CN105656405B - Installation structure of a flexible solar module - Google Patents
Installation structure of a flexible solar module Download PDFInfo
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- CN105656405B CN105656405B CN201410438664.6A CN201410438664A CN105656405B CN 105656405 B CN105656405 B CN 105656405B CN 201410438664 A CN201410438664 A CN 201410438664A CN 105656405 B CN105656405 B CN 105656405B
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- 238000009434 installation Methods 0.000 title abstract description 52
- 239000011152 fibreglass Substances 0.000 claims description 5
- 239000004033 plastic Substances 0.000 claims description 4
- 229920003023 plastic Polymers 0.000 claims description 4
- 238000010276 construction Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 8
- 230000008878 coupling Effects 0.000 abstract description 5
- 238000010168 coupling process Methods 0.000 abstract description 5
- 238000005859 coupling reaction Methods 0.000 abstract description 5
- 238000004026 adhesive bonding Methods 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 3
- 238000011900 installation process Methods 0.000 abstract 1
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003562 lightweight material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/10—Photovoltaic [PV]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
本发明涉及一种柔性太阳能组件的安装结构,包括链条块(1)、联接结(2)和横梁(3),其中,所述链条块(1)包括本体(4)以及位于其上的销柱孔(5)和组件固定块(6);所述联接结(2)通过销柱(7)与所述销柱孔(5)转动连接;所述横梁(3)的两端分别与两个所述链条块(1)固连。本发明通过采用类似链条的结构来安装柔性太阳能组件,链条结构的柔性使得柔性太阳能组件在异形面上的应用得以良好实现,且脱离了大面积胶粘的传统安装方式,安装过程更加简便,且柔性太阳能组件的拆卸、更换和维护也变得更加简单。
The invention relates to an installation structure of a flexible solar module, comprising a chain block (1), a coupling joint (2) and a beam (3), wherein the chain block (1) includes a body (4) and pins located thereon column hole (5) and component fixing block (6); the connecting joint (2) is connected to the pin column hole (5) through the pin column (7); the two ends of the beam (3) are connected with the two The chain blocks (1) are fixedly connected. The present invention adopts a structure similar to a chain to install the flexible solar module. The flexibility of the chain structure enables the application of the flexible solar module on the special-shaped surface to be well realized, and breaks away from the traditional installation method of large-area gluing, the installation process is more convenient, and Removal, replacement and maintenance of flexible solar modules are also made easier.
Description
技术领域technical field
本发明属于光伏应用领域。The invention belongs to the field of photovoltaic applications.
背景技术Background technique
近年来,太阳能电池行业发展迅速,随着太阳能电池应用面的需求扩大,柔性太阳能电池也应运而生。相对于之前的刚性太阳能电池,柔性太阳能电池的优点显而易见,如重量轻、弯曲性能好、转换率高、生产效率高、适应面广等。In recent years, the solar cell industry has developed rapidly. With the expansion of the demand for solar cell applications, flexible solar cells have also emerged as the times require. Compared with the previous rigid solar cells, the advantages of flexible solar cells are obvious, such as light weight, good bending performance, high conversion rate, high production efficiency, and wide adaptability.
然而,目前绝大多数的柔性太阳能电池都是通过胶粘的方式与载体结合的,该种结合方式对安装的准确度要求较高,若要改变已胶粘组件的安装位置则会造成组件的损坏,无法实现组件的再利用;且由于胶黏剂不易去除的特性,导致组件的更换过程非常麻烦;另外,合格的胶黏剂种类不多,且价格高,增加了安装成本。However, most of the current flexible solar cells are combined with the carrier by gluing. This combination requires high installation accuracy. If you want to change the installation position of the glued component, it will cause damage to the component. If the components are damaged, it is impossible to reuse the components; and because the adhesive is not easy to remove, the replacement process of the components is very troublesome; in addition, there are not many types of qualified adhesives, and the price is high, which increases the installation cost.
