CN105624580A - Duplex stainless steel wire and preparation method thereof - Google Patents
Duplex stainless steel wire and preparation method thereof Download PDFInfo
- Publication number
- CN105624580A CN105624580A CN201610125652.7A CN201610125652A CN105624580A CN 105624580 A CN105624580 A CN 105624580A CN 201610125652 A CN201610125652 A CN 201610125652A CN 105624580 A CN105624580 A CN 105624580A
- Authority
- CN
- China
- Prior art keywords
- diameter
- footpath
- steel wire
- wire
- wire drawing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000002360 preparation method Methods 0.000 title claims abstract description 9
- 229910001039 duplex stainless steel Inorganic materials 0.000 title abstract description 42
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 74
- 239000010959 steel Substances 0.000 claims abstract description 74
- 238000005491 wire drawing Methods 0.000 claims abstract description 40
- 239000011572 manganese Substances 0.000 claims abstract description 21
- 229910052796 boron Inorganic materials 0.000 claims abstract description 17
- 230000006698 induction Effects 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims abstract description 16
- 239000012535 impurity Substances 0.000 claims abstract description 15
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 15
- 229910052802 copper Inorganic materials 0.000 claims abstract description 14
- 239000000203 mixture Substances 0.000 claims abstract description 14
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 14
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 14
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 13
- 239000000956 alloy Substances 0.000 claims abstract description 13
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 13
- 229910052684 Cerium Inorganic materials 0.000 claims abstract description 10
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 10
- 238000002844 melting Methods 0.000 claims abstract description 10
- 230000008018 melting Effects 0.000 claims abstract description 10
- 238000005554 pickling Methods 0.000 claims abstract description 10
- 239000000126 substance Substances 0.000 claims abstract description 10
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 9
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 7
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 5
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 3
- 238000005098 hot rolling Methods 0.000 claims abstract 4
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims abstract 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 31
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 18
- 239000010949 copper Substances 0.000 claims description 15
- 239000002893 slag Substances 0.000 claims description 13
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 12
- 229910000859 α-Fe Inorganic materials 0.000 claims description 11
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims description 9
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims description 9
- 235000011941 Tilia x europaea Nutrition 0.000 claims description 9
- 229910021538 borax Inorganic materials 0.000 claims description 9
- 239000004571 lime Substances 0.000 claims description 9
- 239000002994 raw material Substances 0.000 claims description 9
- 239000004328 sodium tetraborate Substances 0.000 claims description 9
- 235000010339 sodium tetraborate Nutrition 0.000 claims description 9
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 8
- 229910001220 stainless steel Inorganic materials 0.000 claims description 7
- WUKWITHWXAAZEY-UHFFFAOYSA-L calcium difluoride Chemical compound [F-].[F-].[Ca+2] WUKWITHWXAAZEY-UHFFFAOYSA-L 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 6
- 239000010436 fluorite Substances 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 238000012360 testing method Methods 0.000 claims description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 5
- OSMSIOKMMFKNIL-UHFFFAOYSA-N calcium;silicon Chemical compound [Ca]=[Si] OSMSIOKMMFKNIL-UHFFFAOYSA-N 0.000 claims description 5
- 229910052742 iron Inorganic materials 0.000 claims description 4
- 239000007789 gas Substances 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 2
- 229910001268 Ferrocerium Inorganic materials 0.000 claims 1
- 229910000604 Ferrochrome Inorganic materials 0.000 claims 1
- 229910000519 Ferrosilicon Inorganic materials 0.000 claims 1
- 108010038629 Molybdoferredoxin Proteins 0.000 claims 1
- HBELESVMOSDEOV-UHFFFAOYSA-N [Fe].[Mo] Chemical compound [Fe].[Mo] HBELESVMOSDEOV-UHFFFAOYSA-N 0.000 claims 1
- 238000006243 chemical reaction Methods 0.000 claims 1
- 230000004927 fusion Effects 0.000 claims 1
- 238000007499 fusion processing Methods 0.000 claims 1
- 238000005406 washing Methods 0.000 claims 1
- 238000005260 corrosion Methods 0.000 abstract description 21
- 230000007797 corrosion Effects 0.000 abstract description 21
- 239000006104 solid solution Substances 0.000 abstract description 12
- 238000010622 cold drawing Methods 0.000 abstract description 8
- 238000004140 cleaning Methods 0.000 abstract 1
- 239000011651 chromium Substances 0.000 description 16
- 229910001566 austenite Inorganic materials 0.000 description 11
- 239000000243 solution Substances 0.000 description 6
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 4
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 4
- 238000003723 Smelting Methods 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000011733 molybdenum Substances 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 3
- 229910000963 austenitic stainless steel Inorganic materials 0.000 description 3
- 229910001339 C alloy Inorganic materials 0.000 description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 2
- 238000005275 alloying Methods 0.000 description 2
- RRZKHZBOZDIQJG-UHFFFAOYSA-N azane;manganese Chemical compound N.[Mn] RRZKHZBOZDIQJG-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 229910052918 calcium silicate Inorganic materials 0.000 description 2
- 239000000378 calcium silicate Substances 0.000 description 2
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 2
- GSVIBLVMWGSPRZ-UHFFFAOYSA-N cerium iron Chemical compound [Fe].[Fe].[Fe].[Fe].[Fe].[Fe].[Fe].[Fe].[Fe].[Fe].[Fe].[Fe].[Fe].[Fe].[Fe].[Fe].[Fe].[Ce].[Ce] GSVIBLVMWGSPRZ-UHFFFAOYSA-N 0.000 description 2
- 238000006477 desulfuration reaction Methods 0.000 description 2
- 230000023556 desulfurization Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 150000001247 metal acetylides Chemical class 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 229910017604 nitric acid Inorganic materials 0.000 description 2
- 238000002161 passivation Methods 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 238000005482 strain hardening Methods 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000002929 anti-fatigue Effects 0.000 description 1
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 description 1
- 229910000423 chromium oxide Inorganic materials 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000003137 locomotive effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/004—Very low carbon steels, i.e. having a carbon content of less than 0,01%
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/04—Removing impurities by adding a treating agent
- C21C7/06—Deoxidising, e.g. killing
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/06—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires
- C21D8/065—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires of ferrous alloys
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C33/00—Making ferrous alloys
- C22C33/04—Making ferrous alloys by melting
- C22C33/06—Making ferrous alloys by melting using master alloys
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/001—Ferrous alloys, e.g. steel alloys containing N
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/005—Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/42—Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/44—Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/54—Ferrous alloys, e.g. steel alloys containing chromium with nickel with boron
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/001—Austenite
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/005—Ferrite
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Heat Treatment Of Steel (AREA)
- Metal Extraction Processes (AREA)
Abstract
本发明针对现有电气化铁路接触网用张力补偿装置用钢丝合金含锰量过高,不利于耐蚀性的提升,且合金元素的总量偏低,钢丝的强度难以保障的问题,提供了一种双相不锈钢丝,其化学成分按质量百分比计为:C:0.008-0.016%,Cr:20-28%,Ni:3-8%,Mo:1-6%,Mn:0.1-1%,Si:0.1-1%,Cu:0.1-0.6%,N:0.05-0.5%,Ce:0.03-0.2%,B:0.001-0.005%,P≤0.03%,S≤0.01%,O≤0.01%,余量:Fe及不可避免的杂质;其制备步骤为:中频感应熔炼-电渣重熔-热轧-拉丝、固溶-表面酸洗并清洗-冷拉;以此获得的钢丝具有高的抗拉强度、优良的抗腐蚀性能和优异的抗疲劳性能,通过工艺设计和实施,使双相不锈钢丝能满足张力补偿绳的性能要求,解决双相不锈钢丝冷拉成形难的技术问题。The present invention aims at the problem that the steel wire alloy used in the tension compensation device for the catenary of electrified railways contains too much manganese, which is not conducive to the improvement of corrosion resistance, and the total amount of alloy elements is low, so the strength of the steel wire is difficult to guarantee. A duplex stainless steel wire, the chemical composition of which is calculated by mass percentage: C: 0.008-0.016%, Cr: 20-28%, Ni: 3-8%, Mo: 1-6%, Mn: 0.1-1%, Si: 0.1-1%, Cu: 0.1-0.6%, N: 0.05-0.5%, Ce: 0.03-0.2%, B: 0.001-0.005%, P≤0.03%, S≤0.01%, O≤0.01%, Balance: Fe and unavoidable impurities; the preparation steps are: medium frequency induction melting - electroslag remelting - hot rolling - wire drawing, solid solution - surface pickling and cleaning - cold drawing; the steel wire obtained in this way has high resistance Tensile strength, excellent corrosion resistance and excellent fatigue resistance. Through process design and implementation, the duplex stainless steel wire can meet the performance requirements of the tension compensation rope, and solve the technical problem of the duplex stainless steel wire being difficult to form by cold drawing.
