CN105667861A - Automatic Film Rolling Mechanism of Wire Take-up Shaking Machine - Google Patents
Automatic Film Rolling Mechanism of Wire Take-up Shaking Machine Download PDFInfo
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- CN105667861A CN105667861A CN201610137546.0A CN201610137546A CN105667861A CN 105667861 A CN105667861 A CN 105667861A CN 201610137546 A CN201610137546 A CN 201610137546A CN 105667861 A CN105667861 A CN 105667861A
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- film
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- film tape
- wire
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- 230000007246 mechanism Effects 0.000 title claims abstract description 34
- 238000005096 rolling process Methods 0.000 title claims description 16
- 238000004804 winding Methods 0.000 claims abstract description 31
- 238000003825 pressing Methods 0.000 claims abstract description 27
- 238000003475 lamination Methods 0.000 claims description 8
- 239000012528 membrane Substances 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 4
- 238000005520 cutting process Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 21
- 238000004806 packaging method and process Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/04—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material the articles being rotated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
- B65B27/06—Bundling coils of wire or like annular objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/12—Feeding webs from rolls
- B65B41/14—Feeding webs from rolls by grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B2210/00—Specific aspects of the packaging machine
- B65B2210/14—Details of wrapping machines with web dispensers for application of a continuous web in layers onto the articles
- B65B2210/18—Details of wrapping machines with web dispensers for application of a continuous web in layers onto the articles the web dispenser being mounted on a rotary ring
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
Description
技术领域technical field
本发明涉及电线生产设备领域,具体涉及一种收线摇盘机的自动卷膜机构。The invention relates to the field of electric wire production equipment, in particular to an automatic film rolling mechanism of a wire take-up shaker machine.
背景技术Background technique
在线材生产中,成线后需要将线材缠绕到绕线盘上,完成绕线后还需要包膜封装,目前在线材的缠绕和包膜封装这两个工序均已各自实现自动化,有效提高了工作效率。然而在实际生产中,还需要人工参与送料和下料工作,造成自动化程度低下,影响了总体的生产效率;同时,由于这两个工序为单独进行,不能实现一体化生产,需要在生产过程中分别送料和下料,影响了线材生产的效率,增加了生产的成本;另外,也造成了生产设备占用过多的生产空间,浪费过多的生产资源。In the production of wire rods, the wire rods need to be wound on the winding reels after the wires are formed, and film packaging is required after the winding is completed. At present, the two processes of wire rod winding and film packaging have been automated, which effectively improves the work efficiency. However, in actual production, it is still necessary to manually participate in the feeding and unloading work, resulting in a low degree of automation and affecting the overall production efficiency; at the same time, since these two processes are carried out separately, integrated production cannot be realized, and it is necessary to process them during the production process. Feeding and unloading separately affects the efficiency of wire rod production and increases the cost of production; in addition, it also causes the production equipment to occupy too much production space and waste too much production resources.
发明内容Contents of the invention
本发明针对现有技术存在之缺失,提供一种收线摇盘机的自动卷膜机构,其可在生产过程中自动实现膜带的包装,提高自动化程度,提高生产效率,以及降低生产成本。Aiming at the deficiencies in the prior art, the present invention provides an automatic film rolling mechanism of a wire take-up shaker machine, which can automatically realize the packaging of film tapes in the production process, improve the degree of automation, improve production efficiency, and reduce production costs.
为实现上述目的,本发明采用如下之技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种收线摇盘机的自动卷膜机构,包括机架及设于机架上的膜带压送机构和驱动绕线盘转动的收线机构,所述收线机构包括设于机架上的转盘和设于转盘上方的压紧头,所述膜带压送机构包括膜带放卷辊、设于转盘外侧并且与转盘同轴设置的转环,以及可上下活动并且可随转环转动的膜带压板;工作时,绕线盘被夹紧于转盘与压紧头之间,膜带压板向下移动将膜带放卷辊放出的膜带压于转环上,膜带随转环转动缠绕到绕线盘上,绕线盘由驱动元件驱动转动将膜带缠绕包覆到绕线盘上的线材外侧。An automatic film winding mechanism for a wire take-up shaker, including a frame, a film belt pressure feeding mechanism arranged on the frame, and a wire take-up mechanism for driving the winding reel to rotate, and the wire take-up mechanism includes a The turntable and the pressing head arranged above the turntable, the film tape pressure feeding mechanism includes a film tape unwinding roller, a swivel set outside the turntable and coaxial with the turntable, and can move up and down and can rotate with the turn ring When working, the winding reel is clamped between the turntable and the compression head, and the film pressure plate moves downward to press the film released by the film unwinding roller on the rotary ring, and the film will follow the rotary ring. Rotate and wind on the winding disk, and the winding disk is driven by the driving element to rotate and wrap the film tape on the outside of the wire on the winding disk.
