CN105679488A - Magnetic induction device - Google Patents
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- CN105679488A CN105679488A CN201610228848.9A CN201610228848A CN105679488A CN 105679488 A CN105679488 A CN 105679488A CN 201610228848 A CN201610228848 A CN 201610228848A CN 105679488 A CN105679488 A CN 105679488A
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F17/00—Fixed inductances of the signal type
- H01F17/0006—Printed inductances
- H01F17/0013—Printed inductances with stacked layers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/2804—Printed windings
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D1/00—Resistors, capacitors or inductors
- H10D1/20—Inductors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F17/00—Fixed inductances of the signal type
- H01F17/0006—Printed inductances
- H01F2017/0086—Printed inductances on semiconductor substrate
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/2804—Printed windings
- H01F2027/2809—Printed windings on stacked layers
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- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Coils Or Transformers For Communication (AREA)
Abstract
本发明提供的磁感应器件包括多个外导体、第一衬底以及磁芯。所述多个外导体包括第一外导体以及第二外导体,所述第一衬底的表面设置有至少一个凹槽,所述至少一个凹槽包括第一凹槽,所述第一凹槽内沿延伸方向设置有内导体,所述内导体的一端与所述第一外导体相连接,所述内导体的另一端与所述第二外导体相连接,所述磁芯设置于所述内导体与所述多个外导体之间。与现有的磁感应器件相比,能够改善现有的底层导体厚度与高性能磁芯的制备难以兼顾的问题。
The magnetic induction device provided by the present invention comprises a plurality of outer conductors, a first substrate and a magnetic core. The plurality of outer conductors comprises a first outer conductor and a second outer conductor, the surface of the first substrate is provided with at least one groove, the at least one groove comprises a first groove, an inner conductor is provided in the first groove along the extension direction, one end of the inner conductor is connected to the first outer conductor, the other end of the inner conductor is connected to the second outer conductor, and the magnetic core is provided between the inner conductor and the plurality of outer conductors. Compared with the existing magnetic induction device, the problem that the thickness of the existing bottom conductor and the preparation of the high-performance magnetic core are difficult to be taken into account can be improved.
Description
技术领域technical field
本发明涉及基本电气元件领域,具体而言,涉及一种磁感应器件。The invention relates to the field of basic electrical components, in particular to a magnetic induction device.
背景技术Background technique
磁感应器件特别是功率电感的集成在处理器和移动可穿戴电源管理中具有迫切需求。在高集成度的情况下,实现具有大的电感值/直流电阻比的磁感应器件是关键技术问题。The integration of magnetic sensing devices, especially power inductors, has an urgent need in processors and mobile wearable power management. In the case of high integration, it is a key technical issue to realize a magnetic induction device with a large inductance value/DC resistance ratio.
现有的集成磁感应器件通常位于衬底的表面,具有底层导体、与底层导体连接的顶层导体以及位于底层导体和顶层导体之间的磁芯,底层导体与顶层导体通过连接关系呈螺线管状。高性能的磁芯需要在较为平坦的表面制备,因此就需要底层导体的厚度不能太厚,一般不超过5微米。若底层导体的厚度较薄,会导致底层导体的电阻阻值较高。因此,很难做到底层导体的厚度与高性能的磁芯的兼顾。Existing integrated magnetic induction devices are usually located on the surface of the substrate, and have a bottom conductor, a top conductor connected to the bottom conductor, and a magnetic core between the bottom conductor and the top conductor. The connection between the bottom conductor and the top conductor is in the shape of a solenoid. A high-performance magnetic core needs to be prepared on a relatively flat surface, so the thickness of the underlying conductor should not be too thick, generally not more than 5 microns. If the thickness of the bottom conductor is thinner, the resistance value of the bottom conductor will be higher. Therefore, it is difficult to balance the thickness of the bottom conductor and the high-performance magnetic core.
发明内容Contents of the invention
有鉴于此,本发明提供了一种磁感应器件,与现有的磁感应器件相比,能够改善现有的底层导体厚度与高性能磁芯的制备难以兼顾的问题。In view of this, the present invention provides a magnetic induction device. Compared with the existing magnetic induction device, it can solve the problem that the existing bottom conductor thickness and the preparation of the high-performance magnetic core are difficult to balance.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种磁感应器件,包括多个外导体、第一衬底以及磁芯,所述多个外导体包括第一外导体以及第二外导体,所述第一衬底的表面设置有至少一个凹槽,所述至少一个凹槽包括第一长条形凹槽,所述第一长条形凹槽内设置有内导体,所述内导体的一端与所述第一外导体相连接,所述内导体的另一端与所述第二外导体相连接,所述磁芯设置于所述内导体与所述第一外导体以及第二外导体之间。A magnetic induction device, comprising a plurality of outer conductors, a first substrate and a magnetic core, the plurality of outer conductors include a first outer conductor and a second outer conductor, the surface of the first substrate is provided with at least one groove , the at least one groove includes a first elongated groove, an inner conductor is arranged in the first elongated groove, one end of the inner conductor is connected to the first outer conductor, and the inner conductor The other end of the conductor is connected to the second outer conductor, and the magnetic core is arranged between the inner conductor and the first outer conductor and the second outer conductor.
具体地,所述第一外导体以及第二外导体可以与所述内导体具有预定的角度,所述预定的角度可以为小于90度的角,以使多个外导体与内导体连接成螺线管状。Specifically, the first outer conductor and the second outer conductor may have a predetermined angle with the inner conductor, and the predetermined angle may be an angle smaller than 90 degrees, so that a plurality of outer conductors and the inner conductor are connected to form a spiral Wire tubular.
