A kind of preparation method of gun-metal powder
Technical field
The present invention relates to the preparation field of gun-metal powder, specifically a kind of preparation method of gun-metal powder.
Background technique
Lithium battery is one of existing electric appliance or the most important power supply of electric tool, and in order to improve the performance of lithium battery, mention
The specific capacity of high cathode, currently, most of manufacturers use tin negative pole material.However, in charge and discharge process, tin cathode
Cubical expansivity is larger, can generate powder phenomenon-tion after long-term circulation, cause cycle performance poor.In order to solve these problems, one
As using preparing composite alloy as cathode, such as gun-metal, tin ferroalloy.The existing method for preparing gun-metal powder compared with
It is more, but the complex process of tin copper is prepared, long flow path is at high cost, and powder diameter distribution is not uniform enough.
Summary of the invention
In view of the above-mentioned problems, the present invention provides, a kind of particle diameter distribution is uniform and the preparation of lower-cost gun-metal powder
Method.
The technical scheme of the invention to solve the technical problem is: a kind of preparation method of gun-metal powder,
The following steps are included:
(1) by blocky Cu5Sn6Melting;
(2) by the Cu of melting5Sn6Fluid is vertically sprayed from top to bottom by nozzle to high-speed rotating roller surface;
(3) fluid gets rid of to the spray chamber of side through idler wheel rotation and forms drop;
(4) in spray chamber, high-pressure inert gas from bottom to up blows drop to the spray chamber of spray chamber side;
(5) gas-liquid mixture in spray chamber is sprayed to collecting chamber;
(6) gun-metal powder is collected.
Preferably, the roller surface offers several spherical grooves.
Preferably, the fluid of injection to roller surface flows into groove, the fluid in groove is got rid of to spray chamber.
Preferably, groove is 0.5-1mm in the opening diameter of roller surface.
Preferably, the mass flowrate of fluid injection is 6-8g/s.
Preferably, the vertical range between nozzle and idler wheel is 0.01-0.1mm.
Preferably, the diameter of idler wheel is 40-50mm, idler wheel revolving speed is 300-350r/min.
Preferably, the flow direction of high-pressure inert gas and the angle of horizontal direction are 45 ° in spray chamber -- 90 °.
Preferably, the flow velocity of high-pressure inert gas is 30m/s.
The present invention smashes the fluid of injection by the centrifugal force of swing roller, then hits drop by high-speed gas, so
It sprays again afterwards, not only powder diameter obtained is compared with thin, particle diameter distribution is uniform, but also entire process flow is simple, processing cost
It is low.
Specific embodiment
The present invention is described more detail below, illustrative examples of the invention and explanation are used to explain the present invention herein,
But it is not as a limitation of the invention.
The preparation method of gun-metal powder of the invention, uses following steps:
First by blocky Cu5Sn6Melting, then by the Cu of melting5Sn6Fluid is vertically sprayed by nozzle to high-speed rotating
Roller surface;Roller surface offers several spherical grooves, and the sprayable fluid to roller surface flows into groove, extends fluid and exists
The residence time on surface keeps it suitably cooling, so that it is more preferable that the fluid in groove gets rid of the epigranular degree after spray chamber;
Residence time in order to avoid fluid on surface is too long, causes powder diameter excessive, and groove of the invention is opened roller surface
Mouth diameter is advisable with 0.5-1mm, and should ensure that the mass flowrate of fluid injection is vertical between 6-8g/s, nozzle and idler wheel
Distance is 0.01-0.1mm, while the roller diameter used is 40-50mm, idler wheel revolving speed is 300-350r/min;It gets rid of to mist
The particle for changing room enters spray chamber under the shock of high-speed flow, thus second of refinement drop;In spray chamber, high pressure inert
The flow direction of gas and best 45 ° of the angle of horizontal direction -- 90 °, thinning effect is more preferable, while the flow velocity of high-pressure inert gas is protected
Holding 30m/s is advisable;Gas-liquid mixture in spray chamber sprays under the pressure of high pressure gas again to collecting chamber, and when injection can also
Nozzle is used, to carry out third time refinement;Finally collect gun-metal powder.
Embodiment 1
By blocky Cu5Sn6Melting, then by the Cu of melting5Sn6Fluid, which is vertically sprayed by nozzle to rotation, has groove
Roller surface;Its further groove is the opening diameter of roller surface is 0.5 mm, the mass flowrate of fluid injection is 6g/s, nozzle
Vertical range between idler wheel is 0.01mm, roller diameter 40mm, and idler wheel revolving speed is 300r/min;Meanwhile in spray chamber
It is interior, to keep 45 ° of angles with horizontal direction and be passed through high-pressure inert gas with the speed of 30m/s to hit fluid to spray chamber,
Collecting chamber is sprayed into from spray chamber, finally collects gun-metal powder, is analyzed the diameter of all partial sizes between 8-15 μm.
Embodiment 2
By blocky Cu5Sn6Melting, then by the Cu of melting5Sn6Fluid, which is vertically sprayed by nozzle to rotation, has groove
Roller surface;Its further groove is the opening diameter of roller surface is 0.7 mm, the mass flowrate of fluid injection is 7g/s, nozzle
Vertical range between idler wheel is 0.05mm, roller diameter 45mm, and idler wheel revolving speed is 320r/min;Meanwhile in spray chamber
It is interior, to keep 60 ° of angles with horizontal direction and be passed through high-pressure inert gas with the speed of 30m/s to hit fluid to spray chamber,
Collecting chamber is sprayed into from spray chamber, finally collects gun-metal powder, is analyzed the diameter of all partial sizes between 3-9 μm.
Embodiment 3
By blocky Cu5Sn6Melting, then by the Cu of melting5Sn6Fluid, which is vertically sprayed by nozzle to rotation, has groove
Roller surface;Its further groove is the opening diameter of roller surface is 1.0 mm, the mass flowrate of fluid injection is 8g/s, nozzle
Vertical range between idler wheel is 0.1mm, roller diameter 42mm, and idler wheel revolving speed is 350r/min;Meanwhile in spray chamber
It is interior, to keep 90 ° of angles with horizontal direction and be passed through high-pressure inert gas with the speed of 30m/s to hit fluid to spray chamber,
Collecting chamber is sprayed into from spray chamber, finally collects gun-metal powder, is analyzed the diameter of all partial sizes between 6-14 μm.
It is provided for the embodiments of the invention technical solution above to be described in detail, specific case used herein
The principle and embodiment of the embodiment of the present invention are expounded, the explanation of above embodiments is only applicable to help to understand this
The principle of inventive embodiments;At the same time, for those skilled in the art, according to an embodiment of the present invention, in specific embodiment party
There will be changes in formula and application range, in conclusion the contents of this specification are not to be construed as limiting the invention.