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CN105643415B - Separation system and separation method - Google Patents

Separation system and separation method Download PDF

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Publication number
CN105643415B
CN105643415B CN201511028222.5A CN201511028222A CN105643415B CN 105643415 B CN105643415 B CN 105643415B CN 201511028222 A CN201511028222 A CN 201511028222A CN 105643415 B CN105643415 B CN 105643415B
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CN
China
Prior art keywords
brush roll
abrasive band
processing equipment
composite strip
lifting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201511028222.5A
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Chinese (zh)
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CN105643415A (en
Inventor
李龙
张小军
周德敬
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Yinbang Clad Material Co Ltd
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Yinbang Clad Material Co Ltd
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Priority to CN201511028222.5A priority Critical patent/CN105643415B/en
Publication of CN105643415A publication Critical patent/CN105643415A/en
Application granted granted Critical
Publication of CN105643415B publication Critical patent/CN105643415B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/033Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B21/00Machines or devices using grinding or polishing belts; Accessories therefor
    • B24B21/006Machines or devices using grinding or polishing belts; Accessories therefor for special purposes, e.g. for television tubes, car bumpers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06Dust extraction equipment on grinding or polishing machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06Dust extraction equipment on grinding or polishing machines
    • B24B55/08Dust extraction equipment on grinding or polishing machines specially designed for belt grinding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/12Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/005Separation by a physical processing technique only, e.g. by mechanical breaking
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The present invention discloses a kind of separation system and separation method, for separating the thin metal layer on composite strip from matrix.Separation system includes the brush roll processing equipment and abrasive band processing equipment that composite strip sequentially passes through;Brush roll processing equipment includes brush roll and the first driving mechanism, and brush roll is cylindrical body, and the side of brush roll is rolled by wire, and the first driving mechanism drives brush roll rotation;Abrasive band processing equipment includes pinch roller, tensioning wheel, abrasive band and the second driving mechanism;Abrasive band is wound on pinch roller, and tensioning wheel tightens abrasive band;Second driving mechanism drives pinch roller rotation, and pinch roller drives abrasive band movement;Wherein, the frosting of the side and abrasive band of brush roll is contacted with the thin metal layer of composite strip.Ultra-thin metal layer on composite strip can be passed through the polishing twice of brush roll and abrasive band by the present invention, thoroughly be separated from substrate, the substrate surface cleanliness without any pollution after separation can be recycled and be utilized again;Harmful bi-products, no pollution to the environment are not generated in isolated process.

Description

Separation system and separation method
Technical field
The present invention relates to a kind of separation system of alloy material and separation methods, the base for adhering to thin metal layer from it It is separated on material, belongs to the separation technology field of alloy composite materials.
Background technique
Thin metal layer aluminum steel composite band material has both the excellent corrosion resistance of aluminium alloy and heating conduction and the good power of steel Many advantages, such as learning performance, is the main raw material(s) of cooling tube bundle base tube in power station air cooling system core component.It is industrial at present Cold rolling composite algorithm is mostly used to produce aluminum steel composite material greatly, and finished product thickness is in 1.5mm or so, clad aluminum layer thickness 0.08mm or so.If the process is not controlled properly, aluminum steel composite material will appear after cold rolling is compound is locally difficult to compound phenomenon, The material can not just continue to use, and need recycling and reusing.
Due to the very thin thickness (0.08mm) of clad aluminium layer, can not be returned by conventional the methods of removing tearing It receives.Existing recovery process is generally by the separation method of high temperature absorption method, decarburizing annealing method and chemolysis.
High temperature absorption method application high-temperature process, the method for reducing metal interlevel binding force are separated: (being more than at high temperature 600 DEG C) although aluminum steel interface can generate frangible compounds and reduce the binding force at interface, since aluminium layer becomes after heat treatment It is thinner, aluminium and steel can not be made to separate by the method for external force, while high temperature is that the frangible compounds generated can be closely adhered on The side of steel and be difficult to separate with matrix body.
The decarburizing annealing method of the prior art, separates aluminum steel composite material in the way of decarburizing annealing, but the party The composite material that method is suitble to steel aluminium layer all thicker, and the composite material relatively thin for above-mentioned clad can not then separate, and also can not Form clean surface steel band.
Chemical method separation be using chemical method thin metal layer dissolution remove, but this aspect can not thorough cleaning go Except the aluminium alloy layer on steel band, due to site requirements, it is continuous in the production line to be on the other hand also difficult to realize aluminum steel composite material Processing, it is most important that, it due to using chemical reagent, would seriously pollute the environment, that is, do not meet the requirement of green ecological production, Limit the popularization and use of this method.
Summary of the invention
In order to solve the defect of above-mentioned separation method, the present invention proposes a kind of separation system and separation method, for will be thin Metal layer is separated from the substrate that it adheres to, pollution-free, easy to operate, continuous batch can be handled in the production line.
