可。在刀架5-1两侧面设有若干可拆卸的刀片5-3,本实施例中,所述刀架5-1两侧面沿竖直方向开设有若干刀片固定板安装槽,刀片固定板5-2嵌入刀片固定板安装槽内,刀片固定板5-2上沿竖直方向开设有刀片安装槽,刀片5-3嵌入刀片安装槽内,刀架5-1两侧皆镶嵌有安装着刀片5-2的刀片固定板5-2,使刀架可以在往复运动过程中都进行废旧轮胎的切碎作业,避免切碎作业时的空行程,提高了工作效率。端面挡板6设置在刀架5-1两侧并垂直于刀片5-3,端面挡板6上开设有与刀片5-3相匹配的刀槽,在进行废旧轮胎切碎作业时,刀片5-3和刀槽配合完成废旧轮胎的切碎作业,该结构充分利用剪切原理进行切碎作业,除了废旧轮胎之外,还可以用以切碎废旧传送带等废旧橡胶制品。所述侧挡板4位于刀架5-1端部,侧挡板4上的凸起嵌入刀架5-1端部的卡槽内。侧挡板4的凸起可以起到导向作用,避免因执行机构沿运动方向的倾倒而产生的倾覆力矩。The actuator includes a side baffle 4 , a shredding mechanism 5 , an end baffle 6 and a guide rail slider 11 . The shredding mechanism 5 and the end face baffle 6 are located above the material support bar 16. The shredding mechanism 5 includes a vertically arranged knife rest 5-1, and the two ends of the bottom of the knife rest 5-1 are provided with guide rail slides matched with the linear guide rail 12. Block 11, knife rest 5-1 can reciprocate along linear guide rail 12 by guide rail slide block 11, the weight of knife rest 5-1 is delivered on the linear guide rail 12 by guide rail slide block 11, is delivered on the base 9 by linear guide rail 12. The one-way stroke distance of the reciprocating movement of the shredding mechanism 5 is 400mm, accounting for 2/3 of the longitudinal dimension of the shredding chamber. Two sides of knife rest 5-1 are provided with some detachable blades 5-3. -2 is embedded in the installation groove of the blade fixing plate, the blade fixing plate 5-2 is provided with a blade installation groove along the vertical direction, the blade 5-3 is embedded in the blade installation groove, and both sides of the knife holder 5-1 are inlaid with blades installed The blade fixing plate 5-2 of 5-2 makes the knife rest can all carry out the shredding operation of waste tires in the reciprocating motion process, avoids the idle stroke when shredding operation, has improved working efficiency. The end baffle 6 is arranged on both sides of the knife rest 5-1 and is perpendicular to the blade 5-3. The end baffle 6 is provided with a knife groove matching the blade 5-3. When the waste tire shredding operation is carried out, the blade 5 -3 and the sipe cooperate to complete the shredding operation of waste tires. This structure makes full use of the shearing principle for shredding operations. In addition to waste tires, it can also be used to shred waste rubber products such as waste conveyor belts. The side baffle 4 is located at the end of the knife rest 5-1, and the protrusion on the side baffle 4 is inserted into the slot at the end of the knife rest 5-1. The protrusion of the side baffle 4 can play a guiding role to avoid the overturning moment caused by the toppling of the actuator along the moving direction.
动力及传动机构包括电机1、联轴器2、减速器3、电机支撑10、丝杠螺母14和往复丝杠15。往复丝杠15位于物料支撑条16下方并且平行于直线导轨12,所述物料支撑条16与往复丝杠15之间设有丝杠挡板13,丝杠挡板13的两端固定在底座端板7上,往复丝杠15上设有与刀架5-1底部中间位置相连的丝杆螺母14。电机驱动机构包括电机1,电机1设置在电机支撑10上,电机1输出轴通过联轴器2与减速器3输入轴相连,减速器3输出轴与往复丝杠15端部相连。The power and transmission mechanism includes a motor 1 , a shaft coupling 2 , a reducer 3 , a motor support 10 , a lead screw nut 14 and a reciprocating lead screw 15 . The reciprocating lead screw 15 is located below the material support bar 16 and is parallel to the linear guide rail 12. A lead screw baffle 13 is arranged between the material support bar 16 and the reciprocating lead screw 15, and the two ends of the lead screw baffle 13 are fixed on the base end On the plate 7, the reciprocating lead screw 15 is provided with a screw nut 14 connected to the middle position of the bottom of the knife rest 5-1. The motor drive mechanism includes a motor 1, the motor 1 is arranged on the motor support 10, the output shaft of the motor 1 is connected with the input shaft of the reducer 3 through the coupling 2, and the output shaft of the reducer 3 is connected with the end of the reciprocating screw 15.
