CN105667013A - Composite board, door adopting composite board and manufacturing method of composite board - Google Patents
Composite board, door adopting composite board and manufacturing method of composite board Download PDFInfo
- Publication number
- CN105667013A CN105667013A CN201610141955.8A CN201610141955A CN105667013A CN 105667013 A CN105667013 A CN 105667013A CN 201610141955 A CN201610141955 A CN 201610141955A CN 105667013 A CN105667013 A CN 105667013A
- Authority
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- China
- Prior art keywords
- composite board
- manufacture method
- fiber cloth
- mold
- door
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002131 composite material Substances 0.000 title claims abstract description 40
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 239000000835 fiber Substances 0.000 claims abstract description 27
- 239000004744 fabric Substances 0.000 claims abstract description 23
- 238000000034 method Methods 0.000 claims abstract description 16
- 239000002356 single layer Substances 0.000 claims abstract description 13
- 239000011347 resin Substances 0.000 claims abstract description 10
- 229920005989 resin Polymers 0.000 claims abstract description 10
- 238000001816 cooling Methods 0.000 claims abstract description 8
- 238000000465 moulding Methods 0.000 claims abstract description 8
- 238000003825 pressing Methods 0.000 claims abstract description 7
- 239000007788 liquid Substances 0.000 claims abstract description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 15
- 239000010959 steel Substances 0.000 claims description 15
- 239000005030 aluminium foil Substances 0.000 claims description 7
- 239000010410 layer Substances 0.000 claims description 4
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229920006231 aramid fiber Polymers 0.000 claims description 3
- 239000004917 carbon fiber Substances 0.000 claims description 3
- 239000011888 foil Substances 0.000 claims description 3
- 239000003365 glass fiber Substances 0.000 claims description 3
- 238000005470 impregnation Methods 0.000 claims description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 3
- 239000000741 silica gel Substances 0.000 claims description 3
- 229910002027 silica gel Inorganic materials 0.000 claims description 3
- -1 claim 1~7 Substances 0.000 claims description 2
- 239000003643 water by type Substances 0.000 claims description 2
- 238000002386 leaching Methods 0.000 abstract 1
- 239000002994 raw material Substances 0.000 abstract 1
- 238000005034 decoration Methods 0.000 description 4
- 239000004568 cement Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/02—Layered products essentially comprising sheet glass, or glass, slag, or like fibres in the form of fibres or filaments
- B32B17/04—Layered products essentially comprising sheet glass, or glass, slag, or like fibres in the form of fibres or filaments bonded with or embedded in a plastic substance
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/043—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/14—Layered products comprising a layer of metal next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/18—Layered products comprising a layer of metal comprising iron or steel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/70—Door leaves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/02—Composition of the impregnated, bonded or embedded layer
- B32B2260/021—Fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/04—Impregnation, embedding, or binder material
- B32B2260/046—Synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/558—Impact strength, toughness
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/70—Door leaves
- E06B2003/7049—Specific panel characteristics
- E06B2003/7051—Specific panel characteristics of layered construction involving different materials
Landscapes
- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Securing Of Glass Panes Or The Like (AREA)
Abstract
The invention discloses a composite board, a door adopting the composite board and a manufacturing method of the composite board.The manufacturing method of the composite board comprises the following steps that single-layer fiber cloth with the needed area is made; leaching resin is sprayed to the single-layer fiber cloth; the multiple pieces of leached single-layer fiber cloth are overlapped; the overlapped fiber cloth is arranged in a mold cavity, liquid soft raw materials are poured, and the mold cavity is covered with an upper mold plate; a mold is fed to a mold pressing table for curing molding; the mold is placed on a cooling table to be cooled after molding.The composite board manufactured through the method has an excellent bulletproof property and is suitable for application and popularization.
Description
Technical field
The present invention relates to safety door field, especially relate to a kind of composite board, the manufacture method of composite board and apply the door of this composite board.
Background technology
At present, main on market safety door has steel and uses sheet material decoration. Steel door is usually outside independent of house door, and user must be allowed for access indoor through double-channel door, uses and has inconvenience more. It addition, in order to reduce the excessively serious atmosphere that steel door brings to room, it is necessary to carry out beautifying technique on profile and the surface of door, as far as possible so as to coincide with room atmosphere, so cost increase can be made. On market, existing decoration door is to be coated on outside steel construction with sheet material (plywood or PRC etc.), or uses sheet metal to impose decoration in outside. Steel-wood structure is very poor or separates at all, therefore safety is without being improved.
