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CN105643028A - Processing industrial robot and electric arc discharge machining method thereof - Google Patents

Processing industrial robot and electric arc discharge machining method thereof Download PDF

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Publication number
CN105643028A
CN105643028A CN201610206605.5A CN201610206605A CN105643028A CN 105643028 A CN105643028 A CN 105643028A CN 201610206605 A CN201610206605 A CN 201610206605A CN 105643028 A CN105643028 A CN 105643028A
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workpiece
working fluid
electrode device
processing
joint
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徐辉
何凯
方海涛
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Shenzhen Institute of Advanced Technology of CAS
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Shenzhen Institute of Advanced Technology of CAS
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H1/00Electrical discharge machining, i.e. removing metal with a series of rapidly recurring electrical discharges between an electrode and a workpiece in the presence of a fluid dielectric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H1/00Electrical discharge machining, i.e. removing metal with a series of rapidly recurring electrical discharges between an electrode and a workpiece in the presence of a fluid dielectric
    • B23H1/10Supply or regeneration of working media
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H11/00Auxiliary apparatus or details, not otherwise provided for

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)

Abstract

本发明提供了一种加工工业机器人及其电弧放电加工方法,涉及加工工业技术领域。该加工工业机器人的机器人本体的工件加工端与电极装置连接;在电极装置下端设置有工件旋转定位台;工件旋转定位台用于承载待加工工件;电极装置和待加工工件分别连接工作电源的两极,工作电源用于使电极装置与待加工工件之间产生电弧放电;运动控制器与机器人本体连接;运动控制器用于控制机器人本体运动;旋转冲液装置设置于电极装置处;旋转冲液装置用于向电极装置提供工作液,使得电极装置向电极装置与待加工工件之间的电弧放电区域喷射工作液,形成工作液介质。本发明可以解决当前的加工工业机器人的加工质量较差,且难以加工大型高强度的工件材质的问题。

The invention provides a processing industrial robot and an arc discharge processing method thereof, which relate to the technical field of processing industry. The workpiece processing end of the robot body of the processing industrial robot is connected to the electrode device; a workpiece rotary positioning platform is arranged at the lower end of the electrode device; the workpiece rotary positioning platform is used to carry the workpiece to be processed; the electrode device and the workpiece to be processed are respectively connected to the two poles of the working power supply , the working power supply is used to generate arc discharge between the electrode device and the workpiece to be processed; the motion controller is connected to the robot body; the motion controller is used to control the movement of the robot body; the rotary flushing device is set at the electrode device; the rotary flushing device is used The working fluid is provided to the electrode device, so that the electrode device sprays the working fluid to the arc discharge area between the electrode device and the workpiece to be processed to form a working fluid medium. The invention can solve the problems that the current processing industrial robots have poor processing quality and are difficult to process large and high-strength workpiece materials.

Description

一种加工工业机器人及其电弧放电加工方法A processing industrial robot and arc discharge processing method thereof

技术领域technical field

本发明涉及加工工业技术领域,尤其涉及一种加工工业机器人及其电弧放电加工方法。The invention relates to the technical field of processing industry, in particular to a processing industrial robot and an arc discharge processing method thereof.

背景技术Background technique

当前,在加工工业中,利用加工工业机器人进行工件加工已经较为普遍。现有的加工机器人具有运动范围大、柔性好和灵活性高的优点,在切削加工领域内,已经开始替代数控机床完成低成本、高质量、高效率的自动化加工方法。At present, in the processing industry, it is more common to use processing industrial robots to process workpieces. The existing processing robots have the advantages of large motion range, good flexibility and high flexibility. In the field of cutting processing, they have begun to replace CNC machine tools to complete low-cost, high-quality, and high-efficiency automated processing methods.

当前,切削加工机器人广泛应用于焊接件磨平、铸造件修边、冲压件去毛刺、轮毂和模具等复杂外形零件的抛光等材料去除加工中,与加工工业机器人焊接、喷涂、上下料、码垛等运用相比,加工工业机器人的切削加工需要更高的运动精度和更复杂的路径规划。然而,当前的材料去除加工机器人的运动执行元件为细长的工业臂,且为悬臂梁结构。这使得机器人的自由度较多时,机器人的末端执行元件呈悬伸状,这就大大降低了机器人的整体刚性,机器人的负载会急剧下降,运动精度也几何级递减。尤其是承载垂直于手臂载荷的能力很差,导致切削加工时易产生振颤,当前加工工业机器人的加工对象只限于较软的小型工件材质,这抑制了加工工业机器人在零件加工中的应用。因此,机器人性能与加工工艺优化方面仍存在着极大的改善空间。其中,降低或者消除机器人整体刚度对加工过程的影响是机器人性能优化极为重要的方面,对机器人加工质量与加工稳定性也具有很重要的影响。At present, cutting processing robots are widely used in material removal processing such as grinding of welding parts, trimming of casting parts, deburring of stamping parts, polishing of complex shape parts such as hubs and molds, and welding, spraying, loading and unloading, coding Compared with stacking and other applications, the cutting process of industrial robots requires higher motion accuracy and more complex path planning. However, the kinematic actuators of current material removal processing robots are slender industrial arms with a cantilever beam structure. This makes the robot's end effector overhang when the robot has more degrees of freedom, which greatly reduces the overall rigidity of the robot, the load of the robot will drop sharply, and the motion accuracy will also decrease geometrically. In particular, the ability to carry loads perpendicular to the arm is poor, resulting in vibrations during cutting. The current machining objects of industrial robots are limited to soft and small workpiece materials, which inhibits the application of industrial robots in parts processing. Therefore, there is still great room for improvement in robot performance and process optimization. Among them, reducing or eliminating the impact of the overall stiffness of the robot on the processing process is an extremely important aspect of robot performance optimization, and it also has a very important impact on the robot's processing quality and processing stability.

发明内容Contents of the invention

本发明的实施例提供一种加工工业机器人及其电弧放电加工方法,以解决当前的加工工业机器人的加工质量较差,且难以加工大型高强度的工件材质的问题。Embodiments of the present invention provide a processing industrial robot and an arc discharge processing method thereof, so as to solve the problems that current processing industrial robots have poor processing quality and are difficult to process large and high-strength workpiece materials.

为达到上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:

一种加工工业机器人包括:机器人本体、电极装置、工作电源、旋转冲液装置以及运动控制器;A processing industrial robot includes: a robot body, an electrode device, a working power supply, a rotary flushing device, and a motion controller;

所述机器人本体的工件加工端与所述电极装置连接;在所述电极装置下端设置有工件旋转定位台;所述工件旋转定位台用于承载待加工工件;所述电极装置和待加工工件分别连接工作电源的两极,所述工作电源用于使电极装置与待加工工件之间产生电弧放电;The workpiece processing end of the robot body is connected to the electrode device; a workpiece rotary positioning platform is arranged at the lower end of the electrode device; the workpiece rotary positioning platform is used to carry the workpiece to be processed; the electrode device and the workpiece to be processed are respectively Connecting the two poles of the working power supply, the working power supply is used to generate arc discharge between the electrode device and the workpiece to be processed;

所述运动控制器与所述机器人本体连接;所述运动控制器用于控制所述机器人本体运动;The motion controller is connected to the robot body; the motion controller is used to control the movement of the robot body;

所述旋转冲液装置设置于所述电极装置处;所述旋转冲液装置用于向电极装置提供工作液,使得电极装置向电极装置与待加工工件之间的电弧放电区域喷射工作液,形成工作液介质。The rotary flushing device is arranged at the electrode device; the rotary flushing device is used to provide working fluid to the electrode device, so that the electrode device sprays the working fluid to the arc discharge area between the electrode device and the workpiece to be processed, forming Working fluid medium.