作为一种优选方案,所述膜带压送机构还包括有支架和驱动支架上下移动的升降气缸,所述支架设于转环的下方,所述膜带压板通过一支撑杆活动安装于所述支架上,并可随支架上下移动。As a preferred solution, the film belt pressure feeding mechanism also includes a support and a lifting cylinder that drives the support to move up and down, the support is arranged below the swivel ring, and the film belt pressure plate is movably installed on the on the bracket, and can move up and down with the bracket.
作为一种优选方案,所述支架上端设有与转环同轴的环形导轨,所述支撑杆的下端设有与环形导轨适配的滚动轴承,所述支撑杆通过滚动轴承滑动安装于环形导轨上。As a preferred solution, the upper end of the bracket is provided with an annular guide rail coaxial with the swivel ring, the lower end of the support rod is provided with a rolling bearing adapted to the annular guide rail, and the support rod is slidably mounted on the annular guide rail through the rolling bearing.
作为一种优选方案,所述转环上还设有与膜带压板配合的压膜底板,所述压膜底板上设有与支撑杆对应的安装孔,安装时,所述支撑杆的下端穿过安装孔安装于环形导轨上。As a preferred solution, the swivel is also provided with a film-pressing bottom plate matched with the film belt pressure plate, and the film-pressing bottom plate is provided with mounting holes corresponding to the support rods. When installing, the lower end of the support rods will pass Installed on the ring guide rail through the mounting hole.
作为一种优选方案,所述压膜底板的内侧设有用于切断膜带的齿条,所述齿条的尖端伸出于压膜底板的上表面。As a preferred solution, a rack for cutting the film tape is provided on the inner side of the film-pressing bottom plate, and the tip of the rack protrudes from the upper surface of the film-pressing bottom plate.
作为一种优选方案,所述压膜底板上设有一让位槽,所述让位槽中设有可上下活动的定位板,所述定位板上设有用于感应膜带到位情况的感应器。As a preferred solution, a relief groove is provided on the lamination bottom plate, a positioning plate that can move up and down is provided in the relief groove, and a sensor for sensing the position of the film belt is provided on the positioning plate.
作为一种优选方案,还包括有驱动膜带放卷辊上下移动的放卷驱动元件和驱动转环转动的送膜驱动元件。As a preferred solution, it also includes an unwinding driving element that drives the unwinding roller of the film tape to move up and down and a film feeding driving element that drives the rotary ring to rotate.
本发明与现有技术相比具有明显的优点和有益效果,具体而言,通过在机架上设置膜带压送机构,使得线材收线到绕线盘后就可直接在设备上进行卷膜包装,从而实现了包膜自动化,提高了绕线包装的生产效率;同时,实现了绕线和包膜的一体化生产,进一步提升了生产效率,也提高了生产空间的利用率,在有限的空间内提高了企业的经济效益;同时,本发明结构简单,结构紧凑,在使用过程中不占用过多的生产空间,适合批量化应用,能够极大的提高企业的生产效率。Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, by setting a film belt pressure feeding mechanism on the frame, the film can be rolled directly on the equipment after the wire is taken up to the winding reel. Packaging, thereby realizing the automation of wrapping, improving the production efficiency of winding packaging; at the same time, realizing the integrated production of winding and wrapping, further improving production efficiency, and also improving the utilization of production space. The economic benefit of the enterprise is improved in the space; at the same time, the present invention has a simple and compact structure, does not occupy too much production space during use, is suitable for batch application, and can greatly improve the production efficiency of the enterprise.