Summary of the invention
The application is intended to solve at least to a certain extent one of problems of the prior art. For this, it is desirable to provide a kind of composite board, its manufacture method comprises the following steps:
The fiber cloth of area needed for making monolayer;
Single layer fibre cloth is sprayed containing resin pickup;
By the single layer fibre cloth superposition after multiple impregnations;
The fiber cloth of superposition is placed in mold cavity, and waters the soft former material of liquid, and add a cover cope match-plate pattern;
Mould is delivered to mold pressing platform curing molding;
After molding, mould is placed in cooling stage cooling.
Described fiber cloth is carbon fiber, ultra-high molecular weight fibers, aramid fiber or glass fibre.
Described weight resin percentage ratio is 30%～60%.
The thickness of described superposition fiber cloth is 3～40mm.
Described soft former material is silica gel or rubber.
Described mould is at 100Kg/cm2～180Kg/cm2Pressure condition, under the temperature conditions of 100 DEG C-180 DEG C Celsius, be placed in mold pressing platform 0.5～1.5 hour.
Described mould is placed in cooling stage and is cooled to mold surface temperature 25～40 DEG C.
A kind of composite board utilizing said method to make of offer is provided.
A kind of door applying above-mentioned composite board of offer is provided, including the sheet material of at least four layers, is the composite board described in steel plate, aluminium foil, claim 1～7, steel plate successively respectively, between this four laminates material, passes through resin bonding.
Described aluminum foil thickness is 50～80mm, and composite board is 3～50mm, and steel plate is 0.6～2mm.
The additional aspect of the present invention and advantage will part provide in the following description, and part will become apparent from the description below, or is recognized by the practice of the present invention.
Accompanying drawing explanation
Above-mentioned and/or the additional aspect of the present invention and advantage are from conjunction with will be apparent from easy to understand the accompanying drawings below description to embodiment, wherein:
Fig. 1 is the sectional schematic diagram of door.
Accompanying drawing labelling:
Steel plate 1, aluminium foil 2, composite board 3.
Detailed description of the invention
Being described below in detail embodiments of the invention, the example of described embodiment is shown in the drawings, and wherein same or similar label represents same or similar element or has the element of same or like function from start to finish. The embodiment described below with reference to accompanying drawing is illustrative of, it is intended to is used for explaining the present invention, and is not considered as limiting the invention.
A kind of composite board, its manufacture method comprises the following steps:
The fiber cloth of area needed for making monolayer, fiber can be carbon fiber, ultra-high molecular weight fibers, aramid fiber or glass fibre, fiber cloth can become the fiber cloth of required area by above-mentioned fibrage, it is also possible to is that unidirectional adhesion forms non-textile fiber cloth and cuts into the monolayer of required area;
Spraying single layer fibre cloth containing resin pickup, weight resin percentage ratio is 30%～60%, and this proportioning both can make lower overall weight quantify, and can ensure that again toughness reguirements;
Single layer fibre cloth after multiple impregnations is superimposed to 3～40mm, and this thickness can need according to actual timber intensity and determine;
The fiber cloth of superposition is placed in mold cavity, the shape of mold cavity can be determined according to making the shape of product, the present invention for rectangular door, then mold cavity be shaped as rectangle, in mold cavity, water the soft former material of the liquid such as silica gel or rubber afterwards, and add a cover cope match-plate pattern;
Mould is delivered to mold pressing platform, at 100Kg/cm2～180Kg/cm2Pressure condition, under the temperature conditions of 100 DEG C-180 DEG C Celsius, be placed in mold pressing platform 0.5～1.5 hour, curing molding;
After molding, mould is placed in cooling stage and is cooled to mold surface temperature 25～40 DEG C, finally open mould, take out the sheet material after solidifying.
By the composite board that above method is produced, there is the characteristics such as light weight, high intensity, energy absorption, sound insulation, shock resistance, water-fast, moisture-proof.
Above-mentioned composite board can be used for multiple decoration purposes, explains for example to be applied to door-plate below in conjunction with Fig. 1. A kind of door applying above-mentioned composite board, including the sheet material of at least four layers, as it is shown in figure 1, be steel plate 1, aluminium foil 2, composite board 3, steel plate 1 successively respectively, passes through resin bonding between these four layers of plate surfaces. For improving intensity, aluminium foil can adopt aviation aluminium foil.
Aluminum foil thickness is 50～80mm, and composite board is 3～50mm, and steel plate is 0.6～2mm.
Table 1 and table 2 sets forth the ballistic performance testing result of the door adding composite board and cement plate. Its detection environment is: room temperature 22 degree, humidity 49%RH, the firearms of use are 79 formula 7.62mm light submachine guns, and ammunition is 51 formula 7.62 pistol cartridges, and the door by sample product is made up of two sides 1mm steel plate, 78mm aviation aluminium foil, 10mm composite board.