Description
技术领域 technical field
本发明涉及金属材料技术领域,具体涉及一种双相不锈钢丝及其制备方法。 The invention relates to the technical field of metal materials, in particular to a duplex stainless steel wire and a preparation method thereof.
背景技术 Background technique
接触网系统的安全可靠性是电气化铁路安全可靠运行的重要保障,性能优越的张力补偿绳对接触网系统安全可靠的运行起着重要的支撑作用,张力补偿绳长年暴露于铁路上方,经受污染、腐蚀和长期拉应力作用,一旦张力补偿绳失效断裂,将直接影响接触线和承力索的工作效用,进而影响到电力机车的正常运行,本发明目的是提供一种具有良好冷加工艺性和优良综合性能的双相不锈钢丝,以此作为钢丝绳制备原料。 The safety and reliability of the catenary system is an important guarantee for the safe and reliable operation of electrified railways. The tension compensation rope with superior performance plays an important role in supporting the safe and reliable operation of the catenary system. The tension compensation rope has been exposed above the railway for many years and is subject to pollution. , corrosion and long-term tensile stress, once the tension compensation rope fails and breaks, it will directly affect the working efficiency of the contact line and catenary cable, and then affect the normal operation of the electric locomotive. Duplex stainless steel wire with excellent comprehensive performance is used as raw material for steel wire rope preparation.
具有奥氏体+铁素体组织的双相不锈钢,兼有奥氏体不锈钢和铁素体不锈钢的特点,因其优良的耐蚀性与强韧性获得了广泛的应用。由于双相不锈钢丝拉拔时奥氏体相的加硬度化率比铁素体高,这样在两相之间就产生了强度差,即形成高强度的奥氏体相与低强度的铁素体相的双相纤维组织,使得双相不锈钢丝具有强韧性的配合。双相不锈钢丝与SUS304钢丝相比,具有高的疲劳寿命,这与其通过拉拔后形成纤维组织有关,双相纤维组织阻止了疲劳裂纹的扩展;当疲劳裂纹扩展时,由于两相组织的存在,阻碍了裂纹的扩展。因此双相不锈钢具有非常优良的综合性能。 Duplex stainless steel with austenitic + ferritic structure has the characteristics of both austenitic stainless steel and ferritic stainless steel, and has been widely used because of its excellent corrosion resistance and toughness. Since the hardening rate of the austenite phase is higher than that of the ferrite when the duplex stainless steel wire is drawn, a strength difference occurs between the two phases, that is, a high-strength austenite phase and a low-strength ferrite phase are formed. The dual-phase fiber structure of the phase makes the duplex stainless steel wire have a strong and tough fit. Compared with SUS304 steel wire, duplex stainless steel wire has a higher fatigue life, which is related to the formation of fibrous structure after drawing, and the duplex fibrous structure prevents the expansion of fatigue cracks; , hindering the crack propagation. Therefore, duplex stainless steel has very good comprehensive performance.
国内关于双相不锈钢专利主要集中在冶炼和成型制备领域,关于双相不锈钢线材方面的专利,如:一种双相不锈钢编织软管丝的制造方法,授权公开号:CN103103457B,但是,专利合金含锰量过高,不利于耐蚀性的提升;且合金元素的总量偏低,钢丝的强度难以保障。 Domestic patents on duplex stainless steel are mainly concentrated in the fields of smelting and molding preparation. Patents on duplex stainless steel wire, such as: a method for manufacturing duplex stainless steel braided hose wire, authorized publication number: CN103103457B, however, the patented alloy contains If the manganese content is too high, it is not conducive to the improvement of corrosion resistance; and the total amount of alloying elements is too low, so it is difficult to guarantee the strength of the steel wire.
发明内容 Contents of the invention
本发明针对电气化铁路接触网用张力补偿装置用钢丝绳,提供了一种双相不锈钢丝,通过成分设计,以期获得的钢丝具有高的抗拉强度、优良的抗腐蚀性能和优异的抗疲劳性能,通过工艺设计和实施,使双相不锈钢丝能满足张力补偿绳的性能要求,解决双相不锈钢丝冷拉成形难的技术问题。 The present invention provides a duplex stainless steel wire for the steel wire rope used for the tension compensation device of the electrified railway catenary. Through composition design, the steel wire obtained is expected to have high tensile strength, excellent corrosion resistance and excellent fatigue resistance. Through process design and implementation, the duplex stainless steel wire can meet the performance requirements of the tension compensation rope, and solve the technical problem that the duplex stainless steel wire is difficult to form by cold drawing.
本发明的技术问题所采用的技术方案是: The technical scheme that technical problem of the present invention adopts is:
一种双相不锈钢丝,其化学成分按质量百分比计如下: A kind of duplex stainless steel wire, its chemical composition is as follows by mass percentage:
C:0.008-0.016%,Cr:20-28%,Ni:3-8%,Mo:1-6%,Mn:0.1-1%,Si:0.1-1%,Cu:0.1-0.6%,N:0.05-0.5%,Ce:0.03-0.2%,B:0.001-0.005%,P≤0.03%,S≤0.01%,O≤0.01%,余量:Fe及不可避免的杂质。 C: 0.008-0.016%, Cr: 20-28%, Ni: 3-8%, Mo: 1-6%, Mn: 0.1-1%, Si: 0.1-1%, Cu: 0.1-0.6%, N : 0.05-0.5%, Ce: 0.03-0.2%, B: 0.001-0.005%, P≤0.03%, S≤0.01%, O≤0.01%, balance: Fe and unavoidable impurities.