鉴于胶粘安装方式的诸多弊端,机械安装的方式开始被采用,然而,目前关于柔性太阳能组件的机械安装方式普遍存在载荷过重、拆卸和维护不方便、适用面窄等诸多问题。因此,亟需发明一种新的柔性太阳能组件的安装结构。In view of the many disadvantages of the adhesive installation method, the mechanical installation method has begun to be adopted. However, the mechanical installation method of flexible solar modules currently has many problems such as excessive load, inconvenient disassembly and maintenance, and narrow application areas. Therefore, there is an urgent need to invent a new installation structure for flexible solar modules.
发明内容Contents of the invention
本发明的目的是提供一种适应性广、使用方便、总体质量轻、成本低的柔性太阳能组件安装结构。The purpose of the present invention is to provide a flexible solar module installation structure with wide adaptability, convenient use, light overall weight and low cost.
为实现上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种柔性太阳能组件的安装结构,包括链条块、联接结和横梁,其中,所述链条块包括本体以及位于其上的销柱孔和组件固定块;所述联接结通过销柱与所述销柱孔转动连接;所述横梁的两端分别与两个所述链条块固连。An installation structure for a flexible solar module, comprising a chain block, a connecting joint and a beam, wherein the chain block includes a body, a pin hole on it and a component fixing block; the connecting joint connects with the pin through a pin The column holes are connected in rotation; the two ends of the beam are fixedly connected with the two chain blocks respectively.
进一步地,为了使相邻的两个链条块联接,所述本体上的销柱孔为相对设置的至少两个,其中,所述销柱孔的数量越多,联接的强度越大,可根据组件安装的实际情况需要选用相应数量的销柱孔。Further, in order to connect two adjacent chain blocks, at least two pin holes on the body are oppositely arranged, wherein, the more the number of the pin holes, the greater the strength of the connection, which can be determined according to The actual situation of component installation requires the selection of a corresponding number of pin holes.
选择性地,所述组件固定块可以与所述本体活动连接,柔性太阳能组件可以先铺设在本体上,然后再将所述组件固定块在本体上安装到位,藉以实现对柔性太阳能组件的固定。Optionally, the module fixing block can be flexibly connected with the body, the flexible solar module can be laid on the body first, and then the module fixing block can be installed in place on the body, so as to realize the fixing of the flexible solar module.
具体地,所述组件固定块与所述本体可以通过销柱连接、旋钮连接或螺纹连接等活动连接方式。Specifically, the component fixing block and the body may be connected through a pin connection, a knob connection, or a threaded connection.
选择性地,所述组件固定块还可以与所述本体固定连接,且所述组件固定块与所述本体之间形成限位槽,这样一来,可以在所述安装结构制造的时候即将所述组件固定块固设在所述本体上,而柔性太阳能组件可以后期直接通过限位槽进行安装固定。Optionally, the component fixing block can also be fixedly connected with the body, and a limiting groove is formed between the component fixing block and the body, so that when the installation structure is manufactured, the The component fixing block is fixed on the body, and the flexible solar component can be installed and fixed directly through the limiting groove in the later stage.
进一步地,为了实现所述安装结构的固定,在所述本体上设有安装孔,所述安装结构可以直接通过安装孔与载体连接。Further, in order to realize the fixing of the installation structure, an installation hole is provided on the body, and the installation structure can be directly connected to the carrier through the installation hole.
选择性地,在所述安装孔中穿设有贯穿梁,即可实现将安装结构通过贯穿梁与载体连接。Optionally, a through-beam is pierced through the installation hole, so that the installation structure can be connected to the carrier through the through-beam.
更进一步地,所述贯穿梁与支承柱连接,这样即可将安装结构的重量通过支承柱进行转移,比如将支承柱设置在地面即可将安装结构的重量转移到地面来得以支承,而不一定需要将柔性太阳能组件的重量通过其覆盖的表面来进行承载,可扩大使用表面的适用面,比如一些载重能力不强甚至没有载重能力的的表面通过这样的安装结构也可适用柔性太阳能组件。Furthermore, the through-beam is connected to the support column, so that the weight of the installation structure can be transferred through the support column, for example, if the support column is set on the ground, the weight of the installation structure can be transferred to the ground for support, without The weight of the flexible solar module must be carried by its covered surface, which can expand the applicable surface of the use surface. For example, some surfaces with weak load-bearing capacity or even no load-bearing capacity can also be applied to flexible solar components through such an installation structure.