The present invention is to be attained in that by following technical solution
A kind of separation system, for separating the thin metal layer on composite strip from matrix, the separation system includes The brush roll processing equipment and abrasive band processing equipment that composite strip sequentially passes through;The brush roll processing equipment includes that brush roll and first drive Motivation structure, the brush roll are cylindrical body, and the side of the brush roll is rolled by wire, and first driving mechanism drives institute State brush roll rotation;The abrasive band processing equipment includes pinch roller, tensioning wheel, abrasive band and the second driving mechanism;The abrasive band is wound on institute It states on pinch roller, the tensioning wheel tightens the abrasive band;Second driving mechanism drives the pinch roller rotation, the pinch roller band Move the abrasive band movement;Wherein, thin metal layer of the frosting in the side of the brush roll and the abrasive band with composite strip connects Touching.
Separation system of the present invention further includes the flattening mechanism before the brush roll processing equipment is arranged in, the flattening mechanism Including upper pressure roller and lower compression roller, composite strip is from whole by being driven plain between upper pressure roller and lower compression roller.
In order to recycle by the thin metal layer bits under brush roll brush and reduce the pollution at operation scene, the brush roll processing equipment is also Including shell and the first recyclable device, the shell forms accommodation space, the shell be equipped with for composite strip pass through into Mouth and outlet;The brush roll is located in the accommodation space, is connected to outside first recyclable device and the accommodation space.
The structure of first recyclable device and position be not unique: can be such as the suction inlet in the accommodation space, institute Suction inlet is stated between the brush roll and the outlet, the suction inlet is connect by air hose with external dust exhaust apparatus.
First recyclable device may be the Discharge outlet for being provided with the shell lowest part.
First recyclable device further includes being fixed on the scraper plate contacted above composite strip and with composite strip, described to scrape Plate stops the metal fillings under brush roll brush to be discharged with composite strip from outlet, falls after metal fillings aggregation from composite strip two sides, from Shell is discharged in the Discharge outlet.
Based on identical purpose, the abrasive band processing equipment also further includes shell and the second recyclable device, the shell shape At accommodation space, the shell is equipped with the inlet and outlet passed through for composite strip;The pinch roller, tensioning wheel, abrasive band are located at In the accommodation space, it is connected to outside second recyclable device and the accommodation space.
Second recyclable device is suction inlet, and between the abrasive band and the outlet, the suction inlet passes through wind Pipe is connect with external dust exhaust apparatus.
In order to which just sealing shell, the inlet and outlet are respectively provided with sealing ring, when composite strip passes through the sealing When circle, the sealing ring seals the accommodation space.
The brush roll processing equipment further includes lifting device, and the brush roll is fixed on the lifting device;The lifting Device drives the brush roll to move up and down, and when needing to dismount composite strip, by control lifting device, increases brush roll, place/ After withdrawing composite strip, lifting device is fallen, brush roll resets.
The lifting device includes lifting support plate, lifting linear guide, guide rail slide block and Worm reduction motor;Institute Lifting linear guide is stated to fix vertically;The brush roll, the first driving mechanism and the guide rail slide block are fixed on the lifting bearing On plate;The fuselage of the Worm reduction motor is fixed, the worm screw head flanges of the Worm reduction motor with it is described Go up and down support plate connection;Wherein, the worm screw of the Worm reduction motor drives the lifting support plate to move up and down, described It goes up and down support plate and relies on guide rail slide block slide-and-guide in the lifting linear guide.
The abrasive band processing equipment also includes the same lifting device of same brush roll processing equipment, easy disassembly composite strip Operation.The pinch roller, tensioning wheel and the second driving mechanism are fixed on the lifting device;The lifting device drives the pressure Wheel moves up and down.
The lifting device includes lifting support plate, lifting linear guide, guide rail slide block and Worm reduction motor;Institute Lifting linear guide is stated to fix vertically;The pinch roller, tensioning wheel, second driving mechanism and the guide rail slide block are fixed on institute It states on lifting support plate;The fuselage of the Worm reduction motor is fixed, the worm screw head of the Worm reduction motor Flange is connect with the lifting support plate;Wherein, the worm screw of the Worm reduction motor drives on the lifting support plate Lower movement, the lifting support plate rely on guide rail slide block slide-and-guide in the lifting linear guide.
Invention additionally discloses a kind of separation method, for the thin metal layer on composite strip to be separated from matrix, including Following steps:
Composite strip passes through brush roll processing equipment, and brush roll processing equipment once beats thin metal layer on composite strip Mill;
Composite strip passes through abrasive band processing equipment, and abrasive band processing equipment carries out secondary beat to thin metal layer on composite strip Mill.
In primary the step of polishing, also while sheet metal bits are recycled.
In the secondary polishing the step of, also while sheet metal powder is recycled.
The primary polishing and second of polishing carry out in a closed environment.
The parameter of first time polishing is carried out to composite strip using brush roll processing equipment are as follows:
The movement speed of composite strip is 8-15m/min, and the diameter of brush roll is 320mm, and the wire diameter on brush roll is 0.2mm, the revolving speed of brush roll are 900-1000r/min.