本发明的合金的成份应满足,Ni当量∶Cr当量比值≥0.28、且Ni当量≤16,进行元素优选配比,通过对元素的优选和限定,保障双相不锈钢中的铁素体的含量控制在40-45%优选范围内,其中:Ni当量=Ni+30C+25N+0.5Mn+0.25Cu+40B,Cr当量=Cr+2Si+1.5Mo。 The composition of the alloy of the present invention should satisfy that the Ni equivalent: Cr equivalent ratio is ≥ 0.28, and the Ni equivalent is ≤ 16, the optimal ratio of elements is carried out, and the content of ferrite in the duplex stainless steel is guaranteed by optimizing and limiting the elements Control within the preferred range of 40-45%, wherein: Ni equivalent = Ni + 30C + 25N + 0.5Mn + 0.25Cu + 40B, Cr equivalent = Cr + 2Si + 1.5Mo.
优选的,所述双相不锈钢丝的化学成分按质量百分比计如下: Preferably, the chemical composition of the duplex stainless steel wire is as follows by mass percentage:
C:0.010-0.013%,Cr:22-26%,Ni:5-7%,Mo:2-5%,Mn:0.2-0.5%,Si:0.2-0.5%,Cu:0.1-0.3%,N:0.1-0.3%,Ce:0.04-0.08%,B:0.002-0.004%,余量:Fe及不可避免的杂质。 C: 0.010-0.013%, Cr: 22-26%, Ni: 5-7%, Mo: 2-5%, Mn: 0.2-0.5%, Si: 0.2-0.5%, Cu: 0.1-0.3%, N : 0.1-0.3%, Ce: 0.04-0.08%, B: 0.002-0.004%, balance: Fe and unavoidable impurities.
C是奥氏体的形成元素,可提高钢丝的强度,但是过高的C含量易产生各类碳化物,影响钢的加工工艺性,尤其是冷拉成形性能,为控制碳化物的生成,C的含量为0.008-0.016%,优选0.010-0.013%。 C is the forming element of austenite, which can improve the strength of steel wire, but too high C content is easy to produce various carbides, which affects the processing technology of steel, especially the cold drawing performance. In order to control the formation of carbides, C The content of 0.008-0.016%, preferably 0.010-0.013%.
Si是有效的脱氧元素,但是过高的Si含量,会表现出耐腐蚀性降低、成形性降低的倾向,因而,使钢中的Si的含量为0.5%以下,对Si的含量的下限并没有特别限定,但是在小于0.01%时有可能会导致脱氧不充分,Si的含量为0.1-1%,优选0.2-0.5%。 Si is an effective deoxidizing element, but if the Si content is too high, it will show a tendency to reduce the corrosion resistance and formability. Therefore, the Si content in the steel is 0.5% or less, and there is no lower limit for the Si content. It is particularly limited, but if it is less than 0.01%, deoxidation may be insufficient. The content of Si is 0.1-1%, preferably 0.2-0.5%.
Mn是对使奥氏体相稳定化有效的元素,在钢冶炼中可起到脱硫和脱氧的作用,Mn含量在2.0%以下时,Mn含量越高奥氏体相越稳定,但过高含量的Mn,会导致耐腐蚀性的降低;因而,Mn的含量为0.1-1%范围内,优选0.2-0.5%。 Mn is an effective element for stabilizing the austenite phase. It can play a role in desulfurization and deoxidation in steel smelting. When the Mn content is below 2.0%, the higher the Mn content, the more stable the austenite phase, but too high content Mn will lead to a decrease in corrosion resistance; therefore, the content of Mn is in the range of 0.1-1%, preferably 0.2-0.5%.
P杂质元素,为了避免较高的P含量而影响到钢的塑性和韧性,使钢中的P的含量为0.03%以下,P的含量越低越好。 P impurity elements, in order to avoid the higher P content from affecting the plasticity and toughness of the steel, the P content in the steel should be less than 0.03%, and the lower the P content, the better.
S为最有害的杂质,因此S的含量越低越好,根据钢中的共存元素的种类及上述元素的含量以及S的含量,钢中的S基本上以Mn的硫化物、Cr的硫化物、Fe的硫化物等金属夹杂物的形态析出,夹杂物均起到作为腐蚀的起点的作用,本发明的钢中,S的含量控制在0.01%以下,较理想的是S的含量为0.005%以下,且越低越好。 S is the most harmful impurity, so the lower the S content, the better. According to the types of coexisting elements in the steel, the content of the above elements and the content of S, S in the steel is basically Mn sulfide, Cr sulfide , Fe sulfide and other metal inclusions are precipitated, and the inclusions all play a role as the starting point of corrosion. In the steel of the present invention, the content of S is controlled below 0.01%, and the content of S is preferably 0.005%. below, and the lower the better.
Cr是不锈钢中最基本的合金元素,它的主要作用是提高钢的耐蚀性,在氧化性介质中,有使钢表面形成一层牢固而致密的铬的氧化物,使钢受到保护,作为铁素体稳定剂,铬也是用以在奥氏体相与铁素体相之间产生适当相平衡的主要添加物,钝化皮膜的主要的构成元素之一,因此,在确保耐腐蚀性方面是较重要的元素,在Cr的含量过少的情况下,耐腐蚀性会降低,因而,使Cr的含量为20-28%。优选23-26%。 Cr is the most basic alloying element in stainless steel. Its main function is to improve the corrosion resistance of steel. In the oxidizing medium, a layer of firm and dense chromium oxide is formed on the surface of the steel to protect the steel. As a ferrite stabilizer, chromium is also the main additive used to create a proper phase balance between the austenite phase and the ferrite phase, and is one of the main constituent elements of the passivation film. Therefore, in terms of ensuring corrosion resistance It is a relatively important element. If the content of Cr is too small, the corrosion resistance will decrease. Therefore, the content of Cr should be 20-28%. Preferably 23-26%.
Ni是奥氏体的形成元素,镍能提高钢的强度,而又保持良好的塑性和韧性,但是,若高含量的Ni,增加制造成本,为了具有良好的延展性和稳定的双相组织,使Ni的含量为3-8%,优选5-7%。 Ni is a forming element of austenite. Nickel can increase the strength of steel while maintaining good plasticity and toughness. However, if the content of Ni is high, the manufacturing cost will be increased. In order to have good ductility and stable dual-phase structure, The content of Ni is 3-8%, preferably 5-7%.
N作为奥氏体的形成元素,对调整奥氏体相的平衡是有效的,另外,N也有助于提高耐腐蚀性,可替代镍元素在钢中的作用,但是,若过量N,则有会产生氮化物而使加工性变差,因而使N含量为0.01-0.5%,优选0.1-0.3%。 As an element forming austenite, N is effective in adjusting the balance of austenite phase. In addition, N also helps to improve corrosion resistance and can replace the role of nickel in steel. However, if N is excessive, there will be Nitrides are produced to deteriorate the workability, so the N content is made 0.01-0.5%, preferably 0.1-0.3%.
