CN105619081A - Transformer aluminum strip slitting and deburring machine and production process thereof - Google Patents
Transformer aluminum strip slitting and deburring machine and production process thereof Download PDFInfo
- Publication number
- CN105619081A CN105619081A CN201410611533.3A CN201410611533A CN105619081A CN 105619081 A CN105619081 A CN 105619081A CN 201410611533 A CN201410611533 A CN 201410611533A CN 105619081 A CN105619081 A CN 105619081A
- Authority
- CN
- China
- Prior art keywords
- flanging
- aluminium strip
- flanging wheel
- wheel shaft
- edge pressing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 76
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 76
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 239000004411 aluminium Substances 0.000 claims description 63
- 238000005520 cutting process Methods 0.000 claims description 17
- 238000009434 installation Methods 0.000 claims description 14
- 238000005516 engineering process Methods 0.000 claims description 8
- 238000005096 rolling process Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 abstract description 6
- 239000002699 waste material Substances 0.000 abstract description 4
- 238000003825 pressing Methods 0.000 abstract 10
- 230000003247 decreasing effect Effects 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Landscapes
- Metal Rolling (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention relates to a transformer aluminum strip slitting and deburring machine and a production process thereof. The machine comprises an uncoiling device, a slitting device and a coiling device arranged in sequence; an edge pressing device is arranged between the slitting device and the coiling device, and includes an edge pressing wheel shaft capable of moving up and down, a rotating roller and an edge pressing component arranged on the edge pressing wheel shaft; the edge pressing wheel shaft is correspondingly arranged above the rotating roller, and is parallel to the rotating roller; the edge pressing component includes two symmetric edge pressing wheels; the two edge pressing wheels sleeve the edge pressing wheel shaft; and the outer diameters of the two edge pressing wheels are decreased from one ends far from the symmetry center to one ends near the symmetry center. The transformer aluminum strip slitting and deburring machine sets the slitting and deburring operations on one equipment, realizes online operation of a deburring process, shortens production procedures, shortens the production time, improves the production efficiency, reduces the production cost, prevents geometric wastes caused by multiple times of uncoiling and coiling of the same coil of aluminum strips, and improves the yield.
Description
Technical field
The present invention relates to a kind of transformator aluminium strip and cut unhairing machine and production technology thereof.
Background technology
Transformator aluminium strip requires that edge is smooth without vertical burr, therefore after transformator aluminium strip carries out slitting operation, it is necessary to edge is carried out deburring operation.
Existing debarring process is mainly after carrying out slitting operation, when around paper tinsel, bundling aluminium strip is carried out burr removal, this technique needs the aluminium strip completed by splitting winding to roll up uncoiling again, again through hairbrush brush limit, the burr on aluminium strip both sides is removed, finally carry out rolling again, this operation production process is long, the comparison that expends time in is many, and production efficiency is relatively low, and needs the special deburring equipment that puts into be processed, production cost is higher, and in the uncoiling repeated, operation, it is easy to produce geometry waste material, reduce yield rate.
Summary of the invention
The technical problem to be solved in the present invention is: in order to overcome prior art production efficiency low, the deficiency that production cost is high and yield rate is low, it is provided that one is capable of the online unhairing of aluminium strip, production efficiency is high, production cost is low, and the high transformator aluminium strip of yield rate cuts unhairing machine and production technology thereof.
The technical solution adopted for the present invention to solve the technical problems is: a kind of transformator aluminium strip cuts unhairing machine, including the decoiling equipment set gradually, cutting device and wrap-up, it is provided with flange fixing installation between described cutting device and wrap-up, described flange fixing installation includes the flanging wheel shaft that can move up and down, rotate roller and the flanging assembly being arranged on flanging wheel shaft, described flanging wheel shaft is correspondingly arranged at above rotation roller and flanging wheel shaft is parallel with rotating roller, described flanging assembly includes two symmetrical flanging wheels, two flanging wheels are set on flanging wheel shaft, the external diameter of two flanging wheels is reduced between one end of symmetrical centre by the one end away from symmetrical centre.
In order to flanging wheel shaft is fixed, it is prevented that transfer, affecting flanging effect, described flanging wheel is fixed by screws on flanging wheel shaft.
In order to realize, to the operation of unhairing flanging simultaneously of a plurality of aluminium strip, increasing work efficiency, described flanging assembly has at least two groups, and the design that is formed in one is taken turns in two flanging adjacent in two adjacent groups flanging assembly.
A kind of production technology adopting transformator aluminium strip of the present invention to cut unhairing machine, comprises the following steps:
1), aluminum volume is fixed on decoiling equipment, aluminum volume is unreeled into the form traverse cutting device of aluminium strip;
2), by cutting device, the aluminium strip through this device is cut;
3), the aluminium strip after cutting device is cut is arranged at the flanging assembly of flange fixing installation and rotates between roller, regulate the distance between two flanging wheels of same flanging assembly and said two flanging wheel and the spacing rotating roller, make the width slightly larger than aluminium strip of the distance between two flanging wheels, and the minimum range between flanging wheel and rotation roller is slightly less than the thickness of aluminium strip;
4), by aluminium strip by flange fixing installation, the two edges of aluminium strip are suppressed by two flanging wheels of same group of flanging assembly, complete the unhairing at aluminium strip edge;
5), by wrap-up, the aluminium strip after unhairing is carried out rolling, aluminium strip is wound into aluminum volume.