The parameter of second of polishing is carried out to composite strip using abrasive band processing equipment are as follows:
Abrasive band is 36#, and pinch roller revolving speed is 700-800r/min, and pinch roller diameter is 300mm.
Brush roll processing equipment and abrasive band processing equipment include lifting device, respectively drive brush roll, abrasive band lifting: brush roll liter Height is played between 0.2-0.8mm, the lifting heights in abrasive band are between 0.2-0.5mm.
By into the composite strip before brush roll processing equipment, first passes through flattening mechanism and carry out pressing aligning.
Ultra-thin metal layer on composite strip can be passed through brush roll and abrasive band twice by separation system provided by the invention Polishing, thoroughly separates from substrate, the substrate surface cleanliness without any pollution after separation can be recycled and be utilized again;Thin metal layer is most It is polished out eventually into metal fillings/powder, is recycled by recyclable device also recycling;The present invention does not generate nocuousness in isolated process Byproduct, no pollution to the environment;Separation method can quickly, effectively be implemented, and separation system is easy to control, high degree of automation, can The recycling of composite strip is realized to mass in the production line.
Detailed description of the invention
Fig. 1 is separation system structural scheme of mechanism of the present invention;
Fig. 2 is separation method schematic diagram of the present invention.
Description of symbols:
1-composite strip;2-brush roll processing equipments;3-abrasive band processing equipments;4-sleeves;5-flattening mechanisms;6-brushes Roller;7-suction inlets;8-abrasive bands;9-tensioning wheels;10-auxiliary wheels;11-support plates;12-pinch rollers.
Specific embodiment
The embodiment recorded herein is specific specific embodiment of the invention, for illustrating design of the invention, Be it is explanatory and illustrative, should not be construed as the limitation to embodiment of the present invention and the scope of the invention.Except what is recorded herein Outside embodiment, those skilled in the art can also based on claims of the present invention and specification disclosure of that using aobvious and The other technical solutions being clear to, these technical solutions include using any obvious to making for the embodiment recorded herein The technical solution of substitutions and modifications.
The attached drawing of this specification is schematic diagram, aids in illustrating the shape and its correlation of design of the invention, each section. It note that for the ease of clearly showing the structure of each component of the embodiment of the present invention, not according to identical between each attached drawing Ratio draw.Identical reference marker is for indicating identical part.
The present invention discloses a kind of separation system, for separating the thin metal layer on composite strip from matrix.The present invention Signified composite strip, refers to the band of the compound thin metal layer on matrix, whole if surface layer composite thickness is 0.08mm or so With a thickness of the aluminum steel composite band material of 1.5mm or so, it is also possible to the steel band of Copper steel cladding band or chrome-faced.
As shown in Figure 1, separation system includes brush roll processing equipment 2 and abrasive band processing equipment 3;Composite strip 1 sequentially passes through Thin metal layer is completely separated from substrate by polishing twice, obtains Bao Jin by brush roll processing equipment 2 and abrasive band processing equipment 3 Bits/powder of category and pure substrate tape, facilitate recycling and reusing.
Brush roll processing equipment 2 includes brush roll 6 and the first driving mechanism, and brush roll 6 is cylindrical body, the side of brush roll cylindrical body by Wire rolls, the axis at 6 center of brush roll be directly or indirectly connected with the first driving mechanism and be driven by it and being capable of rotation. For the model and installation site of the first driving mechanism, the present invention is not specifically limited, and field those of ordinary skill should be able to It is enough to make corresponding selection and conventional arrangement as the case may be.Under the driving of the first driving mechanism, the wheel face of the brush roll 6 of rotation with The thin metal layer contact of composite strip 1 generates friction, and thin metal layer is polished into metal fillings, leaves substrate.6 wire of brush roll can To select the steel wire of the various trades mark.The wire diameter of brush roll 6, can be according to the thickness of thin metal layer generally between 0.1~0.5mm Degree is common for 0.2mm to select, and wire is carefully easily broken off very much, and the consumption of brush roll is too fast;Wire is too slightly to thin metal layer Polishing trace it is too deep, penetrate readily through thin metal layer and substrate damaged.
The structure of brush roll processing equipment further includes shell and recyclable device, for the recyclable device area with abrasive band processing equipment It does not come, the present invention is referred to as the first recyclable device.Shell formed accommodation space, shell be equipped with for composite strip pass through into Mouth and outlet;Brush roll 6 is located in accommodation space, is connected to outside the first recyclable device and accommodation space.
First recyclable device can be diversified forms: as shown in Figure 1, the first recyclable device can be that brush roll downstream is arranged in Suction inlet 7, suction inlet 7 are located between brush roll 6 and outlet, and the thin metal fillings under brush roll brush is recycled.Suction inlet 7 by air hose with External dust exhaust apparatus connection.
Alternatively, the first recyclable device may be the Discharge outlet for being provided with shell lowest part.When recycling as shown in Figure 1 System is integrally rotated by 90 ° to paper direction, so that two sides of composite strip are vertically arranged, then the thin metal under brush roll is polished Bits are fallen from composite strip, and accommodation space directly is discharged from Discharge outlet.Even if recovery system is state shown in FIG. 1, multiple Crossed belt material is horizontally disposed, and the thin metal fillings under brush roll polishing is fallen from composite strip, can also directly be discharged from Discharge outlet Accommodation space.