选择性地,还可以在所述本体上设有粘结处,从而直接将所述安装结构粘结固定在载体上。Optionally, a bonding place may also be provided on the body, so as to directly bond and fix the installation structure on the carrier.
优选地,所述链条块、联接结和横梁中的至少一个采用玻璃钢或塑料结构,从而有效降低安装结构的重量。Preferably, at least one of the chain block, the link and the crossbeam adopts a fiberglass or plastic structure, so as to effectively reduce the weight of the installation structure.
本发明的优点之一在于采用了类似链条的结构来安装柔性太阳能组件,链条结构的柔性使得柔性太阳能组件在异形面上的应用得以良好实现,且脱离了大面积胶粘的传统安装方式,安装过程更加简便,且柔性太阳能组件的拆卸、更换、维护和回收也变得更加简单;横梁的设置可用于分担柔性太阳能组件的重量,从而不至于使得柔性太阳能组件的重量都通过链条块来承担,可大大提高安装结构的可靠性。One of the advantages of the present invention is that a chain-like structure is used to install flexible solar modules. The flexibility of the chain structure enables the application of flexible solar modules on special-shaped surfaces, and breaks away from the traditional installation method of large-area gluing. The process is simpler, and the disassembly, replacement, maintenance and recycling of flexible solar modules become easier; the setting of beams can be used to share the weight of flexible solar modules, so that the weight of flexible solar modules will not be borne by chain blocks, The reliability of the installation structure can be greatly improved.
本发明的另一个优点还在于通过支承柱的设置,将太阳能组件的重量转移到其覆盖的表面以外,从而使得那些载重能力不强甚至没有载重能力的表面也可以适用太阳能电池组件,大大拓展了太阳能组件的适用范围。Another advantage of the present invention is that the weight of the solar module is transferred outside the surface covered by the setting of the support column, so that the surface with weak or even no load-bearing capacity can also be applied to the solar cell module, which greatly expands the Scope of application of solar modules.
另外,所述安装结构的材料可以选用轻质材料,如玻璃钢、塑料等,相较于现有安装结构普遍采用的金属材料,可有效减少安装结构的重量。In addition, the material of the installation structure can be selected from lightweight materials, such as glass fiber reinforced plastics, plastics, etc., which can effectively reduce the weight of the installation structure compared with the metal materials commonly used in the existing installation structures.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明作进一步详细的说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
图1是本发明中实施例1中所述链条块的结构示意图;Fig. 1 is a schematic structural view of the chain block described in Embodiment 1 of the present invention;
图2是本发明中实施例1中所述联接结的结构示意图;Fig. 2 is a schematic structural view of the connection described in Embodiment 1 of the present invention;
图3是本发明中实施例1所述柔性太阳能组件安装结构的结构示意图;Fig. 3 is a structural schematic diagram of the flexible solar module installation structure described in Embodiment 1 of the present invention;
图4是本发明中实施例2所述柔性太阳能组件安装结构的结构示意图;Fig. 4 is a structural schematic diagram of the flexible solar module installation structure described in Embodiment 2 of the present invention;
图5是本发明中实施例2中所述链条块的结构示意图;Fig. 5 is a schematic structural view of the chain block described in Embodiment 2 of the present invention;
图6是本发明中实施例3所述链条块的结构示意图,Fig. 6 is a schematic structural view of the chain block described in Embodiment 3 of the present invention,
其中,各附图标记含义如下:Wherein, the meanings of each reference mark are as follows:
1.链条块;2.联接结;3.横梁;4.本体;5.销柱孔;6.固定块;7.销柱;8.限位槽;9.安装孔;10.贯穿梁;11.支承柱;12.粘结处。1. Chain block; 2. Connection joint; 3. Beam; 4. Body; 5. Pin hole; 6. Fixed block; 7. Pin; 8. Limit slot; 9. Mounting hole; 10. Through beam; 11. Support column; 12. Bonding point.