The invention has the beneficial effects as follows, this transformator aluminium strip cuts unhairing machine and production technology thereof, to cut with deburring operation setting on same equipment, achieve the on-line operation of debarring process, shorten production process, save the production time, improve production efficiency, reduce production cost, it is to avoid because same volume aluminium strip repeatedly uncoiling, rolling are produced geometry waste material, improve yield rate.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is the structural representation that transformator aluminium strip of the present invention cuts unhairing machine;
Fig. 2 is the structural representation that transformator aluminium strip of the present invention cuts the flange fixing installation of unhairing machine;
In figure: 1. decoiling equipment, 2. cutting device, 3. wrap-up, 4. flange fixing installation, 41. flanging wheel shafts, 42. rotate roller, 43. flanging wheels, 44. screws.
Detailed description of the invention
In conjunction with the accompanying drawings, the present invention is further detailed explanation. These accompanying drawings are the schematic diagram of simplification, and the basic structure of the present invention is only described in a schematic way, and therefore it only shows the composition relevant with the present invention.
As Figure 1-Figure 2, a kind of transformator aluminium strip cuts unhairing machine, including the decoiling equipment 1 set gradually, cutting device 2 and wrap-up 3, it is provided with flange fixing installation 4 between described cutting device 2 and wrap-up 3, described flange fixing installation 4 includes the flanging wheel shaft 41 that can move up and down, rotate roller 42 and the flanging assembly being arranged on flanging wheel shaft 41, described flanging wheel shaft 41 is correspondingly arranged at above rotation roller 42 and flanging wheel shaft 41 is parallel with rotating roller 42, described flanging assembly includes two symmetrical flanging wheels 43, two flanging wheels 43 are set on flanging wheel shaft 41, the external diameter of two flanging wheels 43 is reduced between one end of symmetrical centre by the one end away from symmetrical centre.
In order to flanging wheel shaft 41 is fixed, it is prevented that transfer, affecting flanging effect, described flanging wheel 43 is fixed on flanging wheel shaft 41 by screw 44.
In order to realize, to the simultaneously unhairing flanging operation of a plurality of aluminium strip, increasing work efficiency, described flanging assembly has at least two groups, and two flanging wheels 43 adjacent in two adjacent groups flanging assembly are formed in one design.
A kind of production technology adopting transformator aluminium strip of the present invention to cut unhairing machine, comprises the following steps:
1), aluminum volume is fixed on decoiling equipment 1, aluminum volume is unreeled into the form traverse cutting device 2 of aluminium strip;
2), by cutting device 2, the aluminium strip through this device is cut;
3), the aluminium strip after cutting device 2 is cut is arranged at the flanging assembly of flange fixing installation 4 and rotates between roller 42, regulate the distance between two flanging wheels 43 of same flanging assembly and said two flanging wheel 43 and the spacing rotating roller 42, make the width slightly larger than aluminium strip of the distance between two flanging wheels 43, and the minimum range between flanging wheel 43 and rotation roller 42 is slightly less than the thickness of aluminium strip;
4), by aluminium strip by flange fixing installation 4, the two edges of aluminium strip are suppressed by two flanging wheels 43 of same group of flanging assembly, complete the unhairing at aluminium strip edge;
5), by wrap-up 3, the aluminium strip after unhairing is carried out rolling, aluminium strip is wound into aluminum volume.
The quantity of the flanging assembly on flanging wheel shaft 41 cut with aluminium strip after quantity equal, article one, the corresponding one group of flanging assembly of aluminium strip, after aluminium strip is cut by cutting device 2, aluminium strip passes through flanging assembly, and the spacing between the two of same group of flanging assembly flanging wheels 43 is slightly larger than the width of aluminium strip, flanging wheel 43 and the minimum range rotated between roller 42 are slightly less than the thickness of aluminium strip, so that the outer circumference surface of flanging wheel 43 is just pressed in aluminium strip with jagged both sides, when aluminium strip passes through, flanging wheel 43 extruding burr, rotate the roll surface of roller 42 then as inside hands, thus reaching to remove the effect of burr.
Compared with prior art, this transformator aluminium strip is cut unhairing machine and will be cut with deburring operation setting on same equipment, achieve the on-line operation of debarring process, shorten production process, save the production time, improve production efficiency, reduce production cost, avoid because same volume aluminium strip repeatedly uncoiling, rolling are produced geometry waste material, improve yield rate.
With the above-mentioned desirable embodiment according to the present invention for enlightenment, by above-mentioned description, relevant staff in the scope not necessarily departing from this invention technological thought, can carry out various change and amendment completely. The technical scope of this invention is not limited to the content in description, it is necessary to determine its technical scope according to right.