In the structure of recovery system shown in Fig. 1, the first recyclable device can also increase as scraper plate.Scraper plate is fixed on multiple The top of crossed belt material, and contacted with composite strip;Scraper plate stops the thin metal fillings under brush roll brush to be discharged with composite strip from outlet, Thin metal fillings is stopped by scraper plate, falls after aggregation from composite strip two sides, and shell finally is discharged from Discharge outlet.
Brush roll processing equipment can also include lifting device, brush roll is fixed on lifting device, lifting device being capable of band Dynamic brush roll is mobile in a small range up and down.When needing to install composite strip, as long as control lifting device, brush roll is increased certain Highly, operator is facilitated to install.
Lifting device includes lifting support plate, lifting linear guide, guide rail slide block and Worm reduction motor;Lifting is straight Line guide rail is fixed vertically, is such as fixed on the rack;Brush roll, the first driving mechanism and guide rail slide block are fixed on lifting support plate; Guide rail slide block slides in lifting linear guide;The fuselage of Worm reduction motor is fixed, and rack or ground are such as fixed on;Snail The worm screw head flanges of worm and gear decelerating motor are connect with lifting support plate;Wherein, the worm screw of Worm reduction motor drives Lifting support plate moves up and down, lifting support plate slide-and-guide in lifting linear guide by guide rail slide block.By controlling snail The unlatching of worm and gear decelerating motor and stroke realize the height of lifting and the lifting of brush roll with this.
As the common sense of this field, under composite strip, auxiliary wheel 10 and support auxiliary wheel are correspondingly arranged on brush roll 10 support plate 11, for supporting composite strip, to guarantee brush roll to the pressure of composite strip.
After composite strip passes through brush roll processing equipment, into abrasive band processing equipment.
Abrasive band processing equipment 3 mainly includes pinch roller 12, tensioning wheel 9, abrasive band 8 and the second driving mechanism.Abrasive band 8 is wound on pressure On wheel 12, tensioning wheel 9 tightens abrasive band 8, and pinch roller 12 is connected with the second driving mechanism, and the second driving mechanism drives pinch roller 12 certainly Turn, drive abrasive band movement, the frosting of abrasive band outer surface is contacted with thin metal layer.
Abrasive band processing equipment further includes shell and recyclable device, in order to avoid the recyclable device with brush roll processing equipment is in name It deserves to be called and obscures, the recyclable device of abrasive band processing equipment is become the second recyclable device by the present invention.The shell shape of abrasive band processing equipment At accommodation space, shell is equipped with the inlet and outlet passed through for composite strip;Pinch roller, tensioning wheel, abrasive band and the second recycling dress It sets and is located in accommodation space, be connected to outside the second recyclable device and accommodation space.
Second recyclable device of the invention can be suction inlet 7 shown in FIG. 1, and suction inlet is filled by air hose and external dust suction Set connection.Suction inlet is located between abrasive band and outlet, and the thin metal fillings under the brush of abrasive band is recycled.
Brush roll processing equipment and abrasive band processing equipment use shell, and workpiece is centered around an energy relative closure It works in space, causes air pollution and material wave after avoiding the space of the metal fillings under brush, the metal powder unlimited diffusing under mill Take.
In order to enable the sealing performance for the accommodation space that shell surrounds is more preferable, the present invention is also in the shell of brush roll processing equipment Inlet and outlet and the inlet and outlet of abrasive band processing equipment shell be respectively provided with sealing ring, one end of sealing ring be fixed on into On shell around mouth or outlet, other end contraction can wrap composite strip.When composite strip passes through sealing ring, sealing ring Accommodation space is sealed, metal fillings, metallic dust is further prevented to enter machine exterior space.
Abrasive band processing equipment also can also include lifting device, and pinch roller, tensioning wheel and the second driving mechanism are fixed on lifting On device;Lifting device drives the pinch roller and tensioning wheel to move up and down.When needing to install composite strip, as long as control lifting Pinch roller is increased certain altitude, operator is facilitated to install by device.It is of course also possible to using pinch roller, tensioning wheel and abrasive band as One entirety is gone up and down.
The lifting device of abrasive band processing equipment and the lifting device of brush roll processing equipment can be consistent in structure, including rise Descending branch board, lifting linear guide, guide rail slide block and Worm reduction motor;Lifting linear guide is fixed vertically;Pinch roller and Second driving mechanism and guide rail slide block are fixed on lifting support plate;The fuselage of Worm reduction motor is fixed, worm and gear The worm screw head flanges of decelerating motor are connect with lifting support plate;Wherein, the worm screw of Worm reduction motor drives lifting branch Board moves up and down, lifting support plate slide-and-guide in lifting linear guide by guide rail slide block.By controlling worm and gear The unlatching of decelerating motor and stroke realize the height of lifting and the lifting of pinch roller with this.
