CN105666463A - A terminal tool hand and its hand-grip quick disassembly system in a nuclear radiation environment - Google Patents
A terminal tool hand and its hand-grip quick disassembly system in a nuclear radiation environment Download PDFInfo
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- CN105666463A CN105666463A CN201610233106.5A CN201610233106A CN105666463A CN 105666463 A CN105666463 A CN 105666463A CN 201610233106 A CN201610233106 A CN 201610233106A CN 105666463 A CN105666463 A CN 105666463A
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- 230000005855 radiation Effects 0.000 title claims abstract description 33
- 230000033001 locomotion Effects 0.000 claims abstract description 14
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- 239000003638 chemical reducing agent Substances 0.000 claims description 2
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- 208000019155 Radiation injury Diseases 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J5/00—Manipulators mounted on wheels or on carriages
- B25J5/007—Manipulators mounted on wheels or on carriages mounted on wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/08—Gripping heads and other end effectors having finger members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J5/00—Manipulators mounted on wheels or on carriages
- B25J5/02—Manipulators mounted on wheels or on carriages travelling along a guideway
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Manipulator (AREA)
- Load-Engaging Elements For Cranes (AREA)
Abstract
Description
技术领域 technical field
本发明涉及一种核辐射环境下的工装装置,尤指一种核辐射环境下的末端工具手及其手抓快速拆装系统。 The invention relates to a tooling device in a nuclear radiation environment, in particular to an end tool hand in a nuclear radiation environment and a quick disassembly and assembly system thereof.
背景技术 Background technique
随着我国核工业科学与技术的发展,科学工作者对核工业技术的研究与探索也得到了可观的进展,对于操作的安全性能与可靠性能也大大地提高。在核工业早期,由于检修、保养和事故过程中人员操作不当,或核环境中核物质放射性剂量过高造成的人身伤亡事故不断发生,因此,远程遥控操作技术是核工业不可缺少的要素,远程遥控操作技术用于核辐射现场内部对内部设备的工装维护与更换,大大地减轻操作人员的辐照伤害与操作疲劳。 With the development of my country's nuclear industry science and technology, scientific workers have also made considerable progress in the research and exploration of nuclear industry technology, and the safety and reliability of operations have also been greatly improved. In the early days of the nuclear industry, personal injury accidents occurred frequently due to improper operation of personnel during maintenance, maintenance and accidents, or excessive radioactive doses of nuclear materials in the nuclear environment. Therefore, remote control operation technology is an indispensable element of the nuclear industry. Remote control The operation technology is used in the maintenance and replacement of the tooling of the internal equipment in the nuclear radiation site, which greatly reduces the radiation injury and operation fatigue of the operators.
核辐射环境下远程遥控维护技术是一种灵活运行的操作系统,在核辐射环境内的设备很多,各种管道错综复杂,通道狭隘,工作空间小,但通过远程遥控技术能操作各种检修工具,而远程遥控维护系统中必不可少的工装设备为动力机械手,且为满足核辐射环境中对工装设备的防辐照要求,对于动力机械手的结构设计、性能作用也有较高要求,为满足其活动灵活的要求,其结构设计也较为复杂。现今的操作技术应用在核辐射环境下对工装设备乃至细小零部件进行起吊转运或更换维护时,由于环境的限制使得工作难度大,操作员疲劳程度也大,若对于细节的处理稍有不慎或不够缜密,则会对核辐射环境中的工作成果产生很大影响,因此对于核辐射环境中的工作条件是要求较高的,不仅需要谨慎的操作步骤与规划的,也需要良好的工装设计。 The remote control maintenance technology in the nuclear radiation environment is a flexible operating system. In the nuclear radiation environment, there are many equipments, various pipelines are intricate, the passage is narrow, and the working space is small, but various maintenance tools can be operated through the remote control technology. The indispensable tooling equipment in the remote control maintenance system is the power manipulator, and in order to meet the radiation protection requirements for the tooling equipment in the nuclear radiation environment, there are also high requirements for the structural design and performance of the power manipulator. Flexible requirements, its structural design is also relatively complex. When today's operating technology is used to lift, transfer or replace and maintain tooling equipment and even small parts in a nuclear radiation environment, due to environmental restrictions, the work is difficult and the operator is more fatigued. If the handling of details is a little careless If it is not rigorous enough, it will have a great impact on the work results in the nuclear radiation environment. Therefore, the requirements for working conditions in the nuclear radiation environment are relatively high. Not only careful operation steps and planning are required, but also good tooling design is required. .
对于核辐射现场内部机械手的末端工具手、工具手与手抓、以及工具手与机械臂连接处的拆装,现有的连接方式都采用众多螺栓固定式的连接,即机械手工具手各部件,或各部件与其他部件多采用螺栓螺母连接,拆装时需要一个个地松开所有螺栓螺母,电缆接头需要手动拔出,工序非常的繁杂,也造成拆装不方便。 For the disassembly and assembly of the terminal tool hand, tool hand and hand grip of the internal manipulator in the nuclear radiation site, and the joint between the tool hand and the manipulator, the existing connection methods all use many bolt-fixed connections, that is, the parts of the manipulator tool hand, Or each part is connected with other parts by bolts and nuts. When disassembling, all the bolts and nuts need to be loosened one by one. The cable connector needs to be pulled out manually. The process is very complicated and inconvenient to disassemble.
发明内容 Contents of the invention
为解决上述问题,本发明旨在公开一种核辐射环境下的工装装置,尤指一种核辐射环境下的末端工具手及其手抓快速拆装系统。 In order to solve the above problems, the present invention aims to disclose a tooling device in a nuclear radiation environment, especially a terminal tool hand in a nuclear radiation environment and its hand-grip quick disassembly system.