切碎机工作时,由电机1驱动,当废旧轮胎由传输设备进入撕碎腔后,通过往复丝杠15将电机输出的回旋运动转化为丝杠螺母14的直线往复运动,从而带动切碎机构5往复直线运动,与端面挡板6上的刀槽配合,将废旧轮胎切碎,切碎后的废旧轮胎等橡胶制品成条状,通过物料支撑条16间的缝隙进入接料盒8中,丝杠挡板13避免了物料直接落在往复丝杠15上而影响往复丝杠15的运动。When the shredder is working, it is driven by the motor 1. When the waste tire enters the shredding chamber from the transmission equipment, the rotary motion output by the motor is converted into the linear reciprocating motion of the screw nut 14 through the reciprocating screw 15, thereby driving the shredding mechanism 5 Reciprocating linear motion, cooperate with the knife groove on the end face baffle 6, shred waste tires, the shredded waste tires and other rubber products into strips, enter the material receiving box 8 through the gap between the material support strips 16, The lead screw baffle 13 prevents the material from falling directly on the reciprocating lead screw 15 and affecting the movement of the reciprocating lead screw 15 .
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, and it should be pointed out that for those of ordinary skill in the art, some improvements and modifications can also be made without departing from the principles of the present invention. It should be regarded as the protection scope of the present invention.
Claims (7)
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CN201610240821.1A Expired - Fee Related CN105689069B (en) | 2016-04-18 | 2016-04-18 | A vertical double-pass waste tire shredder |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108177167A (en) * | 2018-03-07 | 2018-06-19 | 李浩然 | A kind of slicing machine for potato |
CN108187826A (en) * | 2018-01-16 | 2018-06-22 | 莱歇研磨机械制造(上海)有限公司 | A kind of mill transmission device |
CN111441431A (en) * | 2020-04-02 | 2020-07-24 | 成都科锐志科技有限公司 | Kitchen waste machine capable of being cleaned quickly |
CN114505117A (en) * | 2022-01-20 | 2022-05-17 | 天津达仁堂(亳州)中药饮片有限公司 | Crushing device for entering traditional Chinese medicine decoction pieces into medicine |
CN118527237A (en) * | 2024-07-24 | 2024-08-23 | 江苏桂柳牧业集团有限公司 | Blade type material cutting and crushing device and method thereof |
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CN201572666U (en) * | 2009-12-03 | 2010-09-08 | 黄国宏 | Crushing mechanism of plastic crusher |
CN202387528U (en) * | 2011-11-17 | 2012-08-22 | 湖南万容科技股份有限公司 | Novel double-shaft shredding machine with transmission structure |
CN202539167U (en) * | 2012-03-16 | 2012-11-21 | 江苏科技大学 | Waste tire recovery device |
CN102990803A (en) * | 2011-09-09 | 2013-03-27 | 上海振华科技开发有限公司 | Crushing device for whole recovered waste and old tyres |
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US4235383A (en) * | 1979-08-03 | 1980-11-25 | Clark Richard F | Tire disintegrator |
JPH06170263A (en) * | 1992-12-04 | 1994-06-21 | Tadashi Shoji | Finely segmenting method of waste tire |
CN2285685Y (en) * | 1996-09-16 | 1998-07-08 | 陈炳炉 | Waste tire recycling shredding machine with profiling knife mechanism |
CN101073787A (en) * | 2007-06-07 | 2007-11-21 | 顾洪 | Method and apparatus for crushing waste tyre |
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CN202387528U (en) * | 2011-11-17 | 2012-08-22 | 湖南万容科技股份有限公司 | Novel double-shaft shredding machine with transmission structure |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108187826A (en) * | 2018-01-16 | 2018-06-22 | 莱歇研磨机械制造(上海)有限公司 | A kind of mill transmission device |
CN108187826B (en) * | 2018-01-16 | 2024-01-02 | 莱歇研磨机械制造(上海)有限公司 | Transmission device of mill |
CN108177167A (en) * | 2018-03-07 | 2018-06-19 | 李浩然 | A kind of slicing machine for potato |
CN111441431A (en) * | 2020-04-02 | 2020-07-24 | 成都科锐志科技有限公司 | Kitchen waste machine capable of being cleaned quickly |
CN111441431B (en) * | 2020-04-02 | 2021-08-27 | 成都科锐志科技有限公司 | Kitchen waste machine capable of being cleaned quickly |
CN114505117A (en) * | 2022-01-20 | 2022-05-17 | 天津达仁堂(亳州)中药饮片有限公司 | Crushing device for entering traditional Chinese medicine decoction pieces into medicine |
CN118527237A (en) * | 2024-07-24 | 2024-08-23 | 江苏桂柳牧业集团有限公司 | Blade type material cutting and crushing device and method thereof |
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