CN105618051B - Catalyst for CO hydrogenation to synthesize high-carbon alcohols for co-production of naphtha and diesel, its preparation method and application - Google Patents
Catalyst for CO hydrogenation to synthesize high-carbon alcohols for co-production of naphtha and diesel, its preparation method and application Download PDFInfo
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Abstract
一种用于CO加氢合成高碳醇联产石脑油和柴油的催化剂及其制备方法与应用。所述催化剂以Co为活性组分,以Si为助剂,以活性炭为载体,活性组分为催化剂重量的5~30wt%,助剂为催化剂重量的0.1~5wt%。按本发明通过添加Si助剂制备的催化剂,CO转化率得到提高,C1‑C4气态烃选择性降低,合成醇和石脑油及柴油选择性增加,尤其是高附加值的C6‑C18高碳醇的选择性得到明显提高。
A catalyst for the hydrogenation of CO to synthesize high-carbon alcohols for the co-production of naphtha and diesel, as well as its preparation method and application. The catalyst uses Co as an active component, Si as an auxiliary agent and activated carbon as a carrier, the active component is 5-30 wt% of the catalyst weight, and the auxiliary agent is 0.1-5 wt% of the catalyst weight. According to the catalyst prepared by adding Si additives according to the present invention, the conversion rate of CO is increased, the selectivity of C 1 -C 4 gaseous hydrocarbons is reduced, and the selectivity of synthetic alcohols, naphtha and diesel oil is increased, especially the high value-added C 6 -C The selectivity of 18 higher carbon alcohols has been significantly improved.
Description
技术领域technical field
本发明属于化工催化剂技术领域,具体涉及一种用于CO加氢合成高碳醇联产石脑油和柴油的催化剂及其制备方法及应用,更具体地,涉及一种以活性炭为载体负载的钴基催化剂,经Si助剂调变催化剂性能。The invention belongs to the technical field of chemical catalysts, and in particular relates to a catalyst for CO hydrogenation to synthesize high-carbon alcohols for co-production of naphtha and diesel and its preparation method and application. More specifically, it relates to an activated carbon-supported catalyst Cobalt-based catalyst, the performance of the catalyst is modulated by the Si promoter.
背景技术Background technique
C6以上醇称为高碳醇,附加值高,应用广泛,目前其需求量在1300万吨左右。而我国是一个高碳醇消费大国,无论是塑料制品、洗涤剂、表面活性剂以及其它精细化工产品都有广阔的消费市场。目前,工业上化学法合成高碳醇的工艺有两种。一是采用三乙基铝催化剂,即乙烯原料经过三乙基铝链增长反应和氧化,水解及精馏等工艺生产洗涤剂醇,但该方法三乙基铝催化剂消耗量大,成本高,生产安全性较差。二是以匀相钴-膦金属有机化合物为催化剂,高碳烯烃,、一氧化碳和氢气在该催化剂的作用下生成直链和支链高碳醛,再经加氢生成高碳醇,但该流程复杂,目标产物选择性差。Alcohols above C 6 are called high-carbon alcohols, which have high added value and are widely used. At present, their demand is about 13 million tons. my country is a big consumer of high-carbon alcohol, and there is a broad consumer market for plastic products, detergents, surfactants and other fine chemical products. At present, there are two industrial processes for synthesizing higher alcohols by chemical method. The first is to use triethylaluminum catalyst, that is, the ethylene raw material undergoes triethylaluminum chain growth reaction and oxidation, hydrolysis and rectification to produce detergent alcohol, but this method consumes a lot of triethylaluminum catalyst, and the cost is high. Less secure. The second is to use a homogeneous cobalt-phosphine metal organic compound as a catalyst, and high-carbon olefins, carbon monoxide and hydrogen generate straight-chain and branched high-carbon aldehydes under the action of the catalyst, and then generate high-carbon alcohols through hydrogenation, but the process Complex, poor selectivity of the target product.
由合成气通过费托合成反应直接合成混合醇,具有较高的经济效益和资源利用优势。其合成的混合醇的碳数比较低,一般为C1-C6OH,可以作为优质燃料,清洁汽油添加剂和化学品及化工原料。US 4513100公开了一种由碱金属和碱土金属改性的甲醇合成催化剂Cu-ZnO/Al2O3,合成气反应生成的主要产物是C1-C6直链和支链醇,副产物是少量的其它含氧化合物和烃类。法国石油研究所(IFP)研制了Cu-Co基CO加氢合成低碳醇催化剂(US4122110和US 4291126)。该催化剂组成的通式为CuxCoyMzAw,其中M=Cr、Fe、V、Mn以及稀土,A为碱金属。Cr、Mn、Fe、La和K助剂调变的Cu-Co基催化剂具有较高的合成乙醇的活性和选择性。1984年美国Dow化学公司和联碳化学公司分别发现,由碱金属掺杂的MoS2新催化剂可以催化转化合成气为低碳直链混合醇。碱助剂的添加极大地抑制了催化剂上烃的生成、促进了醇类产物的生成,生成醇的选择性得到大幅度提高(WO 8503073和US 4882360)。CN01130481公开了Mn-Ni-K-MoS2催化剂,在MoS2基催化剂的制备中引入Mn元素,使得催化剂催化合成醇活性显著提高,同时,C2 +醇的选择性有所提高,最高至62%。CN 200610097869提供一种用于合成气合成低碳醇的催化剂及其制备方法,催化剂主要组分为CuO、ZnO、Cr2O3、Al2O3和适量的其它助剂(V、Mo、Mn、Mg、Ce),具有较高的CO转化率和较高的C2以上醇选择性。以上通过费托合成生产混合醇的碳数比较低,一般为C1~C6,基本上得不到高附加值C6+高碳醇,且低附加值甲醇比重较大,达到40%以上,制约了该工艺的经济性。The direct synthesis of mixed alcohols from synthesis gas through Fischer-Tropsch synthesis has high economic benefits and resource utilization advantages. The mixed alcohols synthesized by it have relatively low carbon numbers, generally C 1 -C 6 OH, and can be used as high-quality fuels, clean gasoline additives, chemicals and chemical raw materials. US 4513100 discloses a methanol synthesis catalyst Cu-ZnO/Al 2 O 3 modified by alkali metal and alkaline earth metal. The main product generated by the synthesis gas reaction is C 1 -C 6 straight chain and branched chain alcohol, and the by-product is Minor amounts of other oxygenates and hydrocarbons. The French Institute of Petroleum (IFP) has developed a Cu-Co-based CO hydrogenation catalyst for the synthesis of lower alcohols (US4122110 and US4291126). The general formula of the catalyst composition is CuxCoyMzAw , wherein M = Cr , Fe , V, Mn and rare earth, and A is alkali metal. The Cu-Co-based catalyst modulated by Cr, Mn, Fe, La and K additives has higher activity and selectivity for synthesizing ethanol. In 1984, American Dow Chemical Company and Union Carbide Chemical Company respectively discovered that a new catalyst of MoS 2 doped with alkali metals could catalyze the conversion of synthesis gas into low-carbon linear mixed alcohols. The addition of the base additive greatly inhibits the formation of hydrocarbons on the catalyst, promotes the formation of alcohol products, and greatly improves the selectivity of alcohol formation (WO 8503073 and US 4882360). CN01130481 discloses Mn-Ni-K-MoS 2 catalyst, the introduction of Mn element in the preparation of MoS 2 -based catalyst, so that the activity of the catalyst to catalyze the synthesis of alcohol is significantly improved, and at the same time, the selectivity of C 2 + alcohol is improved, up to 62 %. CN 200610097869 provides a catalyst for synthesizing low-carbon alcohols from syngas and its preparation method. The main components of the catalyst are CuO, ZnO, Cr 2 O 3 , Al 2 O 3 and appropriate amount of other additives (V, Mo, Mn , Mg, Ce), with higher CO conversion and higher selectivity for alcohols above C2. The carbon number of mixed alcohols produced by Fischer-Tropsch synthesis is relatively low, generally C 1 ~ C 6 , basically no high-value-added C 6+ high-carbon alcohols can be obtained, and the proportion of low-value-added methanol is relatively large, reaching more than 40% , restricting the economy of the process.