为实现上述目的,本发明采用的技术方案是:一种核辐射环境下的末端工具手及其手抓快速拆装系统,工具手为设置在机械手末端的动力部件,拆装系统工作于核辐射环境中,其特征在于,所述的拆装系统主要包括工具手联动系统、工具手组装件、装卸机构和控制系统,工具手联动系统与工具手组装件联动连接,通过工具手联动系统控制工具手组装件的空间位移与运动状态,装卸机构为工具手组装件的拆装工具,活动设置于工作环境内; In order to achieve the above object, the technical solution adopted by the present invention is: a terminal tool hand and its quick disassembly system under the nuclear radiation environment. environment, it is characterized in that the disassembly system mainly includes a tool hand linkage system, a tool hand assembly, a loading and unloading mechanism and a control system, the tool hand linkage system is linked with the tool hand assembly, and the tool hand linkage system controls the tool The spatial displacement and motion state of the hand assembly, the loading and unloading mechanism is a disassembly tool for the tool hand assembly, and the activities are set in the working environment;
所述的工具手联动系统主要由依次组装的悬壁式联动移动架、吊挂式联动伸缩筒和工具手支撑臂组成,其中工具手支撑臂为首级联动,工具手支撑臂由多关节机械臂组成,其末端连接工具手组装件以直接控制工具手组装件关节扭转式摆动;联动伸缩筒为吊挂在竖直线上伸缩活动的二级联动,其底部衔接工具手支撑臂以控制工具手支撑臂并且联动控制工具手组装件垂直升降;联动移动架为三级联动,通过在半空搭建移动导轨并安装滑动架以实现平面滑行,联动伸缩筒吊装在滑动架上,形成滑动架沿移动导轨滑行时,带动联接的联动伸缩筒、工具手支撑臂与工具手组装件在同一水平面上随之滑行; The tool hand linkage system is mainly composed of a cantilever-type linkage mobile frame, a hanging linkage telescopic cylinder and a tool hand support arm assembled in sequence, wherein the tool hand support arm is the first level of linkage, and the tool hand support arm is composed of a multi-joint mechanical arm Its end is connected to the tool hand assembly to directly control the torsional swing of the tool hand assembly joints; the linkage telescopic tube is a secondary linkage that is suspended on a vertical line for telescopic activities, and its bottom is connected to the tool hand support arm to control the tool hand. The support arm and the linkage control the vertical lifting of the tool hand assembly; the linkage moving frame is a three-stage linkage, by building a moving guide rail in mid-air and installing a sliding frame to realize plane sliding, and the linkage telescopic tube is hoisted on the sliding frame to form a sliding frame along the moving guide rail When sliding, it drives the connected linkage telescopic cylinder, tool hand support arm and tool hand assembly to slide on the same horizontal plane;
所述的工具手组装件主要包括工具手抓、驱动结构与驱动壳体,工具手抓轴向连接在驱动壳体以外,驱动结构安装在驱动壳体以内;工具手抓为收张式连杆夹持体,由一对主动夹指和一对从动夹指组成,两主动夹指的首端对称铰接连接同一中心滑块上,同时两从动夹指分别铰接在两主动夹指的末端作为夹持端;驱动壳体成型为椭圆状底面的筒体结构,驱动壳体顶部开设有一通孔,通孔处活动套设安装有一圆柱筒状的内壳体,驱动壳体外壁间隙连接一层与其外壁轮廓一致的保护外壳,同时驱动壳体与保护外壳的间隙处安装有紧贴在保护外壳内壁的若干柔性片状磁条,若干磁条平行间隔贴设;驱动结构主要包括驱动工具手抓局部或整体活动的伸缩驱动结构、旋转驱动结构和夹紧调节结构,其中伸缩驱动结构主要包括通过传动轴轴向安装的丝杆滑块、减速器与滑块驱动电机,丝杆滑块固定连接在内壳体外侧,当滑块驱动电机驱动丝杆滑块直线伸缩运动时带动内壳体沿驱动壳体的通孔伸缩滑动;旋转驱动结构与夹紧调节结构通过连接中轴依次轴向嵌套在内壳体后衔接工具手抓,旋转驱动结构通过旋转直流伺服电机驱动连接中轴旋转从而带动工具手抓旋转,夹紧调节结构主要由连杆结构和直流伺服电机驱动连接组成,连杆结构联动连接在工具手抓主动夹指的中心滑块处,当直流伺服电机驱动连杆结构作推拉运动时,中心滑块作往复运动,主动夹指随中心滑块往复运动产生张合应力而作出收张调节,从动夹指随主动夹指相应作出收张调节; The tool hand assembly mainly includes a tool grip, a drive structure and a drive housing, the tool grip is axially connected outside the drive housing, and the drive structure is installed inside the drive housing; the tool grip is clamped by a retractable connecting rod The body is composed of a pair of active clamping fingers and a pair of driven clamping fingers. The head ends of the two active clamping fingers are symmetrically hinged and connected to the same center slider, and the two driven clamping fingers are respectively hinged at the ends of the two active clamping fingers as clamps. The holding end; the drive shell is formed into a cylindrical structure with an elliptical bottom surface. There is a through hole on the top of the drive shell, and a cylindrical inner shell is movably installed at the through hole. A protective shell with a consistent outer wall profile, and a number of flexible sheet-shaped magnetic strips that are closely attached to the inner wall of the protective shell are installed at the gap between the drive shell and the protective shell, and several magnetic strips are attached in parallel and spaced apart; the driving structure mainly includes the hand grip of the driving tool. Or an integrally movable telescopic drive structure, rotary drive structure and clamping adjustment structure, wherein the telescopic drive structure mainly includes a screw slider installed axially through the transmission shaft, a reducer and a slider drive motor, and the screw slider is fixedly connected to the On the outside of the inner casing, when the slider drive motor drives the linear telescopic movement of the screw slider, the inner casing is driven to telescopically slide along the through hole of the drive casing; the rotary drive structure and the clamping adjustment structure are axially nested sequentially through the connecting axis The tool