Under composite strip, auxiliary wheel 10 is correspondingly arranged on abrasive band and supports the support plate 11 of auxiliary wheel 10, is used to Composite strip is supported, guarantees abrasive band to the pressure of composite strip, the structure is as shown in Figure 1, can be with the auxiliary wheel 10 in brush roll It is same or similar with the structure of support plate 11.
Ordinary circumstance, the composite strip for needing to recycle is coiled due to being packaged, or is not good at as waste product keeping, causes Band is uneven, then needs to be aligned before separation, therefore separation system of the present invention can also include that setting is set in brush roll processing Flattening mechanism before standby, flattening mechanism includes upper pressure roller and lower compression roller;Composite strip passes through between upper pressure roller and lower compression roller It is whole by being driven plain.
As shown in Figure 1, separation system of the present invention can be with are as follows: composite strip 1 is wound on sleeve 4, and it is in both sides water that one end, which is stretched out, Flat state successively passes through brush roll processing equipment 2 and abrasive band processing equipment, thin metal layer after flattening mechanism 5 flattens aligning It is contacted respectively with the brush roll of rotation and abrasive band, thin metal layer is buffed off, and remaining substrate is wrapped on sleeve.Wind substrate Sleeve drives rotation by power mechanism, and traction composite strip is mobile.
Using above-mentioned separation system the thin metal layer on composite strip is separated from matrix invention additionally discloses a kind of Method, the separation method are as shown in Figure 2, including the following steps:
The starting point of composite strip is passed through into brush roll processing equipment, abrasive band processing equipment, is wound on sleeve, is completed compound Installation steps of the band in separation system.
It, need to be by answering before entering brush roll processing equipment before formal separating step for the composite strip of out-of-flatness Crossed belt material first passes through flattening mechanism and carries out pressing aligning, so that brush roll and abrasive band come into full contact in composite strip, guarantees polishing Effect, realization are kept completely separate.
Composite strip passes through brush roll processing equipment, and the starting of brush roll processing equipment carries out one to thin metal layer on composite strip Secondary polishing;
Composite strip passes through abrasive band processing equipment, and processing equipment starting in abrasive band carries out two to thin metal layer on composite strip Secondary polishing.
In the step of once being polished using brush roll processing equipment, also while using the first recyclable device thin layer is recycled Metal fillings.
In the step of carrying out secondary polishing using abrasive band processing equipment, also while using the second recyclable device thin layer is recycled Metal powder.
In order to preferably recycle sheet metal, primary polishing and second of polishing carry out in a closed environment.That is, brush roll Processing equipment and abrasive band processing equipment will surround in the more closed accommodation space formed in shell polishes.
The present invention carries out the parameter of first time polishing using brush roll processing equipment to composite strip are as follows:
The speed of composite strip is 8-10m/min, and the diameter of brush roll is 320mm, and the wire diameter on brush roll is 0.2mm, brush roll and composite strip counter motion, the revolving speed of brush roll are 900-1000r/min.
It so, it is possible the sheet metal removal rate on composite strip reaching 70%~90%, be beaten for the secondary of next step Grind the polishing basis established.
The parameter of second of polishing is carried out to composite strip using abrasive band processing equipment are as follows:
Abrasive band is 36#, and pinch roller revolving speed is 700-800r/min, and pinch roller diameter is 300mm.
On the basis of primary polishing, abrasive band processing equipment is polished with above-mentioned parameter, can will be remained on composite strip Sheet metal all remove, reach being kept completely separate for thin metal layer and substrate, the pure substrate after separation is wrapped in sleeve Upper recycling.
In the beginning for executing separating step, or when replacement composite strip, need to do brush roll and abrasive band using lifting device Rise-lowering action, between 0.2-0.8mm, the vertical height that lifting device rises exists the vertical height that lifting device rises Between 0.2-0.5mm, composite strip is packed into the polishing position under brush roll and abrasive band to facilitate operation personnel.
Separation method of the invention is explained for separating thin aluminium layer aluminum steel composite band material below.
In the present embodiment, aluminum steel composite band material overall thickness to be separated be 1.5mm, aluminum layer thickness 0.8mm, composite band Material width is 460mm.Aluminum steel composite band material is in volume state, and winding tension is controlled between 2-2.5 tons.
Shown separation system include flattening mechanism 5, brush roll processing equipment 2 and abrasive band processing equipment 3 shown in FIG. 1 with And sleeve 4.The diameter of the brush roll of brush roll processing equipment 2 is 320mm, and the stainless steel steel wire diameter on brush roll is 0.2mm;Wire brush Distance adjustment is depressed by brush roll to the pressure of composite strip.The abrasive band of abrasive band processing equipment 3 selects 36#, and pinch roller diameter is 300mm, abrasive band adjust the pressure of composite strip by the distance in pressure abrasive band;The length 500mm of sleeve 4, slightly larger than compound Strip width.