优选地,还包括第三外导体,所述至少一个凹槽还包括与第一长条形凹槽平行设置的第二长条形凹槽,所述内导体包括第一内导体以及第二内导体,所述第一内导体以及第二内导体依次设置于所述第一长条形凹槽以及第二长条形凹槽,所述第一内导体的一端与所述第一外导体的一端相连接,所述第一内导体的另一端与所述第二外导体的一端相连接;所述第二外导体的另一端与所述第二内导体的一端相连接,所述第二内导体的另一端与所述第三外导体的一端相连接;所述磁芯设置于内导体与所述多个外导体之间。Preferably, a third outer conductor is further included, the at least one groove further includes a second elongated groove parallel to the first elongated groove, and the inner conductor includes a first inner conductor and a second inner conductor. Conductor, the first inner conductor and the second inner conductor are sequentially arranged in the first elongated groove and the second elongated groove, one end of the first inner conductor and the first outer conductor One end is connected, the other end of the first inner conductor is connected with one end of the second outer conductor; the other end of the second outer conductor is connected with one end of the second inner conductor, and the second The other end of the inner conductor is connected to one end of the third outer conductor; the magnetic core is arranged between the inner conductor and the plurality of outer conductors.
因为所述第一内导体以及第二内导体分别设置于第一长条形凹槽以及第二长条形凹槽,所以第一内导体以及第二内导体相互平行。所述多个外导体也可以平行设置,并且第一内导体、第二内导体也平行设置,所以多个外导体与第一内导体、第二内导体可以形成螺线管状结构。Since the first inner conductor and the second inner conductor are respectively disposed in the first elongated groove and the second elongated groove, the first inner conductor and the second inner conductor are parallel to each other. The plurality of outer conductors can also be arranged in parallel, and the first inner conductor and the second inner conductor are also arranged in parallel, so the plurality of outer conductors and the first inner conductor and the second inner conductor can form a solenoid-shaped structure.
优选地,所述内导体中的每个内导体与所述第一衬底之间均设置有第一绝缘层。Preferably, a first insulating layer is provided between each of the inner conductors and the first substrate.
所述第一绝缘层可以为氧化硅,具体可以通过热氧化的方式制备,也可以为氧化铝,也可以通过沉积等其他方式制备。The first insulating layer may be silicon oxide, specifically prepared by thermal oxidation, aluminum oxide, or other methods such as deposition.
优选地,所述第一衬底的远离所述至少一个凹槽的表面设置有集成电路其他组成部分。Preferably, other components of the integrated circuit are provided on the surface of the first substrate away from the at least one groove.
集成电路设置于第一衬底的远离至少一个凹槽的表面,可以与磁感应器件共享衬底面积,从而充分利用所述第一衬底的空间,从而更有利于小型化。The integrated circuit is arranged on the surface of the first substrate away from the at least one groove, and can share the substrate area with the magnetic induction device, so as to make full use of the space of the first substrate, thereby being more conducive to miniaturization.
优选地,所述第一衬底的远离所述至少一个凹槽的表面设置有至少两个通孔,所述至少两个通孔分别延伸至所述至少一个凹槽中的一个或多个凹槽,所述至少两个通孔内均设置有导体材料。所述内导体可以通过所述导体材料与所述集成电路电连接。Preferably, at least two through holes are provided on the surface of the first substrate away from the at least one groove, and the at least two through holes respectively extend to one or more of the at least one groove. The groove, the at least two through holes are provided with conductive material. The inner conductor may be electrically connected to the integrated circuit through the conductor material.
所述至少两个通孔可以沿着与至少一个凹槽所在的表面相垂直的方向延伸,并延伸至与所述至少一个凹槽中的多个凹槽相连通,以使内导体与外导体构成的螺旋状结构与集成电路电连接,从而使磁感应器件作用于集成电路,实现单衬底集成。The at least two through holes may extend along a direction perpendicular to the surface where the at least one groove is located, and extend to communicate with a plurality of grooves in the at least one groove, so that the inner conductor and the outer conductor The formed helical structure is electrically connected to the integrated circuit, so that the magnetic induction device acts on the integrated circuit and realizes single-substrate integration.
优选地,上述的磁感应器件中,所述至少两个通孔内的导体材料与所述第一衬底之间均设置有第二绝缘层。Preferably, in the above-mentioned magnetic induction device, a second insulating layer is provided between the conductor material in the at least two through holes and the first substrate.
所述第二绝缘层可以为氧化硅,具体可以通过热氧化的方式制备,也可以为氧化铝,也可以通过沉积等其他方式制备。The second insulating layer may be silicon oxide, specifically prepared by thermal oxidation, aluminum oxide, or other methods such as deposition.
优选地,上述的磁感应器件中,还包括第二衬底,所述第二衬底设置有至少两个第一导体,所述多个外导体中的至少两个外导体可通过焊接等方式分别与所述至少两个第一导体电连接,所述至少两个第一导体均可通过打线焊接等方式与所述集成电路电连接。Preferably, the above-mentioned magnetic induction device further includes a second substrate, the second substrate is provided with at least two first conductors, and at least two of the plurality of outer conductors can be separated by welding or the like. The at least two first conductors are electrically connected to the at least two first conductors, and the at least two first conductors can be electrically connected to the integrated circuit by wire bonding or the like.