Can be seen that from test result, adopt the ballistic performance of the door of composite board to be substantially better than the door of cement plate.
[table 1]
[table 2]
In describing the invention, except as otherwise noted, " multiple " are meant that two or more.
In describing the invention, unless otherwise clearly defined and limited, term " installation ", " being connected ", " connection ", " fixing " should be interpreted broadly, for instance, it is possible to it is fixing connection, it is also possible to be removably connect, or integral; Can be mechanically connected, it is also possible to be electrical connection; Can be joined directly together, it is also possible to be indirectly connected to by intermediary, it is possible to be connection or the interaction relationship of two elements of two element internals.For the ordinary skill in the art, it is possible to concrete condition understands above-mentioned term concrete meaning in the present invention.
In the description of this specification, specific features, structure, material or feature that the description of reference term " embodiment ", " example " etc. means in conjunction with this embodiment or example describe are contained at least one embodiment or the example of the present invention. In this manual, the schematic representation of above-mentioned term is not necessarily referring to identical embodiment or example. And, the specific features of description, structure, material or feature can combine in an appropriate manner in any one or more embodiments or example.
Although an embodiment of the present invention has been shown and described, it will be understood by those skilled in the art that: these embodiments can being carried out multiple change, amendment, replacement and modification when without departing from principles of the invention and objective, the scope of the present invention is limited by claim and equivalent thereof.
Claims (10)
1. a manufacture method for composite board, comprises the following steps:
The fiber cloth of area needed for making monolayer;
Single layer fibre cloth is sprayed containing resin pickup;
By the single layer fibre cloth superposition after multiple impregnations;
The fiber cloth of superposition is placed in mold cavity, and waters the soft former material of liquid, and add a cover cope match-plate pattern;
Mould is delivered to mold pressing platform curing molding;
After molding, mould is placed in cooling stage cooling.
2. the manufacture method of composite board according to claim 1, it is characterised in that described fiber cloth is carbon fiber, ultra-high molecular weight fibers, aramid fiber or glass fibre.
3. the manufacture method of composite board according to claim 1, it is characterised in that described weight resin percentage ratio is 30%～60%.
4. the manufacture method of composite board according to claim 1, it is characterised in that the thickness of described superposition fiber cloth is 3～40mm.
5. the manufacture method of composite board according to claim 1, it is characterised in that described soft former material is silica gel or rubber.
6. the manufacture method of composite board according to claim 1, it is characterised in that described mould is at 100Kg/cm2～180Kg/cm2Pressure condition, under the temperature conditions of 100 DEG C-180 DEG C Celsius, be placed in mold pressing platform 0.5～1.5 hour.
7. the manufacture method of composite board according to claim 1, it is characterised in that described mould is placed in cooling stage and is cooled to mold surface temperature 25～40 DEG C.
8. a composite board, it is characterised in that it is the composite board utilizing the method according to any one of claim 1～7 to make.
9. a door, including the sheet material of at least four layers, is the composite board described in steel plate, aluminium foil, claim 1～7, steel plate successively respectively, passes through resin bonding between this four laminates material.
10. door according to claim 9, it is characterised in that described aluminum foil thickness is 50～80mm, composite board is 3～50mm, and steel plate is 0.6～2mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610141955.8A CN105667013A (en) | 2016-03-07 | 2016-03-07 | Composite board, door adopting composite board and manufacturing method of composite board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610141955.8A CN105667013A (en) | 2016-03-07 | 2016-03-07 | Composite board, door adopting composite board and manufacturing method of composite board |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105667013A true CN105667013A (en) | 2016-06-15 |
Family
ID=56307586
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610141955.8A Pending CN105667013A (en) | 2016-03-07 | 2016-03-07 | Composite board, door adopting composite board and manufacturing method of composite board |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105667013A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107263888A (en) * | 2017-05-31 | 2017-10-20 | 成都协恒科技有限公司 | A kind of light composite material container processing method |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN88102537A (en) * | 1987-04-28 | 1988-12-14 | 唐化学原料公司 | Has the multilayer material assembly of one or more enhancement layers and by its made fibre reinforced plastics product |
-
2016
- 2016-03-07 CN CN201610141955.8A patent/CN105667013A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN88102537A (en) * | 1987-04-28 | 1988-12-14 | 唐化学原料公司 | Has the multilayer material assembly of one or more enhancement layers and by its made fibre reinforced plastics product |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107263888A (en) * | 2017-05-31 | 2017-10-20 | 成都协恒科技有限公司 | A kind of light composite material container processing method |
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20160615 |
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