Mo是铁素体的形成元素,是在双相不锈钢中改善耐腐蚀性、特别是改善耐点腐蚀性的合金成分,钼还可提高钢的强度,但高的钼含量增加σ相析出倾向,同时高的钼含量还会增加冷加工难度,因而,使Mo含量为1-6%,优选2-5%。 Mo is a forming element of ferrite and is an alloy component that improves corrosion resistance, especially pitting corrosion resistance in duplex stainless steel. Molybdenum can also improve the strength of steel, but high molybdenum content increases the tendency of σ phase precipitation. At the same time, high molybdenum content will also increase the difficulty of cold working, therefore, the Mo content is 1-6%, preferably 2-5%.
Cu是用于改善耐腐蚀性的奥氏体稳定剂,当与钼一起使用时,可显著增加在酸性环境中的耐腐蚀性,铜还引起替位型固溶体硬化作用,从而改善抗拉强度和屈服强度,并且降低σ相析出的趋势,但铜含量偏高时,易产生脆性相;因而使Cu含量为0.1-0.6%,优选0.1-0.3%。 Cu is an austenite stabilizer used to improve corrosion resistance. When used together with molybdenum, it can significantly increase corrosion resistance in acidic environments. Copper also causes displacement type solid solution hardening, thereby improving tensile strength and Yield strength, and reduce the tendency of σ phase precipitation, but when the copper content is too high, it is easy to produce brittle phase; therefore, the Cu content is 0.1-0.6%, preferably 0.1-0.3%.
O杂质元素,氧元素对于热延展性具有不利影响,氧化物夹杂物的存在可降低耐钢的腐点蚀性能,高的氧含量还降低冲击韧性;必须严格控制氧的含量,高的氧含量还降低钢的韧性;因而,O含量为小于0.01%,优选低于0.005%。 O impurity elements, oxygen elements have adverse effects on hot ductility, the presence of oxide inclusions can reduce the corrosion resistance of steel, high oxygen content also reduces impact toughness; the oxygen content must be strictly controlled, high oxygen content Also reduces the toughness of the steel; thus, the O content is less than 0.01%, preferably less than 0.005%.
Ce是一种奥氏体形成元素,可细化组织,可净化钢液,具有强的脱硫和脱氧能力,改善钢的韧塑性和各向异性,提升钢的加工工艺性,但高含量的铈,易产生大的球状氧化物,影响钢的腐蚀性能和冲击韧,因而,Ce含量为0.03-0.2%,优选0.06-0.12%。 Ce is an austenite forming element that can refine the structure, purify molten steel, have strong desulfurization and deoxidation capabilities, improve the toughness, plasticity and anisotropy of steel, and improve the processability of steel, but high content of cerium , It is easy to produce large spherical oxides, which will affect the corrosion performance and impact toughness of steel. Therefore, the Ce content is 0.03-0.2%, preferably 0.06-0.12%.
B微量硼元素可起到细化晶粒效果,改善耐晶间腐蚀性能,微量硼的加入还可提高气阀合金的热塑性,改善热加工性,但过量的B元素会容易引起脆性,产生非金属夹杂,因而,B含量0.001-0.005%,优选0.002-0.003%。 Trace boron element B can refine grains and improve intergranular corrosion resistance. The addition of trace boron can also improve the thermoplasticity of valve alloy and improve hot workability, but excessive B element will easily cause brittleness and produce abnormal Metal inclusions, therefore, the B content is 0.001-0.005%, preferably 0.002-0.003%.
双相不锈钢由于双相组织的存在,造成局部的变形不均匀,影响变形行为,与奥氏体不锈钢相比,双相不锈钢的冷加工硬化效应较大,尤其在变形初期,粗钢丝在冷拉成型中,初始变形抗力较大,且延伸率比奥氏体不锈钢要低,综合考虑,钢中的铁素体相占两相组织的35-50%,铁素体量优选40-45%;在保证双相不锈钢的综合性能的同时,尽可能的提高钢丝的冷拉成型可加工性,以提升钢丝冷拉加工效率和成材率。 Due to the existence of the duplex structure, the duplex stainless steel causes local uneven deformation and affects the deformation behavior. Compared with the austenitic stainless steel, the cold work hardening effect of the duplex stainless steel is greater, especially in the initial stage of deformation, when the thick steel wire is cold-drawn Among them, the initial deformation resistance is relatively large, and the elongation is lower than that of austenitic stainless steel. Considering comprehensively, the ferrite phase in the steel accounts for 35-50% of the two-phase structure, and the amount of ferrite is preferably 40-45%. While ensuring the comprehensive performance of the duplex stainless steel, the cold-drawn machinability of the steel wire is improved as much as possible, so as to improve the cold-drawn processing efficiency and yield of the steel wire.
一种双相不锈钢丝的制备方法,其制备步骤为:中频感应熔炼--电渣重熔--热轧--拉丝、固溶--表面酸洗并清洗--冷拉; A method for preparing duplex stainless steel wire, the preparation steps of which are: medium frequency induction smelting-electroslag remelting-hot rolling-wire drawing, solid solution-surface pickling and cleaning-cold drawing;
其中,中频感应熔炼过程中,原料经加热烘干,保持原料干燥纯净,降低钢中的气体含量,为保证双相不锈钢的纯净度,所选原材料为纯净度较高的金属,中间合金均为超低碳合金,中频感应熔炼时各元素的加入顺序为:纯铁、镍板连同渣料放入感应炉中,待熔化成铁水后,加入铬铁中间合金、硅铁、钼铁,熔化后静置,加入电解铜和铈铁中间合金,测试钢液中的氮含量,根据氮含量值,加入氮化锰后,根据钢液中的锰含量,加入电解锰对锰元素进行补充,钢中的硼元素通过渣料中的硼砂获得,钢中的硼元素获得率按硼砂量的0.3%计; Among them, during the intermediate frequency induction smelting process, the raw materials are heated and dried to keep the raw materials dry and pure, and reduce the gas content in the steel. In order to ensure the purity of duplex stainless steel, the selected raw materials are metals with high purity, and the intermediate alloys are For ultra-low carbon alloys, the order of adding elements during medium-frequency induction melting is as follows: pure iron, nickel plate and slag are put into the induction furnace. Stand still, add electrolytic copper and cerium-iron intermediate alloy, test the nitrogen content in the molten steel, according to the nitrogen content value, after adding manganese nitride, according to the manganese content in the molten steel, add electrolytic manganese to supplement the manganese element, the steel The boron element in the slag is obtained through the borax in the slag, and the boron element in the steel is calculated as 0.3% of the borax content;
渣料为石灰、萤石、硼砂和少量硅钙,石灰与萤石的质量比为3:1,石灰按每100Kg钢液加入2kg计,硅钙作为脱氧剂加入,硅钙的质量占渣料总质量的1-5%,保持白渣便可; The slag material is lime, fluorite, borax and a small amount of calcium silicate. The mass ratio of lime to fluorite is 3:1. Lime is added as 2kg per 100Kg of molten steel. Calcium silicon is added as a deoxidizer. 1-5% of the total mass, just keep the white residue;
中频感应熔炼后将钢液浇注成坯锭进行电渣重熔,进一步净化钢锭,降低钢的杂质,电渣重熔后铸锭热轧成直径为5mm的粗钢丝,进行拉丝; After medium-frequency induction melting, the molten steel is poured into ingots for electroslag remelting to further purify the ingots and reduce steel impurities. After electroslag remelting, the ingots are hot-rolled into thick steel wires with a diameter of 5 mm for wire drawing;
在进行拉丝工艺时,总减径量达到70-80%时,须进行固溶处理,中间固溶温度为1060℃,尽可能降低钢丝的硬度,提高延伸率,利于冷拉形变,最后一道固溶温度为1000℃,目的是控制铁素体相的含量为40-45%,钢丝拉制时,考虑到双相不锈钢的初使变形应力大的因素,减径系数适当降低,避免断头、断丝,经前两道拉制后,采用恒定的减径系数对钢丝进行减径,粗丝拉制的减径系数为1.1,细丝减径系数为1.07。 In the wire drawing process, when the total diameter reduction reaches 70-80%, solution treatment must be carried out, and the intermediate solution temperature is 1060°C, so as to reduce the hardness of the steel wire as much as possible, increase the elongation, and facilitate cold drawing deformation. The melting temperature is 1000°C, the purpose is to control the content of ferrite phase to 40-45%. When drawing the steel wire, considering the factor that the initial deformation stress of the duplex stainless steel is large, the diameter reduction coefficient is appropriately reduced to avoid broken ends, For broken wires, after the first two steps of drawing, the steel wires are reduced in diameter with a constant reduction coefficient. The diameter reduction coefficient of thick wire drawing is 1.1, and the diameter reduction coefficient of thin wire is 1.07.