所述第二衬底以及设置于所述第二衬底的至少两个第一导体是为了将由内导体与外导体构成的螺线管状结构与集成电路电连接,集成电路具体可以设置于第一衬底的远离内导体的表面。其中,所述第一导体具体可以通过打线焊接等封装的方式与集成电路电连接。The second substrate and at least two first conductors arranged on the second substrate are used to electrically connect the solenoid-shaped structure formed by the inner conductor and the outer conductor to the integrated circuit, and the integrated circuit may be arranged on the first The surface of the substrate away from the inner conductor. Wherein, the first conductor may specifically be electrically connected to the integrated circuit by packaging such as wire bonding.
优选地,上述的磁感应器件中,所述第一衬底的设置有至少一个凹槽的表面还设置有集成电路。Preferably, in the above magnetic induction device, the surface of the first substrate provided with at least one groove is also provided with an integrated circuit.
集成电路可以设置于远离所述至少一个凹槽的表面和至少一个凹槽所在的表面中的一个或者两个表面,集成电路的设置不应该理解为是对本发明的限制。The integrated circuit may be arranged on one or both surfaces of the surface away from the at least one groove and the surface where the at least one groove is located, and the arrangement of the integrated circuit should not be construed as a limitation of the present invention.
优选地,上述的磁感应器件中,所述内导体以及第一衬底与所述磁芯之间设置有第三绝缘层。Preferably, in the above magnetic induction device, a third insulating layer is provided between the inner conductor and the first substrate and the magnetic core.
所述第三绝缘层可以为氧化硅,也可以为聚酰亚胺材料;可以通过沉积的方式制备,也可以通过旋涂法制备;所述第三绝缘层的具体材料和制备方式不应该理解为是对本发明的限制。The third insulating layer can be silicon oxide or polyimide material; it can be prepared by deposition or by spin coating; the specific material and preparation method of the third insulating layer should not be understood as a limitation of the present invention.
优选地,上述的磁感应器件中,所述多个外导体与所述磁芯之间设置有第四绝缘层。Preferably, in the above-mentioned magnetic induction device, a fourth insulating layer is arranged between the plurality of outer conductors and the magnetic core.
所述第四绝缘层可以为氧化硅,也可以为聚酰亚胺材料;可以通过沉积的方式制备,也可以通过旋涂法制备;所述第四绝缘层的具体材料和制备方式不应该理解为是对本发明的限制。The fourth insulating layer can be silicon oxide or polyimide material; it can be prepared by deposition or by spin coating; the specific material and preparation method of the fourth insulating layer should not be understood as a limitation of the present invention.
本发明提供的磁感应器件包括多个外导体、第一衬底以及磁芯,所述多个外导体包括第一外导体以及第二外导体,所述第一衬底的表面设置有至少一个凹槽,所述至少一个凹槽包括第一凹槽,所述第一凹槽内设置有内导体,所述内导体的一端与所述第一外导体相连接,所述内导体的另一端与所述第二外导体相连接,所述磁芯设置于所述内导体与所述第一外导体以及第二外导体之间。与现有的磁感应器件相比,能够改善现有的底层导体厚度与高性能磁芯的制备难以兼顾的问题。The magnetic induction device provided by the present invention includes a plurality of outer conductors, a first substrate and a magnetic core, the plurality of outer conductors include a first outer conductor and a second outer conductor, and the surface of the first substrate is provided with at least one concave Groove, the at least one groove includes a first groove, an inner conductor is arranged in the first groove, one end of the inner conductor is connected to the first outer conductor, and the other end of the inner conductor is connected to the first outer conductor. The second outer conductor is connected, and the magnetic core is arranged between the inner conductor, the first outer conductor and the second outer conductor. Compared with the existing magnetic induction device, it can solve the problem that the thickness of the existing bottom conductor and the preparation of the high-performance magnetic core are difficult to balance.
附图说明Description of drawings
为了更清楚的说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1是本发明第一实施例提供的磁感应器件的结构示意图;Fig. 1 is a schematic structural diagram of a magnetic induction device provided by a first embodiment of the present invention;
图2是本发明第一实施例提供的磁感应器件的剖面图;Fig. 2 is a cross-sectional view of the magnetic induction device provided by the first embodiment of the present invention;
图3是本发明第二实施例提供的磁感应器件的结构示意图;Fig. 3 is a schematic structural diagram of a magnetic induction device provided by a second embodiment of the present invention;
图4是本发明第二实施例提供的磁感应器件的剖面图;Fig. 4 is a cross-sectional view of the magnetic induction device provided by the second embodiment of the present invention;
图5是本发明第三实施例提供的磁感应器件的剖面图;Fig. 5 is a cross-sectional view of a magnetic induction device provided by a third embodiment of the present invention;
图6是本发明第四实施例提供的磁感应器件的剖面图;Fig. 6 is a cross-sectional view of a magnetic induction device provided by a fourth embodiment of the present invention;
图7是本发明第五实施例提供的磁感应器件的结构示意图;7 is a schematic structural diagram of a magnetic induction device provided by a fifth embodiment of the present invention;
图8是本发明实施例提供的磁感应器件的制备流程图;Fig. 8 is a flow chart of the preparation of the magnetic induction device provided by the embodiment of the present invention;
图9是图8的第一个步骤包含的步骤流程图;Fig. 9 is a flowchart of steps included in the first step of Fig. 8;
图10为可用于制备本发明实施例提供的磁感应器件的LIGA流程图。Fig. 10 is a flow chart of LIGA that can be used to prepare the magnetic induction device provided by the embodiment of the present invention.