具体实施方式detailed description
实施例1Example 1
如图1、图2、图3所示的柔性太阳能组件安装结构,包括均为玻璃钢结构的链条块1、联接结2和横梁3,其中,所述链条块1包括本体4以及位于其上的销柱孔5和组件固定块6,所述销柱孔5为相对设置的两个,所述组件固定块6与所述本体4固定连接且相互之间形成限位槽8;所述联接结2通过销柱7与所述销柱孔5转动连接;所述横梁3的两端分别与两个所述链条块1固连;另外,所述本体4上还设有安装孔9,所述柔性太阳能组件安装结构可通过所述安装孔9直接与载体连接。The flexible solar module installation structure shown in Fig. 1, Fig. 2 and Fig. 3 includes a chain block 1, a connecting joint 2 and a beam 3 all of which are of glass fiber reinforced plastic structure, wherein the chain block 1 includes a body 4 and a The pin hole 5 and the component fixing block 6, the pin hole 5 is two oppositely arranged, the component fixing block 6 is fixedly connected with the body 4 and forms a limiting groove 8 between them; the coupling joint 2 is rotationally connected with the pin hole 5 through the pin 7; the two ends of the beam 3 are fixedly connected with the two chain blocks 1 respectively; in addition, the body 4 is also provided with a mounting hole 9, the The flexible solar module installation structure can be directly connected to the carrier through the installation hole 9 .
本实施例中,所述链条块1可以一次成型,经所述联接结2纵向连接,经所述横梁3横向连接后,柔性太阳能组件可直接嵌入所述限位槽8内实现安装固定,而所述横梁3与柔性太阳能组件连接的方式可以为魔术贴固定、卡扣式固定或胶粘式固定等。而柔性太阳能组件的拆卸只需将其与所述横梁3分离后,再沿着所述限位槽8的方向抽出即可,操作简洁方便。In this embodiment, the chain block 1 can be molded at one time, connected vertically through the connecting joint 2, and connected horizontally through the beam 3, the flexible solar module can be directly embedded in the limiting groove 8 to realize installation and fixation, and The connection between the beam 3 and the flexible solar module can be fixed by Velcro, buckled or glued. The disassembly of the flexible solar module only needs to be separated from the beam 3, and then pulled out along the direction of the limiting groove 8, and the operation is simple and convenient.
实施例2Example 2
如图4、图5所示的柔性太阳能组件安装结构,包括链条块1、联接结2和横梁3,其中,所述链条块1包括本体4以及位于其上的销柱孔5和组件固定块6,所述销柱孔5为相对设置的四个,所述组件固定块6与所述本体4通过螺纹连接;所述联接结2通过销柱7与所述销柱孔5转动连接;所述横梁3的两端分别与两个所述链条块1固连,且所述链条块1和所述联接结2采用玻璃钢结构,所述横梁3的采用塑料结构;另外,所述本体4上还设有安装孔9,且所述安装孔9中穿设有贯穿梁10,所述贯穿梁10与设置在地面的支承柱11连接。The flexible solar module installation structure shown in Figure 4 and Figure 5 includes a chain block 1, a coupling 2 and a beam 3, wherein the chain block 1 includes a body 4 and a pin hole 5 on it and a component fixing block 6. The four pin holes 5 are arranged oppositely, and the assembly fixing block 6 is connected to the body 4 through threads; the coupling joint 2 is rotatably connected to the pin holes 5 through a pin 7; The two ends of the crossbeam 3 are fixedly connected with the two chain blocks 1 respectively, and the chain block 1 and the connecting joint 2 adopt a glass fiber reinforced plastic structure, and the crossbeam 3 adopts a plastic structure; in addition, on the body 4 An installation hole 9 is also provided, and a through-beam 10 is pierced through the installation hole 9, and the through-beam 10 is connected with a supporting column 11 arranged on the ground.