大连化学物理研究所研制了用于CO加氢合成混合伯醇(C2-C18OH)联产液体燃料的活性炭负载钴基催化剂(Co/AC)上(US 7670985和CN101310865)。其合成液体产物中烃类产物(主要为石脑油与柴油)与混合伯醇的质量比为1:1左右,高附加值的高碳伯醇(碳数≥6)在醇类产品的分布达到50%左右。但是,在本领域中仍然需要提供一种进一步提高CO加氢合成高碳醇性能的催化剂和其制备方法及应用。Dalian Institute of Chemical Physics has developed an activated carbon-supported cobalt-based catalyst (Co/AC) for CO hydrogenation to synthesize mixed primary alcohols (C 2 -C 18 OH) and co-production of liquid fuel (US 7670985 and CN101310865). The mass ratio of hydrocarbon products (mainly naphtha and diesel oil) to mixed primary alcohols in its synthetic liquid products is about 1:1, and the distribution of high-value-added high-carbon primary alcohols (carbon number ≥ 6) in alcohol products Reach around 50%. However, there is still a need in the art to provide a catalyst for further improving the performance of CO hydrogenation to synthesize higher alcohols, as well as its preparation method and application.
发明内容Contents of the invention
本发明的目的在于针对现有技术存在的上述不足,提供一种性能优异的CO加氢合成高碳醇联产石脑油和柴油的催化剂及其制备方法。本发明在活性炭负载钴基(金属Co和Co2C)催化剂的研究基础上,通过引入Si助剂调变催化剂性能,进一步提高催化剂的活性和选择性,通过降低C1-C4气态烃的选择性来提高合成醇和石脑油及柴油的选择性,尤其是提高C6-C18高碳醇的选择性,以进一步提升CO加氢合成高碳醇工艺的经济性,促进该催化过程的工业应用。本发明的催化剂用于CO加氢一步法合成高碳醇联产石脑油和柴油,具有较高的CO转化率,较低的C1-C4气态烃选择性,较高的合成高碳醇联产石脑油和柴油的选择性(C1-C18醇以及C5+烃选择性),尤其是具有较高的合成C6-C18高碳醇的选择性。The object of the present invention is to address the above-mentioned shortcomings in the prior art, and to provide a catalyst with excellent performance for CO hydrogenation to synthesize high-carbon alcohols for co-production of naphtha and diesel and a preparation method thereof. On the basis of the research of activated carbon-supported cobalt-based (metal Co and Co 2 C) catalysts, the present invention further improves the activity and selectivity of the catalyst by introducing Si additives to adjust the performance of the catalyst, and reduces the concentration of C 1 -C 4 gaseous hydrocarbons. Selectivity to improve the selectivity of synthetic alcohols and naphtha and diesel, especially to improve the selectivity of C 6 -C 18 higher alcohols, to further improve the economical efficiency of CO hydrogenation synthesis of higher alcohols, and promote the catalytic process industrial applications. The catalyst of the present invention is used for the one-step method of CO hydrogenation to synthesize high - carbon alcohols and co - produce naphtha and diesel oil. Alcohol co-production of naphtha and diesel selectivity (C 1 -C 18 alcohol and C 5+ hydrocarbon selectivity), especially high selectivity for the synthesis of C 6 -C 18 higher alcohols.
为了实现本发明的上述目的,本发明提供了如下的技术方案:In order to realize the above-mentioned purpose of the present invention, the present invention provides following technical scheme:
用于CO加氢合成高碳醇联产石脑油和柴油的催化剂,该催化剂以Co为活性组分,以Si为助剂,以活性炭为载体。A catalyst for the hydrogenation of CO to synthesize high-carbon alcohols for the co-production of naphtha and diesel. The catalyst uses Co as the active component, Si as the auxiliary agent, and activated carbon as the carrier.
按照所述的催化剂,其中活性炭为杏壳炭或椰壳炭,活性炭的比表面积为500~1500m2/g,平均孔径为1~10nm,孔容为0.3~1.0ml/g。According to the catalyst, the activated carbon is almond shell carbon or coconut shell carbon, the specific surface area of the activated carbon is 500-1500m 2 /g, the average pore diameter is 1-10nm, and the pore volume is 0.3-1.0ml/g.
按照所述的催化剂,其中Co活性组分为硝酸钴、草酸钴或柠檬酸钴,其为催化剂重量的5~30wt%。According to the catalyst, the Co active component is cobalt nitrate, cobalt oxalate or cobalt citrate, which is 5-30 wt% of the weight of the catalyst.
按照所述的催化剂,其中Si助剂为催化剂重量的0.1~5wt%。According to the catalyst, wherein the Si promoter is 0.1-5 wt% of the weight of the catalyst.
按照所述的催化剂,其中Co活性组分为催化剂重量的10~20wt%。According to the catalyst, the Co active component is 10-20 wt% of the catalyst weight.
按照所述的催化剂,该催化剂CO转化率为60%,C1-C4气态烃选择性为17%,合成高碳醇联产石脑油和柴油的选择性为82%,C6-C18直链混合醇在醇类产物中的分布为60%,CO加氢生成的醇中,甲醇分布2~8%。According to the catalyst, the CO conversion rate of the catalyst is 60%, the selectivity of C 1 -C 4 gaseous hydrocarbons is 17%, the selectivity of synthesizing high-carbon alcohols for co-production of naphtha and diesel oil is 82%, and the selectivity of C 6 -C 18 The distribution of straight-chain mixed alcohols in alcohol products is 60%, and the distribution of methanol in the alcohols generated by CO hydrogenation is 2-8%.
本发明同时提供了一种用于CO加氢合成高碳醇联产石脑油和柴油的催化剂的制备方法,其特征在于以活性炭为载体,活性炭先经浓度为5~15%的盐酸溶液煮沸洗涤处理,再经去离子水煮沸处理,在383~403K温度下空气气氛中干燥4~8小时,然后进行浸渍担载催化剂组分制备催化剂前驱物;将Co的硝酸盐溶液和正硅酸乙酯的乙醇溶液浸渍在活性炭载体上,浸渍时先浸催化剂的活性组分后浸催化剂助剂组分,或者先浸催化剂助剂组分后浸催化剂活性组分,或者同时共浸;催化剂浸渍后在室温下阴干,323~353K温度下空气气氛中烘干8~24小时,将烘干样品在氮气气氛下373~393K干燥2~10小时,氮气的压力为常压,空速为300h-1~1000h-1,在氮气气氛下473~773K焙烧4~20小时,其压力为常压,空速为300h-1~1000h-1,最后在含氢混合气中还原活化;含氢混合气中氢含量为30~100%,含氢混合气中氢气以外的其他气体为氮气,,还原活化温度为573~773K,压力为0.1~1MPa,空速为300~2000h-1,时间为2~50小时。The present invention also provides a method for preparing a catalyst for the hydrogenation of CO to synthesize high-carbon alcohols and co-produce naphtha and diesel oil. Washing treatment, then boiling with deionized water, drying in air atmosphere at 383-403K for 4-8 hours, and then impregnating and supporting catalyst components to prepare catalyst precursors; Co nitrate solution and ethyl orthosilicate The ethanol solution impregnated on the activated carbon carrier, during impregnation, the active component of the catalyst is impregnated first, and then the catalyst auxiliary component is impregnated, or the catalyst auxiliary component is impregnated first, and then the catalyst active component is impregnated, or co-impregnated at the same time; Dry in the shade at room temperature, dry in air atmosphere at 323-353K for 8-24 hours, dry the dried samples at 373-393K in nitrogen atmosphere for 2-10 hours, the pressure of nitrogen is normal pressure, and the space velocity is 300h -1 ~ 1000h -1 , roasted at 473-773K for 4-20 hours under a nitrogen atmosphere, the pressure is normal pressure, and the space velocity is 300h -1 -1000h -1 , and finally reduced and activated in a hydrogen-containing mixed gas; hydrogen in a hydrogen-containing mixed gas The content is 30-100%, the gas other than hydrogen in the hydrogen-containing mixed gas is nitrogen, the reduction activation temperature is 573-773K, the pressure is 0.1-1MPa, the space velocity is 300-2000h -1 , and the time is 2-50 hours .