其中,附图标记汇总如下:Among them, the reference signs are summarized as follows:
外导体110;第一外导体111;第二外导体112;第三外导体113;第一衬底120;磁芯130;第一凹槽141;第二凹槽142;第三凹槽143;柱形凹槽144;内导体150;第一内导体151;第二内导体152;第三内导体153;第一绝缘层161;第二绝缘层162;第三绝缘层163;第四绝缘层164;集成电路170;通孔180;Outer conductor 110; first outer conductor 111; second outer conductor 112; third outer conductor 113; first substrate 120; magnetic core 130; first groove 141; second groove 142; third groove 143; Columnar groove 144; inner conductor 150; first inner conductor 151; second inner conductor 152; third inner conductor 153; first insulating layer 161; second insulating layer 162; third insulating layer 163; fourth insulating layer 164; integrated circuit 170; via 180;
第二衬底210;第一导体220。The second substrate 210 ; the first conductor 220 .
具体实施方式detailed description
下面将结合本发明实施例中附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. The following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making creative efforts belong to the protection scope of the present invention.
请参见图1,图1示出了本发明第一实施例提供的一种磁感应器件,包括多个外导体110、第一衬底120以及磁芯130。所述多个外导体110包括依次排列的第一外导体111以及第二外导体112。所述第一衬底120的表面设置有至少一个凹槽,所述至少一个凹槽包括第一凹槽141,所述第一凹槽141内沿延伸方向设置有内导体150,所述内导体150的一端与所述第一外导体111相连接,所述内导体150的另一端与所述第二外导体112相连接,所述磁芯130设置于所述内导体150与所述多个外导体110之间。Please refer to FIG. 1 . FIG. 1 shows a magnetic induction device provided by a first embodiment of the present invention, including a plurality of outer conductors 110 , a first substrate 120 and a magnetic core 130 . The plurality of outer conductors 110 include first outer conductors 111 and second outer conductors 112 arranged in sequence. The surface of the first substrate 120 is provided with at least one groove, the at least one groove includes a first groove 141, and an inner conductor 150 is arranged in the first groove 141 along the extending direction, and the inner conductor One end of 150 is connected to the first outer conductor 111, the other end of the inner conductor 150 is connected to the second outer conductor 112, and the magnetic core 130 is arranged between the inner conductor 150 and the plurality of between the outer conductors 110.
具体地,所述第一外导体111以及第二外导体112均可以与所述内导体150具有预定的角度,所述预定的角度可以为小于九十度的角,详情请参见图1,第一外导体111与第二外导体112可以平行排练,使所述内导体150以及与所述内导体150连接的第一外导体111和第二外导体112呈螺线管状分布。Specifically, both the first outer conductor 111 and the second outer conductor 112 may have a predetermined angle with the inner conductor 150, and the predetermined angle may be an angle smaller than ninety degrees. For details, please refer to FIG. 1, No. An outer conductor 111 and a second outer conductor 112 can be rehearsed in parallel, so that the inner conductor 150 and the first outer conductor 111 and the second outer conductor 112 connected to the inner conductor 150 are distributed in a spiral shape.
具体地,还包括第三外导体113,所述至少一个凹槽还包括与第一凹槽141平行依次设置的第二凹槽142以及第三凹槽143,所述内导体150包括第一内导体151、第二内导体152以及第三内导体153,所述第一内导体151、第二内导体152以及第三内导体153依次设置于所述第一凹槽141、第二凹槽142以及第三凹槽143,详情请参见图1。所述第一内导体151的一端与所述第一外导体111的一端相连接,所述第一内导体151的另一端与所述第二外导体112的一端相连接;所述第二外导体112的另一端与所述第二内导体152的一端相连接,所述第二内导体152的另一端与所述第三外导体113的一端相连接;所述磁芯130设置于内导体150与所述多个外导体110之间。Specifically, it also includes a third outer conductor 113, the at least one groove also includes a second groove 142 and a third groove 143 arranged in parallel with the first groove 141, and the inner conductor 150 includes the first inner conductor 150. The conductor 151, the second inner conductor 152 and the third inner conductor 153, the first inner conductor 151, the second inner conductor 152 and the third inner conductor 153 are sequentially arranged in the first groove 141 and the second groove 142 And the third groove 143, please refer to FIG. 1 for details. One end of the first inner conductor 151 is connected to one end of the first outer conductor 111, and the other end of the first inner conductor 151 is connected to one end of the second outer conductor 112; The other end of the conductor 112 is connected to one end of the second inner conductor 152, and the other end of the second inner conductor 152 is connected to one end of the third outer conductor 113; the magnetic core 130 is arranged on the inner conductor 150 and the plurality of outer conductors 110.
因为所述第一内导体151以及第二内导体152分别设置于第一凹槽141以及第二凹槽142第三凹槽143,所以第一内导体151以及第二内导体152相互平行。以第二外导体112为例,如图1所示,第二外导体112的一端与第二内导体152的如图所示的左端相连接,第二外导体112的另一端与第一内导体151的如图所示的右端相连接。第三外导体113的如图所示的右端与第二内导体152的如图所示的右端相连接。故外导体110与内导体150通过上述的连接方式构成螺旋状结构。Since the first inner conductor 151 and the second inner conductor 152 are disposed in the first groove 141 and the second groove 142 and the third groove 143 respectively, the first inner conductor 151 and the second inner conductor 152 are parallel to each other. Taking the second outer conductor 112 as an example, as shown in FIG. The right ends of the conductors 151 are connected as shown. The right end as shown in the figure of the third outer conductor 113 is connected to the right end as shown in the figure of the second inner conductor 152 . Therefore, the outer conductor 110 and the inner conductor 150 form a helical structure through the above connection manner.