选择性地,所述组件固定块6与所述本体4还可以通过销柱连接、旋钮连接等方式活动连接。Optionally, the assembly fixing block 6 and the body 4 may also be movably connected by means of a pin connection, a knob connection and the like.
本实施例中,所述链条块1为分体式结构,即所述组件固定块6与所述本体4是通过螺纹连接的,安装时,先将所述本体4经所述联接结2纵向连接,经所述横梁3横向连接,继而将柔性太阳能组件铺设在所述安装结构上,再将所述组件固定块6与所述本体4螺纹连接,藉以实现对柔性太阳能组件的安装固定。同时,为了将安装结构以及柔性太阳能组件的重量进行转移,所述安装结构通过其上的安装孔9经贯穿梁10串连,再将所述贯穿梁10固定于设置在地面的支承柱11上,达到重量转移的目的,有效解决了柔性太阳能组件覆盖面不能承重而导致的安装问题。拆卸时,先将所述组件固定块6从所述本体4上卸下,再将柔性太阳能组件与所述横梁3分离即可。In this embodiment, the chain block 1 is a split structure, that is, the component fixing block 6 and the body 4 are connected by threads. When installing, first connect the body 4 longitudinally through the coupling joint 2 , through the horizontal connection of the crossbeam 3, then the flexible solar module is laid on the installation structure, and then the module fixing block 6 is screwed to the body 4, so as to realize the installation and fixation of the flexible solar module. At the same time, in order to transfer the weight of the installation structure and the flexible solar module, the installation structure is connected in series through the installation holes 9 through the through-beams 10, and then the through-beams 10 are fixed on the support columns 11 arranged on the ground , to achieve the purpose of weight transfer, and effectively solve the installation problem caused by the inability of the flexible solar module to cover the load. When disassembling, first remove the module fixing block 6 from the body 4, and then separate the flexible solar module from the beam 3.
实施例3Example 3
如图6所示的柔性太阳能组件安装结构,其与实施例1的区别在于,不包括所述本体4上的安装孔9,而在所述本体4的底部设有粘结处12。The difference between the installation structure of the flexible solar module shown in FIG. 6 and Embodiment 1 is that it does not include the installation hole 9 on the body 4 , but a bonding place 12 is provided at the bottom of the body 4 .
本实施例相对于实施例1而言,提供了另一种安装结构与承载面的结合方式,即直接粘结的方式,该方式实施简便且避免了大面积的柔性太阳能组件的粘结,具有很好的实施效果及柔性太阳能组件的更换及回收效果。另外,所述粘结处12也可以设置在所述本体4的侧面,这样可以让所述安装结构的安装地点有更多的选择,如:要在屋顶安装柔性组件的时候,可以通过设置在所述本体4侧面的粘结处将所述安装结构安装在与屋顶垂直的墙面上,这样也可以将柔性太阳能组件和安装结构的重量转移到墙面,而不必通过屋顶来承担。Compared with Example 1, this embodiment provides another way of combining the installation structure and the bearing surface, that is, the way of direct bonding, which is easy to implement and avoids the bonding of large-area flexible solar modules, and has the advantages of Very good implementation effect and the replacement and recycling effect of flexible solar modules. In addition, the bonding part 12 can also be arranged on the side of the body 4, so that the installation location of the installation structure can have more choices, such as: when the flexible assembly is to be installed on the roof, it can be installed on the The bonding place on the side of the body 4 installs the installation structure on the wall perpendicular to the roof, so that the weight of the flexible solar module and the installation structure can be transferred to the wall instead of being borne by the roof.
以上实施例仅用于对本发明进行具体说明,其并不对本发明的保护范围起到任何限定作用,本发明的保护范围由权利要求确定。根据本领域的公知技术和本发明所公开的技术方案,可以推导或联想出许多变型方案,所有这些变型方案,也应认为是本发明的保护范围。The above embodiments are only used to specifically illustrate the present invention, and they do not limit the protection scope of the present invention in any way, which is determined by the claims. According to the known technologies in the art and the technical solutions disclosed in the present invention, many variants can be deduced or conceived, and all these variants should also be considered as the scope of protection of the present invention.
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