CN105665443B - A kind of rolling mill practice of wide and heavy plate mill production Limit specifications pipe line steel - Google Patents
A kind of rolling mill practice of wide and heavy plate mill production Limit specifications pipe line steel Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/16—Control of thickness, width, diameter or other transverse dimensions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/58—Roll-force control; Roll-gap control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/74—Temperature control, e.g. by cooling or heating the rolls or the product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/74—Temperature control, e.g. by cooling or heating the rolls or the product
- B21B37/76—Cooling control on the run-out table
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2261/00—Product parameters
- B21B2261/02—Transverse dimensions
- B21B2261/04—Thickness, gauge
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2271/00—Mill stand parameters
- B21B2271/02—Roll gap, screw-down position, draft position
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Abstract
一宽厚板轧机生产极限规格管线钢的轧制工艺,属于轧钢技术领域。通过选择合理的坯料,尺寸厚度为150~200mm;提高加热温度及终轧温度控制,优化轧制规程,辊身冷却水调整,加快轧制节奏,控制精轧速度为4~7m/s,矫直工艺改进及安排合理的轧制计划而实现。优点在于,有效解决了薄规格管线钢板形问题,取得了较高的轧制命中率和成材率,能够稳定、批量化生产合格产品。The invention relates to a rolling process for producing limit specification pipeline steel by a wide and thick plate rolling mill, which belongs to the technical field of steel rolling. By selecting a reasonable billet, the thickness of the size is 150-200mm; increasing the heating temperature and finishing rolling temperature control, optimizing the rolling schedule, adjusting the cooling water of the roll body, speeding up the rolling rhythm, controlling the finishing rolling speed to 4-7m/s, straightening It can be achieved through direct process improvement and arranging a reasonable rolling plan. The advantage is that it effectively solves the shape problem of thin-gauge pipeline steel plates, achieves a high rolling hit rate and yield rate, and can stably and mass-produce qualified products.
Description
技术领域technical field
本发明属于轧钢技术领域,特别涉及一种宽厚板轧机生产极限规格管线钢的轧制工艺。尤其涉及一种利用4300mm双机架宽厚板轧机生产7~10mm厚度薄规格管线钢的轧制工艺。The invention belongs to the technical field of steel rolling, and in particular relates to a rolling process for producing limit specification pipeline steel by a wide and thick plate rolling mill. In particular, it relates to a rolling process for producing pipeline steel with a thickness of 7-10 mm and a thin specification by using a 4300 mm double-stand wide and thick plate rolling mill.
背景技术Background technique
薄规格管线钢钢板通常在热连轧机组上生产并经过开平处理后使用,但对于区域城市管网用管线钢及部分特殊用途管线钢而言,往往要求为平板且钢板的厚度规格较薄,利用卷板开平后板形难以保证,且卷板的宽度较窄往往造成焊接量较大,成本较高,同时热连轧薄规格钢板相比宽厚板轧机生产的薄规格钢板,前者的钢板内应力较大,且分布不均匀。而目前在双机架宽厚板轧机上生产厚度小于10mm的薄规格管线钢时,鉴于成材率的考虑同时受限于坯料尺寸,只能采取倍尺生产,轧件在轧制过程中厚度方向不断减小,长度不断增大,轧件温降越来越快,造成长度方向上的温度不均匀性增大。轧件长度方向的温度不均匀导致轧制状态不稳定,极易出现板形、刮扯、钢板性能波动等问题,废品率较高。故中厚板轧机很难批量化、稳定化进行此类薄规格管线钢的生产。Thin-gauge pipeline steel plates are usually produced on hot rolling mills and used after Kaiping treatment. However, for pipeline steel for regional urban pipeline networks and some special-purpose pipeline steel, it is often required to be flat and the thickness of the steel plate is relatively thin. It is difficult to guarantee the shape of the coiled plate after being flattened, and the narrow width of the coiled plate often results in a large amount of welding and high cost. The stress is large and unevenly distributed. At present, when producing thin-gauge pipeline steel with a thickness of less than 10mm on a double-stand wide and thick plate rolling mill, in view of the consideration of the yield rate and limited by the size of the billet, it can only be produced by double-size, and the thickness direction of the rolled piece is constantly changing during the rolling process. As the length decreases, the length continues to increase, and the temperature drop of the rolled piece becomes faster and faster, resulting in an increase in the temperature non-uniformity in the length direction. Uneven temperature in the length direction of the rolled piece leads to unstable rolling state, and problems such as plate shape, scratching, and performance fluctuations of the steel plate are prone to occur, and the scrap rate is high. Therefore, it is difficult for medium and heavy plate rolling mills to produce such thin-gauge pipeline steel in batches and stably.
