CN105675256A - Gas-liquid two-phase flow identification system and method based on fluctuation signal in check valve - Google Patents
Gas-liquid two-phase flow identification system and method based on fluctuation signal in check valve Download PDFInfo
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Abstract
本发明公开了一种基于止回阀内波动信号的气液两相流辨识系统及方法,包括:拾音器直接固定在止回阀上,采集止回阀产生的音频信号,音频信号采集卡采集所述音频信号,并将采集到的音频信号传送至计算机;压差传感器与止回阀连接,测量止回阀两点之间压力差的变化,差压信号采集卡采集所述压力差的变化信号,并将采集到的信号传送至计算机;计算机根据接收到的音频信号和压力差的变化信号,对管道内流体的流动状态进行辨识;本发明有益效果:实现了以止回阀为研究对象,利用声音和压差信号对管道内流体流动状态的辨识。
The invention discloses a gas-liquid two-phase flow identification system and method based on fluctuation signals in a check valve, comprising: a pickup is directly fixed on the check valve to collect audio signals generated by the check valve; Describe the audio signal, and transmit the collected audio signal to the computer; the pressure difference sensor is connected to the check valve to measure the change of the pressure difference between the two points of the check valve, and the differential pressure signal acquisition card collects the change signal of the pressure difference , and transmit the collected signal to the computer; the computer identifies the flow state of the fluid in the pipeline according to the received audio signal and the change signal of the pressure difference; Using sound and differential pressure signals to identify the fluid flow state in the pipeline.
Description
技术领域 technical field
本发明涉及多相流测量技术领域,尤其涉及一种基于止回阀内波动信号的气液两相流辨识系统及方法。 The invention relates to the technical field of multiphase flow measurement, in particular to a gas-liquid two-phase flow identification system and method based on fluctuation signals in a check valve.
背景技术 Background technique
两相流广泛存在于能源、化工、冶金等工业部门,流体的不同流动状态对于生产过程中的操作方式、运行稳定性和产品质量控制等都具有重要的意义,因此对于两相流型的研究和分析,一直是一个非常重要且得到广泛关注的课题。传统的流型识别方法成本较高,应用条件苛刻。而且为了获取信号,大多是侵入式测量,不适用于易燃易爆的特殊场合。 Two-phase flow widely exists in industrial sectors such as energy, chemical industry, and metallurgy. Different flow states of fluids are of great significance to the operation mode, operation stability and product quality control in the production process. Therefore, the research on two-phase flow patterns And analysis has always been a very important and widely concerned topic. Traditional flow pattern identification methods are expensive and have harsh application conditions. Moreover, in order to obtain signals, most of them are intrusive measurements, which are not suitable for special occasions that are flammable and explosive.
止回阀又称单向阀或逆止阀,其作用是防止管路中的介质倒流。止回阀广泛应用于工业生产和日常生活中。研究发现,止回阀内产生的声音和压力波动信号与流体的流动状态密切相关。这种方法应用不仅实现成本低、应用范围广,而且对声音信号的提取是非侵入式的,可应用于油气等易燃易爆特殊场合。 Check valve, also known as one-way valve or check valve, is used to prevent the medium in the pipeline from flowing backward. Check valves are widely used in industrial production and daily life. The study found that the sound and pressure fluctuation signals generated in the check valve are closely related to the flow state of the fluid. The application of this method not only has low cost and wide application range, but also non-invasive sound signal extraction, and can be applied to special occasions such as oil and gas, which are flammable and explosive.
发明内容 Contents of the invention
本发明的目的就是为了解决上述难题,提供了一种基于止回阀内波动信号的气液两相流辨识系统及方法,以止回阀为研究对象,利用声音和压差信号对管道内流体流动的状态进行辨识,可应用到油气运输等易燃易爆的特殊场合。 The purpose of the present invention is to solve the above-mentioned problems and provide a gas-liquid two-phase flow identification system and method based on the fluctuation signal in the check valve. Taking the check valve as the research object, the sound and differential pressure signals are used to analyze the fluid in the pipeline. The state of the flow can be identified, which can be applied to special occasions such as oil and gas transportation, which are flammable and explosive.