如所述的用于CO加氢合成高碳醇联产石脑油和柴油的催化剂的制备方法,还原活化后进行CO加氢反应,用常规固定床反应器,或用浆态床反应器,反应温度473~513K、反应压力1.5~4.0MPa、空速300~3000h-1,H2和CO的混合气,H2和CO的摩尔比为1~3的合成气连续进料,在催化剂床层进行CO加氢反应,反应尾气和产物持续出料,用热罐收集其重质组分,再用冷阱收集其轻质组分,热罐温度维持在373~403K,冷阱温度维持在273~293K。As described in the preparation method of the catalyst for the CO hydrogenation synthesis of high-carbon alcohol co-production of naphtha and diesel oil, the CO hydrogenation reaction is carried out after reduction and activation, using a conventional fixed-bed reactor, or using a slurry-bed reactor, The reaction temperature is 473~513K, the reaction pressure is 1.5~4.0MPa, the space velocity is 300~3000h -1 , the mixed gas of H2 and CO, the synthesis gas with the molar ratio of H2 and CO of 1~3 is continuously fed, and the catalyst bed The CO hydrogenation reaction is carried out in the layer, and the reaction tail gas and products are continuously discharged. The heavy components are collected by the hot tank, and the light components are collected by the cold trap. The temperature of the hot tank is maintained at 373-403K, and the temperature of the cold trap is maintained at 273~293K.
本发明还提供了本发明的上述催化剂在CO加氢合成高碳醇联产石脑油和柴油中的应用,用于CO加氢直接合成C2-C18直链混合伯醇联产石脑油和柴油中。The present invention also provides the application of the above-mentioned catalyst of the present invention in CO hydrogenation to synthesize high-carbon alcohols and co-produce naphtha and diesel oil, for CO hydrogenation to directly synthesize C2 - C18 straight-chain mixed primary alcohols and co-produce naphtha oil and diesel.
按本发明制备的催化剂具有较高的CO转化率,较低的C1-C4气态烃选择性,较高的合成高碳醇联产石脑油和柴油的选择性(C1-C18醇以及C5+烃选择性),尤其是具有较高的合成C6-C18高碳醇的选择性。按本发明的催化剂,CO加氢生成的醇中,甲醇分布低(2~8%),合成高碳醇联产石脑油和柴油的选择性高,为82%左右,C6-C18直链混合伯醇(包括C6-C11醇和C12-C18高碳醇)在醇中的分布高达60%左右;The catalyst prepared by the present invention has higher CO conversion rate, lower C 1 -C 4 gaseous hydrocarbon selectivity, higher selectivity of synthesizing high-carbon alcohol co-production naphtha and diesel oil (C 1 -C 18 Alcohol and C 5+ hydrocarbon selectivity), especially high selectivity for the synthesis of C 6 -C 18 higher carbon alcohols. According to the catalyst of the present invention, among the alcohols generated by CO hydrogenation, the distribution of methanol is low (2-8%), and the selectivity of synthesizing high-carbon alcohols for co-production of naphtha and diesel oil is high, about 82%, C 6 -C 18 The distribution of linear mixed primary alcohols (including C 6 -C 11 alcohols and C 12 -C 18 higher alcohols) in alcohols is as high as about 60%;
本发明以Si助剂调变活性炭负载钴基催化剂,提高催化剂的活性,降低C1-C4气态烃选择性,以提高合成高碳醇联产石脑油和柴油的选择性,并提高合成C6-C18高碳醇的选择性,进一步提升CO加氢合成高碳醇工艺的经济性。在该催化剂的作用下,CO转化率升高,C1-C4气态烃选择性降低,合成高碳醇联产石脑油和柴油的选择性(C1-C18醇以及C5+烃选择性)升高,C6-C18高碳醇选择性升高。The present invention modifies the activated carbon-supported cobalt-based catalyst with Si auxiliary agent, improves the activity of the catalyst, reduces the selectivity of C 1 -C 4 gaseous hydrocarbons, so as to improve the selectivity of synthesizing high-carbon alcohols for co-production of naphtha and diesel oil, and improve the synthesis The selectivity of C 6 -C 18 higher alcohols further improves the economical efficiency of CO hydrogenation to synthesize higher alcohols. Under the action of this catalyst, the CO conversion rate increases, the selectivity of C 1 -C 4 gaseous hydrocarbons decreases, and the selectivity of synthesizing high-carbon alcohols to co-produce naphtha and diesel oil (C 1 -C 18 alcohols and C 5+ hydrocarbons Selectivity) increases, and the selectivity of C 6 -C 18 higher carbon alcohols increases.
本发明的内容可以更祥细地描述为:Content of the present invention can be described in more detail as:
本发明提供的催化剂,其中活性组分为金属Co,含钴的化合物为硝酸钴、草酸钴和柠檬酸钴的一种,优选为硝酸钴。其重量为催化剂重量的5~30%,优选钴元素重量含量为10~20%。助剂组分为Si,原料是正硅酸乙酯,助剂重量为催化剂重量的0.1~5%。催化剂载体为活性炭,活性炭可以是杏核炭或椰壳炭,活性炭载体的比表面积为500~1500m2/g,平均孔径为1~10nm,孔容为0.3~1mL/g,优选的活性炭比表面积为700~1200m2/g,平均孔径为3~8nm,孔容为0.5~0.8mL/g。采用浸渍方法将催化剂组分负载到载体上;用于浸渍液中所含有的组分包括催化剂活性组分和助剂组分。In the catalyst provided by the invention, the active component is metal Co, and the cobalt-containing compound is one of cobalt nitrate, cobalt oxalate and cobalt citrate, preferably cobalt nitrate. Its weight is 5-30% of the weight of the catalyst, preferably the cobalt element weight content is 10-20%. The additive component is Si, the raw material is ethyl orthosilicate, and the weight of the additive is 0.1-5% of the weight of the catalyst. The catalyst carrier is activated carbon, which can be apricot core charcoal or coconut shell charcoal. The specific surface area of the activated carbon carrier is 500-1500m 2 /g, the average pore diameter is 1-10nm, and the pore volume is 0.3-1mL/g. The preferred specific surface area of activated carbon is It is 700-1200m 2 /g, the average pore diameter is 3-8nm, and the pore volume is 0.5-0.8mL/g. The impregnation method is used to load the catalyst components on the carrier; the components contained in the impregnation liquid include catalyst active components and auxiliary components.
