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CN105620165A - Manufacture process for porcelain plate painting - Google Patents

Manufacture process for porcelain plate painting Download PDF

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Publication number
CN105620165A
CN105620165A CN201610120736.1A CN201610120736A CN105620165A CN 105620165 A CN105620165 A CN 105620165A CN 201610120736 A CN201610120736 A CN 201610120736A CN 105620165 A CN105620165 A CN 105620165A
Authority
CN
China
Prior art keywords
porcelain plate
porcelain
plate
picture frame
pattern
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610120736.1A
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Chinese (zh)
Other versions
CN105620165B (en
Inventor
武志荣
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Yiershan Ceramic Culture And Art Co Ltd
Original Assignee
Shenzhen Yiershan Ceramic Culture And Art Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Shenzhen Yiershan Ceramic Culture And Art Co Ltd filed Critical Shenzhen Yiershan Ceramic Culture And Art Co Ltd
Priority to CN201610120736.1A priority Critical patent/CN105620165B/en
Publication of CN105620165A publication Critical patent/CN105620165A/en
Application granted granted Critical
Publication of CN105620165B publication Critical patent/CN105620165B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00Processes for producing special ornamental bodies
    • B44C5/04Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/0438Ornamental plaques, e.g. decorative panels, decorative veneers containing stone elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C3/00Processes, not specifically provided for elsewhere, for producing ornamental structures
    • B44C3/12Uniting ornamental elements to structures, e.g. mosaic plates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/50Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
    • C04B41/5022Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with vitreous materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81Coating or impregnation
    • C04B41/85Coating or impregnation with inorganic materials
    • C04B41/86Glazes; Cold glazes

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Laminated Bodies (AREA)
  • Finishing Walls (AREA)

Abstract

The invention discloses a manufacture process for a porcelain plate painting. The manufacture process comprises the following steps of designing a makeup pattern; cutting porcelain plates and a bottom liner plate; polishing the bottom liner plate and each porcelain plate; cleaning the porcelain plates; drying the porcelain plates; spraying ground glaze on the porcelain plates; drying the ground glaze; analyzing and correcting the pattern with a digital printer; printing the pattern on the porcelain plates with the digital printer; glaze packing is performed on the front surfaces of the porcelain plates; preparing overglaze; spraying the overglaze on the porcelain plates; baking the overglaze; mounting the porcelain plates on the bottom liner plate; and assembling a painting frame and manufacturing a porcelain plate painting product. The porcelain plate painting manufactured in the invention is low-carbon and environment-friendly; the manufacturing efficiency is high; and the painting is attractive and delicate.