(1)第一道固溶处理 (1) The first solid solution treatment
热轧制直径5mm的粗钢丝,经1060℃í0.5h固溶处理,出炉后快速水冷,进行酸洗并烘干,第一道拉丝直径按1.06系数进行减径,直径为4.7mm,第二道拉丝直径按1.09系数进行减径,直径为4.3mm,第三道拉丝按1.1系数进行减径,直径为3.9mm,第四道及后面拉丝均按1.1系数进行减径,直至2.4mm直径,总减径量在70-80%。 Hot-rolled thick steel wire with a diameter of 5mm, after solution treatment at 1060℃ for 0.5h, quickly water-cooled after coming out of the furnace, pickled and dried, the diameter of the first wire drawing was reduced by a coefficient of 1.06, and the diameter was 4.7mm, and the second The diameter of the first wire drawing is reduced by a coefficient of 1.09, and the diameter is 4.3mm. The diameter of the third wire drawing is reduced by a coefficient of 1.1, and the diameter is 3.9mm. The diameter of the fourth and subsequent wire drawing is reduced by a coefficient of 1.1 until the diameter is 2.4mm. The total diameter reduction is 70-80%.
(2)第二道固溶处理 (2) Second solid solution treatment
直径2.4mm钢丝,1060℃í0.4h固溶处理,出炉后快速水冷,进行酸洗并烘干,第一道拉丝直径按1.06系数进行减径,直径为2.26mm,第二道拉丝直径按1.09系数进行减径,直径为2.1mm,第三道拉丝按1.1系数进行减径,直径为1.9mm,第四道及后面拉丝均按1.1系数进行减径,直至1.1mm直径,总减径量在70-80%。 Steel wire with a diameter of 2.4mm, solid solution treatment at 1060°C for 0.4h, rapid water cooling after being released from the furnace, pickling and drying, the diameter of the first wire drawing is reduced by a factor of 1.06, the diameter is 2.26mm, and the diameter of the second wire drawing is 1.09 The diameter is reduced by a factor of 2.1mm, the third drawing is reduced by a factor of 1.1, and the diameter is 1.9mm, the fourth and subsequent drawing are reduced by a factor of 1.1 until the diameter is 1.1mm, and the total diameter reduction is in 70-80%.
(3)第三道固溶处理 (3) The third solid solution treatment
直径1.1mm钢丝,1000℃í0.3h固溶处理,出炉后快速水冷,进行酸洗并烘干,第一道拉丝直径按1.03系数进行减径,直径为1.068mm,第二道拉丝直径按1.05系数进行减径,直径为1.017mm,第三道拉丝按1.07系数进行减径,直径为0.95mm,第四道及后面拉丝均按1.07系数进行减径,直至0.5mm直径。 Steel wire with a diameter of 1.1mm, solid solution treatment at 1000℃ for 0.3h, rapid water cooling after being released from the furnace, pickling and drying, the diameter of the first wire drawing is reduced by a factor of 1.03, the diameter is 1.068mm, and the diameter of the second wire drawing is 1.05 The diameter is reduced by the coefficient, the diameter is 1.017mm, the third drawing is reduced by the coefficient of 1.07, and the diameter is 0.95mm, the fourth and subsequent drawing are all reduced by the coefficient of 1.07, until the diameter is 0.5mm.
本发明具有以下优点和积极效果: The present invention has the following advantages and positive effects:
1.通过成份的设计,按Ni当量∶Cr当量比值≥0.28、且Ni当量≤16,进行元素优选与配比,保障双相不锈钢中的铁素体的含量控制在40-45%优选范围内,其中:Ni当量=Ni+30C+25N+0.5Mn+0.25Cu+40B,Cr当量=Cr+2Si+1.5Mo,使优化配比的双相不锈钢丝具有优异的抗拉强度、抗应力腐蚀性能、抗疲劳性能。 1. Through the design of the composition, according to the Ni equivalent: Cr equivalent ratio ≥ 0.28, and the Ni equivalent ≤ 16, the element optimization and ratio are carried out to ensure that the ferrite content in the duplex stainless steel is controlled within the preferred range of 40-45% , where: Ni equivalent = Ni+30C+25N+0.5Mn+0.25Cu+40B, Cr equivalent = Cr+2Si+1.5Mo, so that the duplex stainless steel wire with optimized ratio has excellent tensile strength and stress corrosion resistance , Anti-fatigue performance.
2.采用中频感应熔炼加电渣重熔工艺制造双相不锈钢,解决了小规模生产双相不锈钢的成份控制,此工艺方法易于实现,更适合钢丝绳用小批量钢丝的制造。 2. Duplex stainless steel is produced by medium frequency induction melting plus electroslag remelting process, which solves the composition control of small-scale production of duplex stainless steel. This process method is easy to implement and is more suitable for the manufacture of small batches of steel wire for steel wire rope.
3.设计拉丝配模和中间热处理工序,调控制双相不锈钢丝中的а相与γ相含量比值,解决双相不锈钢丝变形抗力大、冷拉塑性成形难的问题,大大提高了双相不锈钢丝成材率。 3. Design wire drawing matching mold and intermediate heat treatment process, adjust and control the content ratio of α phase and γ phase in duplex stainless steel wire, solve the problem of high deformation resistance of duplex stainless steel wire and difficult cold drawing plastic forming, and greatly improve the duplex stainless steel wire. Silk yield.