本发明提供一种催化剂用于CO加氢合成高碳醇联产石脑油和柴油。制备催化剂的具体方法如下:以活性炭为载体,活性炭先经浓度为5~15%的盐酸溶液煮沸洗涤处理,再经去离子水煮沸处理,在383~403K温度下空气气氛中干燥4~8小时,然后进行浸渍担载催化剂组分制备催化剂前驱物;将Co的硝酸盐溶液和正硅酸乙酯的乙醇溶液浸渍在活性炭载体上,浸渍时可以先浸催化剂的活性组分后浸催化剂助剂组分,或先浸催化剂助剂组分后浸催化剂活性组分,也可以采用共浸的方法;催化剂浸渍后在室温下阴干,323~353K温度下空气气氛中烘干8~24小时。将烘干样品在氮气气氛下373~393K干燥2~10小时,氮气的压力为常压,空速为300h-1~1000h-1,在氮气气氛下473~773K焙烧4~20小时,其压力为常压,空速为300h-1~1000h-1,最后在含氢混合气中还原活化。含氢混合气中氢含量为30~100%,含氢混合气中氢气以外的其他气体为氮气,,还原活化温度为573~773K,压力为0.1~1MPa,空速为300~2000h-1,时间为2~50小时。The invention provides a catalyst for CO hydrogenation to synthesize high-carbon alcohols and co-produce naphtha and diesel oil. The specific method of preparing the catalyst is as follows: using activated carbon as the carrier, the activated carbon is first boiled and washed with a hydrochloric acid solution with a concentration of 5-15%, then boiled with deionized water, and dried in an air atmosphere at a temperature of 383-403K for 4-8 hours , and then impregnating the loaded catalyst component to prepare the catalyst precursor; impregnating the nitrate solution of Co and the ethanol solution of tetraethyl orthosilicate on the activated carbon carrier, the active component of the catalyst can be impregnated first and then the catalyst auxiliary agent group Divide, or impregnate the catalyst auxiliary component first and then impregnate the catalyst active component, or co-impregnation; after impregnation, the catalyst is dried in the shade at room temperature, and dried in an air atmosphere at a temperature of 323-353K for 8-24 hours. Dry the dried sample at 373-393K for 2-10 hours under a nitrogen atmosphere. At normal pressure, the space velocity is 300h -1 ~ 1000h -1 , and finally reduced and activated in hydrogen-containing mixed gas. The hydrogen content in the hydrogen-containing mixed gas is 30-100%, the gas other than hydrogen in the hydrogen-containing mixed gas is nitrogen, the reduction activation temperature is 573-773K, the pressure is 0.1-1MPa, and the space velocity is 300-2000h -1 , The time is 2 to 50 hours.
本发明的反应可以采用常规固定床反应器,也可采用浆态床反应器。反应温度:473~500K、反应压力:1.5~4.0MPa、空速300~3000h-1。用热罐收集其重质组分,再用冷阱收集其轻质组分,热罐温度维持在373~403K,冷阱温度维持在273~293K。The reaction of the present invention can adopt conventional fixed-bed reactor, also can adopt slurry-state reactor. Reaction temperature: 473~500K, reaction pressure: 1.5~4.0MPa, space velocity 300~3000h -1 . The heavy components are collected in a hot tank, and the light components are collected in a cold trap. The temperature of the hot tank is maintained at 373-403K, and the temperature of the cold trap is maintained at 273-293K.
采用本发明的催化剂或本发明的制备方法所制备的催化剂,CO转化率为60%左右,C1-C4气态烃选择性为17%左右,合成高碳醇联产石脑油和柴油的选择性高,为82%左右,C6-C18直链混合醇在醇类产物中的分布为60%左右。该催化剂可以用于CO加氢直接合成C2-C18直链混合伯醇联产石脑油和柴油,具有较高的CO转化率、较低的C1-C4气态烃选择性,较高的合成高碳醇联产石脑油和柴油的选择性(C1-C18醇以及C5+烃选择性),尤其是具有较高的合成C6-C18直链混合伯醇的选择性。Using the catalyst of the present invention or the catalyst prepared by the preparation method of the present invention, the conversion rate of CO is about 60%, the selectivity of C 1 -C 4 gaseous hydrocarbons is about 17%, and the synthesis of high-carbon alcohol co-produces naphtha and diesel oil. The selectivity is high, about 82%, and the distribution of C 6 -C 18 linear mixed alcohols in alcohol products is about 60%. The catalyst can be used for CO hydrogenation to directly synthesize C 2 -C 18 linear mixed primary alcohols to co - produce naphtha and diesel oil. High selectivity of synthesizing high-carbon alcohols for co-production of naphtha and diesel (C 1 -C 18 alcohols and C 5+ hydrocarbon selectivity), especially those with high synthesis of C 6 -C 18 linear mixed primary alcohols selective.
附图说明Description of drawings
图1为催化剂反应后的XRD谱图。Fig. 1 is the XRD spectrogram after catalyst reaction.
具体实施方式detailed description
下面结合附图,通过具体实施例对本发明做进一步说明,但并不以此来限定本发明。The present invention will be further described through specific embodiments below in conjunction with the accompanying drawings, but the present invention is not limited thereto.
实施例1Example 1
椰壳活性炭的比表面积和孔径分布测定在QUANTACHROME公司的AS-1型吸附仪上进行。样品先在573K下脱气处理3h,在液氮温度下进行氮吸附测试,N2分子横截面积取0.162nm2。用BET法计算样品的比表面积,用BJH法计算孔分布。所测得的椰壳活性炭比表面积为912m2/g,平均孔径为3.5nm,孔容为0.43mL/g。The specific surface area and pore size distribution of coconut shell activated carbon were measured on the AS-1 adsorption instrument of QUANTACHROME Company. The sample was first degassed at 573K for 3 hours, and nitrogen adsorption test was carried out at the temperature of liquid nitrogen. The cross-sectional area of N 2 molecules was 0.162nm 2 . The BET method was used to calculate the specific surface area of the samples, and the BJH method was used to calculate the pore distribution. The measured specific surface area of the coconut shell activated carbon is 912m 2 /g, the average pore diameter is 3.5nm, and the pore volume is 0.43mL/g.
1000克椰壳活性炭载体采用10%盐酸溶液煮沸洗涤方法进行处理1次,再用去离子水煮沸洗涤方法进行处理9次,然后在393K温度下干燥8小时,备用,标记为AC1。具体方法为:取1000克椰壳活性炭,加入5000克含有10%质量浓度的盐酸溶液,加热至沸腾并在沸腾状态下煮0.5小时,随后将热酸溶液倒出,加入5000克去离子水,加热至沸腾并在沸腾状态下煮0.5小时,将热去离子水倒出,再次加入去离子水进行下一次煮沸洗涤。去离子水煮沸洗涤共洗9次。洗好的活性炭在393K温度下干燥8小时,备用,标记为AC1。采用以上方法测定AC1活性炭比表面积为956m2/g,平均孔径为3.6nm,孔容为0.49mL/g。1000 grams of coconut shell activated carbon carrier was treated once by boiling and washing with 10% hydrochloric acid solution, then nine times by boiling and washing with deionized water, and then dried at 393K for 8 hours. It was marked as AC1 for later use. The specific method is: take 1000 grams of coconut shell activated carbon, add 5000 grams of hydrochloric acid solution containing 10% mass concentration, heat to boiling and boil for 0.5 hours in a boiling state, then pour out the hot acid solution, add 5000 grams of deionized water, Heat to boiling and boil for 0.5 hours in a boiling state, pour out the hot deionized water, add deionized water again for the next boiling wash. Boil and wash with deionized water for a total of 9 times. The washed activated carbon was dried at a temperature of 393K for 8 hours, and was marked as AC1 for later use. The specific surface area of AC1 activated carbon measured by the above method was 956m 2 /g, the average pore diameter was 3.6nm, and the pore volume was 0.49mL/g.