grip is connected behind the inner shell, and the rotation driving structure drives the rotation of the central axis through the rotating DC servo motor to drive the tool grip to rotate. The clamping adjustment structure is mainly composed of a connecting rod structure and a DC servo motor driving connection. The connecting rod structure Linkage is connected to the center slider of the active gripping finger of the tool hand. When the DC servo motor drives the connecting rod structure for push-pull movement, the center slider moves reciprocatingly, and the active gripping finger generates tension and tension with the reciprocating movement of the center slider. Retraction adjustment, the passive clamping finger makes a corresponding retraction adjustment with the active clamping finger;
所述装卸机构为工具手抓装卸机构和驱动壳体装卸机构,驱动壳体装卸机构主要包括装卸结构、铰链升降台、装卸支撑架和移动底座,移动底座为四轮驱动的移动载体,装卸支撑架固定连接在移动底座之上,铰链升降台通过装卸支撑架的支撑作用安装定位,装卸结构通过装卸基板安装在铰链升降台上表面,主要由从上至下组装的装卸夹具、紧固扣环、可旋转支杆和装卸基板组成,装卸夹具的开口与工具手组装件保护外壳外壁形状匹配,夹具开口处贴设有磁条吸附体,磁条吸附体与工具手组装件保护外壳的磁条相互磁性吸附,装卸夹具在夹具开口一极端与紧固扣环铰接连接,当磁条吸附体没有感应到磁力作用时,紧固扣环与装卸夹具形成铰接张开结构,当磁条吸附体受磁力作用吸附到磁条上时,紧固扣环旋转并与装卸夹具形成扣合结构;装卸夹具底部与可旋转支杆轴向安装,通过可旋转支杆控制装卸夹具旋转;铰链升降台主要包括由下至上组装的驱动电机、升降铰链和固定板,固定板连接在装卸基板的下方从而实现装卸结构的升降控制;工具手抓装卸机构主要由卡座和卡座移动架组成,卡座移动架安装在卡座下方以带动卡座走位移动。 The loading and unloading mechanism is a tool hand grasping loading and unloading mechanism and a drive housing loading and unloading mechanism. The driving housing loading and unloading mechanism mainly includes a loading and unloading structure, a hinge lifting platform, a loading and unloading support frame and a mobile base. The mobile base is a four-wheel drive mobile carrier, and the loading and unloading support The frame is fixedly connected to the mobile base, and the hinge lifting table is installed and positioned through the supporting function of the loading and unloading support frame. , a rotatable support rod and a loading and unloading substrate. The opening of the loading and unloading fixture matches the shape of the outer wall of the protective shell of the tool hand assembly. A magnetic strip adsorption body is attached to the opening of the fixture, and the magnetic strip adsorption body and the magnetic strip of the protective shell of the tool hand assembly Mutual magnetic adsorption, the loading and unloading fixture is hingedly connected with the fastening buckle at one end of the fixture opening. When the magnetic strip adsorption body does not sense the magnetic force, the fastening buckle and the loading and unloading fixture form a hinged open structure. When the magnetic force is adsorbed to the magnetic strip, the fastening buckle rotates and forms a fastening structure with the loading and unloading fixture; the bottom of the loading and unloading fixture is installed axially with the rotatable pole, and the rotation of the loading and unloading fixture is controlled by the rotatable pole; the hinge lifting platform mainly includes The drive motor, lifting hinge and fixed plate are assembled from bottom to top. The fixed plate is connected under the loading and unloading substrate to realize the lifting control of the loading and unloading structure; Installed under the deck to drive the deck to move.
所述工具手联动系统的联动移动架主要包括移动导轨、整架式移动架和滑动架,移动导轨为一对固定在相对两侧壁后搭建在半空的导向轨;整架式移动架为四方形框架状,其相对短边滑动连接在两导轨上形成整架式移动架整体沿移动导轨平移滑动的安装结构,其相对长边为连贯两导轨的传输道,且长边设置为轨道结构以形成小型滑轨,滑动架活动连接在整架式移动架的长边上以沿长边滑动。 The linkage mobile frame of the tool hand linkage system mainly includes a mobile guide rail, a whole frame type mobile frame and a sliding frame. Square frame shape, its relatively short sides are slidably connected to the two guide rails to form an installation structure in which the whole frame mobile frame translates and slides along the moving guide rails. A small slide rail is formed, and the sliding frame is movably connected on the long side of the whole frame mobile frame to slide along the long side.
所述工具手联动系统的联动伸缩筒的顶部为与滑动架固定连接的伸缩筒支撑体,顶部以下为五段式的伸缩筒,伸缩筒在底部与工具手支撑臂传动联接。 The top of the linkage telescopic cylinder of the tool hand linkage system is a telescopic cylinder support body fixedly connected with the sliding frame, the five-stage telescopic cylinder is below the top, and the telescopic cylinder is connected to the tool hand support arm at the bottom by transmission.
所述工具手支撑臂由2-5个关节机械臂组成形成多关节可扭转摆动的支撑臂,工具手支撑臂末端连接在工具手组装件驱动壳体的外壁开设的圆槽处,通过铜柱插头与导柱使二者相互连接,连接后再加装紧固螺栓。 The tool hand support arm is composed of 2-5 articulated mechanical arms to form a multi-joint twistable and swingable support arm. The end of the tool hand support arm is connected to the circular groove opened on the outer wall of the tool hand assembly drive housing, through the copper column The plug and the guide post are connected to each other, and the fastening bolts are installed after the connection.