具体的,所述机器人本体包括:机器人基座、底座机构、腰部机构、大臂机构、前臂机构、手腕机构、末端执行机构;Specifically, the robot body includes: a robot base, a base mechanism, a waist mechanism, a large arm mechanism, a forearm mechanism, a wrist mechanism, and an end effector;

所述机器人基座通过底座关节与所述底座机构通过心轴和连接键连接;所述底座机构与所述腰部机构的一端连接;所述腰部机构的一端通过心轴和连接键与一腰部关节连接;所述腰部机构的另一端与所述大臂机构连接;所述大臂机构通过心轴和连接键与一大臂关节连接;所述大臂机构还与所述前臂机构的一端连接,且在所述前臂机构的一端通过心轴和连接键连接一前臂关节;所述前臂机构的另一端与所述手腕机构的一端连接;所述手腕机构的一端通过心轴和连接键连接一手腕关节;所述手腕机构的另一端与所述末端执行机构的一端连接;所述末端执行机构的一端通过心轴和连接键连接一末端执行关节。The robot base is connected to the base mechanism through a base joint through a mandrel and a connecting key; the base mechanism is connected to one end of the waist mechanism; one end of the waist mechanism is connected to a waist joint through a mandrel and a connecting key connected; the other end of the waist mechanism is connected to the boom mechanism; the boom mechanism is connected to the big arm joint through a spindle and a connecting key; the boom mechanism is also connected to one end of the forearm mechanism, And one end of the forearm mechanism is connected to a forearm joint through a spindle and a connecting key; the other end of the forearm mechanism is connected to one end of the wrist mechanism; one end of the wrist mechanism is connected to a wrist through a spindle and a connecting key joint; the other end of the wrist mechanism is connected to one end of the end effector; one end of the end effector is connected to an end effector joint through a mandrel and a connection key.

进一步的,所述加工工业机器人还包括工作液循环系统;所述工作液循环系统包括:工作液储箱、供液压力泵、废液采集压力泵、废液储箱、过滤装置、数字压力控制器和采集阀;Further, the processing industrial robot also includes a working fluid circulation system; the working fluid circulation system includes: working fluid storage tank, liquid supply pressure pump, waste liquid collection pressure pump, waste liquid storage tank, filtering device, digital pressure control and collection valves;

工作液储箱的出口与旋转冲液装置的入口连接;所述供液压力泵和所述采集阀设置于所述工作液储箱的出口与旋转冲液装置的入口之间的连接管路上;The outlet of the working fluid storage tank is connected to the inlet of the rotary flushing device; the liquid supply pressure pump and the collection valve are arranged on the connecting pipeline between the outlet of the working fluid storage tank and the inlet of the rotary flushing device;

所述废液储箱设置于所述工件旋转定位台下端;The waste liquid storage tank is arranged at the lower end of the workpiece rotary positioning platform;

所述废液储箱的出口与工作液储箱的入口连接;所述废液采集压力泵和过滤装置依次设置于废液储箱的出口与工作液储箱的入口的连接管路上;The outlet of the waste liquid storage tank is connected to the inlet of the working fluid storage tank; the waste liquid collection pressure pump and filter device are sequentially arranged on the connecting pipeline between the outlet of the waste liquid storage tank and the inlet of the working fluid storage tank;

所述数字压力控制器与所述采集阀连接;所述数字压力控制器用于控制所述采集阀。The digital pressure controller is connected with the collection valve; the digital pressure controller is used to control the collection valve.

此外,所述末端执行机构的另一端通过螺栓固定连接所述旋转冲液装置;所述旋转冲液装置下端中心位置连接所述电极装置。In addition, the other end of the end effector is fixedly connected to the rotary flushing device through bolts; the center of the lower end of the rotary flushing device is connected to the electrode device.

此外,所述电极装置的中心线处安装有工具电极;在通过所述电极装置加工所述待加工工件时,所述工具电极的旋转轴线与待加工工件的加工曲面上的点的法线重合。In addition, a tool electrode is installed at the center line of the electrode device; when the workpiece to be processed is processed by the electrode device, the rotation axis of the tool electrode coincides with the normal line of a point on the processing surface of the workpiece to be processed .

具体的,所述运动控制器与所述底座关节、腰部关节、大臂关节、前臂关节、手腕关节、末端执行关节分别连接;所述运动控制器用于控制所述底座关节、腰部关节、大臂关节、前臂关节、手腕关节、末端执行关节的运动。Specifically, the motion controller is respectively connected to the base joint, waist joint, upper arm joint, forearm joint, wrist joint, and terminal actuator joint; the motion controller is used to control the base joint, waist joint, and upper arm joint. joints, forearm joints, wrist joints, and end-executive joints.

具体的,所述机器人基座为平板式支架结构;所述机器人基座通过定位螺栓固定在一固定工作平台、可移动工作平台或者机床运动平台上;所述机器人基座通过定位螺栓与所述底座关节连接。Specifically, the robot base is a flat support structure; the robot base is fixed on a fixed work platform, a movable work platform or a machine tool motion platform through positioning bolts; Articulating base.

此外,所述加工工业机器人包括多个所述工件旋转定位台;所述工件旋转定位台为分度定位工作台。In addition, the processing industrial robot includes a plurality of workpiece rotating positioning platforms; the workpiece rotating positioning platforms are indexing positioning workbenches.

此外,所述工作液为水基工作液。In addition, the working fluid is a water-based working fluid.

一种加工工业机器人的电弧放电加工方法,应用于上述的加工工业机器人,所述加工工业机器人的电弧放电加工方法,包括:An arc discharge machining method for a processing industrial robot, which is applied to the above-mentioned processing industrial robot, and the arc discharge machining method for the processing industrial robot includes:

控制工件旋转定位台将待加工工件移动至电极装置下端;Control the workpiece rotary positioning table to move the workpiece to be processed to the lower end of the electrode device;

控制机器人本体进行动作,并控制工件旋转定位台进行定位运动,使得电极装置的工具电极的旋转轴线与待加工工件的加工曲面上的点的法线重合;Control the robot body to move, and control the workpiece rotation positioning table to perform positioning movement, so that the rotation axis of the tool electrode of the electrode device coincides with the normal line of the point on the processing surface of the workpiece to be processed;

控制工作电源启动,并控制电极装置的工具电极进行旋转,使电极装置与待加工工件之间产生电弧放电,并控制旋转冲液装置向电极装置提供工作液,使得电极装置向电极装置与待加工工件之间的电弧放电区域喷射工作液,形成工作液介质,以对待加工工件进行加工。Control the working power to start, and control the tool electrode of the electrode device to rotate, so that arc discharge occurs between the electrode device and the workpiece to be processed, and control the rotating flushing device to provide working fluid to the electrode device, so that the electrode device supplies the electrode device with the workpiece to be processed The arc discharge area between the workpieces sprays the working fluid to form a working fluid medium for processing the workpieces to be processed.

进一步的,所述控制机器人本体进行动作,包括:Further, the action of controlling the robot body includes:

根据预先设置的机器人本体运动轨迹,控制底座关节以带动底座机构运动,并控制腰部关节以带动腰部机构运动,并控制大臂关节以带动大臂机构运动,并控制前臂关节以带动前臂机构运动,并控制手腕关节以带动手腕机构运动,并控制末端执行关节以带动末端执行机构运动。According to the pre-set motion track of the robot body, control the base joints to drive the movement of the base mechanism, control the waist joints to drive the movement of the waist mechanism, control the upper arm joints to drive the movement of the upper arm mechanism, and control the forearm joints to drive the movement of the forearm mechanism. And control the wrist joint to drive the movement of the wrist mechanism, and control the end effector joint to drive the movement of the end effector.