催化剂A的组成为15Co0.1Si/AC1。以20~40目处理过的活性炭为载体,催化剂按照下述步骤制备。称取10克处理好活性炭,称取0.09克正硅酸乙酯溶解于5mL无水乙醇中,称取8.71克Co(NO3)2·6H2O溶解于12mL去离子水中,将两种溶液混合并搅拌至均匀,然后用常规浸渍法将混合溶液负载在活性炭上。室温下阴干,随后在空气气氛333K温度下干燥24小时,随后在氮气气氛中393K温度下烘干4小时;最后在氮气气氛中623K温度下焙烧8小时,得到Co重量含量为15%、Si重量含量为0.1%的催化剂氧化物前驱物。采用XRD测定反应后催化剂中Co的晶相,XRD测试在PANalytical公司X’Pert PRO型X射线衍射仪上进行。Cu kα1辐射源,管压40KV,管流40mA,扫描范围为2θ=5°-75°,扫描速度为0.2°/s。反应后的催化剂XRD图见图1。The composition of catalyst A is 15Co0.1Si/AC1. The activated carbon treated with 20-40 mesh is used as the carrier, and the catalyst is prepared according to the following steps. Weigh 10 grams of processed activated carbon, weigh 0.09 grams of tetraethyl orthosilicate and dissolve it in 5 mL of absolute ethanol, weigh 8.71 grams of Co(NO 3 ) 2 ·6H 2 O and dissolve it in 12 mL of deionized water. Mix and stir until homogeneous, then load the mixed solution on activated carbon by conventional impregnation method. Dry in the shade at room temperature, then dry in an air atmosphere at 333K for 24 hours, then dry at 393K in a nitrogen atmosphere for 4 hours; finally bake at 623K in a nitrogen atmosphere for 8 hours to obtain a Co weight content of 15%, Si weight Catalyst oxide precursor at 0.1%. The crystal phase of Co in the catalyst after the reaction was determined by XRD, and the XRD test was carried out on an X'Pert PRO X-ray diffractometer of PANalytical Company. Cu k α1 radiation source, tube pressure 40KV, tube current 40mA, scanning range 2θ=5°-75°, scanning speed 0.2°/s. The XRD pattern of the catalyst after the reaction is shown in Figure 1.
实施例2Example 2
催化剂B的组成为6Co0.1Si/AC1。以20~40目处理过的活性炭为载体,催化剂按照下述步骤制备。称取10克处理好活性炭,称取0.08克正硅酸乙酯溶解于3mL无水乙醇中,称取3.15克Co(NO3)2·6H2O溶解于10mL去离子水中,将两种溶液混合并搅拌至均匀,然后用常规浸渍法将混合溶液负载在活性炭上。室温下阴干,随后在空气气氛343K温度下干燥20小时,随后在氮气气氛中383K温度下烘干6小时;最后在氮气气氛中603K温度下焙烧6小时,得到Co重量含量为6%、Si重量含量为0.1%的催化剂氧化物前驱物。采用XRD测定反应后催化剂中Co的晶相,XRD测试在PANalytical公司X’Pert PRO型X射线衍射仪上进行。Cu kα1辐射源,管压40KV,管流40mA,扫描范围为2θ=5°-75°,扫描速度为0.2°/s。反应后的催化剂XRD图见图1。The composition of catalyst B is 6Co0.1Si/AC1. The activated carbon treated with 20-40 mesh is used as the carrier, and the catalyst is prepared according to the following steps. Weigh 10 grams of processed activated carbon, weigh 0.08 grams of tetraethyl orthosilicate and dissolve it in 3 mL of absolute ethanol, weigh 3.15 grams of Co(NO 3 ) 2 ·6H 2 O and dissolve it in 10 mL of deionized water. Mix and stir until homogeneous, then load the mixed solution on activated carbon by conventional impregnation method. Dry in the shade at room temperature, then dry at 343K in air atmosphere for 20 hours, then dry at 383K in nitrogen atmosphere for 6 hours; finally bake at 603K in nitrogen atmosphere for 6 hours to obtain a Co weight content of 6%, Si weight Catalyst oxide precursor at 0.1%. The crystal phase of Co in the catalyst after the reaction was determined by XRD, and the XRD test was carried out on an X'Pert PRO X-ray diffractometer of PANalytical Company. Cu k α1 radiation source, tube pressure 40KV, tube current 40mA, scanning range 2θ=5°-75°, scanning speed 0.2°/s. The XRD pattern of the catalyst after the reaction is shown in Figure 1.
实施例3Example 3
催化剂C组成为15Co0.5Si/AC1。以实施例1中处理好的椰壳活性炭为载体,催化剂按照下述步骤制备。称取10克处理好活性炭,称取0.44克正硅酸乙酯溶解于5mL无水乙醇中,称取8.76克Co(NO3)2·6H2O于12mL去离子水中,将两种溶液混合并搅拌至均匀,然后用常规浸渍法将混合溶液负载在活性炭上。室温下阴干,随后在空气气氛353K温度下干燥12小时,随后在氮气气氛中383K温度下烘干8小时;最后在氮气气氛中603K温度下焙烧8小时,得到Co重量含量为15%、Si重量含量为0.5%的催化剂氧化物前驱物。采用XRD测定反应后催化剂中Co的晶相,XRD测试在PANalytical公司X’Pert PRO型X射线衍射仪上进行。Cu kα1辐射源,管压40KV,管流40mA,扫描范围为2θ=5°-75°,扫描速度为0.2°/s。反应后的催化剂XRD图见图1。The composition of catalyst C is 15Co0.5Si/AC1. Using the coconut shell activated carbon treated in Example 1 as a carrier, the catalyst was prepared according to the following steps. Weigh 10 grams of processed activated carbon, weigh 0.44 grams of tetraethyl orthosilicate and dissolve in 5 mL of absolute ethanol, weigh 8.76 grams of Co(NO 3 ) 2 6H 2 O in 12 mL of deionized water, and mix the two solutions And stir until uniform, and then use the conventional impregnation method to load the mixed solution on the activated carbon. Dry in the shade at room temperature, then dry at a temperature of 353K in an air atmosphere for 12 hours, then dry at a temperature of 383K in a nitrogen atmosphere for 8 hours; finally bake at a temperature of 603K in a nitrogen atmosphere for 8 hours to obtain a Co weight content of 15%, a Si weight Catalyst oxide precursor at 0.5%. The crystal phase of Co in the catalyst after the reaction was determined by XRD, and the XRD test was carried out on an X'Pert PRO X-ray diffractometer of PANalytical Company. Cu k α1 radiation source, tube pressure 40KV, tube current 40mA, scanning range 2θ=5°-75°, scanning speed 0.2°/s. The XRD pattern of the catalyst after the reaction is shown in Figure 1.