所述的控制系统分别与工具手联动系统、装卸机构、工具手组装件电性连接形成电驱动控制回路,控制系统为远程遥控驱动控制系统,通过对工作环境实时监控并反馈而实现遥控控制,从而控制工具手联动系统、装卸机构、工具手组装件在驱动作用下启动运程。 The control system is electrically connected with the tool hand linkage system, the loading and unloading mechanism, and the tool hand assembly to form an electric drive control circuit. The control system is a remote control drive control system, and the remote control is realized through real-time monitoring and feedback of the working environment. Thereby, the tool hand linkage system, the loading and unloading mechanism, and the tool hand assembly are controlled to start the journey under the driving action.
所述工具手抓的主动夹指为月牙状,成对设置形成半圆环状,从动夹指为直条状。 The active gripping fingers of the tool hand are crescent-shaped, arranged in pairs to form a semi-circular shape, and the driven gripping fingers are straight strips.
所述的工具手抓与内壳体之间通过连接组件加固连接,连接组件主要由连接体、卡环、弹簧和滚珠组成,其中连接体为连接在内壳体之外的圆环空腔,连接体于顶部处安装若干滚珠,滚珠围绕侧面一周排列,卡环与弹簧相邻且轴向连接在工具手抓上,卡环外壁与工具手抓装卸机构的卡座卡口形状匹配,同时卡环内壁开设有圆周排列的滚珠槽,当滚珠嵌套在滚珠槽内时,工具手抓与内壳体嵌套连接为一体。 The connection between the tool grip and the inner housing is strengthened by a connecting component, the connecting component is mainly composed of a connecting body, a snap ring, a spring and a ball, wherein the connecting body is a ring cavity connected outside the inner housing, A number of balls are installed on the top of the connecting body. The balls are arranged around the side. The snap ring is adjacent to the spring and axially connected to the tool grip. The outer wall of the snap ring matches the shape of the bayonet of the tool grip loading and unloading mechanism. The inner wall of the ring is provided with circumferentially arranged ball grooves. When the balls are nested in the ball grooves, the tool grip is nested and connected with the inner housing as a whole.
一种核辐射环境下的关节式机械臂快速拆装系统的拆卸方法,其特征在于,所述的拆卸方法包括以下: A disassembly method of an articulated mechanical arm quick disassembly system in a nuclear radiation environment, characterized in that the disassembly method includes the following:
1)拆卸工具手抓: 1) Removal tool hand grip:
首先,调节工具手联动系统以控制工具手组装件在工作环境内的具体位置,再调节工具手抓装卸机构的位置,使得工具手组装件与工具手抓装卸机构距离靠近,然后通过工具手抓装卸机构的卡座与工具手组装件中连接组件的卡环适配套设夹持,夹持稳定后控制工具手抓在设定应力下往前拉动,卡环在拉力作用下压缩弹簧,同时滚珠从滚珠槽脱落,从而使工具手抓脱离内壳体,然后继续往前拉动,使工具手抓与内壳体内的驱动结构逐渐分离,直至工具手抓完全从内壳体处完全拆卸; First, adjust the tool hand linkage system to control the specific position of the tool hand assembly in the working environment, and then adjust the position of the tool hand grip loading and unloading mechanism so that the distance between the tool hand assembly and the tool grip loading and unloading mechanism is close, and then the tool hand grip The card seat of the loading and unloading mechanism and the snap ring of the connecting component in the tool hand assembly are matched and clamped. After the clamping is stable, the tool hand is controlled to pull forward under the set stress, and the snap ring compresses the spring under the tension, and at the same time The ball falls off from the ball groove, so that the tool grip is separated from the inner casing, and then continues to be pulled forward, so that the tool grip is gradually separated from the driving structure in the inner casing, until the tool grip is completely disassembled from the inner casing;
2)拆卸驱动壳体: 2) Disassemble the drive housing:
首先调节工具手联动系统以控制工具手组装件在工作环境内的具体位置,再调节驱动壳体装卸机构的位置,使得工具手组装件与驱动壳体装卸机构距离靠近,然后通过驱动壳体装卸机构的装卸夹具吸附夹持在保护外壳外,在磁力作用下快速定位完成吸附过程,并以紧固扣环扣紧保护外壳,再然后拧松紧固螺栓,控制驱动壳体在设定应力下往前拉动,使得连接工具手支撑臂末端与驱动壳体的铜柱插头与导柱相互分离,从而将工具手组装件整体从工具手支撑臂处拆卸。 First adjust the tool hand linkage system to control the specific position of the tool hand assembly in the working environment, and then adjust the position of the drive housing loading and unloading mechanism so that the distance between the tool hand assembly and the drive housing loading and unloading mechanism is close, and then through the drive housing loading and unloading The loading and unloading fixture of the mechanism is adsorbed and clamped outside the protective shell, and is quickly positioned under the action of the magnetic force to complete the adsorption process, and the protective shell is fastened with the fastening buckle, and then the fastening bolt is loosened to control the drive shell under the set stress. Pull it forward so that the copper column plug connecting the end of the tool hand support arm and the drive housing and the guide post are separated from each other, thereby disassembling the tool hand assembly as a whole from the tool hand support arm.
本发明的有益效果体现在:本发明用于核辐射内工具手及其工具手抓连接处的拆装,以便于自身零部件的维修与更换,采用的整体结构具有重载能力强、运动空间大、运动灵活、易于拆装工具手与其他部件等效果,采用的工具手联动系统为工具手组装件提供了便于运输与控制的动力支撑条件,采用的工具手组装件及其连接方式实现工具手组装件连接处快速拆装更换的效果,过程维护简单、维修简易,整体结构解决了核辐射环境下对复杂、微细零件的远程遥控操作困难的问题,达到高效率的复杂零件维护便捷的效果,不仅大大地缩短了维护、更换时间,而且提高工具更换的效率和可靠性,亦提升了操作精准到位程度。 The beneficial effect of the present invention is reflected in: the present invention is used for the disassembly and assembly of the tool hand and its tool hand grasping joints in nuclear radiation, so as to facilitate the maintenance and replacement of its own parts, and the overall structure adopted has strong heavy-duty capacity and large space for movement. Large size, flexible movement, easy disassembly and assembly of the tool hand and other parts, etc. The tool hand linkage system adopted provides power support conditions for easy transportation and control of the tool hand assembly, and the tool hand assembly and its connection method are used to realize tool The effect of quick disassembly and replacement of the joints of the hand assembly parts, the process maintenance is simple, and the maintenance is simple. The overall structure solves the problem of difficult remote control operation of complex and fine parts in the nuclear radiation environment, and achieves the effect of high-efficiency and convenient maintenance of complex parts. , not only greatly shorten the maintenance and replacement time, but also improve the efficiency and reliability of tool replacement, and also improve the accuracy of operation.