Description

A kind of ceramic board pictures manufacture craft
Technical field
The present invention relates to ceramic board pictures technical field, particularly relate to a kind of ceramic board pictures manufacture craft.
Background technology
Ceramic board pictures refers to and uses special chemical color handwritten drawings, glazing on porcelain plate usually, a kind of plane ceramic artwork become through high-temperature firing, ceramic board pictures can mounting or embed in screen, be used as to view and admire.
The ceramic board pictures that conventional art makes, it is in the state of technique backwardness, high energy consumption, heavily contaminated for many years, it generally adopts conventional ceramic plate to make, and mineral money raw material and service water consumption that conventional ceramic plate uses are big, and ceramic plate elasticity, toughness and intensity are all lower. Meanwhile, also needing constantly to adopt high temperature to be fired by ceramic plate in ceramic board pictures making processes, high temperature energy consumption is big and the color and luster of porcelain plate be can not be guaranteed, and affects production efficiency. Such as, publication number is the patent of invention of CN104085243A, and it is the preparation method of a kind of ceramic board pictures, and it adopts mud blank plate to make ceramic board pictures, and needs to put into mud blank plate in preparation process to fire twice in kiln, and make efficiency is low, and is unfavorable for environment protection.
Therefore, how to design a kind of low-carbon environment-friendly, make efficiency height, picture exquisiteness ceramic board pictures manufacture craft be industry technical problem urgently to be resolved hurrily.
Summary of the invention
For solving the problems of the technologies described above, the present invention proposes a kind of ceramic board pictures manufacture craft, adopts this manufacture craft production efficiency height, and the ceramic board pictures picture quality produced is good.
The technical solution used in the present invention is, a kind of ceramic board pictures manufacture craft of design, comprises the following steps:
Step 1, design pattern and fill color, correcting pattern color;
Step 2, the dimensions form confirming pattern, and pattern is divided equally in layout figure;
Step 3, according to the quantity of monolithic pattern each in layout figure and size cutting porcelain plate, according to the overall dimensions cutting bottom lining plate of layout figure;
Step 4, polishing bottom lining plate and each porcelain plate;
Step 5, by porcelain plate layout contraposition, to splicing unfairness porcelain plate carry out details polishing;
Step 6, cleaning porcelain plate;
Step 7, by clean after porcelain plate dry;
Step 8, porcelain plate front be coated with last layer ground-coat enamel;
Step 9, by porcelain plate ground-coat enamel dry;
Step 10, employing digital-code printer carry out the color curve analysis of pattern;
Step 11, correcting pattern;
Step 12, being placed on digital-code printer by porcelain plate to carry out contraposition, carry out porcelain plate layout to bit correction simultaneously, digital-code printer is print screen on porcelain plate;
Step 13, carry out in the front of porcelain plate heap glaze;
Step 14, cover-coat enamel are allocated;
Step 15, coat an aspect glaze in porcelain plate front;
Step 16, the cover-coat enamel on porcelain plate is toasted;
Step 17, porcelain plate are drawn and machines;
Step 18, porcelain plate contraposition is arranged on bottom lining plate, picture frame is installed and makes ceramic board pictures finished product.
Wherein, step 18 comprises:
Step 18.1, it is bonded on bottom lining plate by porcelain plate contraposition to form drawing board;
Step 18.2, picture frame is made in inside and outside picture frame stitching;
Step 18.3, drawing board is placed in picture frame;
Step 18.4, by drawing board and picture frame stitching, on inside and outside picture frame install hook;
Step 18.5, picture frame is carried out details modification, the corner of picture frame is carried out packaging and modifies, make ceramic board pictures finished product.
Preferably, porcelain plate adopts ceramic silicon fiberboard.
Preferably, the bake out temperature scope in step 9 is 120 DEG C ~ 150 DEG C.
Preferably, the digital-code printer in step 10 is Epson flat-panel printer or Seiko UV flat-panel printer.
Compared with prior art, the present invention has the following advantages:
1, starting material: adopt Ultrathin environmental protection ceramic silicon thin fiber board, this kind of porcelain plate and the contrast of domestic traditional ceramics plate, mineral money raw material saves 85.6%, saves fresh process use water 98%, and carbon quantity discharged reduces 53.6%, synthesis energy saving 52.9%. Monolithic specification greatly to 1000 �� 2000, thickness is only 4, and every square is only 7.2 kilograms, is only 1/3 weight of tradition ceramic tile, and has high tenacity, flexible, high strength, Wind-Pressure Resistance lamp feature;
2, low-carbon environment-friendly: production process water saving power saving, the roasting temperature of electricity is within 200 degree, finished product has antifouling, dust-proof, moistureproof, protection against corrosion, without electrostatic, the characteristic such as high temperature resistant, through the long-time ageing management of U.S.'s SGS asepsis environment-protecting detection and �� 30 �㡫45 ��, reach the international green standard of low-carbon environment-friendly completely;
3, the beautiful exquisiteness of picture: by piling the picture of glaze fabrication techniques, bright in luster saturated, without color error ratio, fine and smooth true to nature, clear layer, bright and glittering, fully achieve the high-end and atmospheric technique improved grade and it is worth;