实施例4Example 4
催化剂D组成为15Co1Si/AC1。以实施例1中处理好的椰壳活性炭为载体,催化剂按照下述步骤制备。称取10克AC1活性炭,称取0.89克正硅酸乙酯溶解于5mL无水乙醇中,称取8.81克Co(NO3)2·6H2O于12mL去离子水中,将两种溶液混合并搅拌至均匀,然后用常规浸渍法将混合溶液负载在活性炭上。室温下阴干,随后在空气气氛343K温度下干燥24小时,随后在氮气气氛中383K温度下烘干4小时;最后在氮气气氛中623K温度下焙烧4小时,得到Co重量含量为15%、Si重量含量为1%的催化剂氧化物前驱物。采用XRD测定反应后催化剂中Co的晶相,XRD测试在PANalytical公司X’Pert PRO型X射线衍射仪上进行。Cu kα1辐射源,管压40KV,管流40mA,扫描范围为2θ=5°-75°,扫描速度为0.2°/s。反应后的催化剂XRD图见图1。The composition of catalyst D is 15Co1Si/AC1. Using the coconut shell activated carbon treated in Example 1 as a carrier, the catalyst was prepared according to the following steps. Weigh 10 grams of AC1 activated carbon, weigh 0.89 grams of tetraethyl orthosilicate and dissolve in 5 mL of absolute ethanol, weigh 8.81 grams of Co(NO 3 ) 2 6H 2 O in 12 mL of deionized water, mix the two solutions and Stir until uniform, and then load the mixed solution on activated carbon by conventional impregnation method. Dry in the shade at room temperature, then dry at a temperature of 343K in an air atmosphere for 24 hours, then dry at a temperature of 383K in a nitrogen atmosphere for 4 hours; finally bake at a temperature of 623K in a nitrogen atmosphere for 4 hours to obtain a Co weight content of 15%, Si weight 1% catalyst oxide precursor. The crystal phase of Co in the catalyst after the reaction was determined by XRD, and the XRD test was carried out on an X'Pert PRO X-ray diffractometer of PANalytical Company. Cu k α1 radiation source, tube pressure 40KV, tube current 40mA, scanning range 2θ=5°-75°, scanning speed 0.2°/s. The XRD pattern of the catalyst after the reaction is shown in Figure 1.
实施例5Example 5
催化剂E组成为15Co2Si/AC1。以实施例1中处理好的椰壳活性炭为载体,催化剂按照下述步骤制备。称取10克处理好活性炭,称取1.79克正硅酸乙酯溶解于8mL无水乙醇中,称取4.50克草酸钴CoC2O4于10mL去离子水中,待2组分完全溶解后将他们混合,用常规浸渍法将制得的溶液担载在活性炭上。室温下阴干,随后在空气气氛333K温度下干燥24小时,随后在氮气气氛中393K温度下烘干2小时;最后在氮气气氛中623K温度下焙烧6小时,得到Co重量含量为15%、Si重量含量为2%的催化剂。采用XRD测定反应后催化剂中Co的晶相,XRD测试在PANalytical公司X’Pert PRO型X射线衍射仪上进行。Cu kα1辐射源,管压40KV,管流40mA,扫描范围为2θ=5°-75°,扫描速度为0.2°/s。反应后的催化剂XRD图见图1。The composition of catalyst E is 15Co2Si/AC1. Using the coconut shell activated carbon treated in Example 1 as a carrier, the catalyst was prepared according to the following steps. Weigh 10 grams of processed activated carbon, weigh 1.79 grams of tetraethyl orthosilicate and dissolve in 8 mL of absolute ethanol, weigh 4.50 grams of cobalt oxalate CoC 2 O 4 in 10 mL of deionized water, and dissolve them after the two components are completely dissolved Mix and load the resulting solution on activated carbon by a conventional impregnation method. Dry in the shade at room temperature, then dry at 333K in an air atmosphere for 24 hours, then dry at 393K in a nitrogen atmosphere for 2 hours; finally bake at 623K in a nitrogen atmosphere for 6 hours to obtain a Co weight content of 15%, Si weight Catalyst at 2%. The crystal phase of Co in the catalyst after the reaction was determined by XRD, and the XRD test was carried out on an X'Pert PRO X-ray diffractometer of PANalytical Company. Cu k α1 radiation source, tube pressure 40KV, tube current 40mA, scanning range 2θ=5°-75°, scanning speed 0.2°/s. The XRD pattern of the catalyst after the reaction is shown in Figure 1.
实施例6Example 6
杏壳活性炭的比表面积和孔径分布测定在QUANTACHROME公司的AS-1型吸附仪上进行。样品先在573K下脱气处理3h,在液氮温度下进行氮吸附测试,N2分子横截面积取0.162nm2。用BET法计算样品的比表面积,用BJH法计算孔分布。所测得的杏壳活性炭比表面积为856m2/g,平均孔径为3.5nm,孔容为0.58mL/g。The specific surface area and pore size distribution of apricot shell activated carbon were measured on the AS-1 adsorption instrument of QUANTACHROME Company. The sample was first degassed at 573K for 3 hours, and nitrogen adsorption test was carried out at the temperature of liquid nitrogen. The cross-sectional area of N 2 molecules was 0.162nm 2 . The BET method was used to calculate the specific surface area of the samples, and the BJH method was used to calculate the pore distribution. The measured specific surface area of apricot shell activated carbon is 856m 2 /g, the average pore diameter is 3.5nm, and the pore volume is 0.58mL/g.
1000克杏壳活性炭载体采用7%盐酸溶液煮沸洗涤方法进行处理1次,再用去离子水煮沸洗涤方法进行处理12次,然后在393K温度下干燥8小时,备用,标记为AC1。具体方法为:取1000克杏壳活性炭,加入5000克含有7%质量浓度的盐酸溶液,加热至沸腾并在沸腾状态下煮0.5小时,随后将热酸溶液倒出,加入5000克去离子水,加热至沸腾并在沸腾状态下煮0.5小时,将热去离子水倒出,再次加入去离子水进行下一次煮沸洗涤。去离子水煮沸洗涤共洗12次。洗好的杏壳活性炭在393K温度下干燥12小时,备用,标记为AC2。采用以上方法测定AC2活性炭比表面积为956m2/g,平均孔径为3.8nm,孔容为0.62mL/g。1000 grams of apricot shell activated carbon carrier was treated once by boiling and washing with 7% hydrochloric acid solution, then 12 times by boiling and washing with deionized water, and then dried at 393K for 8 hours. It was reserved and marked as AC1. The specific method is: take 1000 grams of apricot shell activated carbon, add 5000 grams of hydrochloric acid solution containing 7% mass concentration, heat to boiling and boil for 0.5 hour in a boiling state, then pour out the hot acid solution, add 5000 grams of deionized water, Heat to boiling and boil for 0.5 hours in a boiling state, pour out the hot deionized water, add deionized water again for the next boiling wash. Boil and wash with deionized water 12 times in total. The washed apricot shell activated carbon was dried at a temperature of 393K for 12 hours, and was set aside, marked as AC2. The specific surface area of AC2 activated carbon measured by the above method is 956m 2 /g, the average pore diameter is 3.8nm, and the pore volume is 0.62mL/g.
催化剂F组成为20Co3Si/AC2。以处理好的杏壳活性炭AC2为载体,催化剂按照下述步骤制备。称取10克AC2活性炭,称取2.90克正硅酸乙酯溶解于10mL无水乙醇中,称取12.81克Co(NO3)2·6H2O于8mL去离子水中,将两种溶液混合并搅拌至均匀,用常规浸渍法将制得的溶液担载在活性炭上。室温下阴干,随后在空气气氛353K温度下干燥36小时,随后在氮气气氛中383K温度下烘干10小时;最后在氮气气氛中623K温度下焙烧2小时,得到Co重量含量为20%、Si重量含量为3%的催化剂。The composition of catalyst F is 20Co3Si/AC2. With the treated apricot shell activated carbon AC2 as the carrier, the catalyst was prepared according to the following steps. Weigh 10 grams of AC2 activated carbon, weigh 2.90 grams of tetraethyl orthosilicate and dissolve in 10 mL of absolute ethanol, weigh 12.81 grams of Co(NO 3 ) 2 6H 2 O in 8 mL of deionized water, mix the two solutions and Stir until uniform, and load the prepared solution on activated carbon by conventional impregnation method. Dry in the shade at room temperature, then dry at 353K in an air atmosphere for 36 hours, then dry at 383K in a nitrogen atmosphere for 10 hours; finally bake at 623K in a nitrogen atmosphere for 2 hours to obtain a Co weight content of 20%, Si weight Catalyst at 3%.