为更清楚地阐述本发明的结构特征、技术手段及其所达到的具体目的和功能,下面结合附图与具体实施例来对本发明作进一步详细说明:In order to more clearly illustrate the structural features, technical means and the specific objectives and functions achieved by the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments:
附图说明Description of drawings
图1是本发明之实施例的组装结构图;Fig. 1 is the assembled structural diagram of the embodiment of the present invention;
图2是图1中A处的放大示意图;Fig. 2 is the enlarged schematic diagram of place A in Fig. 1;
图3是本发明之实施例的包膜机构的结构图;Fig. 3 is the structural diagram of the coating mechanism of the embodiment of the present invention;
图4是图3中B处的放大示意图。FIG. 4 is an enlarged schematic view of B in FIG. 3 .
附图标识说明:Explanation of the accompanying drawings:
10、机架20、转盘21、压紧头10. Rack 20, turntable 21, compression head
30、膜带放卷辊40、转环41、膜带压板30. Film tape unwinding roller 40, swivel ring 41, film tape pressure plate
42、支撑杆43、支架44、环形导轨42, support rod 43, bracket 44, ring guide rail
45、滚动轴承46、定位板47、升降气缸45. Rolling bearing 46. Positioning plate 47. Lifting cylinder
48、让位槽49、压膜底板50、齿条48, give way slot 49, laminated bottom plate 50, rack
具体实施方式detailed description
如图1-2所示,一种收线摇盘机的自动卷膜机构,包括机架10及设于机架10上的膜带压送机构和驱动绕线盘转动的收线机构,所述收线机构包括设于机架10上的转盘20和设于转盘20上方的压紧头21,所述膜带压送机构包括膜带放卷辊30、设于转盘20外侧并且与转盘20同轴设置的转环40,以及可上下活动并且可随转环40转动的膜带压板41;工作时,绕线盘被夹紧于转盘20与压紧头21之间,膜带压板41向下移动将膜带放卷辊30放出的膜带压于转环40上,膜带随转环40转动缠绕到绕线盘上,绕线盘由驱动元件驱动转动将膜带缠绕包覆到绕线盘上的线材外侧。As shown in Fig. 1-2, an automatic film winding mechanism of a wire winding machine includes a frame 10, a film belt pressure feeding mechanism arranged on the frame 10, and a wire winding mechanism that drives the winding reel to rotate. The take-up mechanism includes a turntable 20 arranged on the frame 10 and a pressing head 21 arranged above the turntable 20, and the film tape pressure feeding mechanism includes a film tape unwinding roller 30, which is arranged on the outside of the turntable 20 and is connected with the turntable 20. A swivel 40 arranged coaxially, and a membrane band pressing plate 41 that can move up and down and can rotate with the swivel ring 40; during work, the winding reel is clamped between the rotating disc 20 and the pressing head 21, and the membrane band pressing plate 41 Move down to press the film tape released by the film tape unwinding roller 30 on the rotary ring 40, and the film tape will be wound on the winding disk with the rotation of the rotary ring 40, and the winding disk is driven by the driving element to wrap the film tape on the winding The outside of the wire on the reel.