4, the character of artwork never faded: containing the imitative duplication of height of all (traditional Chinese Painting, oil painting, etching, watercolor painting, decoration painting, calligraphy etc.) works of fine arts of lid, the high-fidelity of whole all kinds of works such as wedding gauze kerchief image makes and the shallow line engraving of concavo-convex decorative fresco makes, production process is omnidistance by digital control, ensure that the stability of picture emulation degree, fully achieve the effect of 100% original work, ensure will never fade;
5, cost is moderate: manufacture craft is simple, saves loaded down with trivial details lithography process, artificial and time cost, and there is not the restriction of production of minimum quantity of an order, more easily realizes personalized customization, more easily allow ordinary family be had.
Embodiment
The ceramic board pictures manufacture craft that the present invention proposes, comprises the following steps:
Step 1, design pattern and fill color, correcting pattern color;
Step 2, the dimensions form confirming pattern, and pattern is divided equally in layout figure;
Step 3, according to the quantity of monolithic pattern each in layout figure and size cutting porcelain plate, according to the overall dimensions cutting bottom lining plate of layout figure;
Step 4, polishing bottom lining plate and each porcelain plate;
Step 5, by porcelain plate layout contraposition, to splicing unfairness porcelain plate carry out details polishing;
Step 6, cleaning porcelain plate;
Step 7, by clean after porcelain plate dry;
Step 8, porcelain plate front be coated with last layer ground-coat enamel;
Step 9, by porcelain plate ground-coat enamel dry, bake out temperature scope is 120 DEG C ~ 150 DEG C;
Step 10, employing digital-code printer carry out the color curve analysis of pattern;
Step 11, digital-code printer carry out correcting pattern;
Step 12, being placed on digital-code printer by porcelain plate to carry out contraposition, carry out porcelain plate layout to bit correction simultaneously, digital-code printer is print screen on porcelain plate;
Step 13, carry out in the front of porcelain plate heap glaze;
Step 14, cover-coat enamel are allocated;
Step 15, coat an aspect glaze in porcelain plate front;
Step 16, being toasted by the cover-coat enamel on porcelain plate, baking adopts electric oven, and the roasting temperature of electricity is within 200 DEG C;
Step 17, porcelain plate are drawn and machines;
Step 18, porcelain plate contraposition is arranged on bottom lining plate, picture frame is installed and makes ceramic board pictures finished product.
Wherein, step 18 comprises:
Step 18.1, it is bonded on bottom lining plate by porcelain plate contraposition to form drawing board;
Step 18.2, picture frame is made in inside and outside picture frame stitching;
Step 18.3, drawing board is placed in picture frame;
Step 18.4, by drawing board and picture frame stitching, on inside and outside picture frame install hook;
Step 18.5, picture frame is carried out details modification, the corner of picture frame is carried out packaging and modifies, make ceramic board pictures finished product, finished product case and stamps label and put in storage.
In this manufacture craft, it is preferred to use ceramic silicon fiberboard makes, by growing, fine silicon-dioxide, clay, talcum powder, color glaze etc. become ceramic silicon fiberboard through 1150 degree of high-temperature firings. Its monolithic working size is 2000mm �� 1000mm �� 4mm, the mean sizes of every block brick relative to the permissible variation of working size be �� 2.0%, maximum deviation �� 2mm. About the concrete limitation of length of every block brick, it measures mean sizes is �� 1.5% relative to the permissible variation of 10 pieces of brick mean sizess. Concrete thickness about every block brick limits, and it measures mean sizes is �� 10% relative to the permissible variation of working size. The straightness of sides (short limit) of every block brick is �� 1% relative to the permissible variation of working size, catercorner length difference maximum value 2.0mm, squareness length difference maximum value 0.9mm, width difference maximum value 0.5mm. The water-intake rate of every block brick is 12.36%, and < 0.01%, the mean value of the modulus of rupture is 38MPa, minimum value is 34MPa in hygral expansion. Thermal linear expansion coefficient can select two kinds, and the first is 3.6 �� 10-6/ �� of C, and the 2nd kind is 3.4 �� 10-6/ �� of C.
Wherein, in step 8, the making of ground-coat enamel comprises following material: at the bottom of glass white, adhesive agent, thinner, and its composition proportion is at the bottom of glass white: adhesive agent: thinner=100:1:150 ~ 200. Being epoxy resin at the bottom of glass white, thinner is the mixture of 20-30% second ester, 10-15% fourth ester, 10-15% propyl carbinol, 10-20% diacetone alcohol, 10-20% acetone.
In step 14, the making of cover-coat enamel comprises following material: Sub-shine glaze/color inhibition PU light glaze, solidifying agent, open glaze water, and its composition proportion is Sub-shine glaze/color inhibition PU light glaze: solidifying agent: open glaze water=3:1:1.5 ~ 2.0. Transparent optical glaze is crylic acid resin, and solidifying agent is the mixture of 40-50% fourth ester, 50-60% hexa-methylene 1,6 2 isocyanic acid homopolymer ester.
Digital-code printer in step 10 is Epson flat-panel printer or Seiko UV flat-panel printer.
The foregoing is only the better embodiment of the present invention, not in order to limit the present invention, all any amendment, equivalent replacement and improvement etc. done within the spirit and principles in the present invention, all should be included within protection scope of the present invention.