具体地,第一凹槽141、第二凹槽142、第三凹槽143具体可以为长条形凹槽,也可以为其他形状的凹槽。本发明实施例提供的磁感应器件还可以包括第三内导体153以及盛放第三内导体153的第三凹槽143和第三外导体113,外导体110、内导体150和凹槽的具体数量不应该理解为是对本发明的限制。Specifically, the first groove 141 , the second groove 142 , and the third groove 143 may be elongated grooves, or grooves of other shapes. The magnetic induction device provided by the embodiment of the present invention may also include a third inner conductor 153 and a third groove 143 and a third outer conductor 113 containing the third inner conductor 153, the specific number of the outer conductor 110, the inner conductor 150 and the groove It should not be construed as limiting the invention.
所述内导体150中的每个内导体150与所述第一衬底120之间均可以设置有第一绝缘层161,详情请参见图2。所述第一绝缘层161可以为氧化硅,具体可以通过热氧化的方式制备,也可以为氧化铝,也可以通过沉积等其他方式制备。A first insulating layer 161 may be disposed between each inner conductor 150 of the inner conductors 150 and the first substrate 120 , please refer to FIG. 2 for details. The first insulating layer 161 may be silicon oxide, specifically prepared by thermal oxidation, aluminum oxide, or other methods such as deposition.
所述第一衬底120的远离所述至少一个凹槽的表面设置有集成电路170,详情请参见图4和图5。集成电路设置于第一衬底120的远离所述至少一个凹槽的表面,可以与磁感应器件共享衬底面积,从而可以充分利用所述第一衬底120的空间,从而更有利于小型化。An integrated circuit 170 is disposed on the surface of the first substrate 120 away from the at least one groove, please refer to FIG. 4 and FIG. 5 for details. The integrated circuit is disposed on the surface of the first substrate 120 away from the at least one groove, and can share the substrate area with the magnetic induction device, so that the space of the first substrate 120 can be fully utilized, which is more conducive to miniaturization.
所述第一衬底120的远离所述至少一个凹槽的表面可以设置有两个通孔180,详情请参见图3和图4。所述两个通孔180分别延伸至所述至少一个凹槽中的两个凹槽,所述两个通孔180内均设置有导体材料,所述内导体150通过所述导体材料与集成电路电连接。集成电路具体可以放置于所述第一衬底120的远离所述至少一个凹槽的表面。Two through holes 180 may be provided on the surface of the first substrate 120 away from the at least one groove, please refer to FIG. 3 and FIG. 4 for details. The two through holes 180 respectively extend to two grooves in the at least one groove, the two through holes 180 are provided with conductive material, and the inner conductor 150 passes through the conductive material and the integrated circuit. electrical connection. Specifically, the integrated circuit may be placed on the surface of the first substrate 120 away from the at least one groove.
具体地,所述通孔180的位置还可以设置在其他位置,详情请参见图7。Specifically, the position of the through hole 180 may also be set at other positions, please refer to FIG. 7 for details.
所述两个通孔180可以沿着与至少一个凹槽所在的表面相垂直的方向延伸,并延伸至与所述至少一个凹槽中的两个凹槽相连通,以使内导体150与外导体110构成的螺线管状结构与集成电路电连接,从而使磁感应器件作用于集成电路。The two through holes 180 may extend along a direction perpendicular to the surface where the at least one groove is located, and extend to communicate with two grooves in the at least one groove, so that the inner conductor 150 and the outer conductor 150 are connected to each other. The solenoid-shaped structure formed by the conductor 110 is electrically connected to the integrated circuit, so that the magnetic induction device acts on the integrated circuit.
所述内导体150与通孔180可以基于硅通孔(ThroughSiliconVia)、玻璃通孔(ThroughGlassVia)等商用先进封装工艺实现。外导体110可以基于铜柱(CopperPillar)等商用先进封装工艺实现。本发明实施例提供的磁感应器件容易量产。The inner conductor 150 and the through hole 180 can be implemented based on commercial advanced packaging technologies such as Through Silicon Via (Through Silicon Via), Through Glass Via (Through Glass Via), and the like. The outer conductor 110 can be implemented based on a commercial advanced packaging process such as copper pillar (CopperPillar). The magnetic induction device provided by the embodiment of the present invention is easy to be mass-produced.
具体地,所述至少一个凹槽可以包括第一凹槽141、第二凹槽142以及第三凹槽143,也可以包括与所述通孔180的延伸方向相同的柱形凹槽144,详情请参见图3。所述两个通孔180可以延伸至如图3所示的至少一个凹槽中的两个凹槽,也可以延伸至其他的凹槽,例如一个通孔180可以延伸至柱形凹槽144,另一个通孔180可以延伸至第三内导体153所对应的凹槽。Specifically, the at least one groove may include a first groove 141, a second groove 142, and a third groove 143, and may also include a cylindrical groove 144 extending in the same direction as the through hole 180. Details See Figure 3. The two through holes 180 may extend to two grooves in at least one groove as shown in FIG. Another through hole 180 may extend to the groove corresponding to the third inner conductor 153 .