此外,该加工工业机器人的电弧放电加工方法,还包括:In addition, the arc discharge machining method of the processing industrial robot also includes:

控制废液采集压力泵将废液储箱所采集的工作液抽送至工作液储箱;Control the waste liquid collection pressure pump to pump the working fluid collected by the waste liquid storage tank to the working fluid storage tank;

控制供液压力泵将所述工作液储箱中的工作液抽送至旋转冲液装置。The liquid supply pressure pump is controlled to pump the working fluid in the working fluid storage tank to the rotary flushing device.

本发明实施例提供的一种加工工业机器人及其电弧放电加工方法,该加工工业机器人的机器人本体的工件加工端与电极装置连接;在电极装置下端设置有工件旋转定位台;工件旋转定位台用于承载待加工工件;电极装置和待加工工件分别连接工作电源的两极,工作电源用于使电极装置与待加工工件之间产生电弧放电;运动控制器与机器人本体连接;运动控制器用于控制机器人本体运动;旋转冲液装置设置于电极装置处;旋转冲液装置用于向电极装置提供工作液,使得电极装置向电极装置与待加工工件之间的电弧放电区域喷射工作液,形成工作液介质。这样,本发明将加工工业机器人与电弧放电加工工艺相结合,实现了零部件的高效精准的加工,且能够对高强度难切削的材料进行加工,避免了当前的加工工业机器人的加工质量较差,且难以加工大型高强度的工件材质的问题。另外,本发明将加工工业机器人与电弧放电加工工艺相结合还克服了当前电弧放电加工工艺应用于机床等有限空间范围,加工效率较低和加工空间较小的问题。The embodiment of the present invention provides a processing industrial robot and an arc discharge processing method thereof. The workpiece processing end of the robot body of the processing industrial robot is connected to an electrode device; a workpiece rotary positioning platform is arranged at the lower end of the electrode device; It is used to carry the workpiece to be processed; the electrode device and the workpiece to be processed are respectively connected to the two poles of the working power supply, and the working power is used to generate arc discharge between the electrode device and the workpiece to be processed; the motion controller is connected to the robot body; the motion controller is used to control the robot The body moves; the rotary flushing device is installed at the electrode device; the rotary flushing device is used to provide working fluid to the electrode device, so that the electrode device sprays working fluid to the arc discharge area between the electrode device and the workpiece to be processed to form a working fluid medium . In this way, the present invention combines the processing industrial robot with the arc discharge processing technology, realizes efficient and precise processing of parts, and can process high-strength and difficult-to-cut materials, avoiding the poor processing quality of current processing industrial robots , and it is difficult to process large and high-strength workpiece materials. In addition, the present invention combines the processing industrial robot with the arc discharge processing technology and also overcomes the problems of low processing efficiency and small processing space when the current arc discharge processing technology is applied to a limited space range such as a machine tool.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained according to these drawings without any creative effort.

图1为本发明实施例提供的一种加工工业机器人的结构示意图一;Fig. 1 is a structural schematic diagram 1 of a processing industrial robot provided by an embodiment of the present invention;

图2为本发明实施例提供的一种加工工业机器人的结构示意图二;Fig. 2 is a structural schematic diagram II of a processing industrial robot provided by an embodiment of the present invention;

图3为本发明实施例提供的一种加工工业机器人的电弧放电加工方法的流程图。Fig. 3 is a flow chart of an arc discharge machining method for a machining industrial robot provided by an embodiment of the present invention.

具体实施方式detailed description

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

如图1所示,本发明实施例提供一种加工工业机器人包括:机器人本体10、电极装置20、工作电源30、旋转冲液装置40以及运动控制器50。As shown in FIG. 1 , an embodiment of the present invention provides a processing industrial robot including: a robot body 10 , an electrode device 20 , a working power source 30 , a rotary flushing device 40 and a motion controller 50 .

该机器人本体10的工件加工端与电极装置20连接。在电极装置20下端设置有工件旋转定位台60;工件旋转定位台60用于承载待加工工件601;电极装置20和待加工工件601分别连接工作电源30的两极,工作电源30可以使电极装置20与待加工工件601之间产生电弧放电。该工作电源30可以为高放电峰值电流(10-20000A)的直流或脉冲电源,为电极装置20与待加工工件601产生的高能量密度电弧提供能量源。The workpiece processing end of the robot body 10 is connected with the electrode device 20 . The workpiece rotary positioning platform 60 is provided at the lower end of the electrode device 20; the workpiece rotary positioning platform 60 is used to carry the workpiece 601 to be processed; Arc discharge is generated between the workpiece 601 and the workpiece to be processed. The working power supply 30 can be a DC or pulse power supply with a high discharge peak current (10-20000A), providing an energy source for the high energy density arc generated by the electrode device 20 and the workpiece 601 to be processed.

该运动控制器50与机器人本体10连接;运动控制器50可以控制机器人本体10运动。The motion controller 50 is connected with the robot body 10; the motion controller 50 can control the movement of the robot body 10.

旋转冲液装置40设置于电极装置20处;旋转冲液装置40用于向电极装置20提供工作液,使得电极装置20向电极装置20与待加工工件601之间的电弧放电区域喷射工作液,形成工作液介质。The rotary flushing device 40 is arranged at the electrode device 20; the rotary flushing device 40 is used to provide working fluid to the electrode device 20, so that the electrode device 20 sprays the working fluid to the arc discharge area between the electrode device 20 and the workpiece 601 to be processed, Form the working fluid medium.

此外,工作液可以为水基工作液。In addition, the working fluid can be a water-based working fluid.

进一步的,如图2所示,该机器人本体10包括:机器人基座101、底座机构102、腰部机构103、大臂机构104、前臂机构105、手腕机构106、末端执行机构107。Further, as shown in FIG. 2 , the robot body 10 includes: a robot base 101 , a base mechanism 102 , a waist mechanism 103 , a large arm mechanism 104 , a forearm mechanism 105 , a wrist mechanism 106 , and an end effector 107 .

机器人基座101通过底座关节108与底座机构102通过心轴和连接键(图中未示出)连接,从而使得底座机构102可以绕轴线进行旋转运动。底座机构102与腰部机构103的一端连接。腰部机构103的一端通过心轴和连接键与一腰部关节109连接,从而使得腰部机构103可以绕轴线进行旋转摆动。腰部机构103的另一端与大臂机构104连接。大臂机构104通过心轴和连接键与一大臂关节110连接,从而使得大臂机构104可以绕轴线进行旋转摆动。大臂机构104还与前臂机构105的一端连接,且在前臂机构105的一端通过心轴和连接键连接一前臂关节111,从而使得前臂机构105可以绕轴线进行旋转运动。前臂机构105的另一端与手腕机构106的一端连接。手腕机构106的一端通过心轴和连接键连接一手腕关节112,从而使得手腕机构106可以绕轴线进行旋转摆动。手腕机构106的另一端与末端执行机构107的一端连接。末端执行机构107的一端通过心轴和连接键连接一末端执行关节113,从而使得末端执行机构107可以绕轴线旋转运动。The robot base 101 is connected to the base mechanism 102 through a base joint 108 through a spindle and a connection key (not shown in the figure), so that the base mechanism 102 can rotate around an axis. The base mechanism 102 is connected to one end of the waist mechanism 103 . One end of the waist mechanism 103 is connected to a waist joint 109 through a spindle and a connecting key, so that the waist mechanism 103 can rotate and swing around the axis. The other end of the waist mechanism 103 is connected with the boom mechanism 104 . The boom mechanism 104 is connected to the boom joint 110 through a spindle and a connecting key, so that the boom mechanism 104 can rotate and swing around the axis. The large arm mechanism 104 is also connected to one end of the forearm mechanism 105, and a forearm joint 111 is connected to one end of the forearm mechanism 105 through a spindle and a connecting key, so that the forearm mechanism 105 can rotate around the axis. The other end of the forearm mechanism 105 is connected to one end of the wrist mechanism 106 . One end of the wrist mechanism 106 is connected to a wrist joint 112 through a spindle and a connecting key, so that the wrist mechanism 106 can rotate and swing around the axis. The other end of the wrist mechanism 106 is connected to one end of the end effector 107 . One end of the end effector 107 is connected to an end effector joint 113 through a spindle and a connecting key, so that the end effector 107 can rotate around the axis.