附图说明 Description of drawings
图1是本发明的整体结构示意图。 Fig. 1 is a schematic diagram of the overall structure of the present invention.
图2是本发明局部立体结构示意图。 Fig. 2 is a schematic diagram of a partial three-dimensional structure of the present invention.
图3是本发明工具手组装件结构示意图。 Fig. 3 is a structural schematic diagram of the tool hand assembly of the present invention.
图4是本发明工具手组装件分解结构图。 Fig. 4 is an exploded structural view of the tool hand assembly of the present invention.
图5是本发明工具手组装件之连接组件结构示意图。 Fig. 5 is a structural schematic diagram of the connecting components of the tool hand assembly of the present invention.
图6是本发明驱动壳体装卸机构的结构示意简图。 Fig. 6 is a schematic diagram of the structure of the drive housing loading and unloading mechanism of the present invention.
图7是本发明工具手抓装卸机构的结构示意简图。 Fig. 7 is a schematic diagram of the structure of the tool hand grip loading and unloading mechanism of the present invention.
附图标注说明:1-联动移动架,2-联动伸缩筒,3-工具手支撑臂,4-工具手组装件,5-装卸机构,11-移动导轨,12-整架式移动架,13-滑动架,21-伸缩筒,22-伸缩筒支撑体,41-工具手抓,42-驱动结构,43-驱动壳体,44-内壳体,45-保护外壳,46-磁条,47-连接组件,411-主动夹指,412-从动夹指,421-伸缩驱动结构,422-旋转驱动结构,423-夹紧调节结构,471-连接体,472-卡环,473-弹簧,474-滚珠,51-驱动壳体装卸机构,52-工具手抓装卸机构,511-装卸结构,512-铰链升降台,513-装卸支撑架,514-移动底座,521-卡座,522-卡座移动架,5111-装卸夹具,5112-紧固扣环,5113-可旋转支杆,5114-装卸基板,5115-磁条吸附体,5121-驱动电机,5122-升降铰链,5123-固定板。 Notes on drawings: 1-linkage mobile frame, 2-linkage telescopic cylinder, 3-tool hand support arm, 4-tool hand assembly, 5-loading and unloading mechanism, 11-moving guide rail, 12-whole frame mobile frame, 13 -sliding frame, 21-telescopic cylinder, 22-telescopic cylinder support body, 41-tool grip, 42-drive structure, 43-drive shell, 44-inner shell, 45-protective shell, 46-magnetic strip, 47 -connection assembly, 411-active clamp finger, 412-driven clamp finger, 421-telescopic drive structure, 422-rotary drive structure, 423-clamping adjustment structure, 471-connector, 472-clip ring, 473-spring, 474-Ball, 51-Drive shell loading and unloading mechanism, 52-Tool hand grip loading and unloading mechanism, 511-Loading and unloading structure, 512-Hinge lifting platform, 513-Loading and unloading support frame, 514-Mobile base, 521-Card holder, 522-Card Seat mobile frame, 5111-loading fixture, 5112-fastening buckle, 5113-rotatable pole, 5114-loading and unloading substrate, 5115-magnetic strip adsorption body, 5121-driving motor, 5122-lifting hinge, 5123-fixing plate.
具体实施方式 detailed description
下面结合附图详细说明本发明的具体实施方式: The specific embodiment of the present invention is described in detail below in conjunction with accompanying drawing:
一种核辐射环境下的末端工具手及其手抓快速拆装系统,工具手为设置在机械手末端的动力部件,拆装系统工作于核辐射环境中,所述的拆装系统主要包括工具手联动系统、工具手组装件4、装卸机构5和控制系统,工具手联动系统与工具手组装件4联动连接,通过工具手联动系统控制工具手组装件4的空间位移与运动状态,装卸机构5为工具手组装件4的拆装工具,活动设置于工作环境内; A terminal tool hand in a nuclear radiation environment and its hand-grip quick disassembly system. The tool hand is a power component arranged at the end of the manipulator. The disassembly system works in a nuclear radiation environment. The disassembly system mainly includes the tool hand Linkage system, tool hand assembly 4, loading and unloading mechanism 5 and control system, the tool hand linkage system is linked with the tool hand assembly 4, the spatial displacement and motion state of the tool hand assembly 4 are controlled through the tool hand linkage system, and the loading and unloading mechanism 5 It is a disassembly tool for the tool hand assembly 4, and the activity is set in the working environment;
所述的工具手联动系统主要由依次组装的悬壁式联动移动架1、吊挂式联动伸缩筒2和工具手支撑臂3组成,其中工具手支撑臂3为首级联动,工具手支撑臂3由多关节机械臂组成,其末端连接工具手组装件4以直接控制工具手组装件4关节扭转式摆动;联动伸缩筒2为吊挂在竖直线上伸缩活动的二级联动,其底部衔接工具手支撑臂3以控制工具手支撑臂3并且联动控制工具手组装件4垂直升降;联动移动架1为三级联动,通过在半空搭建移动导轨11并安装滑动架13以实现平面滑行,联动伸缩筒2吊装在滑动架13上,形成滑动架13沿移动导轨11滑行时,带动联接的联动伸缩筒2、工具手支撑臂3与工具手组装件4在同一水平面上随之滑行; The tool hand linkage system is mainly composed of a cantilever-type linkage mobile frame 1 assembled in sequence, a hanging linkage telescopic tube 2 and a tool hand support arm 3, wherein the tool hand support arm 3 is the head linkage, and the tool hand support arm 3 It is composed of a multi-joint mechanical arm, the end of which is connected to the tool hand assembly 4 to directly control the torsional swing of the tool hand assembly 4 joints; the linkage telescopic tube 2 is a secondary linkage for telescopic activities hanging on a vertical line, and its bottom is connected The tool hand support arm 3 is used to control the tool hand support arm 3 and the vertical lifting of the tool hand assembly 4 in linkage control; the linkage mobile frame 1 is a three-level linkage, and the sliding frame 13 is built in mid-air to realize plane sliding and linkage The telescopic tube 2 is hoisted on the sliding frame 13, so that when the sliding frame 13 slides along the moving guide rail 11, the linked linkage telescopic tube 2, the tool hand support arm 3 and the tool hand assembly 4 slide along the same horizontal plane;