具体实施方式 detailed description
实施例一: Embodiment one:
一种双相不锈钢丝,其化学成分按质量百分比计为:C:0.011%,Cr:23%,Ni:5.5%,Mo:3%,Mn:0.4%,Si:0.4%,Cu:0.2%,N:0.15%,Ce:0.05%,B:0.003%,余量:Fe及不可避免的杂质。 A duplex stainless steel wire whose chemical composition is calculated by mass percentage: C: 0.011%, Cr: 23%, Ni: 5.5%, Mo: 3%, Mn: 0.4%, Si: 0.4%, Cu: 0.2% , N: 0.15%, Ce: 0.05%, B: 0.003%, balance: Fe and unavoidable impurities.
该双相不锈钢丝的制备方法为:中频感应熔炼--电渣重熔--热轧--拉丝、固溶--表面酸洗并清洗--冷拉。 The preparation method of the duplex stainless steel wire is: medium frequency induction smelting-electroslag remelting-hot rolling-wire drawing, solid solution-surface pickling and cleaning-cold drawing.
其中,中频感应熔炼过程中,原料经加热烘干,保持原料干燥纯净,降低钢中的气体含量,为保证双相不锈钢的纯净度,所选原材料为纯净度较高的金属,中间合金均为超低碳合金,中频感应熔炼时各元素的加入顺序为:纯铁、镍板连同渣料放入感应炉中,待熔化成铁水后,加入铬铁中间合金、硅铁、钼铁,熔化后静置,加入电解铜和铈铁中间合金,测试钢液中的氮含量,根据氮含量值,加入氮化锰后,根据钢液中的锰含量,加入电解锰对锰元素进行补充,钢中的硼元素通过渣料中的硼砂获得,钢中的硼元素获得率按硼砂量的0.3%计; Among them, during the intermediate frequency induction smelting process, the raw materials are heated and dried to keep the raw materials dry and pure, and reduce the gas content in the steel. In order to ensure the purity of duplex stainless steel, the selected raw materials are metals with high purity, and the intermediate alloys are For ultra-low carbon alloys, the order of adding elements during medium-frequency induction melting is as follows: pure iron, nickel plate and slag are put into the induction furnace. Stand still, add electrolytic copper and cerium-iron intermediate alloy, test the nitrogen content in the molten steel, according to the nitrogen content value, after adding manganese nitride, according to the manganese content in the molten steel, add electrolytic manganese to supplement the manganese element, the steel The boron element in the slag is obtained through the borax in the slag, and the boron element in the steel is calculated as 0.3% of the borax content;
渣料为石灰、萤石、硼砂和少量硅钙,石灰与萤石的质量比为3:1,石灰按每100Kg钢液加入2kg计,硅钙作为脱氧剂加入,硅钙的质量占渣料总质量的1-5%,保持白渣便可; The slag material is lime, fluorite, borax and a small amount of calcium silicate. The mass ratio of lime to fluorite is 3:1. Lime is added as 2kg per 100Kg of molten steel. Calcium silicon is added as a deoxidizer. 1-5% of the total mass, just keep the white residue;
中频感应熔炼后将钢液浇注成坯锭进行电渣重熔,进一步净化钢锭,降低钢的杂质,电渣重熔后铸锭热轧成直径为5mm的粗钢丝,进行拉丝; After medium-frequency induction melting, the molten steel is poured into ingots for electroslag remelting to further purify the ingots and reduce steel impurities. After electroslag remelting, the ingots are hot-rolled into thick steel wires with a diameter of 5 mm for wire drawing;
在进行拉丝工艺时,总减径量达到70-80%时,须进行固溶处理,具体操作流程为: When the wire drawing process is carried out, when the total diameter reduction reaches 70-80%, solution treatment must be carried out. The specific operation process is as follows:
(1)第一道固溶处理 (1) The first solid solution treatment
热轧制直径5mm的粗钢丝,经1060℃í0.5h固溶处理,出炉后快速水冷,使用20%硝酸与5%氢氟酸混合后进行酸洗钝化并烘干,第一道拉丝直径按1.06系数进行减径,直径为4.7mm,第二道拉丝直径按1.09系数进行减径,直径为4.3mm,第三道拉丝按1.1系数进行减径,直径为3.9mm,第四道及后面拉丝均按1.1系数进行减径,直至2.4mm直径,总减径量在76.96%。 Thick steel wire with a diameter of 5mm is hot-rolled, solution treated at 1060°C for 0.5h, quickly water-cooled after being released from the furnace, pickled and passivated with 20% nitric acid and 5% hydrofluoric acid, and then dried. The first wire drawing diameter The diameter is reduced according to the coefficient of 1.06, and the diameter is 4.7mm. The diameter of the second wire drawing is reduced according to the coefficient of 1.09, and the diameter is 4.3mm. The diameter of the third wire drawing is reduced according to the coefficient of 1.1, and the diameter is 3.9mm. The diameter of the wire drawing is reduced by a factor of 1.1 until the diameter is 2.4mm, and the total diameter reduction is 76.96%.
(2)第二道固溶处理 (2) Second solid solution treatment
直径2.4mm钢丝,1060℃í0.4h固溶处理,出炉后快速水冷,使用20%硝酸与5%氢氟酸混合后进行酸洗钝化并烘干,第一道拉丝直径按1.06系数进行减径,直径为2.26mm,第二道拉丝直径按1.09系数进行减径,直径为2.1mm,第三道拉丝按1.1系数进行减径,直径为1.9mm,第四道及后面拉丝均按1.1系数进行减径,直至1.1mm直径,总减径量在78.99%。 Steel wire with a diameter of 2.4mm, solid solution treatment at 1060℃ for 0.4h, rapid water cooling after being out of the furnace, pickling passivation and drying after mixing 20% nitric acid and 5% hydrofluoric acid, the diameter of the first drawing wire is reduced by a factor of 1.06 Diameter, the diameter is 2.26mm, the diameter of the second wire drawing is reduced by a coefficient of 1.09, the diameter is 2.1mm, the diameter of the third wire drawing is reduced by a coefficient of 1.1, and the diameter is 1.9mm, the fourth and subsequent wire drawing are all according to a coefficient of 1.1 The diameter is reduced until the diameter is 1.1mm, and the total diameter reduction is 78.99%.
(3)第三道固溶处理 (3) The third solid solution treatment
直径1.1mm钢丝,1000℃í0.3h固溶处理,出炉后快速水冷,进行酸洗并烘干,第一道拉丝直径按1.03系数进行减径,直径为1.068mm,第二道拉丝直径按1.05系数进行减径,直径为1.017mm,第三道拉丝按1.07系数进行减径,直径为0.95mm,第四道及后面拉丝均按1.07系数进行减径,直至0.5mm直径,总减径量为79.33%。 Steel wire with a diameter of 1.1mm, solid solution treatment at 1000℃ for 0.3h, rapid water cooling after being released from the furnace, pickling and drying, the diameter of the first wire drawing is reduced by a factor of 1.03, the diameter is 1.068mm, and the diameter of the second wire drawing is 1.05 The diameter is reduced by a factor of 1.017mm. The third drawing is reduced by a factor of 1.07, and the diameter is 0.95mm. The fourth and subsequent drawing are all reduced by a factor of 1.07 until the diameter is 0.5mm. The total diameter reduction is 79.33%.