此处的底座关节108可以由伺服电机、减速器、心轴、支架、连接键槽和支撑轴承等组成(图中未示出),实现底座机构102的定位旋转运动。The base joint 108 here may be composed of a servo motor, a reducer, a spindle, a bracket, a connecting keyway, and a support bearing (not shown in the figure), so as to realize the positioning and rotating motion of the base mechanism 102 .

此处的腰部关节109可以由伺服电机、减速器、心轴、支架、连接键槽和支撑轴承等组成(图中未示出),从而实现腰部机构103的定位运动。The lumbar joint 109 here may be composed of a servo motor, a reducer, a spindle, a bracket, a connecting keyway and a supporting bearing (not shown in the figure), so as to realize the positioning movement of the lumbar mechanism 103 .

此处的大臂关节110可以由伺服电机、减速器、心轴、支架、连接键槽和支撑轴承等组成(图中未示出),从而实现大臂机构104的定位运动。The boom joint 110 here can be composed of a servo motor, a reducer, a spindle, a bracket, a connecting keyway and a supporting bearing (not shown in the figure), so as to realize the positioning movement of the boom mechanism 104 .

此处的前臂关节111可以由伺服电机、减速器、心轴、支架、连接键槽、联轴节和支撑轴承等组成(图中未示出),从而可以实现前臂机构105的定位运动。Here the forearm joint 111 can be made up of servo motor, reducer, spindle, bracket, connecting keyway, coupling and supporting bearing etc.

此处的手腕关节112可以由伺服电机、减速器、心轴、支架、连接键槽和支撑轴承等组成(图中未示出),从而可以实现手腕机构106的定位运动。The wrist joint 112 here can be composed of a servo motor, a reducer, a spindle, a bracket, a connecting keyway and a supporting bearing (not shown in the figure), so that the positioning movement of the wrist mechanism 106 can be realized.

此处的末端执行关节113可以由伺服电机、减速器、心轴、支架、连接键槽和支撑轴承等组成(图中未示出),从而可以实现末端执行机构107的定位运动。The end effector joint 113 here may be composed of a servo motor, a reducer, a spindle, a bracket, a connecting keyway and a supporting bearing (not shown in the figure), so that the positioning movement of the end effector 107 can be realized.

值得说明的是,机器人本体10的运动可以为多自由度运动,或者机器人运动执行机构为多轴运动,根据需要可设置为2、3、4、5、6个自由度及以上,但不仅局限于此。另外,机器人本体10的尺寸可以为10-60000mm,但不及局限于此;机器人本体10的工作空间半径可以为1-100000mm,但不仅局限于此。It is worth noting that the motion of the robot body 10 can be a multi-degree-of-freedom motion, or the robot motion actuator can be a multi-axis motion, which can be set to 2, 3, 4, 5, 6 degrees of freedom or more as required, but not limited to here. In addition, the size of the robot body 10 can be 10-60000 mm, but not limited thereto; the working space radius of the robot body 10 can be 1-100000 mm, but not limited thereto.

进一步的,如图2所示,该加工工业机器人还包括工作液循环系统70。其包括:工作液储箱701、供液压力泵702、废液采集压力泵703、废液储箱704、过滤装置705、数字压力控制器706和采集阀707。Further, as shown in FIG. 2 , the processing industrial robot also includes a working fluid circulation system 70 . It includes: a working fluid storage tank 701 , a supply fluid pressure pump 702 , a waste fluid collection pressure pump 703 , a waste fluid storage tank 704 , a filtering device 705 , a digital pressure controller 706 and a collection valve 707 .

该工作液储箱701的出口与旋转冲液装置40的入口连接;供液压力泵702和采集阀707设置于工作液储箱701的出口与旋转冲液装置40的入口之间的连接管路上。通过供液压力泵702可以将工作液抽送至旋转冲液装置40,进而进入到电极装置20,之后通过电极装置20的工具电极201高速流入放电间隙处。The outlet of the working fluid storage tank 701 is connected to the inlet of the rotary flushing device 40; the liquid supply pressure pump 702 and the collection valve 707 are arranged on the connecting pipeline between the outlet of the working fluid storage tank 701 and the inlet of the rotary flushing device 40 . The working fluid can be pumped to the rotary flushing device 40 through the fluid supply pressure pump 702 , and then enters the electrode device 20 , and then flows into the discharge gap at high speed through the tool electrode 201 of the electrode device 20 .

该废液储箱704可以设置于工件旋转定位台60下端,以承接在放电间隙处应用完毕而落下的工作液。废液储箱704的出口与工作液储箱701的入口连接;废液采集压力泵703和过滤装置705依次设置于废液储箱704的出口与工作液储箱701的入口的连接管路上。通过过滤装置705可以过滤工作液携带的加工碎屑等杂质。The waste liquid storage tank 704 can be arranged at the lower end of the workpiece rotating positioning table 60 to receive the working liquid that falls after being applied at the discharge gap. The outlet of the waste liquid storage tank 704 is connected to the inlet of the working fluid storage tank 701; the waste liquid collection pressure pump 703 and the filtering device 705 are sequentially arranged on the connecting pipeline between the outlet of the waste liquid storage tank 704 and the inlet of the working fluid storage tank 701. Impurities such as processing debris carried by the working fluid can be filtered through the filter device 705 .

数字压力控制器706与采集阀707连接,该数字压力控制器706可以控制采集阀707,从而调整旋转冲液装置40提供的工作液的压力和流速。The digital pressure controller 706 is connected with the collection valve 707 , and the digital pressure controller 706 can control the collection valve 707 to adjust the pressure and flow rate of the working fluid provided by the rotary flushing device 40 .

此外,如图2所示,末端执行机构107的另一端可以通过螺栓(图中未示出)固定连接旋转冲液装置40;旋转冲液装置40下端中心位置可以连接电极装置20。In addition, as shown in FIG. 2 , the other end of the end effector 107 can be fixedly connected to the rotary flushing device 40 through bolts (not shown in the figure); the center of the lower end of the rotary flushing device 40 can be connected to the electrode device 20 .