Claims (4)
1. a transformator aluminium strip cuts unhairing machine, including the decoiling equipment (1) set gradually, cutting device (2) and wrap-up (3), it is characterized in that, flange fixing installation (4) it is provided with between described cutting device (2) and wrap-up (3), described flange fixing installation (4) includes the flanging wheel shaft (41) that can move up and down, rotate roller (42) and the flanging assembly being arranged on flanging wheel shaft (41), it is parallel with rotating roller (42) that described flanging wheel shaft (41) is correspondingly arranged at rotation roller (42) top and flanging wheel shaft (41), described flanging assembly includes two symmetrical flanging wheel (43), two flanging wheel (43) are set on flanging wheel shaft (41), the external diameter of two flanging wheel (43) is reduced between one end of symmetrical centre by the one end away from symmetrical centre.
2. transformator aluminium strip as claimed in claim 1 cuts unhairing machine, it is characterised in that described flanging wheel (43) is fixed on flanging wheel shaft (41) by screw (44).
3. transformator aluminium strip as claimed in claim 1 cuts unhairing machine, it is characterised in that described flanging assembly has at least two groups, and two flanging wheel (43) adjacent in two adjacent groups flanging assembly are formed in one design.
4. one kind adopts the production technology that the transformator aluminium strip as described in any one of claim 1-3 cuts unhairing machine, it is characterised in that comprise the following steps:
1), aluminum volume is fixed on decoiling equipment (1), aluminum volume is unreeled into form traverse cutting device (2) of aluminium strip;
2), by cutting device (2), the aluminium strip through this device is cut;
3), the aluminium strip after cutting device (2) is cut is arranged at the flanging assembly of flange fixing installation (4) and rotates between roller (42), regulate the distance between two flanging wheel (43) of same flanging assembly and said two flanging wheel (43) and the spacing rotating roller (42), make the width slightly larger than aluminium strip of the distance between two flanging wheel (43), and the minimum range between flanging wheel (43) and rotation roller (42) is slightly less than the thickness of aluminium strip;
4), by aluminium strip by flange fixing installation (4), the two edges of aluminium strip are suppressed by two flanging wheel (43) of same group of flanging assembly, complete the unhairing at aluminium strip edge;
5), by wrap-up (3), the aluminium strip after unhairing is carried out rolling, aluminium strip is wound into aluminum volume.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410611533.3A CN105619081B (en) | 2014-11-04 | 2014-11-04 | Transformer aluminium strip cuts unhairing machine and its production technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410611533.3A CN105619081B (en) | 2014-11-04 | 2014-11-04 | Transformer aluminium strip cuts unhairing machine and its production technology |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105619081A true CN105619081A (en) | 2016-06-01 |
| CN105619081B CN105619081B (en) | 2018-01-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410611533.3A Active CN105619081B (en) | 2014-11-04 | 2014-11-04 | Transformer aluminium strip cuts unhairing machine and its production technology |
Country Status (1)
| Country | Link |
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| CN (1) | CN105619081B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113458795A (en) * | 2021-07-02 | 2021-10-01 | 济南泽业机床制造有限公司 | Blank pressing device for side edge of plate strip |
| CN115228967A (en) * | 2022-08-03 | 2022-10-25 | 昆山联扬电子材料有限公司 | A slitting machine winding mechanism for metal strips |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201268012Y (en) * | 2008-10-07 | 2009-07-08 | 上海赛达铝箔包装材料有限公司 | Aluminum foil flattening and rolling apparatus of high speed aluminum foil cutting machine |
| CN201922322U (en) * | 2010-12-01 | 2011-08-10 | 河南东力重工机械有限公司 | Metal ring belt edger |
| CN202377360U (en) * | 2011-12-28 | 2012-08-15 | 上海武明重工科技有限公司 | Three-way upper template |
| CN202461240U (en) * | 2012-03-09 | 2012-10-03 | 天津亦全良金属加工有限公司 | Beading machine for transformer copper and aluminum strip |
-
2014
- 2014-11-04 CN CN201410611533.3A patent/CN105619081B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201268012Y (en) * | 2008-10-07 | 2009-07-08 | 上海赛达铝箔包装材料有限公司 | Aluminum foil flattening and rolling apparatus of high speed aluminum foil cutting machine |
| CN201922322U (en) * | 2010-12-01 | 2011-08-10 | 河南东力重工机械有限公司 | Metal ring belt edger |
| CN202377360U (en) * | 2011-12-28 | 2012-08-15 | 上海武明重工科技有限公司 | Three-way upper template |
| CN202461240U (en) * | 2012-03-09 | 2012-10-03 | 天津亦全良金属加工有限公司 | Beading machine for transformer copper and aluminum strip |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113458795A (en) * | 2021-07-02 | 2021-10-01 | 济南泽业机床制造有限公司 | Blank pressing device for side edge of plate strip |
| CN115228967A (en) * | 2022-08-03 | 2022-10-25 | 昆山联扬电子材料有限公司 | A slitting machine winding mechanism for metal strips |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105619081B (en) | 2018-01-26 |
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