为实现上述目的,本发明的具体方案如下: To achieve the above object, the specific scheme of the present invention is as follows:
一种基于止回阀内波动信号的气液两相流辨识系统,包括:拾音器、差压传感器、差压信号采集卡、音频信号采集卡和计算机; A gas-liquid two-phase flow identification system based on fluctuating signals in a check valve, including: a pickup, a differential pressure sensor, a differential pressure signal acquisition card, an audio signal acquisition card, and a computer;
所述拾音器直接固定在止回阀上,采集止回阀产生的音频信号,所述音频信号采集卡采集所述音频信号,并将采集到的音频信号传送至计算机; The pickup is directly fixed on the check valve to collect the audio signal generated by the check valve, the audio signal acquisition card collects the audio signal, and transmits the collected audio signal to the computer;
所述压差传感器与止回阀连接,测量止回阀两点之间压力差的变化,所述差压信号采集卡采集所述压力差的变化信号,并将采集到的信号传送至计算机; The differential pressure sensor is connected to the check valve to measure the change of the pressure difference between two points of the check valve, and the differential pressure signal acquisition card collects the change signal of the pressure difference, and transmits the collected signal to the computer;
所述计算机根据接收到的音频信号和压力差的变化信号,对管道内流体的流动状态进行辨识。 The computer recognizes the flow state of the fluid in the pipeline according to the received audio signal and the change signal of the pressure difference.
一种基于止回阀内波动信号的气液两相流辨识方法,包括以下步骤: A gas-liquid two-phase flow identification method based on fluctuation signals in a check valve, comprising the following steps:
(1)设定采样时间和采样频率,分别采集止回阀上的音频信号以及止回阀上两点的压力差变化信号; (1) Set the sampling time and sampling frequency, respectively collect the audio signal on the check valve and the pressure difference change signal at two points on the check valve;
(2)分别对上述两种信号进行经验模态分解,得到信号的多个本征模态函数分量; (2) Carry out empirical mode decomposition to above-mentioned two kinds of signals respectively, obtain multiple eigenmode function components of the signal;
(3)根据原信号的各个本征模态函数分量,计算每个本征模态函数分量对应的希尔伯特边际谱; (3) According to each eigenmode function component of the original signal, calculate the Hilbert marginal spectrum corresponding to each eigenmode function component;
(4)分别计算每个本征模态函数分量及其对应的希尔伯特边际谱的能量值;所述能量值代表不同流型的能量特征; (4) Calculate the energy value of each eigenmode function component and its corresponding Hilbert marginal spectrum respectively; The energy value represents the energy characteristics of different flow patterns;
(5)在坐标图中对不同流型的能量特征进行标定,划分不同流型在坐标图上的分布区域,得到流型图,实现对不同流型的辨识。 (5) Calibrate the energy characteristics of different flow patterns in the coordinate map, divide the distribution areas of different flow patterns on the coordinate map, obtain the flow pattern map, and realize the identification of different flow patterns.
进一步地,所述步骤(2)中,对信号进行经验模态分解的方法为: Further, in the step (2), the method for performing empirical mode decomposition on the signal is:
其中,Ci为本征模态函数分量,R为趋势项。 Among them, C i is the component of the intrinsic mode function, and R is the trend item.
进一步地,所述步骤(3)中,对每个信号的各个本征模态函数分量做希尔伯特黄变换得到每个本征模态函数分量的希尔伯特普,希尔伯特普对时间进行积分得到希尔伯特边际谱。 Further, in the step (3), the Hilbert-Huang transformation is performed on each eigenmode function component of each signal to obtain the Hilbert Pu of each eigenmode function component, Hilbert Integrate over time to get the Hilbert marginal spectrum.
进一步地,所述步骤(4)中,原信号的各个本征模态函数分量振幅平方对时间进行积分,得到各个本征模态函数分量的能量值; Further, in the step (4), the square of the amplitude of each eigenmode function component of the original signal is integrated over time to obtain the energy value of each eigenmode function component;
对每个本征模态函数分量对应的希尔伯特边际谱振幅的平方求和,得到原信号希尔伯特边际谱的能量值。 The squares of the amplitudes of the Hilbert marginal spectrum corresponding to each eigenmode function component are summed to obtain the energy value of the Hilbert marginal spectrum of the original signal.
进一步地,所述步骤(5)中,划分不同流型在坐标图上的分布区域的方法具体为: Further, in the step (5), the method for dividing the distribution areas of different flow patterns on the coordinate map is specifically:
根据实际情况测量不同流型的能量值,确定所述能量值在坐标图上的分布区域,对坐标图进行不同流型的划分。 Measure the energy values of different flow patterns according to the actual situation, determine the distribution area of the energy values on the coordinate map, and divide the coordinate map into different flow patterns.