所述工具手联动系统的联动移动架1主要包括移动导轨11、整架式移动架12和滑动架13,移动导轨11为一对固定在相对两侧壁后搭建在半空的导向轨;整架式移动架12为四方形框架状,其相对短边滑动连接在两导轨上形成整架式移动架12整体沿移动导轨11平移滑动的安装结构,其相对长边为连贯两导轨的传输道,且长边设置为轨道结构以形成小型滑轨,滑动架13活动连接在整架式移动架12的长边上以沿长边滑动;所述工具手联动系统的联动伸缩筒2的顶部为与滑动架13固定连接的伸缩筒支撑体22,顶部以下为五段式的伸缩筒21,伸缩筒21在底部与工具手支撑臂3传动联接;所述工具手支撑臂3由2-5个关节机械臂组成形成多关节可扭转摆动的支撑臂,工具手支撑臂3末端连接在工具手组装件4驱动壳体43的外壁开设的圆槽处,通过铜柱插头与导柱使二者相互连接,连接后再加装紧固螺栓; The linkage mobile frame 1 of the tool hand linkage system mainly includes a mobile guide rail 11, a whole frame type mobile frame 12 and a sliding frame 13, and the mobile guide rail 11 is a pair of guide rails fixed on the opposite side walls and built in mid-air; the whole frame The mobile frame 12 is a square frame shape, and its relatively short sides are slidably connected on the two guide rails to form an installation structure in which the whole frame type mobile frame 12 translates and slides along the mobile guide rail 11 as a whole, and its relatively long side is a transmission path connecting the two guide rails. And the long side is set as a track structure to form a small slide rail, and the sliding frame 13 is movably connected on the long side of the whole frame type mobile frame 12 to slide along the long side; The sliding frame 13 is fixedly connected to the telescopic cylinder support body 22, below the top is a five-stage telescopic cylinder 21, and the telescopic cylinder 21 is in transmission connection with the tool hand support arm 3 at the bottom; the tool hand support arm 3 is composed of 2-5 joints The mechanical arm is composed of a support arm with multi-joints that can rotate and swing. The end of the tool hand support arm 3 is connected to the circular groove opened on the outer wall of the tool hand assembly 4 drive housing 43, and the two are connected to each other through a copper post plug and a guide post. , and then install the fastening bolts after connecting;
所述的工具手组装件4主要包括工具手抓41、驱动结构42与驱动壳体43,工具手抓41轴向连接在驱动壳体43以外,驱动结构42安装在驱动壳体43以内;工具手抓41为收张式连杆夹持体,由一对主动夹指411和一对从动夹指412组成,两主动夹指411的首端对称铰接连接同一中心滑块上,同时两从动夹指412分别铰接在两主动夹指411的末端作为夹持端,所述工具手抓41的主动夹指411为月牙状,成对设置形成半圆环状,从动夹指412为直条状;驱动壳体43成型为椭圆状底面的筒体结构,驱动壳体43顶部开设有一通孔,通孔处活动套设安装有一圆柱筒状的内壳体44,驱动壳体43外壁间隙连接一层与其外壁轮廓一致的保护外壳45,同时驱动壳体43与保护外壳45的间隙处安装有紧贴在保护外壳45内壁的若干柔性片状磁条46,若干磁条46平行间隔贴设;驱动结构42主要包括驱动工具手抓41局部或整体活动的伸缩驱动结构421、旋转驱动结构422和夹紧调节结构423,其中伸缩驱动结构421主要包括通过传动轴轴向安装的丝杆滑块、减速器与滑块驱动电机,丝杆滑块固定连接在内壳体44外侧,当滑块驱动电机驱动丝杆滑块直线伸缩运动时带动内壳体44沿驱动壳体43的通孔伸缩滑动;旋转驱动结构422与夹紧调节结构423通过连接中轴依次轴向嵌套在内壳体44后衔接工具手抓41,旋转驱动结构422通过旋转直流伺服电机驱动连接中轴旋转从而带动工具手抓41旋转,夹紧调节结构423主要由连杆结构和直流伺服电机驱动连接组成,连杆结构联动连接在工具手抓41主动夹指411的中心滑块处,当直流伺服电机驱动连杆结构作推拉运动时,中心滑块作往复运动,主动夹指411随中心滑块往复运动产生张合应力而作出收张调节,从动夹指412随主动夹指411相应作出收张调节;所述的工具手抓41与内壳体44之间通过连接组件47加固连接,连接组件47主要由连接体471、卡环472、弹簧473和滚珠474组成,其中连接体471为连接在内壳体44之外的圆环空腔,连接体471于顶部处安装若干滚珠474,滚珠474围绕侧面一周排列,卡环472与弹簧473相邻且轴向连接在工具手抓41上,卡环472外壁与工具手抓装卸机构52的卡座521卡口形状匹配,同时卡环472内壁开设有圆周排列的滚珠槽,当滚珠474嵌套在滚珠槽内时,工具手抓41与内壳体44嵌套连接为一体; The tool hand assembly 4 mainly includes a tool grip 41, a drive structure 42 and a drive housing 43, the tool grip 41 is axially connected outside the drive housing 43, and the drive structure 42 is installed in the drive housing 43; The hand grip 41 is a retractable connecting rod clamping body, which is composed of a pair of active clamping fingers 411 and a pair of driven clamping fingers 412. The fingers 412 are respectively hinged on the ends of the two active clamping fingers 411 as clamping ends, the active clamping fingers 411 of the tool hand grip 41 are crescent-shaped, arranged in pairs to form a semi-circular shape, and the driven clamping fingers 412 are straight strips; The drive housing 43 is formed into a cylindrical structure with an elliptical bottom surface. There is a through hole at the top of the drive housing 43, and a cylindrical inner housing 44 is movably sleeved at the through hole, and the outer wall of the drive housing 43 is connected with a layer of gaps. A protective shell 45 that is consistent with its outer wall outline, while the gap between the drive shell 43 and the protective shell 45 is installed with several flexible sheet-shaped magnetic strips 46 that are close to the inner wall of the protective shell 45, and several magnetic strips 46 are attached in parallel and spaced; the drive structure 42 mainly includes a telescopic drive structure 421, a rotary drive structure 422, and a clamping adjustment structure 423 that can be partially or integrally moved by the hand grip 41 of the driving tool. With the slider driving motor, the screw slider is fixedly connected to the outer side of the inner housing 44, and when the slider driving motor drives the screw slider to linearly expand and contract, the inner housing 44 is driven to telescopically slide along the through hole of the driving housing 43; The driving structure 422 and the clamping adjustment structure 423 are axially nested sequentially through the connecting central axis to the inner housing 44 to engage the tool grip 41, and the rotating driving structure 422 drives the connecting central shaft to rotate through