所述两个通孔180内的导体材料与所述第一衬底120之间均设置有第二绝缘层162,详情请参见图4。所述第二绝缘层162可以为氧化硅,具体可以通过热氧化的方式制备,也可以为氧化铝,也可以通过沉积等其他方式制备。A second insulating layer 162 is disposed between the conductive material in the two through holes 180 and the first substrate 120 , please refer to FIG. 4 for details. The second insulating layer 162 may be silicon oxide, specifically prepared by thermal oxidation, aluminum oxide, or other methods such as deposition.
上述的磁感应器件中,还可以包括第二衬底210,所述第二衬底210设置有两个第一导体220,所述多个外导体110中的两个外导体110分别通过焊接等方式与所述两个第一导体220电连接,所述两个第一导体220均通过打线焊接等方式与所述集成电路电连接。The above-mentioned magnetic induction device may also include a second substrate 210, the second substrate 210 is provided with two first conductors 220, and the two outer conductors 110 in the plurality of outer conductors 110 are respectively welded or the like. It is electrically connected with the two first conductors 220, and the two first conductors 220 are electrically connected with the integrated circuit by wire bonding or the like.
所述第二衬底210以及设置于所述第二衬底210的两个第一导体220是为了将由内导体150与外导体110构成的螺线管状结构与集成电路电连接,集成电路具体可以设置于第一衬底120的远离内导体150的表面。其中,所述第一导体220具体可以通过打线焊接等封装的方式与集成电路电连接。The second substrate 210 and the two first conductors 220 disposed on the second substrate 210 are used to electrically connect the solenoid-shaped structure formed by the inner conductor 150 and the outer conductor 110 to the integrated circuit, and the integrated circuit may specifically be It is disposed on the surface of the first substrate 120 away from the inner conductor 150 . Wherein, the first conductor 220 may specifically be electrically connected to the integrated circuit by packaging such as wire bonding.
所述两个第一导体220中的一个可以与如图1所示的第一外导体111相连接,所述两个第一导体220中的另一个可以与如图1所示的第三外导体113相连接。所述两个第一导体220与具体哪个外导体110相连不应该理解为是对本发明的限制。One of the two first conductors 220 can be connected with the first outer conductor 111 shown in FIG. 1 , and the other of the two first conductors 220 can be connected with the third outer conductor 111 shown in FIG. Conductors 113 are connected. Which outer conductor 110 the two first conductors 220 are connected to should not be construed as a limitation to the present invention.
所述第一衬底120的设置有至少一个凹槽的表面还设置有集成电路170,详情请参见图6。其中,集成电路170可以设置于远离所述至少一个凹槽的表面,也可以设置于至少一个凹槽所在的表面,或设置于上述两个表面,集成电路170不应该理解为是对本发明的限制。The surface of the first substrate 120 provided with at least one groove is also provided with an integrated circuit 170 , please refer to FIG. 6 for details. Wherein, the integrated circuit 170 can be arranged on the surface away from the at least one groove, can also be arranged on the surface where the at least one groove is located, or be arranged on the above two surfaces, the integrated circuit 170 should not be understood as a limitation of the present invention .
所述内导体150以及第一衬底120与所述磁芯130之间设置有第三绝缘层163,详情请参见图2、图4、图5和图6。所述第三绝缘层163可以为氧化硅,也可以为聚酰亚胺材料;可以通过沉积的方式制备,也可以通过旋涂法制备;所述第三绝缘层163的具体材料和制备方式不应该理解为是对本发明的限制。A third insulating layer 163 is disposed between the inner conductor 150 and the first substrate 120 and the magnetic core 130 , please refer to FIG. 2 , FIG. 4 , FIG. 5 and FIG. 6 for details. The third insulating layer 163 can be made of silicon oxide or polyimide; it can be prepared by deposition or by spin coating; the specific material and preparation method of the third insulating layer 163 are not specified. It should be understood as a limitation of the present invention.
上述的磁感应器件中,所述多个外导体110与所述磁芯130之间设置有第四绝缘层164,详情请参见图2、图4、图5和图6。所述第四绝缘层164可以为氧化硅,也可以为聚酰亚胺材料;可以通过沉积的方式制备,也可以通过旋涂法制备;所述第四绝缘层164的具体材料和制备方式不应该理解为是对本发明的限制。In the above magnetic induction device, a fourth insulating layer 164 is disposed between the plurality of outer conductors 110 and the magnetic core 130 , please refer to FIG. 2 , FIG. 4 , FIG. 5 and FIG. 6 for details. The fourth insulating layer 164 can be made of silicon oxide or polyimide; it can be prepared by deposition or by spin coating; the specific material and preparation method of the fourth insulating layer 164 are not limited. It should be understood as a limitation of the present invention.
本发明实施例提供的磁感应器件可以通过如下工艺流程进行制备:The magnetic induction device provided by the embodiment of the present invention can be prepared through the following process:
S1,在第一衬底120通过刻蚀等工艺形成用于放置内导体的凹槽和放置连接内导体与衬底另一面的导体材料的通孔。S1, forming a groove for placing the inner conductor and a through hole for placing the inner conductor and the conductor material on the other side of the substrate by etching and other processes on the first substrate 120 .
S2,通过化学反应或沉积等工艺在第一衬底120以及开设于第一衬底120的凹槽、通孔180的表面形成绝缘层。S2, forming an insulating layer on the surface of the first substrate 120 and the grooves and through holes 180 opened in the first substrate 120 by chemical reaction or deposition.
具体如设置于每个内导体150与第一衬底120之间的第一绝缘层161、通孔180内的导体材料与第一衬底120之间的第二绝缘层162。Specifically, the first insulating layer 161 disposed between each inner conductor 150 and the first substrate 120 , and the second insulating layer 162 disposed between the conductor material in the through hole 180 and the first substrate 120 .