实施例7Example 7
催化剂G组成为25Co4Si/AC2。以实施例6中处理好的杏壳活性炭AC2为载体,催化剂按照下述步骤制备。称取10克活性炭AC2,称取4.19克正硅酸乙酯溶解于12ml无水乙醇中,称取17.36克Co(NO3)2·6H2O于12mL去离子水中,将两种溶液混合并搅拌至均匀,用常规浸渍法将制得的溶液担载在活性炭上。室温下阴干,随后在空气气氛343K温度下干燥20小时,随后在氮气气氛中393K温度下烘干4小时;最后在氮气气氛中603K温度下焙烧6小时,得到Co重量含量为25%、Si重量含量为4%的催化剂。采用XRD测定反应后催化剂中Co的晶相,XRD测试在PANalytical公司X’Pert PRO型X射线衍射仪上进行。Cu kα1辐射源,管压40KV,管流40mA,扫描范围为2θ=5°-75°,扫描速度为0.2°/s。反应后的催化剂XRD图见图1。The composition of catalyst G is 25Co4Si/AC2. With the apricot shell activated carbon AC2 processed in Example 6 as the carrier, the catalyst was prepared according to the following steps. Weigh 10 grams of activated carbon AC2, weigh 4.19 grams of ethyl orthosilicate and dissolve it in 12 ml of absolute ethanol, weigh 17.36 grams of Co(NO 3 ) 2 6H 2 O in 12 mL of deionized water, mix the two solutions and Stir until uniform, and load the prepared solution on activated carbon by conventional impregnation method. Dry in the shade at room temperature, then dry at 343K in an air atmosphere for 20 hours, then dry at 393K in a nitrogen atmosphere for 4 hours; finally bake at 603K in a nitrogen atmosphere for 6 hours to obtain a Co weight content of 25%, Si weight Catalyst at 4%. The crystal phase of Co in the catalyst after the reaction was determined by XRD, and the XRD test was carried out on an X'Pert PRO X-ray diffractometer of PANalytical Company. Cu k α1 radiation source, tube pressure 40KV, tube current 40mA, scanning range 2θ=5°-75°, scanning speed 0.2°/s. The XRD pattern of the catalyst after the reaction is shown in Figure 1.
对比例1Comparative example 1
催化剂H的组成为15Co/AC1。以20~40目处理过的AC1活性炭为载体,催化剂按照下述步骤制备。称取10克处理好活性炭,称取8.7克Co(NO3)2·6H2O溶解于10mL去离子水中,然后用常规浸渍法将制得的溶液负载在活性炭上。室温下阴干,随后在空气气氛333K温度下干燥24小时,随后在氮气气氛中393K温度下烘干4小时;最后在氮气气氛中623K温度下焙烧8小时,得到Co重量含量为15%的催化剂氧化物前驱物。采用XRD测定反应后催化剂中Co的晶相,XRD测试在PANalytical公司X’Pert PRO型X射线衍射仪上进行。Cu kα1辐射源,管压40KV,管流40mA,扫描范围为2θ=5°-75°,扫描速度为0.2°/s。反应后的催化剂XRD图见图1。The composition of catalyst H is 15Co/AC1. With 20-40 mesh treated AC1 activated carbon as the carrier, the catalyst is prepared according to the following steps. Weigh 10 g of treated activated carbon, weigh 8.7 g of Co(NO 3 ) 2 ·6H 2 O and dissolve it in 10 mL of deionized water, and then load the prepared solution on the activated carbon by conventional impregnation method. Dry in the shade at room temperature, then dry in an air atmosphere at 333K for 24 hours, then dry at 393K in a nitrogen atmosphere for 4 hours; finally bake at 623K in a nitrogen atmosphere for 8 hours to obtain a catalyst with a Co weight content of 15%. precursors. The crystal phase of Co in the catalyst after the reaction was determined by XRD, and the XRD test was carried out on an X'Pert PRO X-ray diffractometer of PANalytical Company. Cu k α1 radiation source, tube pressure 40KV, tube current 40mA, scanning range 2θ=5°-75°, scanning speed 0.2°/s. The XRD pattern of the catalyst after the reaction is shown in Figure 1.
对比例2Comparative example 2
催化剂I的组成为15Co2Zr/AC2。以20~40目处理过的杏壳炭AC2为载体,催化剂按照下述步骤制备。称取10克处理好活性炭,称取8.9克Co(NO3)2·6H2O溶解于10mL去离子水中,称取1.13克Zr(NO3)4·5H2O溶解于5mL、373K温度的去离子水中,将两种溶液充分混合至均匀,然后用常规浸渍法将制得的溶液负载在活性炭上。室温下阴干,随后在空气气氛333K温度下干燥24小时,随后在氮气气氛中383K温度下烘干6小时;最后在氮气气氛中623K温度下焙烧4小时,得到Co重量含量为15%、Zr含量为2%的催化剂氧化物前驱物。The composition of catalyst I is 15Co2Zr/AC2. With 20-40 mesh treated apricot shell charcoal AC2 as the carrier, the catalyst is prepared according to the following steps. Weigh 10 grams of processed activated carbon, weigh 8.9 grams of Co(NO 3 ) 2 6H 2 O and dissolve it in 10 mL of deionized water, weigh 1.13 grams of Zr(NO 3 ) 4 5H 2 O and dissolve it in 5 mL of 373K temperature In deionized water, the two solutions were thoroughly mixed until uniform, and then the prepared solution was loaded on activated carbon by a conventional impregnation method. Dry in the shade at room temperature, then dry at 333K in an air atmosphere for 24 hours, then dry at 383K in a nitrogen atmosphere for 6 hours; finally bake at 623K in a nitrogen atmosphere for 4 hours to obtain a Co weight content of 15%, a Zr content of 2% catalyst oxide precursor.
催化剂A-I反应评价在固定床反应器中进行。各取催化剂4mL装填在固定床反应器中,固定床反应器的直径为10mm,长度为40mm。催化剂在反应前进行还原活化,还原活化的条件为纯氢气氛,压力为常压,空速为1000h-1,温度703K,时间为10小时。即得主活性组分为金属钴的催化剂。活化以后催化剂床层温度降至373K以下,切换合成气(含有66.6体积%H2、33.4体积%CO),在温度为493K,反应压力为3.0MPa,空速为500h-1连续进料的条件下反应。反应前期(TOS=48小时)为预处理期及稳定期。稳定期后收集48小时样品进行分析并计算。反应尾气和气相产物持续出料,用热罐收集其重质组分,用冷阱收集液相产物,热罐温度为373K,冷阱温度为278K。反应尾气采用HP-6890气相色谱仪(Porapark QS填充柱,TCD检测器)在线分析,液体产物包括油相和水相产品,采用HP-6890气相色谱仪(HP-5毛细管,FID检测器)离线分析油相和水相产品,水相产物分析以仲丁醇为内标。根据分析结果计算CO的转化率和产物的选择性。催化剂A-H的组成和评价结果列于表1。Catalyst AI reaction evaluation was carried out in a fixed bed reactor. 4 mL of each catalyst was taken and packed in a fixed bed reactor, the diameter of the fixed bed reactor was 10 mm, and the length was 40 mm. The catalyst is reductively activated before the reaction, and the conditions for reductively activating are pure hydrogen atmosphere, normal pressure, space velocity 1000h -1 , temperature 703K, and time 10 hours. That is, the catalyst whose main active component is metal cobalt is obtained. After activation, the temperature of the catalyst bed dropped to below 373K, and the synthesis gas (containing 66.6 vol% H 2 , 33.4 vol% CO) was switched, at a temperature of 493K, a reaction pressure of 3.0MPa, and a space velocity of 500h -1 for continuous feed conditions The next reaction. The early stage of reaction (TOS=48 hours) is the pretreatment period and the stabilization period. Samples were collected for 48 hours after the stabilization period for analysis and calculation. The reaction tail gas and gas phase products are continuously discharged, and the heavy components are collected by a hot tank, and the liquid phase products are collected by a cold trap. The temperature of the hot tank is 373K, and the temperature of the cold trap is 278K. The tail gas of the reaction is analyzed online by HP-6890 gas chromatograph (Porapark QS packed column, TCD detector). The oil phase and water phase products were analyzed, and the water phase product was analyzed with sec-butanol as the internal standard. According to the analysis results, the conversion rate of CO and the selectivity of products were calculated. The composition and evaluation results of catalyst AH are listed in Table 1.