the rotating DC servo motor, thereby driving the tool grip 41 The rotating and clamping adjustment structure 423 is mainly composed of a connecting rod structure and a DC servo motor drive connection. The connecting rod structure is connected to the center slider of the tool hand grip 41 and the active clamping finger 411. When the DC servo motor drives the connecting rod structure to push and pull During the movement, the center slider moves reciprocatingly, and the active clamping finger 411 produces tension and retraction adjustment with the reciprocating movement of the central slider, and the driven clamping finger 412 makes corresponding retraction adjustment with the active clamping finger 411; the tool The connection between the grip 41 and the inner casing 44 is strengthened by a connection assembly 47. The connection assembly 47 is mainly composed of a connection body 471, a snap ring 472, a spring 473 and a ball 474, wherein the connection body 471 is connected outside the inner casing 44. The ring cavity of the connecting body 471 is installed with a number of balls 474 at the top, the balls 474 are arranged around the side, the snap ring 472 is adjacent to the spring 473 and is axially connected to the tool hand grip 41, the outer wall of the snap ring 472 is in contact with the tool hand The bayonet shape of the bayonet socket 521 of the grab loading and unloading mechanism 52 is matched, and the inner wall of the snap ring 472 is provided with circumferentially arranged ball grooves. One;
所述装卸机构5为工具手抓装卸机构52和驱动壳体装卸机构51,驱动壳体装卸机构51主要包括装卸结构511、铰链升降台512、装卸支撑架513和移动底座514,移动底座514为四轮驱动的移动载体,装卸支撑架513固定连接在移动底座514之上,铰链升降台512通过装卸支撑架513的支撑作用安装定位,装卸结构511通过装卸基板5114安装在铰链升降台512上表面,主要由从上至下组装的装卸夹具5111、紧固扣环5112、可旋转支杆5113和装卸基板5114组成,装卸夹具5111的开口与工具手组装件4保护外壳45外壁形状匹配,夹具开口处贴设有磁条吸附体5115,磁条吸附体5115与工具手组装件4保护外壳45的磁条相互磁性吸附,装卸夹具5111在夹具开口一极端与紧固扣环5112铰接连接,当磁条吸附体5115没有感应到磁力作用时,紧固扣环5112与装卸夹具5111形成铰接张开结构,当磁条吸附体5115受磁力作用吸附到磁条上时,紧固扣环5112旋转并与装卸夹具5111形成扣合结构;装卸夹具5111底部与可旋转支杆5113轴向安装,通过可旋转支杆5113控制装卸夹具5111旋转;铰链升降台512主要包括由下至上组装的驱动电机5121、升降铰链5122和固定板5123,固定板5123连接在装卸基板5114的下方从而实现装卸结构511的升降控制;工具手抓装卸机构52主要由卡座521和卡座移动架522组成,卡座移动架522安装在卡座521下方以带动卡座521走位移动; The loading and unloading mechanism 5 is a tool hand grasping loading and unloading mechanism 52 and a drive housing loading and unloading mechanism 51. The driving housing loading and unloading mechanism 51 mainly includes a loading and unloading structure 511, a hinge lifting platform 512, a loading and unloading support frame 513 and a mobile base 514. The mobile base 514 is Four-wheel drive mobile carrier, the loading and unloading support frame 513 is fixedly connected on the mobile base 514, the hinge lifting platform 512 is installed and positioned through the support of the loading and unloading support frame 513, and the loading and unloading structure 511 is installed on the upper surface of the hinge lifting platform 512 through the loading and unloading base plate 5114 , which is mainly composed of a loading and unloading fixture 5111 assembled from top to bottom, a fastening buckle 5112, a rotatable pole 5113 and a loading and unloading base plate 5114. A magnetic strip absorbing body 5115 is attached to the place, and the magnetic strip absorbing body 5115 and the magnetic strip of the protective shell 45 of the tool hand assembly 4 are magnetically adsorbed to each other. When the strip absorbing body 5115 does not sense the magnetic force, the fastening buckle 5112 and the loading and unloading fixture 5111 form a hinged open structure. The loading and unloading fixture 5111 forms a fastening structure; the bottom of the loading and unloading fixture 5111 is axially installed with the rotatable pole 5113, and the rotation of the loading and unloading fixture 5111 is controlled by the rotatable pole 5113; the hinge lift table 512 mainly includes a driving motor 5121 assembled from bottom to top, a lifting Hinge 5122 and fixed plate 5123, and fixed plate 5123 is connected below loading and unloading base plate 5114 so as to realize the lift control of loading and unloading structure 511; Tool hand grabs loading and unloading mechanism 52 and mainly is made up of deck 521 and deck mobile frame 522, deck mobile frame 522 Installed under the deck 521 to drive the deck 521 to move;
所述的控制系统分别与工具手联动系统、装卸机构5、工具手组装件4电性连接形成电驱动控制回路,控制系统为远程遥控驱动控制系统,通过对工作环境实时监控并反馈而实现遥控控制,从而控制工具手联动系统、装卸机构5、工具手组装件4在驱动作用下启动运程。 The control system is electrically connected with the tool hand linkage system, the loading and unloading mechanism 5, and the tool hand assembly 4 respectively to form an electric drive control circuit. The control system is a remote control drive control system, and the remote control is realized by real-time monitoring and feedback of the working environment. control, thereby controlling the tool hand linkage system, the loading and unloading mechanism 5, and the tool hand assembly 4 to start the journey under the driving action.