S3,通过沉积等工艺在上述的绝缘层表面形成粘附阻挡层和导体电镀种子层。S3, forming an adhesion barrier layer and a conductor electroplating seed layer on the surface of the above-mentioned insulating layer through processes such as deposition.
S4,通过电镀等工艺实现导体材料对凹槽、通孔180的填充。S4, filling the groove and the through hole 180 with the conductor material through a process such as electroplating.
此处的导体材料包括内导体150以及通孔180中的导体材料。The conductor material here includes the inner conductor 150 and the conductor material in the through hole 180 .
S5,通过抛光(Polish)或刻蚀等工艺去掉第一衬底120表面的电镀导体、导体电镀种子层和粘附阻挡层。S5, removing the electroplating conductor, conductor electroplating seed layer and adhesion barrier layer on the surface of the first substrate 120 by polishing or etching.
S6,通过沉积等工艺在衬底具有内导体150的一面进行绝缘层的制备。S6, preparing an insulating layer on the side of the substrate having the internal conductor 150 by a process such as deposition.
例如,内导体150以及第一衬底120与磁芯130之间的第三绝缘层163。For example, the inner conductor 150 and the third insulating layer 163 between the first substrate 120 and the magnetic core 130 .
S7,通过电镀、沉积等工艺实现磁芯130的制备。S7, realize the preparation of the magnetic core 130 through processes such as electroplating and deposition.
具体地,磁芯130还可以通过沉积磁性材料层、光刻、刻蚀磁性材料层进行工艺制备。Specifically, the magnetic core 130 can also be manufactured by depositing a magnetic material layer, photolithography, and etching the magnetic material layer.
S8,通过沉积等工艺在衬底具有磁芯130的一面进行绝缘层的制备。S8 , preparing an insulating layer on the side of the substrate having the magnetic core 130 through processes such as deposition.
例如,多个外导体110与磁芯130之间设置的第四绝缘层164。For example, the fourth insulating layer 164 is disposed between the plurality of outer conductors 110 and the magnetic core 130 .
S9,对第一衬底120表面的绝缘层进行刻蚀露出内导体150用于与外导体110连接的部分。S9 , etching the insulating layer on the surface of the first substrate 120 to expose the part of the inner conductor 150 for connecting with the outer conductor 110 .
S10,通过沉积等工艺进行第四绝缘层164之上的外导体110的制备。S10, the outer conductor 110 on the fourth insulating layer 164 is prepared by a process such as deposition.
其中,步骤S1具体可以包括如下制备流程:Wherein, step S1 may specifically include the following preparation process:
S11,通过沉积、光刻、刻蚀等工艺在第一衬底120的一面形成具有内导体150版图图形的硬掩膜层。S11, forming a hard mask layer having a layout pattern of the internal conductor 150 on one side of the first substrate 120 through processes such as deposition, photolithography, and etching.
S12,通过光刻在第一衬底120同一面形成具有通孔180版图图形的光刻胶层。S12, forming a photoresist layer with a layout pattern of the through hole 180 on the same surface of the first substrate 120 by photolithography.
S13,以光刻胶层为掩膜进行衬底刻蚀,刻蚀深度不小于衬底厚度减去内导体厚度。S13, etching the substrate using the photoresist layer as a mask, and the etching depth is not less than the thickness of the substrate minus the thickness of the inner conductor.
S14,去除光刻胶层。S14, removing the photoresist layer.
S15,以硬掩膜层为掩膜进行第一衬底120的刻蚀,刻蚀深度与内导体150的厚度一致。S15 , etching the first substrate 120 by using the hard mask layer as a mask, and the etching depth is consistent with the thickness of the inner conductor 150 .
S16,去除硬掩膜层。S16 , removing the hard mask layer.
其中,步骤S7或S10,具体可以采用如下的LIGA工艺制备流程:Wherein, step S7 or S10 can specifically adopt the following LIGA process preparation process:
S201,通过沉积等工艺形成粘附阻挡层和电镀种子层。S201, forming an adhesion barrier layer and an electroplating seed layer by processes such as deposition.
S202,通过光刻形成光刻胶层。S202, forming a photoresist layer by photolithography.
S203,通过电镀在没有被光刻胶覆盖的区域填充磁性材料或者导体。S203, filling the area not covered by the photoresist with magnetic material or conductor by electroplating.
S204,去除光刻胶、电镀种子层和粘附阻挡层。S204, removing the photoresist, the electroplating seed layer and the adhesion barrier layer.
本发明提供的实施例中,第一衬底120的材料可以为硅,也可为玻璃、石英、有机基板、蓝宝石等其他材料。第一衬底120的厚度可在100微米到500微米之间。In the embodiment provided by the present invention, the material of the first substrate 120 may be silicon, or other materials such as glass, quartz, organic substrate, sapphire, etc. The thickness of the first substrate 120 may be between 100 microns and 500 microns.
内导体150的材料可主要为铜及其合金,也可为金、钨、铝等其他材料及其合金。内导体150的厚度可为20微米到200微米,内导体150的宽度可为5微米到200微米,相邻内导体150的间距可为5微米到200微米。内导体150与第一衬底120接触的表面可具有起增强粘附性(例如Ti、Ta等金属及其合金)、阻挡材料之间的扩散(例如TiN、TaN等金属氮化物)、为后续工艺做准备(例如Cu种子层)的一层或多层材料。The material of the inner conductor 150 can be mainly copper and its alloys, or other materials such as gold, tungsten, aluminum and their alloys. The thickness of the inner conductor 150 may be 20 microns to 200 microns, the width of the inner conductor 150 may be 5 microns to 200 microns, and the distance between adjacent inner conductors 150 may be 5 microns to 200 microns. The surface of the inner conductor 150 in contact with the first substrate 120 may have enhanced adhesion (such as Ti, Ta and other metals and their alloys), diffusion between barrier materials (for example, TiN, TaN and other metal nitrides), and is useful for subsequent One or more layers of material for process preparation (eg Cu seed layer).