经检索,中国专利申请号201210189869.6的专利文献,其公开了一种双机架中厚板轧机薄规格管线钢的生产工艺,该发明针对的是2800mm宽厚板轧机且其所用的钢坯规格固定为180mm厚,钢坯尺寸限制性较大。After searching, the patent document of Chinese patent application number 201210189869.6 discloses a production process of thin-gauge pipeline steel in a double-stand medium-thick plate rolling mill. Thick, billet size is more restrictive.
发明内容Contents of the invention
本发明的目的在于提供一种宽厚板轧机生产极限规格管线钢的轧制工艺,解决了现有薄规格管线钢生产中极易出现的板形差、废品率高和钢板性能波动等问题。实现在厚板轧机上批量化、稳定化轧制出高品质薄规格管线钢的能力。The purpose of the present invention is to provide a rolling process for producing limit specification pipeline steel by wide and heavy plate rolling mills, which solves the problems of poor plate shape, high scrap rate and performance fluctuation of steel plates that are easily occurred in the production of thin gauge pipeline steel. Realize the ability to batch and stably roll high-quality thin-gauge pipeline steel on thick plate rolling mills.
一种宽厚板轧机生产极限规格管线钢的轧制工艺,具体步骤及参数如下:A rolling process for producing limit specification pipeline steel with a wide and thick plate rolling mill, the specific steps and parameters are as follows:
1、钢板连铸坯厚度为150~200mm,钢板轧制长度≤40m。1. The thickness of the steel plate continuous casting slab is 150-200mm, and the rolling length of the steel plate is ≤40m.
2、钢坯加热温度控制在1200℃~1230℃,同时需要控制好钢坯上下表面的温度差,钢坯上下表面温度差控制在30℃以内,终轧温度控制在860~920℃。2. The billet heating temperature is controlled at 1200°C to 1230°C. At the same time, it is necessary to control the temperature difference between the upper and lower surfaces of the billet. The temperature difference between the upper and lower surfaces of the billet should be controlled within 30°C, and the final rolling temperature should be controlled at 860°C to 920°C.
3、在轧辊辊期的中后期安排目标厚度钢板的轧制,开轧目标厚度钢板前,要先安排8~12块规格相近的钢板进行轧制,使模型自适应系数逼近到目标厚度的轧制状态。3. Arrange the rolling of the steel plate with the target thickness in the middle and late stages of the rolling period. Before rolling the steel plate with the target thickness, arrange 8 to 12 steel plates with similar specifications for rolling, so that the model self-adaptive coefficient approaches the rolling of the target thickness. control status.
4、轧制目标钢板前,将轧机输入和输出辊道冷却水关闭以减小温降;总轧制道次为12~14道次,中间坯厚度设定为40~60mm;精轧轧制道次不超过7道次。4. Before rolling the target steel plate, turn off the cooling water of the input and output roller table of the rolling mill to reduce the temperature drop; the total rolling pass is 12-14 passes, and the thickness of the intermediate billet is set at 40-60mm; No more than 7 passes.