一种核辐射环境下的关节式机械臂快速拆装系统的拆卸方法,所述的拆卸方法包括以下: A dismounting method of an articulated manipulator quick disassembly system in a nuclear radiation environment, the dismounting method comprising the following:
1)拆卸工具手抓41: 1) Removal tool hand grip 41:
首先,调节工具手联动系统以控制工具手组装件4在工作环境内的具体位置,再调节工具手抓装卸机构52的位置,使得工具手组装件4与工具手抓装卸机构52距离靠近,然后通过工具手抓装卸机构52的卡座521与工具手组装件4中连接组件47的卡环472适配套设夹持,夹持稳定后控制工具手抓41在设定应力下往前拉动,卡环472在拉力作用下压缩弹簧473,同时滚珠474从滚珠槽脱落,从而使工具手抓41脱离内壳体44,然后继续往前拉动,使工具手抓41与内壳体44内的驱动结构逐渐分离,直至工具手抓41完全从内壳体44处完全拆卸; First, adjust the tool hand linkage system to control the specific position of the tool hand assembly 4 in the working environment, and then adjust the position of the tool hand grip loading and unloading mechanism 52, so that the distance between the tool hand assembly 4 and the tool hand grab loading and unloading mechanism 52 is close, and then The clamping seat 521 of the tool hand grip loading and unloading mechanism 52 is matched with the snap ring 472 of the connecting component 47 in the tool hand assembly 4. After the clamping is stable, the tool hand grip 41 is controlled to pull forward under the set stress. The snap ring 472 compresses the spring 473 under the pulling force, and the ball 474 falls off from the ball groove at the same time, so that the tool hand grip 41 is separated from the inner housing 44, and then continues to pull forward, so that the tool hand grasps 41 and the drive in the inner housing 44 The structure is gradually separated until the tool grip 41 is completely disassembled from the inner shell 44;
2)拆卸驱动壳体: 2) Disassemble the drive housing:
首先调节工具手联动系统以控制工具手组装件4在工作环境内的具体位置,再调节驱动壳体装卸机构51的位置,使得工具手组装件4与驱动壳体装卸机构51距离靠近,然后通过驱动壳体装卸机构51的装卸夹具5111吸附夹持在保护外壳45外,在磁力作用下快速定位完成吸附过程,并以紧固扣环5112扣紧保护外壳45,再然后拧松紧固螺栓,控制驱动壳体在设定应力下往前拉动,使得连接工具手支撑臂末端与驱动壳体的铜柱插头与导柱相互分离,从而将工具手组装件4整体从工具手支撑臂处拆卸。 First adjust the tool hand linkage system to control the specific position of the tool hand assembly 4 in the working environment, and then adjust the position of the drive housing loading and unloading mechanism 51 so that the distance between the tool hand assembly 4 and the driving housing loading and unloading mechanism 51 is close, and then pass The loading and unloading jig 5111 of the drive shell loading and unloading mechanism 51 is adsorbed and clamped outside the protective shell 45, and is quickly positioned under the action of the magnetic force to complete the adsorption process, and the fastening buckle 5112 is used to fasten the protective shell 45, and then the fastening bolt is loosened. Control the driving housing to pull forward under the set stress, so that the copper column plug connecting the end of the tool hand support arm and the drive housing and the guide post are separated from each other, thereby disassembling the tool hand assembly 4 from the tool hand support arm as a whole.
当安装工具手抓41与驱动壳体时采用相同原理。 The same principle applies when installing the tool grip 41 with the drive housing.
以上所述,仅是本发明的较佳实施例,并非对本发明的技术范围作任何限制,本行业的技术人员,在本技术方案的启迪下,可以做出一些变形与修改,凡是依据本发明的技术实质对以上的实施例所作的任何修改、等同变化与修饰,均仍属于本发明技术方案的范围内。 The above are only preferred embodiments of the present invention, and are not intended to limit the technical scope of the present invention. Those skilled in the art can make some deformations and modifications under the inspiration of this technical solution. Any modifications, equivalent changes and modifications made to the above embodiments by technical essence still belong to the scope of the technical solution of the present invention.
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