Separate the recovery method of thin aluminium layer aluminum steel composite band material, comprising the following steps:
(1) need to composite strip to be separated sequentially pass through brush roll processing equipment and abrasive band processing equipment, be mounted on polishing It rolls up on the sleeve driven by power mechanism the starting point of position, composite strip;
(2) if necessary, composite strip to be separated flatten aligning by flattening mechanism and be separated again;
(3) start power mechanism, the first driving mechanism and the second driving mechanism, the speed control of composite strip is 8- 15m/min, brush roll revolving speed are 900-1000r/min, pinch roller revolving speed 700-800r/min.
Polishing operation of the invention is completed in enclosed workshop equipment, and composite strip is respectively by brush roll processing equipment and sand The import of tape processing device shell enters, sends out via outlet, carries out the same of scrub polishing to composite strip in brush roll/abrasive band When, recyclable device by the sheet metal bits/powder separated from composite strip by being discharged.Enclosed workshop of the present invention Equipment can be reduced when plate polishes separation process to the pollution of environment and human body, injury, while save production space.
Combination embodiment disclosed by the invention has following a variety of:
The present invention provides a kind of separation system, for the thin metal layer on composite strip to be separated from matrix, the separation System can have following multiple technical solutions to embody:
Scheme one: the separation system includes the brush roll processing equipment and abrasive band processing equipment that composite strip sequentially passes through; The brush roll processing equipment includes brush roll and the first driving mechanism, and the brush roll is cylindrical body, and the side of the brush roll is by metal Silk rolls, and first driving mechanism drives the brush roll rotation;The abrasive band processing equipment include pinch roller, tensioning wheel, Abrasive band and the second driving mechanism;The abrasive band is wound on the pinch roller, and the tensioning wheel tightens the abrasive band;Described second drives Motivation structure drives the pinch roller rotation, and the pinch roller drives the abrasive band movement;Wherein, the side of the brush roll and the abrasive band Frosting contacted with the thin metal layer of composite strip.
Scheme two: further including the planisher before the brush roll processing equipment is arranged on the basis of above scheme one Structure, the flattening mechanism include upper pressure roller and lower compression roller, composite strip between the upper pressure roller and lower compression roller by being driven plain It is whole.
Scheme three: on the basis of above scheme one, the brush roll processing equipment further includes shell and the first recyclable device, The shell forms accommodation space, and the shell is equipped with the inlet and outlet passed through for composite strip;The brush roll is located at institute It states in accommodation space, is connected to outside first recyclable device and the accommodation space.
Scheme four: on the basis of above scheme three, first recyclable device is the suction in the accommodation space Dirt mouth, for the suction inlet between the brush roll and the outlet, the suction inlet passes through air hose and external dust exhaust apparatus Connection.
Scheme five: on the basis of above scheme three, first recyclable device is to be provided with the shell lowest part Discharge outlet.
Scheme six: on the basis of above scheme five, first recyclable device further includes being fixed on above composite strip And the scraper plate contacted with composite strip, the scraper plate stop the metal fillings under brush roll brush to be discharged with composite strip from outlet, metal It is fallen after bits aggregation from composite strip two sides, shell is discharged from the Discharge outlet.
Scheme seven: on the basis of above scheme one, the abrasive band processing equipment further includes shell and the second recyclable device, The shell forms accommodation space, and the shell is equipped with the inlet and outlet passed through for composite strip;The pinch roller, tensioning Wheel, abrasive band are located in the accommodation space, are connected to outside second recyclable device and the accommodation space.
Scheme eight: on the basis of above scheme seven, second recyclable device is suction inlet, is located at the abrasive band and institute It states between outlet, the suction inlet is connect by air hose with external dust exhaust apparatus.
Scheme nine: on the basis of above scheme three or seven, the inlet and outlet is respectively provided with sealing ring, works as composite strip When across the sealing ring, the sealing ring seals the accommodation space.
Scheme ten: on the basis of above scheme one, the brush roll processing equipment further includes lifting device, and the brush roll is solid It is scheduled on the lifting device;The lifting device drives the brush roll to move up and down.
Scheme 11: on the basis of above scheme ten, the lifting device is led including lifting support plate, lifting straight line Rail, guide rail slide block and Worm reduction motor;The lifting linear guide is fixed vertically;The brush roll, first driving Mechanism and the guide rail slide block are fixed on the lifting support plate;The fuselage of the Worm reduction motor is fixed, described The worm screw head flanges of Worm reduction motor are connect with the lifting support plate;Wherein, the Worm reduction motor Worm screw drive the lifting support plate to move up and down, the lifting support plate relies on the guide rail slide block in the lifting straight line Slide-and-guide in guide rail.
Scheme 12: on the basis of above scheme one, the abrasive band processing equipment further includes lifting device, the pinch roller It is fixed on the lifting device with the second driving mechanism;The lifting device drives the pinch roller to move up and down.