如图3和图4所示,所述膜带压送机构还包括有支架43和驱动支架43上下移动的升降气缸47,所述支架43设于转环40的下方,所述膜带压板41通过一支撑杆42活动安装于所述支架43上,并可随支架43上下移动。所述支架43上端设有与转环40同轴的环形导轨44,所述支撑杆42的下端设有与环形导轨44适配的滚动轴承45,所述支撑杆42通过滚动轴承45滑动安装于环形导轨44上。所述转环40上还设有与膜带压板41配合的压膜底板49,所述压膜底板49上设有与支撑杆42对应的安装孔,安装时,所述支撑杆42的下端穿过安装孔安装于环形导轨44上。所述压膜底板49的内侧设有用于切断膜带的齿条50,所述齿条50的尖端伸出于压膜底板49的上表面。所述压膜底板49上设有一让位槽48,所述让位槽48中设有可上下活动的定位板46,所述定位板46上设有用于感应膜带到位情况的感应器。本发明中,还包括有驱动膜带放卷辊30上下移动的放卷驱动元件和驱动转环40转动的送膜驱动元件。As shown in Fig. 3 and Fig. 4, the said membrane belt pressure feeding mechanism also includes a support 43 and a lifting cylinder 47 which drives the support 43 to move up and down, the said support 43 is arranged under the swivel 40, and the said membrane belt pressing plate 41 It is movably installed on the bracket 43 through a support rod 42 and can move up and down with the bracket 43 . The upper end of the bracket 43 is provided with an annular guide rail 44 coaxial with the swivel 40, the lower end of the support rod 42 is provided with a rolling bearing 45 adapted to the annular guide rail 44, and the support rod 42 is slidably mounted on the annular guide rail through the rolling bearing 45 44 on. The swivel 40 is also provided with a film-pressing bottom plate 49 that cooperates with the film-band pressing plate 41. The film-pressing bottom plate 49 is provided with mounting holes corresponding to the support rods 42. When installing, the lower ends of the support rods 42 are worn through It is installed on the ring guide rail 44 through the installation hole. A rack 50 for cutting the film tape is provided on the inner side of the lamination bottom plate 49 , and the tip of the rack 50 protrudes from the upper surface of the lamination bottom plate 49 . A relief groove 48 is provided on the lamination bottom plate 49, and a positioning plate 46 that can move up and down is provided in the relief groove 48, and a sensor for sensing the position of the film belt is provided on the positioning plate 46. In the present invention, it also includes an unwinding driving element that drives the film tape unwinding roller 30 to move up and down and a film feeding driving element that drives the swivel 40 to rotate.
工作时,升降气缸47驱动支架43下降,同时带动膜带压板41下压,将膜带压于膜带压板41与压膜底板49之间,送膜驱动元件驱动转环40转动将膜带缠绕到绕线盘上后,膜带压板41上升,绕线盘由驱动元件驱动转动将膜带缠绕包覆到绕线盘上的线材外侧,当包膜完成后,膜带压板41下压,将膜带重新压于转环40上,同时,位于压膜底板49内侧的齿条50将膜带切断,完成包膜作业。When working, the lifting cylinder 47 drives the bracket 43 to descend, and at the same time drives the film belt pressing plate 41 to press down, and the film belt is pressed between the film belt pressing plate 41 and the film pressing bottom plate 49, and the film feeding driving element drives the rotary ring 40 to rotate to wind the film belt After arriving on the winding reel, the tape pressing plate 41 rises, and the winding reel is driven and rotated by the drive element to wrap the film tape on the outside of the wire rod on the winding reel. When the coating is completed, the film tape pressing plate 41 presses down, The film tape is pressed on the swivel ring 40 again, and at the same time, the rack 50 positioned at the inner side of the film pressing bottom plate 49 cuts off the film tape to complete the coating operation.
以上所述,仅是本发明的较佳实施例而已,并不用以限制本发明,故凡是依据本发明的技术实际对以上实施例所作的任何修改、等同替换、改进等,均仍属于本发明技术方案的范围内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention, so any modifications, equivalent replacements, improvements, etc. made to the above embodiments according to the technology of the present invention still belong to the present invention within the scope of the technical program.
Claims (7)
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CN106364709A (en) * | 2016-12-06 | 2017-02-01 | 无锡昊康通用机械有限公司 | Grinding head wrapping machine |
CN106995160A (en) * | 2017-05-15 | 2017-08-01 | 深圳市沃尔核材股份有限公司 | A set of coiled material automatic disc loading equipment |
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CN106995160A (en) * | 2017-05-15 | 2017-08-01 | 深圳市沃尔核材股份有限公司 | A set of coiled material automatic disc loading equipment |
CN111137738A (en) * | 2020-01-15 | 2020-05-12 | 江苏新永良线缆机械有限公司 | Lower turntable mechanism |
CN114084397A (en) * | 2021-10-26 | 2022-02-25 | 国网山东省电力公司安丘市供电公司 | Cable wrapping device |
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