Claims (5)

1. a ceramic board pictures manufacture craft, it is characterised in that, comprise the following steps:
Step 1, design pattern and fill color, correcting pattern color;
Step 2, the dimensions form confirming pattern, and pattern is divided equally in layout figure;
Step 3, according to the quantity of monolithic pattern each in layout figure and size cutting porcelain plate, according to the overall dimensions cutting bottom lining plate of layout figure;
Step 4, polishing bottom lining plate and each porcelain plate;
Step 5, by porcelain plate layout contraposition, to splicing unfairness porcelain plate carry out details polishing;
Step 6, cleaning porcelain plate;
Step 7, by clean after porcelain plate dry;
Step 8, porcelain plate front be coated with last layer ground-coat enamel;
Step 9, by porcelain plate ground-coat enamel dry;
Step 10, employing digital-code printer carry out the color curve analysis of pattern;
Step 11, correcting pattern;
Step 12, being placed on digital-code printer by porcelain plate to carry out contraposition, carry out porcelain plate layout to bit correction simultaneously, digital-code printer is print screen on porcelain plate;
Step 13, carry out in the front of porcelain plate heap glaze;
Step 14, cover-coat enamel are allocated;
Step 15, coat an aspect glaze in porcelain plate front;
Step 16, the cover-coat enamel on porcelain plate is toasted;
Step 17, porcelain plate are drawn and machines;
Step 18, porcelain plate contraposition is arranged on bottom lining plate, picture frame is installed and makes ceramic board pictures finished product.
2. ceramic board pictures manufacture craft as claimed in claim 1, it is characterised in that, described step 18 comprises:
Step 18.1, it is bonded on bottom lining plate by porcelain plate contraposition to form drawing board;
Step 18.2, picture frame is made in inside and outside picture frame stitching;
Step 18.3, drawing board is placed in picture frame;
Step 18.4, by drawing board and picture frame stitching, on inside and outside picture frame install hook;
Step 18.5, picture frame is carried out details modification, the corner of picture frame is carried out packaging and modifies, make ceramic board pictures finished product.
3. ceramic board pictures manufacture craft as claimed in claim 1 or 2, it is characterised in that, described porcelain plate adopts ceramic silicon fiberboard.
4. ceramic board pictures manufacture craft as claimed in claim 1 or 2, it is characterised in that, the bake out temperature scope in described step 9 is 120 DEG C ~ 150 DEG C.
5. ceramic board pictures manufacture craft as claimed in claim 1 or 2, it is characterised in that, the digital-code printer in described step 10 is Epson flat-panel printer or Seiko UV flat-panel printer.
CN201610120736.1A 2016-03-04 2016-03-04 A kind of porcelain plate painting making technology Active CN105620165B (en)