Scheme 13: on the basis of above scheme 12, the lifting device is led including lifting support plate, lifting straight line Rail, guide rail slide block and Worm reduction motor;The lifting linear guide is fixed vertically;The pinch roller, the tensioning wheel, institute It states the second driving mechanism and the guide rail slide block is fixed on the lifting support plate;The fuselage of the Worm reduction motor Fixed, the worm screw head flanges of the Worm reduction motor are connect with the lifting support plate;Wherein, the worm and gear The worm screw of decelerating motor drives the lifting support plate to move up and down, and the lifting support plate is by the guide rail slide block described Go up and down slide-and-guide in linear guide.
Invention additionally discloses a separation methods, for the thin metal layer on composite strip to be separated from matrix, the separation Method can have following multiple technical solutions to embody:
Scheme one: the separation method includes the following steps:
Composite strip passes through brush roll processing equipment, and brush roll processing equipment once beats thin metal layer on composite strip Mill;
Composite strip passes through abrasive band processing equipment, and abrasive band processing equipment carries out secondary beat to thin metal layer on composite strip Mill.
Scheme two: on the basis of above scheme one, in primary the step of polishing, also while sheet metal bits being recycled.
Scheme three: on the basis of above scheme one, the secondary polishing the step of in, also while recycling sheet metal powder.
Scheme four: on the basis of above scheme one, the primary polishing and second of polishing are in enclosed environment Middle progress.
Scheme five: on the basis of above scheme one, first time polishing is carried out to composite strip using brush roll processing equipment Parameter are as follows: the movement speed of composite strip is 8-15m/min, and the diameter of brush roll is 320mm, and the wire diameter on brush roll is 0.2mm, the revolving speed of brush roll are 900-1000r/min.
Scheme six: on the basis of above scheme one, second is carried out to composite strip using abrasive band processing equipment and is polished Parameter are as follows: abrasive band 36#, pinch roller revolving speed be 700-800r/min, pinch roller diameter be 300mm.
Scheme seven: on the basis of above scheme one, brush roll processing equipment and abrasive band processing equipment include lifting device, Respectively drive brush roll, abrasive band lifting: the vertical lifting heights of the lifting device of the brush roll processing equipment 0.2-0.8mm it Between, the vertical lifting heights of the lifting device of the abrasive band processing equipment are between 0.2-0.5mm.
Scheme eight: it on the basis of above scheme one, by into the composite strip before brush roll processing equipment, first passes through flat Complete machine structure carries out pressing aligning.
Separation system disclosed by the invention can thoroughly separate the ultra-thin metal layer on composite strip from substrate, point Substrate surface cleanliness without any pollution from after, can recycle and utilize again;Thin metal layer is finally polished out into metal fillings/powder, is led to It is also recycling to cross recyclable device recycling.The present invention does not generate harmful bi-products, no pollution to the environment in isolated process;Separation Method can quickly, effectively be implemented, and separation system is easy to control, high degree of automation, can realize to mass returning for composite strip It receives.
What present disclosure referred to is exemplary embodiment, in the protection scope for not departing from claims and defining In the case where, each embodiment of the application can be made various changes and modifications.Therefore, described embodiment is intended to contain Lid falls in all such changes, modifications and deformation in the protection scope of the appended claims.In addition, institute unless the context Outside referring to, the word occurred in the singular includes plural form, and vice versa.In addition, unless stated otherwise, then any embodiment All or part of in combination with any other embodiment all or part of use.

Claims (21)

1. a kind of separation system, for isolated surface cleaning to be free of contamination from matrix by the thin metal layer on composite strip Substrate, which is characterized in that the separation system includes the brush roll processing equipment and abrasive band processing equipment that composite strip sequentially passes through;
The brush roll processing equipment includes brush roll and the first driving mechanism, and the brush roll is cylindrical body, the side of the brush roll by Wire rolls, and the diameter of the brush roll is 320mm, and the wire diameter is 0.2mm, and first driving mechanism is driven Move the brush roll rotation;
The abrasive band processing equipment includes pinch roller, tensioning wheel, abrasive band and the second driving mechanism;The abrasive band is wound on the pinch roller On, the tensioning wheel tightens the abrasive band;Second driving mechanism drives the pinch roller rotation, described in the pinch roller drives Abrasive band movement;Under the composite strip, the abrasive band corresponding position is provided with auxiliary wheel and supports the support of auxiliary wheel Plate;
Wherein, the frosting in the side of the brush roll and the abrasive band is contacted with the thin metal layer of composite strip.
2. separation system as described in claim 1, which is characterized in that further include before the brush roll processing equipment is arranged in Flattening mechanism, the flattening mechanism include upper pressure roller and lower compression roller, and composite strip passes through between the upper pressure roller and lower compression roller It is driven plain whole.
3. separation system as described in claim 1, which is characterized in that the brush roll processing equipment further includes shell and first time Receiving apparatus, the shell form accommodation space, and the shell is equipped with the inlet and outlet passed through for composite strip;The brush roll In the accommodation space, it is connected to outside first recyclable device and the accommodation space.
4. separation system as claimed in claim 3, which is characterized in that first recyclable device is positioned at the accommodation space Interior suction inlet, for the suction inlet between the brush roll and the outlet, the suction inlet passes through air hose and external suction The connection of dirt device.