5、通过控制辊身冷却水的分布及冷却水量以减缓钢板温降同时达到控制辊型的目的。在轧制目标厚度钢板前,将工作辊辊身中部冷却水开启量调整为70~80%,两侧调整为40~50%。5. By controlling the distribution and amount of cooling water on the roll body, the temperature drop of the steel plate can be slowed down and the purpose of controlling the roll shape can be achieved at the same time. Before rolling the target thickness steel plate, adjust the opening amount of the cooling water in the middle of the work roll body to 70-80%, and adjust it to 40-50% on both sides.
6、为了减少温降并保证精轧过程的稳定性,粗轧结束后使中间坯快速通过中间连接辊道进入精轧机,精轧轧制速度为4~7m/s;为了避免叠钢和轧制后钢板尾部甩弯的发生,精轧机前抛钢距离为1.8~2m,机后抛钢距离设为3.3~3.5m。6. In order to reduce the temperature drop and ensure the stability of the finishing rolling process, after the rough rolling, the intermediate billet will quickly enter the finishing rolling mill through the intermediate connecting roller table, and the finishing rolling speed is 4-7m/s; For the occurrence of bending at the tail of the steel plate after production, the steel throwing distance before the finishing mill is 1.8-2m, and the steel throwing distance after the mill is set at 3.3-3.5m.
7、精轧最后3道次采用等比例凸度原则进行轧制,最后3道次轧制力逐道下降,压下量逐道递减,末道次压下量控制在1.1~1.6mm。7. The last 3 passes of finish rolling are rolled using the principle of equal-proportional crown. The rolling force of the last 3 passes decreases step by step, and the reduction decreases step by step. The reduction of the final pass is controlled at 1.1-1.6mm.
8、关闭矫直机前后辊道冷却水,减缓钢板温降,为了增大钢板弯曲曲率,改善板形,矫直时将入口引料辊抬升1.4~1.6mm。8. Turn off the cooling water of the front and rear rollers of the straightening machine to slow down the temperature drop of the steel plate. In order to increase the bending curvature of the steel plate and improve the shape of the plate, the inlet guide roller is lifted by 1.4-1.6mm during straightening.
本发明的优点在于:针对薄规格管线钢生产过程中的难点,通过选择合理的坯料尺寸,提高加热温度及终轧温度控制,优化轧制规程,辊身冷却水调整,加快轧制节奏,控制精轧速度,矫直工艺改进,安排合理的轧制计划,实现了在4300mm宽厚板轧机上成功轧制出7~10mm规格的薄规格管线钢。本发明的工艺有效解决了薄规格管线钢板形问题,取得了较高的轧制命中率和成材率,能够稳定、批量化生产合格产品。The advantages of the present invention are: aiming at the difficulties in the production process of thin-gauge pipeline steel, by selecting a reasonable billet size, increasing the heating temperature and final rolling temperature control, optimizing the rolling schedule, adjusting the cooling water of the roll body, accelerating the rolling rhythm, and controlling The finishing rolling speed, the straightening process improvement, and the reasonable rolling plan have realized the successful rolling of 7-10mm thin-gauge pipeline steel on the 4300mm wide and thick plate rolling mill. The process of the invention effectively solves the shape problem of thin-gauge pipeline steel plates, achieves higher rolling hit rate and yield rate, and can stably and mass-produce qualified products.
具体实施方式detailed description
实施例1Example 1
选择1块X65管线钢,其成品厚度为8.8mm,在轧制目标钢板前已轧制10块10mm厚钢板并且将辊道冷却水关闭,X65具体轧制工艺制度如下:Select 1 piece of X65 pipeline steel, the thickness of the finished product is 8.8mm, and 10 pieces of 10mm thick steel plate have been rolled before rolling the target steel plate and the cooling water of the roller table is closed. The specific rolling process system of X65 is as follows:
(1)连铸坯尺寸:150厚*1400宽*2700长,轧后毛板尺寸8.8厚*2319宽*27665长。(1) Dimensions of continuous casting slab: 150 thick * 1400 wide * 2700 long, rough plate size after rolling 8.8 thick * 2319 wide * 27665 long.