外导体110的材料可主要为铜及其合金,也可为金、钨、铝等其他材料及其合金。外导体110的厚度可为10微米到100微米,外导体110的宽度可为5微米到200微米,相邻外导体110的间距可为5微米到200微米。The material of the outer conductor 110 can be mainly copper and its alloys, or other materials such as gold, tungsten, aluminum and their alloys. The thickness of the outer conductor 110 may be 10 microns to 100 microns, the width of the outer conductor 110 may be 5 microns to 200 microns, and the distance between adjacent outer conductors 110 may be 5 microns to 200 microns.
磁芯130的材料可为镍、铁、钴等材料及其合金、氧化物、复合材料等,可通过电镀、溅射等方法制备。磁芯130的厚度可为1微米到10微米。磁芯130可采用分层结构,即由交替的磁性材料层和非磁性材料层叠置构成。磁芯130可为条形,也可为其他任何形状并可形成单个或多个闭合回路。The material of the magnetic core 130 can be nickel, iron, cobalt and other materials and their alloys, oxides, composite materials, etc., and can be prepared by electroplating, sputtering, and other methods. The thickness of the magnetic core 130 may be 1 micron to 10 microns. The magnetic core 130 may adopt a layered structure, that is, it is composed of alternating magnetic material layers and non-magnetic material layers. The magnetic core 130 can be in a bar shape, or in any other shape, and can form a single or multiple closed loops.
在现有的一些方案中,有时会在内导体150所在的表面开设长方体凹槽并将内导体150和磁芯130均设置于长方体凹槽中,但该结构的制备工艺较为复杂,需要在存在深硅沟槽的情况下进行光刻,不容易量产。In some existing schemes, a rectangular parallelepiped groove is sometimes provided on the surface where the inner conductor 150 is located and both the inner conductor 150 and the magnetic core 130 are placed in the rectangular parallelepiped groove, but the preparation process of this structure is relatively complicated and needs to be Photolithography is performed in the case of deep silicon trenches, which is not easy for mass production.
本发明实施例仅展示了由一个螺线管线圈缠绕磁芯130形成的电感,也可以很容易地实现多个螺线管型线圈缠绕磁芯130形成耦合电感或者变压器。本发明实施例中的磁芯130可以是非闭合的形状,也可以具有一个或多个闭合回路形状。螺线管型线圈之间可以通过磁芯130或空气回路进行耦合。The embodiment of the present invention only shows the inductance formed by one solenoid coil wound around the magnetic core 130 , and multiple solenoid coil wound magnetic cores 130 can also be easily realized to form a coupled inductor or a transformer. The magnetic core 130 in the embodiment of the present invention may have an open shape, or may have one or more closed loop shapes. The solenoid coils may be coupled through the magnetic core 130 or an air circuit.
本发明提供的磁感应器件包括多个外导体110、第一衬底120以及磁芯130,所述多个外导体110包括第一外导体111以及第二外导体112,所述第一衬底120的表面设置有至少一个凹槽,所述至少一个凹槽包括第一凹槽141,所述第一凹槽141内设置有内导体150,所述内导体150的一端与所述第一外导体111相连接,所述内导体150的另一端与所述第二外导体112相连接,所述第一外导体111以及第二外导体112均与所述内导体150具有预定的角度,所述磁芯130设置于所述内导体150与所述第一外导体111以及第二外导体112之间。与现有的磁感应器件相比,能够改善现有的底层导体厚度与高性能磁芯130的制备难以兼顾的问题。The magnetic induction device provided by the present invention includes a plurality of outer conductors 110, a first substrate 120, and a magnetic core 130, and the plurality of outer conductors 110 include a first outer conductor 111 and a second outer conductor 112, and the first substrate 120 The surface of the at least one groove is provided with at least one groove, and the at least one groove includes a first groove 141, an inner conductor 150 is arranged in the first groove 141, and one end of the inner conductor 150 is connected to the first outer conductor 111, the other end of the inner conductor 150 is connected to the second outer conductor 112, the first outer conductor 111 and the second outer conductor 112 have a predetermined angle with the inner conductor 150, the The magnetic core 130 is disposed between the inner conductor 150 and the first outer conductor 111 and the second outer conductor 112 . Compared with the existing magnetic induction device, it can solve the problem that the thickness of the existing bottom conductor and the preparation of the high-performance magnetic core 130 are difficult to balance.
为使本发明实施例的目的、技术方案和优点更加清楚,上面结合本发明实施例中的附图,对本发明实施例中的技术方案进行了清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention have been clearly and completely described above in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以上对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Accordingly, the above detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention but represents only selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship that is usually placed when the product of the invention is used, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying References to devices or elements must have a particular orientation, be constructed, and operate in a particular orientation and therefore should not be construed as limiting the invention. In addition, the terms "first", "second", "third", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise clearly specified and limited, the terms "installation", "installation", "connection" and "connection" should be understood in a broad sense, for example, it may be a fixed connection, It can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
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