此外,如图2所示,电极装置20的中心线处安装有工具电极201,这样可以通过工具电极201以高速铣削的方式靠近待加工工件的表面。在通过电极装置20加工待加工工件601时,工具电极201的旋转轴线可以与待加工工件601的加工曲面上的点的法线重合。此外,该运动控制器50还可以与电极装置20连接,以控制工具电极201的旋转转速。所述电极装置20可以由主轴电机,心轴、联轴器、冲液装置、连接支架、支撑轴承、密封垫圈组成,实现工具电极的高速旋转运动。In addition, as shown in FIG. 2 , a tool electrode 201 is installed at the centerline of the electrode device 20 , so that the tool electrode 201 can approach the surface of the workpiece to be processed in a high-speed milling manner. When the workpiece 601 to be processed is processed by the electrode device 20 , the rotation axis of the tool electrode 201 may coincide with the normal of a point on the processing curved surface of the workpiece 601 to be processed. In addition, the motion controller 50 can also be connected with the electrode device 20 to control the rotational speed of the tool electrode 201 . The electrode device 20 can be composed of a spindle motor, a mandrel, a shaft coupling, a flushing device, a connecting bracket, a support bearing, and a sealing gasket, so as to realize high-speed rotational movement of the tool electrode.

具体的,该运动控制器50可以与底座关节108、腰部关节109、大臂关节110、前臂关节111、手腕关节112、末端执行关节113分别连接。运动控制器50可以控制底座关节108、腰部关节109、大臂关节110、前臂关节111、手腕关节112、末端执行关节113的运动。Specifically, the motion controller 50 can be respectively connected with the base joint 108 , the waist joint 109 , the upper arm joint 110 , the forearm joint 111 , the wrist joint 112 , and the end effector joint 113 . The motion controller 50 can control the movement of the base joint 108 , the waist joint 109 , the upper arm joint 110 , the forearm joint 111 , the wrist joint 112 , and the end execution joint 113 .

此处的运动控制器50可以由上位机、离线编程系统、下位机运动控制卡、伺服驱动器和控制柜等关键要素组成,但不仅局限于此。该上位机可以管理、反馈和显示电弧放电加工的过程、状态和故障报警等信息。该离线编程系统建立了CAD-CAM-ROBOT的数据链,根据加工零件的三维信息,可以建立CAD(计算机辅助设计)数字模型,生成CAM(计算机辅助制造)的加工代码,加工代码可以由机器人运动学模型的逆向求解法精确演算出各机械臂的运动轨迹,保证加工过程中工具电极的旋转轴线与待加工工件曲面上任意点的法线相重合;通过后置处理后,生成机器人可识别的运动代码;下位机运动控制卡可以处理离线编程生成的机器人代码,并把代码转换成各机械臂运动对应伺服电机的角度值;伺服驱动器接收下位机运动控制卡的运动指令,通过位移与速度规划,驱动各伺服电机运动。The motion controller 50 here may be composed of key elements such as an upper computer, an offline programming system, a lower computer motion control card, a servo driver, and a control cabinet, but is not limited thereto. The upper computer can manage, feed back and display information such as the process, status and fault alarm of arc discharge machining. The off-line programming system establishes a CAD-CAM-ROBOT data link. According to the three-dimensional information of the processed parts, a CAD (Computer Aided Design) digital model can be established, and a CAM (Computer Aided Manufacturing) processing code can be generated. The processing code can be moved by the robot. The motion trajectory of each mechanical arm is accurately calculated by the reverse solution method of the scientific model, ensuring that the rotation axis of the tool electrode coincides with the normal of any point on the surface of the workpiece to be processed during the processing; after post-processing, the robot can identify Motion code; the motion control card of the lower computer can process the robot code generated by offline programming, and convert the code into the angle value of the servo motor corresponding to the movement of each mechanical arm; the servo driver receives the motion command of the lower computer motion control card, and through displacement and speed planning , to drive the movement of each servo motor.

具体的,如图2所示,机器人基座101可以为平板式支架结构。该机器人基座101可以通过定位螺栓固定在一固定工作平台、可移动工作平台或者机床运动平台上,从而保证机器人本体10不会倾覆。机器人基座101可以通过定位螺栓与底座关节108连接。Specifically, as shown in FIG. 2 , the robot base 101 may be a flat support structure. The robot base 101 can be fixed on a fixed working platform, a movable working platform or a machine tool moving platform through positioning bolts, so as to ensure that the robot body 10 will not overturn. The robot base 101 can be connected with the base joint 108 through positioning bolts.

此外,本发明实施例中的加工工业机器人可以包括多个工件旋转定位台60,各工件旋转定位台60可以为周阵列排列、圆阵列或者其他阵列组合;工件旋转定位台60可以为分度定位工作台。通过分度定位工作台可以实现加工过程中工件的分度定位,避免工件二次装夹带来的定位误差,提高了定位精度。In addition, the processing industrial robot in the embodiment of the present invention can include a plurality of workpiece rotary positioning platforms 60, and each workpiece rotary positioning platform 60 can be arranged in a circular array, a circular array or other array combinations; the workpiece rotary positioning platform 60 can be indexed positioning workbench. The indexing positioning of the workpiece during the machining process can be realized through the indexing positioning workbench, which avoids the positioning error caused by the secondary clamping of the workpiece and improves the positioning accuracy.

值得说明的是,当前的电弧放电加工过程一般均出现在数控机床的运动平台上。受数控机床运动平台的限制,这些加工中工具电极的运动曲线限制在特定的空间内,不能进行空间分布式加工。受数控机床单轴运动范围的限制,在加工更大型尺寸的零件加工时,电弧放电加工没有展现出应有的柔性,也不能实现根据零件的加工特性采用多种加工方式。It is worth noting that the current arc discharge machining process generally occurs on the motion platform of the CNC machine tool. Restricted by the motion platform of CNC machine tools, the motion curve of tool electrodes in these processes is limited in a specific space, and spatially distributed processing cannot be performed. Limited by the single-axis motion range of CNC machine tools, arc discharge machining does not show the flexibility it should have when processing larger-sized parts, nor can it realize a variety of processing methods according to the processing characteristics of the parts.

在加工大尺寸零件时,加工工业机器人具有加工负载小、受工件刚度影响大、工件材料去除量小和加工路径规划复杂的难点,却有加工效率高、柔性高和成本低的优点;而电弧放电加工工艺具有加工柔性低,加工工件空间小、现场操作不灵活和设备成本高等难点,却有工件材料去除量大、不受工件刚度影响等优点。可见,加工机器人技术与电弧放电加工工艺存在优势互补的特性,本发明将两者有机结合,实现一种新型的电弧放电加工机器人技术,可在大尺寸零部件的高效、高柔性和低成本加工方面取得突破。另外,机器人电弧放电加工方法可衍生出铣削、磨削、车削、钻孔、抛光和打磨等加工方式,从而根据加工工件复杂曲面的特征,复合几种机器人电弧放电加工方式,实现零部件的高效加工。When processing large-sized parts, the processing industrial robot has the difficulties of small processing load, great influence on the rigidity of the workpiece, small removal of workpiece material and complex processing path planning, but has the advantages of high processing efficiency, high flexibility and low cost; while arc The electric discharge machining process has the difficulties of low processing flexibility, small workpiece space, inflexible on-site operation and high equipment cost, but it has the advantages of large workpiece material removal and is not affected by workpiece stiffness. It can be seen that the processing robot technology and the arc discharge processing technology have the characteristics of complementary advantages. The present invention combines the two organically to realize a new type of arc discharge processing robot technology, which can be used in the high-efficiency, high-flexibility and low-cost processing of large-sized parts. A breakthrough has been made. In addition, the robot arc discharge machining method can be derived from milling, grinding, turning, drilling, polishing and grinding processing methods, so that according to the characteristics of the complex surface of the workpiece, several robot arc discharge machining methods can be combined to achieve high efficiency of parts processing.