(2)钢坯加热温度1200℃,钢坯上下表面温度均为1213℃。粗轧开轧温度为1180℃,终轧温度为915℃。(2) The billet heating temperature is 1200°C, and the temperature of the upper and lower surfaces of the billet is 1213°C. The starting temperature of rough rolling is 1180°C, and the finishing temperature is 915°C.
(3)总轧制道次为14道,中间坯厚度为50mm,精轧道次为7道,精轧阶段最后3道次的轧制规程及参数如下表1所示。(3) The total number of rolling passes is 14, the thickness of the intermediate billet is 50mm, and the number of finishing rolling is 7. The rolling procedures and parameters of the last 3 passes of the finishing rolling stage are shown in Table 1 below.
表1 精轧最后3道次轧制规程及参数Table 1 The rolling schedule and parameters of the last three passes of finish rolling
(4)精轧机前抛钢距离为1.9m,机后抛钢距离为3.4m。(4) The steel throwing distance before the finishing mill is 1.9m, and the steel throwing distance after the mill is 3.4m.
(5)辊身中部冷却水开启量调整为80%,两侧调整为50%。(5) The opening amount of the cooling water in the middle of the roll body is adjusted to 80%, and that on both sides is adjusted to 50%.
(6)关闭矫直前后辊道冷却水,将矫直机入口引料辊抬升1.5mm。(6) Turn off the cooling water of the roller table before and after the straightening, and raise the inlet guide roller of the straightening machine by 1.5mm.
实施例2Example 2
选择1块X65管线钢,其成品厚度为10mm,在轧制目标钢板前已轧制12块11.5mm厚钢板并且将辊道冷却水关闭,X65具体轧制工艺制度如下:Select 1 piece of X65 pipeline steel, the thickness of the finished product is 10mm, and 12 pieces of 11.5mm thick steel plates have been rolled before rolling the target steel plate and the cooling water of the roller table is closed. The specific rolling process system of X65 is as follows:
(7)连铸坯尺寸:180厚*1800宽*3180长,轧后毛板尺寸10厚*2626宽*38501长。(7) Continuous casting slab size: 180 thick * 1800 wide * 3180 long, the rough plate size after rolling is 10 thick * 2626 wide * 38501 long.
(8)钢坯加热温度1205℃,钢坯上下表面温度分别为1213℃、1210℃。粗轧开轧温度为1170℃,终轧温度为870℃。(8) The billet heating temperature is 1205°C, and the upper and lower surface temperatures of the billet are 1213°C and 1210°C respectively. The starting temperature of rough rolling is 1170°C, and the finishing temperature is 870°C.
(9)总轧制道次为12道,中间坯厚度为40mm,精轧道次为6道,精轧阶段最后3道次的轧制规程及参数如下表2所示。(9) The total number of rolling passes is 12, the thickness of the intermediate billet is 40 mm, and the number of finishing rolling passes is 6. The rolling procedures and parameters of the last 3 passes of the finishing rolling stage are shown in Table 2 below.
表2 精轧最后3道次轧制规程及参数Table 2 The rolling schedule and parameters of the last three passes of finish rolling
(10)精轧机前抛钢距离为1.8m,机后抛钢距离为3.3m。(10) The steel throwing distance before the finishing mill is 1.8m, and the steel throwing distance after the machine is 3.3m.
(11)辊身中部冷却水开启量调整为70%,两侧调整为50%。(11) The opening amount of cooling water in the middle of the roll body is adjusted to 70%, and that on both sides is adjusted to 50%.
(12)关闭矫直前后辊道冷却水,将矫直机入口引料辊抬升1.4mm。(12) Turn off the cooling water of the roller table before and after the straightening, and lift the leading roller at the entrance of the straightening machine by 1.4mm.
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