5. separation system as claimed in claim 3, which is characterized in that first recyclable device is to be provided with the shell most The Discharge outlet of lower.
6. separation system as claimed in claim 5, which is characterized in that first recyclable device further includes being fixed on composite band The scraper plate contacted above material and with composite strip, the scraper plate stop the metal fillings under brush roll brush to be arranged with composite strip from outlet Out, it is fallen after metal fillings aggregation from composite strip two sides, shell is discharged from the Discharge outlet.
7. separation system as described in claim 1, which is characterized in that the abrasive band processing equipment further includes shell and second time Receiving apparatus, the shell form accommodation space, and the shell is equipped with the inlet and outlet passed through for composite strip;The pressure Wheel, tensioning wheel, abrasive band are located in the accommodation space, are connected to outside second recyclable device and the accommodation space.
8. separation system as claimed in claim 7, which is characterized in that second recyclable device is suction inlet, is located at described Between abrasive band and the outlet, the suction inlet is connect by air hose with external dust exhaust apparatus.
9. the separation system as described in claim 3 or 7, which is characterized in that the inlet and outlet is respectively provided with sealing ring, when multiple When crossed belt material passes through the sealing ring, the sealing ring seals the accommodation space.
10. separation system as described in claim 1, which is characterized in that the brush roll processing equipment further includes lifting device, institute Brush roll is stated to be fixed on the lifting device;The lifting device drives the brush roll to move up and down.
11. separation system as claimed in claim 10, which is characterized in that the lifting device includes lifting support plate, lifting Linear guide, guide rail slide block and Worm reduction motor;
The lifting linear guide is fixed vertically;
The brush roll, first driving mechanism and the guide rail slide block are fixed on the lifting support plate;
The fuselage of the Worm reduction motor is fixed, the worm screw head flanges of the Worm reduction motor and the liter The connection of descending branch board;
Wherein, the worm screw of the Worm reduction motor drives the lifting support plate to move up and down, the lifting support plate By the guide rail slide block in the lifting linear guide slide-and-guide.
12. separation system as described in claim 1, which is characterized in that the abrasive band processing equipment further includes lifting device, institute It states pinch roller and the second driving mechanism is fixed on the lifting device;The lifting device drives the pinch roller to move up and down.
13. separation system as claimed in claim 12, which is characterized in that the lifting device includes lifting support plate, lifting Linear guide, guide rail slide block and Worm reduction motor;
The lifting linear guide is fixed vertically;
The pinch roller, the tensioning wheel, second driving mechanism and the guide rail slide block are fixed on the lifting support plate;
The fuselage of the Worm reduction motor is fixed, the worm screw head flanges of the Worm reduction motor and the liter The connection of descending branch board;
Wherein, the worm screw of the Worm reduction motor drives the lifting support plate to move up and down, the lifting support plate By the guide rail slide block in the lifting linear guide slide-and-guide.
14. a kind of separation method, for isolated surface cleaning to be pollution-free from matrix by the thin metal layer on composite strip Substrate, which comprises the steps of:
Composite strip passes through brush roll processing equipment, and brush roll processing equipment once polishes to thin metal layer on composite strip;
Composite strip passes through abrasive band processing equipment, and abrasive band processing equipment carries out secondary polishing to thin metal layer on composite strip;
Wherein, the brush roll is cylindrical body, and the side of the brush roll is rolled by wire, and the diameter of the brush roll is 320mm, the wire diameter are 0.2mm;
Under the composite strip, the abrasive band corresponding position is provided with auxiliary wheel and supports the support plate of auxiliary wheel.
15. separation method as claimed in claim 14, which is characterized in that in primary the step of polishing, also while recycling thin Layer metal fillings.
16. separation method as claimed in claim 14, which is characterized in that in the secondary polishing the step of, also while recycling thin Layer metal powder.
17. separation method as claimed in claim 14, which is characterized in that the primary polishing and second of polishing exist It is carried out in enclosed environment.
18. separation method as claimed in claim 14, which is characterized in that carry out the to composite strip using brush roll processing equipment The parameter once polished are as follows:
The movement speed of composite strip is 8-15m/min, and the revolving speed of the brush roll is 900-1000r/min.
19. separation method as claimed in claim 14, which is characterized in that carry out the to composite strip using abrasive band processing equipment The parameter of secondary polishing are as follows:
Abrasive band is 36#, and pinch roller revolving speed is 700-800r/min, and pinch roller diameter is 300mm.
20. separation method as claimed in claim 14, which is characterized in that brush roll processing equipment and abrasive band processing equipment include Lifting device respectively drives brush roll, abrasive band lifting:
The vertical lifting heights of the lifting device of the brush roll processing equipment are between 0.2-0.8mm, the abrasive band processing equipment Lifting device vertical lifting heights between 0.2-0.5mm.
21. separation method as claimed in claim 14, which is characterized in that by the composite band before entrance brush roll processing equipment Material first passes through flattening mechanism and carries out pressing aligning.
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