本发明的有益效果: Beneficial effects of the present invention:
本发明分别采集了音频信号和压差信号,并对它们进行了分析处理,提取信号中代表不同流型的特征,在坐标系中进行了标定。实现了以止回阀为研究对象,利用声音和压差信号对管道内流体流动状态的辨识。本方法为流型辨识提供了一条有效的途径。相应的装置具有结构简单、成本较低、准确率高等优点。而且利用音频型号是非侵入式测量,可应用到油气运输等易燃易爆的特殊场合。 The invention collects the audio signal and the differential pressure signal respectively, analyzes and processes them, extracts the features representing different flow types in the signal, and calibrates them in the coordinate system. Taking the check valve as the research object, the identification of the fluid flow state in the pipeline is realized by using sound and pressure difference signals. This method provides an effective way for flow pattern identification. The corresponding device has the advantages of simple structure, low cost, high accuracy and the like. Moreover, the use of audio models is non-invasive measurement, which can be applied to special occasions such as oil and gas transportation, which are flammable and explosive.
附图说明 Description of drawings
图1是基于止回阀内声音信号的气液两相流辨识系统示意图; Figure 1 is a schematic diagram of the gas-liquid two-phase flow identification system based on the sound signal in the check valve;
图2是基于止回阀内差压信号的气液两相流辨识系统示意图; Figure 2 is a schematic diagram of the gas-liquid two-phase flow identification system based on the differential pressure signal in the check valve;
图3是本发明所得到的流型图; Fig. 3 is the flow diagram that the present invention obtains;
图4是不同流型的能量值示意图; Fig. 4 is a schematic diagram of energy values of different flow patterns;
其中,1.止回阀,2.管道,3.拾音器,4.音频采集卡,5.计算机,6.差压传感器,7.差压信号采集卡。 Among them, 1. Check valve, 2. Pipeline, 3. Pickup, 4. Audio acquisition card, 5. Computer, 6. Differential pressure sensor, 7. Differential pressure signal acquisition card.
具体实施方式: detailed description:
下面结合附图对本发明进行详细说明: The present invention is described in detail below in conjunction with accompanying drawing:
如图1和图2所示,一种基于止回阀内波动信号的气液两相流辨识系统,包括:拾音器、差压传感器、差压信号采集卡、音频信号采集卡和计算机; As shown in Figure 1 and Figure 2, a gas-liquid two-phase flow identification system based on the fluctuation signal in the check valve, including: a pickup, a differential pressure sensor, a differential pressure signal acquisition card, an audio signal acquisition card and a computer;
拾音器直接固定在止回阀上,采集止回阀产生的音频信号,音频信号采集卡采集音频信号,并将采集到的音频信号传送至计算机; The pickup is directly fixed on the check valve to collect the audio signal generated by the check valve. The audio signal acquisition card collects the audio signal and transmits the collected audio signal to the computer;
压差传感器与止回阀连接,测量止回阀两点之间压力差的变化,所述差压信号采集卡采集所述压力差的变化信号,并将采集到的信号传送至计算机; The differential pressure sensor is connected to the check valve to measure the change of the pressure difference between two points of the check valve, and the differential pressure signal acquisition card collects the change signal of the pressure difference, and transmits the collected signal to the computer;
计算机根据接收到的音频信号和压力差的变化信号,对管道内流体的流动状态进行辨识。 The computer identifies the flow state of the fluid in the pipeline according to the received audio signal and the change signal of the pressure difference.
基于止回阀内波动信号的气液两相流辨识方法,包括如下步骤: The gas-liquid two-phase flow identification method based on the fluctuation signal in the check valve includes the following steps:
1)如图1、2所示,通过在止回阀上安装拾音器和差压传感器得到了音频信号和差压信号。 1) As shown in Figures 1 and 2, the audio signal and differential pressure signal are obtained by installing a pickup and a differential pressure sensor on the check valve.
2)音频信号和差压信号通过信号采集卡传输到计算机。 2) The audio signal and differential pressure signal are transmitted to the computer through the signal acquisition card.
在计算机中,分别对上述两种信号S(t)进行经验模态分解,得到信号的多个本征模态函数(IMF)分量C1…Cn以及一个趋势项R。 In the computer, the above two kinds of signals S(t) are subjected to empirical mode decomposition to obtain multiple intrinsic mode function (IMF) components C 1 ... Cn and a trend item R of the signal.
3)对每个信号的各个本征模态函数分量做希尔伯特黄变换然可得到其希尔伯特普如公式②,对希尔伯特普进行积分可得到其希尔伯特边际谱如公式③。 3) Do the Hilbert-Huang transform for each eigenmode function component of each signal to get its Hilbert Puru formula ②, and integrate the Hilbert Pu to get its Hilbert marginal Spectrum such as formula ③.