本发明实施例提供的一种加工工业机器人,该加工工业机器人的机器人本体的工件加工端与电极装置连接;在电极装置下端设置有工件旋转定位台;工件旋转定位台用于承载待加工工件;电极装置和待加工工件分别连接工作电源的两极,工作电源用于使电极装置与待加工工件之间产生电弧放电;运动控制器与机器人本体连接;运动控制器用于控制机器人本体运动;旋转冲液装置设置于电极装置处;旋转冲液装置用于向电极装置提供工作液,使得电极装置向电极装置与待加工工件之间的电弧放电区域喷射工作液,形成工作液介质。这样,本发明将加工工业机器人与电弧放电加工工艺相结合,实现了零部件的高效精准的加工,且能够对高强度难切削的材料进行加工,避免了当前的加工工业机器人的加工质量较差,且难以加工大型高强度的工件材质的问题。另外,本发明将加工工业机器人与电弧放电加工工艺相结合还克服了当前电弧放电加工工艺应用于机床等有限空间范围,加工效率较低和加工空间较小的问题。A processing industrial robot provided by an embodiment of the present invention, the workpiece processing end of the robot body of the processing industrial robot is connected to an electrode device; a workpiece rotary positioning platform is provided at the lower end of the electrode device; the workpiece rotary positioning platform is used to carry workpieces to be processed; The electrode device and the workpiece to be processed are respectively connected to the two poles of the working power supply. The working power is used to generate arc discharge between the electrode device and the workpiece to be processed; the motion controller is connected to the robot body; the motion controller is used to control the movement of the robot body; The device is arranged at the electrode device; the rotary flushing device is used to provide working fluid to the electrode device, so that the electrode device sprays the working fluid to the arc discharge area between the electrode device and the workpiece to be processed to form a working fluid medium. In this way, the present invention combines the processing industrial robot with the arc discharge processing technology, realizes efficient and precise processing of parts, and can process high-strength and difficult-to-cut materials, avoiding the poor processing quality of current processing industrial robots , and it is difficult to process large and high-strength workpiece materials. In addition, the present invention combines the processing industrial robot with the arc discharge processing technology and also overcomes the problems of low processing efficiency and small processing space when the current arc discharge processing technology is applied to a limited space range such as a machine tool.

如图3所示,本发明实施例提供一种加工工业机器人的电弧放电加工方法,应用于上述图1、图2所示的加工工业机器人,该加工工业机器人的电弧放电加工方法,包括:As shown in FIG. 3 , an embodiment of the present invention provides an arc discharge machining method for a processing industrial robot, which is applied to the processing industrial robot shown in FIG. 1 and FIG. 2 above. The arc discharge machining method for the processing industrial robot includes:

步骤301、控制工件旋转定位台将待加工工件移动至电极装置下端。Step 301 , controlling the workpiece rotary positioning platform to move the workpiece to be processed to the lower end of the electrode device.

步骤302、控制机器人本体进行动作,并控制工件旋转定位台进行定位运动,使得电极装置的工具电极的旋转轴线与待加工工件的加工曲面上的点的法线重合。Step 302 : Control the robot body to move, and control the workpiece rotation positioning platform to perform positioning movement, so that the rotation axis of the tool electrode of the electrode device coincides with the normal line of the point on the processing surface of the workpiece to be processed.

此处,控制工件旋转定位台进行定位运动可以实现工件复杂多曲面的分度加工。Here, controlling the workpiece rotary positioning table to perform positioning movement can realize the indexing processing of complex multi-curved surfaces of the workpiece.

步骤303、控制工作电源启动,并控制电极装置的工具电极进行旋转,使电极装置与待加工工件之间产生电弧放电,并控制旋转冲液装置向电极装置提供工作液,使得电极装置向电极装置与待加工工件之间的电弧放电区域喷射工作液,形成工作液介质,以对待加工工件进行加工。Step 303, control the working power supply to start, and control the tool electrode of the electrode device to rotate, so that an arc discharge is generated between the electrode device and the workpiece to be processed, and control the rotating flushing device to provide the working fluid to the electrode device, so that the electrode device is supplied to the electrode device The arc discharge area between the workpiece and the workpiece to be processed sprays the working fluid to form a working fluid medium for processing the workpiece to be processed.

此处,通过控制不同的旋转冲液装置的冲液流速,以及不同的工作电源输出的峰值电流、脉宽和脉间等参数,可控制机器人电弧放电加工的材料去除率、工具电极损耗率和表面粗糙度等加工工艺性能。Here, the material removal rate, tool electrode wear rate and Processing performance such as surface roughness.

值得说明的是,上述的步骤302中的控制机器人本体进行动作,可以通过如下方式实现:It is worth noting that the control of the robot body in the above step 302 to perform actions can be achieved in the following manner:

根据预先设置的机器人本体运动轨迹,控制底座关节以带动底座机构运动,并控制腰部关节以带动腰部机构运动,并控制大臂关节以带动大臂机构运动,并控制前臂关节以带动前臂机构运动,并控制手腕关节以带动手腕机构运动,并控制末端执行关节以带动末端执行机构运动。According to the pre-set motion track of the robot body, control the base joints to drive the movement of the base mechanism, control the waist joints to drive the movement of the waist mechanism, control the upper arm joints to drive the movement of the upper arm mechanism, and control the forearm joints to drive the movement of the forearm mechanism. And control the wrist joint to drive the movement of the wrist mechanism, and control the end effector joint to drive the movement of the end effector.

此外,如图3所示,为了回收工作液,该加工工业机器人的电弧放电加工方法,还可以包括:In addition, as shown in Figure 3, in order to recover the working fluid, the arc discharge machining method of the processing industrial robot may also include:

步骤304、控制废液采集压力泵将废液储箱所采集的工作液抽送至工作液储箱。Step 304, controlling the waste liquid collection pressure pump to pump the working fluid collected by the waste liquid storage tank to the working fluid storage tank.

步骤305、控制供液压力泵将工作液储箱中的工作液抽送至旋转冲液装置。在步骤305之后可以返回步骤303。Step 305 , controlling the liquid supply pressure pump to pump the working fluid in the working fluid storage tank to the rotary flushing device. After step 305, it may return to step 303.

值得说明的是,本发明实施例提供的一种加工工业机器人的电弧放电加工方法的具体实现方式可以参见上述图1和图2对应的装置实施例,此处不再赘述。It is worth noting that, for a specific implementation of an arc discharge machining method for a processing industrial robot provided in an embodiment of the present invention, reference may be made to the above-mentioned device embodiments corresponding to FIG. 1 and FIG. 2 , and details will not be repeated here.

本发明实施例提供的一种加工工业机器人的电弧放电加工方法,该加工工业机器人的机器人本体的工件加工端与电极装置连接;在电极装置下端设置有工件旋转定位台;工件旋转定位台用于承载待加工工件;电极装置和待加工工件分别连接工作电源的两极,工作电源用于使电极装置与待加工工件之间产生电弧放电;运动控制器与机器人本体连接;运动控制器用于控制机器人本体运动;旋转冲液装置设置于电极装置处;旋转冲液装置用于向电极装置提供工作液,使得电极装置向电极装置与待加工工件之间的电弧放电区域喷射工作液,形成工作液介质。这样,本发明将加工工业机器人与电弧放电加工工艺相结合,实现了零部件的高效精准的加工,且能够对高强度难切削的材料进行加工,避免了当前的加工工业机器人的加工质量较差,且难以加工大型高强度的工件材质的问题。另外,本发明将加工工业机器人与电弧放电加工工艺相结合还克服了当前电弧放电加工工艺应用于机床等有限空间范围,加工效率较低和加工空间较小的问题。The embodiment of the present invention provides an arc discharge machining method for a processing industrial robot. The workpiece processing end of the robot body of the processing industrial robot is connected to an electrode device; a workpiece rotary positioning platform is arranged at the lower end of the electrode device; the workpiece rotary positioning platform is used for Carry the workpiece to be processed; the electrode device and the workpiece to be processed are respectively connected to the two poles of the working power supply, and the working power is used to generate arc discharge between the electrode device and the workpiece to be processed; the motion controller is connected to the robot body; the motion controller is used to control the robot body Movement; the rotary flushing device is arranged at the electrode device; the rotary flushing device is used to provide working fluid to the electrode device, so that the electrode device sprays working fluid to the arc discharge area between the electrode device and the workpiece to be processed to form a working fluid medium. In this way, the present invention combines the processing industrial robot with the arc discharge processing technology, realizes efficient and precise processing of parts, and can process high-strength and difficult-to-cut materials, avoiding the poor processing quality of current processing industrial robots , and it is difficult to process large and high-strength workpiece materials. In addition, the present invention combines the processing industrial robot with the arc discharge processing technology and also overcomes the problems of low processing efficiency and small processing space when the current arc discharge processing technology is applied to a limited space range such as a machine tool.