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CN201610120736.1A CN105620165B (en) 2016-03-04 2016-03-04 A kind of porcelain plate painting making technology

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Application Number Priority Date Filing Date Title
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CN105620165B CN105620165B (en) 2018-08-21

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107814588A (en) * 2017-11-29 2018-03-20 佛山市华力达材料科技有限公司 A kind of ceramic production technology of digital control glazing
CN108214563A (en) * 2018-01-17 2018-06-29 邬惠林 Cover the non-stick knife separator of high brilliant porcelain silicon fibre high-molecular coating
WO2019108079A2 (en) 2016-11-11 2019-06-06 Modulo Decorative Solution S.R.L. Reconstituted stone and decorative panel coloring procedure and finished products obtained through the procedure
CN110627371A (en) * 2019-09-27 2019-12-31 张柳松 Method for making Ru art jade porcelain picture with picture under glaze layer

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5818286A (en) * 1981-07-28 1983-02-02 Noritake Co Ltd Patterning of gold and silver on pre-fired glaze
CN1654228A (en) * 2005-03-25 2005-08-17 谢寿文 Method for fabricating patterns on ceramic veneer in sand-blasting modus
JP2006016246A (en) * 2004-07-01 2006-01-19 Kazuo Okuma Method for decorating article to be decorated, transfer medium, and article decorated by the method
CN103129298A (en) * 2011-12-03 2013-06-05 佛山市特固力士工业皮带有限公司 Ceramic plate painting and manufacturing method
CN103496286A (en) * 2013-08-19 2014-01-08 吴学斌 Low-temperature manufacturing technology of painting and calligraphy on porcelain plates
CN103507548A (en) * 2012-06-25 2014-01-15 邱贵峰 Method for making three-dimensional picture on ceramic plate
CN104085243A (en) * 2014-05-05 2014-10-08 刘景� Making method of vitrolite painting
CN104626868A (en) * 2015-02-09 2015-05-20 北京达通丰华数码科技有限公司 Process for manufacturing tile picture by using flat roll integrated printer

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5818286A (en) * 1981-07-28 1983-02-02 Noritake Co Ltd Patterning of gold and silver on pre-fired glaze
JP2006016246A (en) * 2004-07-01 2006-01-19 Kazuo Okuma Method for decorating article to be decorated, transfer medium, and article decorated by the method
CN1654228A (en) * 2005-03-25 2005-08-17 谢寿文 Method for fabricating patterns on ceramic veneer in sand-blasting modus
CN103129298A (en) * 2011-12-03 2013-06-05 佛山市特固力士工业皮带有限公司 Ceramic plate painting and manufacturing method
CN103507548A (en) * 2012-06-25 2014-01-15 邱贵峰 Method for making three-dimensional picture on ceramic plate
CN103496286A (en) * 2013-08-19 2014-01-08 吴学斌 Low-temperature manufacturing technology of painting and calligraphy on porcelain plates
CN104085243A (en) * 2014-05-05 2014-10-08 刘景� Making method of vitrolite painting
CN104626868A (en) * 2015-02-09 2015-05-20 北京达通丰华数码科技有限公司 Process for manufacturing tile picture by using flat roll integrated printer

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019108079A2 (en) 2016-11-11 2019-06-06 Modulo Decorative Solution S.R.L. Reconstituted stone and decorative panel coloring procedure and finished products obtained through the procedure
CN107814588A (en) * 2017-11-29 2018-03-20 佛山市华力达材料科技有限公司 A kind of ceramic production technology of digital control glazing
CN107814588B (en) * 2017-11-29 2020-09-08 佛山市华力达材料科技有限公司 Production process of ceramic with glazing controlled by digital code
CN108214563A (en) * 2018-01-17 2018-06-29 邬惠林 Cover the non-stick knife separator of high brilliant porcelain silicon fibre high-molecular coating
CN110627371A (en) * 2019-09-27 2019-12-31 张柳松 Method for making Ru art jade porcelain picture with picture under glaze layer

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