其中,Re表示取实部,ai和ωi表示第i个本征模态函数分量的振幅和频率,t表示时间。 Among them, Re means to take the real part, a i and ω i represent the amplitude and frequency of the i-th eigenmode function component, and t represents time.
4)原信号的各个本征模态函数分量振幅的平方对时间进行积分,得到各个本征模态函数分量的能量值; 4) The square of the amplitude of each eigenmode function component of the original signal is integrated over time to obtain the energy value of each eigenmode function component;
对每个本征模态函数分量对应的希尔伯特边际谱振幅的平方求和,得到原信号希尔伯特边际谱的能量值; Sum the squares of the Hilbert marginal spectrum amplitudes corresponding to each eigenmode function component to obtain the energy value of the original signal Hilbert marginal spectrum;
计算得到本征模态函数分量和希尔伯特边际谱的能量值,分析可以代表不同流型的能量特征。 The energy values of the intrinsic mode function components and the Hilbert marginal spectrum are calculated, and the analysis can represent the energy characteristics of different flow patterns.
5)在坐标图中对不同流型的能量进行标定,划分不同流型在坐标图上的分布区域,得到流型图。 5) Calibrate the energy of different flow patterns in the coordinate diagram, divide the distribution areas of different flow patterns on the coordinate diagram, and obtain the flow pattern diagram.
根据实际情况测量不同流型的能量值,看它分布在坐标图的哪个区域,然后对坐标图进行划分。如图4所示,准确度达到90%以上。 Measure the energy values of different flow patterns according to the actual situation, see which area it is distributed in the coordinate map, and then divide the coordinate map. As shown in Figure 4, the accuracy reaches more than 90%.
实验过程中,当流体流过止回阀达到流型稳定时,拾音器和压差传感器开始采集信号,并将所得到的信号通过信号采集卡传输到计算机。 During the experiment, when the fluid flows through the check valve to achieve a stable flow pattern, the pickup and the differential pressure sensor start to collect signals, and the obtained signals are transmitted to the computer through the signal acquisition card.
在计算机中设定好采样时间和频率,对所得到的信号进行采样。然后对采样信号进行经验模态分解,得到信号的多个本征模态函数分量。对每个本征模态函数分量做希尔伯特黄变换和相关计算,便可得到信号的希尔伯特边际谱。 Set the sampling time and frequency in the computer, and sample the obtained signal. Then the empirical mode decomposition is performed on the sampled signal to obtain multiple eigenmode function components of the signal. The Hilbert marginal spectrum of the signal can be obtained by doing Hilbert-Huang transform and correlation calculation for each eigenmode function component.
对本征模态函数分量和希尔伯特边际谱振幅的平方进行积分,便可得到它们对应的能量值。研究发现,本实验中信号边际谱的能量和第六个本征模态函数分量的能量可以表征不同流型的特征。需要说明的是,不同情况,本征模态函数分量的选取可能不同。 Integrating the eigenmode function components and the squares of the Hilbert marginal spectral amplitudes yields their corresponding energy values. It is found that the energy of the marginal spectrum of the signal and the energy of the sixth intrinsic mode function component in this experiment can characterize the characteristics of different flow patterns. It should be noted that, in different situations, the selection of the intrinsic mode function components may be different.
因此本实验选取这两种能量特征,对不同流型在坐标系中进行了标定,得到了流型图,如图3所示,实现了对不同流型的辨识。 Therefore, these two energy features were selected in this experiment, and different flow patterns were calibrated in the coordinate system, and the flow pattern diagram was obtained, as shown in Figure 3, which realized the identification of different flow patterns.
上述虽然结合附图对本发明的具体实施方式进行了描述,但并非对本发明保护范围的限制,所属领域技术人员应该明白,在本发明的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本发明的保护范围以内。 Although the specific implementation of the present invention has been described above in conjunction with the accompanying drawings, it does not limit the protection scope of the present invention. Those skilled in the art should understand that on the basis of the technical solution of the present invention, those skilled in the art do not need to pay creative work Various modifications or variations that can be made are still within the protection scope of the present invention.
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Cited By (2)
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CN118776865A (en) * | 2024-09-13 | 2024-10-15 | 常熟理工学院 | A method and system for detecting non-return performance of a one-way valve |
CN118776865B (en) * | 2024-09-13 | 2024-12-27 | 常熟理工学院 | A method and system for detecting non-return performance of a one-way valve |
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