本领域内的技术人员应明白,本发明的实施例可提供为方法、系统、或计算机程序产品。因此,本发明可采用完全硬件实施例、完全软件实施例、或结合软件和硬件方面的实施例的形式。而且,本发明可采用在一个或多个其中包含有计算机可用程序代码的计算机可用存储介质(包括但不限于磁盘存储器、CD-ROM、光学存储器等)上实施的计算机程序产品的形式。Those skilled in the art should understand that the embodiments of the present invention may be provided as methods, systems, or computer program products. Accordingly, the present invention can take the form of an entirely hardware embodiment, an entirely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, the present invention may take the form of a computer program product embodied on one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) having computer-usable program code embodied therein.

本发明是参照根据本发明实施例的方法、设备(系统)、和计算机程序产品的流程图和/或方框图来描述的。应理解可由计算机程序指令实现流程图和/或方框图中的每一流程和/或方框、以及流程图和/或方框图中的流程和/或方框的结合。可提供这些计算机程序指令到通用计算机、专用计算机、嵌入式处理机或其他可编程数据处理设备的处理器以产生一个机器,使得通过计算机或其他可编程数据处理设备的处理器执行的指令产生用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的装置。The present invention is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the invention. It should be understood that each procedure and/or block in the flowchart and/or block diagram, and a combination of procedures and/or blocks in the flowchart and/or block diagram can be realized by computer program instructions. These computer program instructions may be provided to a general purpose computer, special purpose computer, embedded processor, or processor of other programmable data processing equipment to produce a machine such that the instructions executed by the processor of the computer or other programmable data processing equipment produce a An apparatus for realizing the functions specified in one or more procedures of the flowchart and/or one or more blocks of the block diagram.

这些计算机程序指令也可存储在能引导计算机或其他可编程数据处理设备以特定方式工作的计算机可读存储器中,使得存储在该计算机可读存储器中的指令产生包括指令装置的制造品,该指令装置实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能。These computer program instructions may also be stored in a computer-readable memory capable of directing a computer or other programmable data processing apparatus to operate in a specific manner, such that the instructions stored in the computer-readable memory produce an article of manufacture comprising instruction means, the instructions The device realizes the function specified in one or more procedures of the flowchart and/or one or more blocks of the block diagram.

这些计算机程序指令也可装载到计算机或其他可编程数据处理设备上,使得在计算机或其他可编程设备上执行一系列操作步骤以产生计算机实现的处理,从而在计算机或其他可编程设备上执行的指令提供用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的步骤。These computer program instructions can also be loaded onto a computer or other programmable data processing device, causing a series of operational steps to be performed on the computer or other programmable device to produce a computer-implemented process, thereby The instructions provide steps for implementing the functions specified in the flow chart or blocks of the flowchart and/or the block or blocks of the block diagrams.

本发明中应用了具体实施例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本发明的限制。In the present invention, specific examples have been applied to explain the principles and implementation methods of the present invention. The description of the above examples is only used to help understand the method of the present invention and its core idea; meanwhile, for those of ordinary skill in the art, according to this The idea of the invention will have changes in the specific implementation and scope of application. To sum up, the contents of this specification should not be construed as limiting the present invention.

Claims (12)