实施例二 Embodiment two
同实施例一的一种双相不锈钢丝,其不同之处在于,其化学成分按质量百分比计为:C:0.013%,Cr:24%,Ni:6.5%,Mo:4.4%,Mn:0.39%,Si:0.43%,Cu:0.3%,N:0.18%,Ce:0.07%,B:0.004%,余量:Fe及不可避免的杂质。 A duplex stainless steel wire as in Example 1, the difference is that its chemical composition is calculated by mass percentage: C: 0.013%, Cr: 24%, Ni: 6.5%, Mo: 4.4%, Mn: 0.39 %, Si: 0.43%, Cu: 0.3%, N: 0.18%, Ce: 0.07%, B: 0.004%, balance: Fe and unavoidable impurities.
实施例三 Embodiment Three
同实施例一的一种双相不锈钢丝,其不同之处在于,其化学成分按质量百分比计为:C:0.010%,Cr:22%,Ni:5.2%,Mo:2.4%,Mn:0.36%,Si:0.35%,Cu:0.18%,N:0.12%,Ce:0.04%,B:0.002%,余量:Fe及不可避免的杂质。 A duplex stainless steel wire as in Example 1, the difference is that its chemical composition is calculated by mass percentage: C: 0.010%, Cr: 22%, Ni: 5.2%, Mo: 2.4%, Mn: 0.36 %, Si: 0.35%, Cu: 0.18%, N: 0.12%, Ce: 0.04%, B: 0.002%, balance: Fe and unavoidable impurities.
实施例四 Embodiment Four
同实施例一的一种双相不锈钢丝,其不同之处在于,其化学成分按质量百分比计为:C:0.012%,Cr:23%,Ni:5.8%,Mo:3.7%,Mn:0.23%,Si:0.28%,Cu:0.25%,N:0.14%,Ce:0.06%,B:0.003%,余量:Fe及不可避免的杂质。 A duplex stainless steel wire as in Example 1, the difference is that its chemical composition is calculated by mass percentage: C: 0.012%, Cr: 23%, Ni: 5.8%, Mo: 3.7%, Mn: 0.23 %, Si: 0.28%, Cu: 0.25%, N: 0.14%, Ce: 0.06%, B: 0.003%, balance: Fe and unavoidable impurities.
现对本发明实施例一、实施例二、实施例三、实施例四制得双相不锈钢丝进行力学测试,并将授权公开号为CN103103457B的一种双相不锈钢编织软管丝作为对比例进行力学测试,测试结果如下: The duplex stainless steel wire obtained in the first, second, third and fourth examples of the present invention is mechanically tested, and a duplex stainless steel braided hose wire with the authorized publication number CN103103457B is used as a comparative example for mechanical testing. Test, the test results are as follows:
这里本发明的描述和应用是说明性的,并非想将本发明的范围限制在上述实施例中,因此,本发明不受本实施例的限制,任何采用等效替换取得的技术方案均在本发明保护的范围内。 The description and application of the present invention here are illustrative, and are not intended to limit the scope of the present invention to the above-mentioned embodiments. Therefore, the present invention is not limited by this embodiment, and any technical solutions obtained by adopting equivalent replacement are included in this within the scope of invention protection.
Claims (5)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610125652.7A CN105624580B (en) | 2016-03-07 | 2016-03-07 | A kind of dual-phase stainless steel wire and preparation method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610125652.7A CN105624580B (en) | 2016-03-07 | 2016-03-07 | A kind of dual-phase stainless steel wire and preparation method thereof |
Publications (2)
Publication Number | Publication Date |
---|---|
CN105624580A true CN105624580A (en) | 2016-06-01 |
CN105624580B CN105624580B (en) | 2017-11-03 |
Family
ID=56039919
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201610125652.7A Active CN105624580B (en) | 2016-03-07 | 2016-03-07 | A kind of dual-phase stainless steel wire and preparation method thereof |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN105624580B (en) |
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109023022A (en) * | 2018-08-09 | 2018-12-18 | 泰州华鑫不锈钢制品有限公司 | A kind of corrosion-resistant rigging stainless steel material of proof stress |
CN110088305A (en) * | 2016-12-21 | 2019-08-02 | 山特维克知识产权股份有限公司 | The purposes of two-phase stainless steel part |
CN110983164A (en) * | 2019-12-31 | 2020-04-10 | 福州大学 | Microalloy element Nb-reinforced duplex stainless steel and preparation method thereof |
CN111021116A (en) * | 2019-12-27 | 2020-04-17 | 江阴法尔胜泓昇不锈钢制品有限公司 | Production process of corrosion-resistant stainless steel wire rope for woven mesh |
CN113151736A (en) * | 2021-01-28 | 2021-07-23 | 中航上大高温合金材料有限公司 | Corrosion-resistant duplex stainless steel and preparation method thereof |
CN113944058A (en) * | 2021-09-26 | 2022-01-18 | 江苏亚盛金属制品有限公司 | High-strength fatigue-resistant duplex stainless steel wire rope and research method thereof |
CN113981724A (en) * | 2021-09-26 | 2022-01-28 | 江苏亚盛金属制品有限公司 | High-strength corrosion-resistant steel wire rope for mooring in ocean engineering and manufacturing method thereof |
CN114369700A (en) * | 2022-01-14 | 2022-04-19 | 山西太钢不锈钢股份有限公司 | Method for controlling inclusions in stainless steel microfilament, stainless steel microfilament and preparation method thereof |
CN115341159A (en) * | 2022-07-05 | 2022-11-15 | 钢铁研究总院有限公司 | Duplex stainless steel and preparation method thereof |
CN115961492A (en) * | 2022-12-30 | 2023-04-14 | 江苏亚盛金属制品有限公司 | Composite carbon fiber core steel wire rope |
CN116024503A (en) * | 2022-12-09 | 2023-04-28 | 东北大学 | A nickel-saving duplex stainless steel wire with high strength and its preparation method |
CN116497289A (en) * | 2023-04-27 | 2023-07-28 | 东南大学 | Ultra-high strength duplex stainless steel wire and preparation method thereof |
CN119456719A (en) * | 2024-11-14 | 2025-02-18 | 万德浮(上海)新材料股份有限公司 | A method for preparing super duplex stainless steel seamless coil |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100999806A (en) * | 2006-12-31 | 2007-07-18 | 许季祥 | High performance corrosion-proof rare earth super strength dual-phase stainless steel and its smelting tech. |
CN102251195A (en) * | 2011-07-06 | 2011-11-23 | 上海大学 | Economical biphase stainless steel with favorable low-temperature impact toughness and preparation method thereof |
CN103014525A (en) * | 2012-12-10 | 2013-04-03 | 上海大学 | High-silicon double-phase stainless steel and preparation method thereof |
-
2016
- 2016-03-07 CN CN201610125652.7A patent/CN105624580B/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100999806A (en) * | 2006-12-31 | 2007-07-18 | 许季祥 | High performance corrosion-proof rare earth super strength dual-phase stainless steel and its smelting tech. |
CN102251195A (en) * | 2011-07-06 | 2011-11-23 | 上海大学 | Economical biphase stainless steel with favorable low-temperature impact toughness and preparation method thereof |
CN103014525A (en) * | 2012-12-10 | 2013-04-03 | 上海大学 | High-silicon double-phase stainless steel and preparation method thereof |