1.一种加工工业机器人,其特征在于,包括:机器人本体、电极装置、工作电源、旋转冲液装置以及运动控制器;1. A processing industrial robot, characterized in that it comprises: a robot body, an electrode device, a working power supply, a rotary flushing device and a motion controller; 所述机器人本体的工件加工端与所述电极装置连接;在所述电极装置下端设置有工件旋转定位台;所述工件旋转定位台用于承载待加工工件;所述电极装置和待加工工件分别连接工作电源的两极,所述工作电源用于使电极装置与待加工工件之间产生电弧放电;The workpiece processing end of the robot body is connected to the electrode device; a workpiece rotary positioning platform is arranged at the lower end of the electrode device; the workpiece rotary positioning platform is used to carry the workpiece to be processed; the electrode device and the workpiece to be processed are respectively Connecting the two poles of the working power supply, the working power supply is used to generate arc discharge between the electrode device and the workpiece to be processed; 所述运动控制器与所述机器人本体连接;所述运动控制器用于控制所述机器人本体运动;The motion controller is connected to the robot body; the motion controller is used to control the movement of the robot body; 所述旋转冲液装置设置于所述电极装置处;所述旋转冲液装置用于向电极装置提供工作液,使得电极装置向电极装置与待加工工件之间的电弧放电区域喷射工作液,形成工作液介质。The rotary flushing device is arranged at the electrode device; the rotary flushing device is used to provide working fluid to the electrode device, so that the electrode device sprays the working fluid to the arc discharge area between the electrode device and the workpiece to be processed, forming Working fluid medium. 2.根据权利要求1所述的加工工业机器人,其特征在于,所述机器人本体包括:机器人基座、底座机构、腰部机构、大臂机构、前臂机构、手腕机构、末端执行机构;2. The processing industrial robot according to claim 1, wherein the robot body comprises: a robot base, a base mechanism, a waist mechanism, a large arm mechanism, a forearm mechanism, a wrist mechanism, and an end effector; 所述机器人基座通过底座关节与所述底座机构通过心轴和连接键连接;所述底座机构与所述腰部机构的一端连接;所述腰部机构的一端通过心轴和连接键与一腰部关节连接;所述腰部机构的另一端与所述大臂机构连接;所述大臂机构通过心轴和连接键与一大臂关节连接;所述大臂机构还与所述前臂机构的一端连接,且在所述前臂机构的一端通过心轴和连接键连接一前臂关节;所述前臂机构的另一端与所述手腕机构的一端连接;所述手腕机构的一端通过心轴和连接键连接一手腕关节;所述手腕机构的另一端与所述末端执行机构的一端连接;所述末端执行机构的一端通过心轴和连接键连接一末端执行关节。The robot base is connected to the base mechanism through a base joint through a mandrel and a connecting key; the base mechanism is connected to one end of the waist mechanism; one end of the waist mechanism is connected to a waist joint through a mandrel and a connecting key connected; the other end of the waist mechanism is connected to the boom mechanism; the boom mechanism is connected to the big arm joint through a spindle and a connecting key; the boom mechanism is also connected to one end of the forearm mechanism, And one end of the forearm mechanism is connected to a forearm joint through a spindle and a connecting key; the other end of the forearm mechanism is connected to one end of the wrist mechanism; one end of the wrist mechanism is connected to a wrist through a spindle and a connecting key joint; the other end of the wrist mechanism is connected to one end of the end effector; one end of the end effector is connected to an end effector joint through a mandrel and a connecting key. 3.根据权利要求2所述的加工工业机器人,其特征在于,所述加工工业机器人还包括工作液循环系统;所述工作液循环系统包括:工作液储箱、供液压力泵、废液采集压力泵、废液储箱、过滤装置、数字压力控制器和采集阀;3. The processing industrial robot according to claim 2, characterized in that, the processing industrial robot also includes a working fluid circulation system; the working fluid circulation system includes: working fluid storage tank, liquid supply pressure pump, waste liquid collection Pressure pump, waste liquid storage tank, filter device, digital pressure controller and collection valve; 工作液储箱的出口与旋转冲液装置的入口连接;所述供液压力泵和所述采集阀设置于所述工作液储箱的出口与旋转冲液装置的入口之间的连接管路上;The outlet of the working fluid storage tank is connected to the inlet of the rotary flushing device; the liquid supply pressure pump and the collection valve are arranged on the connecting pipeline between the outlet of the working fluid storage tank and the inlet of the rotary flushing device; 所述废液储箱设置于所述工件旋转定位台下端;The waste liquid storage tank is arranged at the lower end of the workpiece rotary positioning platform; 所述废液储箱的出口与工作液储箱的入口连接;所述废液采集压力泵和过滤装置依次设置于废液储箱的出口与工作液储箱的入口的连接管路上;The outlet of the waste liquid storage tank is connected to the inlet of the working fluid storage tank; the waste liquid collection pressure pump and filter device are sequentially arranged on the connecting pipeline between the outlet of the waste liquid storage tank and the inlet of the working fluid storage tank; 所述数字压力控制器与所述采集阀连接;所述数字压力控制器用于控制所述采集阀。The digital pressure controller is connected with the collection valve; the digital pressure controller is used to control the collection valve. 4.根据权利要求3所述的加工工业机器人,其特征在于,所述末端执行机构的另一端通过螺栓固定连接所述旋转冲液装置;所述旋转冲液装置下端中心位置连接所述电极装置。4. The processing industrial robot according to claim 3, wherein the other end of the end effector is fixedly connected to the rotary flushing device through bolts; the center of the lower end of the rotary flushing device is connected to the electrode device . 5.根据权利要求4所述的加工工业机器人,其特征在于,所述电极装置的中心线处安装有工具电极;在通过所述电极装置加工所述待加工工件时,所述工具电极的旋转轴线与待加工工件的加工曲面上的点的法线重合。5. The processing industrial robot according to claim 4, wherein a tool electrode is installed at the center line of the electrode device; when processing the workpiece by the electrode device, the rotation of the tool electrode The axis coincides with the normal of a point on the machining surface of the workpiece to be machined. 6.根据权利要求5所述的加工工业机器人,其特征在于,所述运动控制器与所述底座关节、腰部关节、大臂关节、前臂关节、手腕关节、末端执行关节分别连接;所述运动控制器用于控制所述底座关节、腰部关节、大臂关节、前臂关节、手腕关节、末端执行关节的运动。6. The processing industrial robot according to claim 5, wherein the motion controller is respectively connected to the base joint, waist joint, arm joint, forearm joint, wrist joint, and terminal execution joint; The controller is used to control the movement of the base joint, waist joint, arm joint, forearm joint, wrist joint, and end effector joint. 7.根据权利要求6所述的加工工业机器人,其特征在于,所述机器人基座为平板式支架结构;所述机器人基座通过定位螺栓固定在一固定工作平台、可移动工作平台或者机床运动平台上;所述机器人基座通过定位螺栓与所述底座关节连接。7. The processing industrial robot according to claim 6, wherein the robot base is a flat support structure; the robot base is fixed on a fixed work platform, a movable work platform or a machine tool by positioning bolts. on the platform; the robot base is jointed with the base through positioning bolts. 8.根据权利要求7所述的加工工业机器人,其特征在于,所述加工工业机器人包括多个所述工件旋转定位台;所述工件旋转定位台为分度定位工作台。8. The processing industrial robot according to claim 7, characterized in that, the processing industrial robot comprises a plurality of said workpiece rotary positioning platforms; said workpiece rotary positioning platforms are indexing positioning workbenches. 9.根据权利要求8所述的加工工业机器人,其特征在于,所述工作液为水基工作液。9. The processing industrial robot according to claim 8, wherein the working fluid is a water-based working fluid. 10.一种加工工业机器人的电弧放电加工方法,其特征在于,应用于权利要求1-9任一项所述的加工工业机器人,所述加工工业机器人的电弧放电加工方法,包括:10. An arc discharge processing method for a processing industrial robot, characterized in that it is applied to the processing industrial robot according to any one of claims 1-9, and the arc discharge processing method for the processing industrial robot comprises: 控制工件旋转定位台将待加工工件移动至电极装置下端;Control the workpiece rotary positioning table to move the workpiece to be processed to the lower end of the electrode device; 控制机器人本体进行动作,并控制工件旋转定位台进行定位运动,使得电极装置的工具电极的旋转轴线与待加工工件的加工曲面上的点的法线重合;Control the robot body to move, and control the workpiece rotation positioning table to perform positioning movement, so that the rotation axis of the tool electrode of the electrode device coincides with the normal line of the point on the processing surface of the workpiece to be processed; 控制工作电源启动,并控制电极装置的工具电极进行旋转,使电极装置与待加工工件之间产生电弧放电,并控制旋转冲液装置向电极装置提供工作液,使得电极装置向电极装置与待加工工件之间的电弧放电区域喷射工作液,形成工作液介质,以对待加工工件进行加工。Control the working power to start, and control the tool electrode of the electrode device to rotate, so that arc discharge occurs between the electrode device and the workpiece to be processed, and control the rotating flushing device to provide working fluid to the electrode device, so that the electrode device supplies the electrode device with the workpiece to be processed The arc discharge area between the workpieces sprays the working fluid to form a working fluid medium for processing the workpieces to be processed. 11.根据权利要求10所述的加工工业机器人的电弧放电加工方法,其特征在于,所述控制机器人本体进行动作,包括:11. The arc discharge machining method of a processing industrial robot according to claim 10, wherein said controlling the action of the robot body comprises: 根据预先设置的机器人本体运动轨迹,控制底座关节以带动底座机构运动,并控制腰部关节以带动腰部机构运动,并控制大臂关节以带动大臂机构运动,并控制前臂关节以带动前臂机构运动,并控制手腕关节以带动手腕机构运动,并控制末端执行关节以带动末端执行机构运动。According to the pre-set motion track of the robot body, control the base joints to drive the movement of the base mechanism, control the waist joints to drive the movement of the waist mechanism, control the upper arm joints to drive the movement of the upper arm mechanism, and control the forearm joints to drive the movement of the forearm mechanism. And control the wrist joint to drive the movement of the wrist mechanism, and control the end effector joint to drive the movement of the end effector. 12.根据权利要求10所述的加工工业机器人的电弧放电加工方法,其特征在于,还包括:12. The arc discharge machining method of the processing industrial robot according to claim 10, further comprising: 控制废液采集压力泵将废液储箱所采集的工作液抽送至工作液储箱;Control the waste liquid collection pressure pump to pump the working fluid collected by the waste liquid storage tank to the working fluid storage tank; 控制供液压力泵将所述工作液储箱中的工作液抽送至旋转冲液装置。The liquid supply pressure pump is controlled to pump the working fluid in the working fluid storage tank to the rotary flushing device.
CN201610206605.5A 2016-04-05 2016-04-05 Processing industrial robot and electric arc discharge machining method thereof Pending CN105643028A (en)

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