Cited By (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110088305A (en) * | 2016-12-21 | 2019-08-02 | 山特维克知识产权股份有限公司 | The purposes of two-phase stainless steel part |
CN109023022A (en) * | 2018-08-09 | 2018-12-18 | 泰州华鑫不锈钢制品有限公司 | A kind of corrosion-resistant rigging stainless steel material of proof stress |
CN111021116A (en) * | 2019-12-27 | 2020-04-17 | 江阴法尔胜泓昇不锈钢制品有限公司 | Production process of corrosion-resistant stainless steel wire rope for woven mesh |
CN111021116B (en) * | 2019-12-27 | 2021-10-19 | 江阴法尔胜泓昇不锈钢制品有限公司 | Production process of corrosion-resistant stainless steel wire rope for woven mesh |
CN110983164A (en) * | 2019-12-31 | 2020-04-10 | 福州大学 | Microalloy element Nb-reinforced duplex stainless steel and preparation method thereof |
CN113151736A (en) * | 2021-01-28 | 2021-07-23 | 中航上大高温合金材料有限公司 | Corrosion-resistant duplex stainless steel and preparation method thereof |
CN113944058A (en) * | 2021-09-26 | 2022-01-18 | 江苏亚盛金属制品有限公司 | High-strength fatigue-resistant duplex stainless steel wire rope and research method thereof |
CN113981724A (en) * | 2021-09-26 | 2022-01-28 | 江苏亚盛金属制品有限公司 | High-strength corrosion-resistant steel wire rope for mooring in ocean engineering and manufacturing method thereof |
CN114369700A (en) * | 2022-01-14 | 2022-04-19 | 山西太钢不锈钢股份有限公司 | Method for controlling inclusions in stainless steel microfilament, stainless steel microfilament and preparation method thereof |
CN114369700B (en) * | 2022-01-14 | 2023-02-24 | 山西太钢不锈钢股份有限公司 | Method for controlling inclusions in stainless steel microfilament, stainless steel microfilament and preparation method thereof |
CN115341159A (en) * | 2022-07-05 | 2022-11-15 | 钢铁研究总院有限公司 | Duplex stainless steel and preparation method thereof |
CN115341159B (en) * | 2022-07-05 | 2023-08-29 | 钢铁研究总院有限公司 | Double-phase stainless steel and preparation method thereof |
CN116024503A (en) * | 2022-12-09 | 2023-04-28 | 东北大学 | A nickel-saving duplex stainless steel wire with high strength and its preparation method |
CN115961492A (en) * | 2022-12-30 | 2023-04-14 | 江苏亚盛金属制品有限公司 | Composite carbon fiber core steel wire rope |
CN116497289A (en) * | 2023-04-27 | 2023-07-28 | 东南大学 | Ultra-high strength duplex stainless steel wire and preparation method thereof |
CN119456719A (en) * | 2024-11-14 | 2025-02-18 | 万德浮(上海)新材料股份有限公司 | A method for preparing super duplex stainless steel seamless coil |
Also Published As
Publication number | Publication date |
---|---|
CN105624580B (en) | 2017-11-03 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN105624580B (en) | A kind of dual-phase stainless steel wire and preparation method thereof | |
JP7655658B2 (en) | 400MPa-class corrosion-resistant rebar and its production method | |
CN104711493B (en) | Nickel-saving type contains rare earth and barium diphase stainless steel alloy material and preparation method thereof | |
CN103510020B (en) | Spring steel wire rod and inclusion control method thereof | |
CN100516274C (en) | 03Cr22Ni4NbN austenite-ferritic stainless steel and production technology therefor | |
CN106521355B (en) | A kind of two phase stainless steel and its preparation method and application | |
WO2020019695A1 (en) | High-corrosion-resistance nickel-saving high-nitrogen austenitic stainless steel | |
CN102952994B (en) | Refractory anti-seismic construction steel and production method thereof | |
CN106555123B (en) | Corrosion-resistant high-strength-to-yield-ratio anti-seismic reinforcing steel bar and production method thereof | |
CN104018091A (en) | Steel bar and preparation method thereof | |
WO2006109664A1 (en) | Ferritic heat-resistant steel | |
CN103521946A (en) | High-strength austenitic stainless steel submerged-arc welding wire | |
CN103981446B (en) | Bainite type 700 MPa-level threaded steel bar and production method thereof | |
CN109852885B (en) | Duplex stainless steel and preparation method thereof | |
CN103317256A (en) | Austenitic stainless steel submerged-arc welding wire with excellent high-temperature strength | |
CN103789677B (en) | High-strength steel bar with high corrosion resistance and preparation method thereof | |
CN113355601B (en) | Low-cost high-corrosion-resistant steel bar and production method thereof | |
CN102330033B (en) | Low-cost austenitic stainless steel with excellent corrosion resistance | |
CN104928602A (en) | H-resistant cable2S-corrosion pipeline steel wide and thick plate and production method thereof | |
CN108220813B (en) | Super-grade duplex stainless steel and alloy component optimization design method thereof | |
KR100985354B1 (en) | Low alloy steel | |
CN116334498B (en) | Wire rod for steel strand and preparation method thereof | |
CN105624562A (en) | Steel for ultra-high-strength sucker rod and production method thereof | |
CN109182673B (en) | A kind of low-cost high-strength wear-resistant stainless steel and production method thereof | |
CN104372246A (en) | 400 MPa-grade tungsten-containing corrosion-resistant twisted steel and preparation method thereof |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant | ||
TR01 | Transfer of patent right |
Effective date of registration: 20210719 Address after: 225721 west side of Fukang Road, shuaiduo village, Dainan Town, Xinghua City, Taizhou City, Jiangsu Province Patentee after: JIANGSU YASHENG METAL PRODUCTS Co.,Ltd. Address before: 212003, No. 2, Mengxi Road, Zhenjiang, Jiangsu Patentee before: JIANGSU University OF SCIENCE AND TECHNOLOGY Patentee before: JIANGSU YASHENG METAL PRODUCTS Co.,Ltd. |
|
TR01 | Transfer of patent right | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A dual phase stainless steel wire and its preparation method Effective date of registration: 20230817 Granted publication date: 20171103 Pledgee: Bank of Jiangsu Co.,Ltd. Taizhou Branch Pledgor: JIANGSU YASHENG METAL PRODUCTS CO.,LTD. Registration number: Y2023320000440 |
|
PE01 | Entry into force of the registration of the contract for pledge of patent right |