分别取上述实施例5和6中制备所得催化剂E和F氧化物前驱物各10mL,研磨至150目以下粉末,分别置于流化床反应器中,流化床反应器的直径为20mm,体积为100mL,通入氢气在流化状态下进行还原活化,在温度为703K、常压、空速1000h-1的条件下活化12小时。催化剂评价在浆态床反应器中进行。待催化剂温度降至333K以后,将所述活化后的催化剂采用吹扫的方式转移至预先装有300mL液体石蜡的1立升不锈钢高压反搅拌反应釜中。吹扫气体为H2,体积空速为2000h-1,吹扫时间为2小时。转移完成后在高压釜中通入H2和CO混合气(含有66.6体积%H2、33.4体积%CO)进行反应,反应温度为493K,反应压力为3.0MPa,空速为500h-1。反应前期(TOS=48小时)为预处理期及稳定期。稳定期后收集48小时样品进行分析并计算。反应尾气和气相产物持续出料,用热罐收集其重质组分,再用冷阱收集其轻质组分,热罐温度为373K,冷阱温度为278K。反应尾气采用HP-6890气相色谱仪(Porapark QS填充柱,TCD检测器)在线分析,液体产物包括油相和水相产品,采用HP-6890气相色谱仪(HP-5毛细管,FID检测器)离线分析油相和水相产品,水相产物分析以仲丁醇为内标。根据分析结果计算CO的转化率和产物的选择性。催化剂A-H的组成和评价结果列于表1。Take 10 mL each of catalyst E and F oxide precursors prepared in Examples 5 and 6 above, grind them to powders below 150 mesh, and place them in fluidized bed reactors respectively. The diameter of the fluidized bed reactor is 20 mm, and the volume 100mL, hydrogen gas was passed through to perform reduction activation in a fluidized state, and the activation was performed for 12 hours at a temperature of 703K, normal pressure, and a space velocity of 1000h -1 . Catalyst evaluation was performed in a slurry bed reactor. After the temperature of the catalyst dropped to 333K, the activated catalyst was transferred to a 1-liter stainless steel high-pressure back-stirred reaction kettle pre-installed with 300 mL of liquid paraffin by purging. The purge gas is H 2 , the volume space velocity is 2000h -1 , and the purge time is 2 hours. After the transfer was completed, a mixed gas of H 2 and CO (containing 66.6 vol% H 2 and 33.4 vol% CO) was introduced into the autoclave for reaction. The reaction temperature was 493K, the reaction pressure was 3.0 MPa, and the space velocity was 500 h -1 . The early stage of reaction (TOS=48 hours) is the pretreatment period and the stabilization period. Samples were collected for 48 hours after the stabilization period for analysis and calculation. The reaction tail gas and gas phase products are continuously discharged, and the heavy components are collected by the hot tank, and the light components are collected by the cold trap. The temperature of the hot tank is 373K, and the temperature of the cold trap is 278K. The tail gas of the reaction is analyzed online by HP-6890 gas chromatograph (Porapark QS packed column, TCD detector). The oil phase and water phase products were analyzed, and the water phase product was analyzed with sec-butanol as the internal standard. According to the analysis results, the conversion rate of CO and the selectivity of products were calculated. The composition and evaluation results of catalyst AH are listed in Table 1.
由表1可见,实施例中采用Si助剂调变的催化剂表现出了良好的合成醇性能。与未添加助剂的15Co/AC催化剂(对比例1)相比,添加Si助剂的催化剂合成醇的活性和选择性得到了明显的提高,具有较高的CO转化率,较低的C1-C4气态烃选择性,较高的合成C5+烃和醇液体有机产品的选择性,尤其是合成C6-C18高碳醇的选择性得到明显提高,在醇类组分中的分布由50%提高至60%左右。其中,15Co1Si/AC催化剂CO转化率高达52.75%,C1-C4气态烃选择性低至16.5%,C5+烃和醇液体有机产品的选择性为82.4%(C5+烃选择性与醇选择性之和),C6-C18高碳醇在醇中的分布高达58.6%,合成C6-C18高碳醇的选择性和时空收率为4.0g/kg*h,综合起来,具有优异的合成醇性能。专利US 7670985和CN101310856公开了Zr等助剂调变的活性炭负载催化剂合成C1~C18醇的活性和选择性,未给出C6~C18高碳醇的分布。本申请对比例2以专利US 7670985和CN101310856中具有代表性的Zr助剂研制催化剂15Co2Zr/AC2,表1显示,15Co2Zr/AC2催化剂合成醇的各项指标均低于上述15Co1Si/AC催化剂合成醇的指标。It can be seen from Table 1 that the catalysts modulated by Si additives in the examples show good alcohol synthesis performance. Compared with the 15Co/AC catalyst without additives (Comparative Example 1), the activity and selectivity of the catalyst with Si additives were significantly improved for synthesizing alcohols, with higher CO conversion and lower C1 -C 4 gaseous hydrocarbon selectivity, higher selectivity for synthesizing C 5+ hydrocarbons and alcohol liquid organic products, especially the selectivity for synthesizing C 6 -C 18 higher carbon alcohols is significantly improved, in the alcohol components Distribution increased from 50% to around 60%. Among them, the CO conversion rate of 15Co1Si/AC catalyst is as high as 52.75%, the selectivity of C 1 -C 4 gaseous hydrocarbons is as low as 16.5%, and the selectivity of C 5+ hydrocarbons and alcohol liquid organic products is 82.4% (C 5+ hydrocarbon selectivity and Alcohol selectivity), the distribution of C 6 -C 18 higher alcohols in alcohols is as high as 58.6%, and the selectivity and space-time yield of synthetic C 6 -C 18 higher alcohols are 4.0g/kg*h. , has excellent synthetic alcohol properties. Patents US 7670985 and CN101310856 disclose the activity and selectivity of activated carbon-supported catalysts modulated by Zr and other additives in the synthesis of C 1 -C 18 alcohols, but do not give the distribution of C 6 -C 18 higher alcohols. The comparative example 2 of the present application develops the catalyst 15Co2Zr/AC2 with the representative Zr auxiliary agent in the patent US 7670985 and CN101310856. Table 1 shows that the indicators of the 15Co2Zr/AC2 catalyst for synthesizing alcohol are lower than those of the above-mentioned 15Co1Si/AC catalyst for synthesizing alcohol. index.
图1为催化剂反应后的XRD谱图,从图中可见,反应后的催化剂均含有Co2C和金属Co的晶相,表明催化剂在反应过程中部分金属钴原位碳化为Co2C。从图中也可看出,催化剂中添加Si助剂后,Co物种的Co2C和金属Co衍射峰变弱,表明催化剂的分散度得到提高。这可能是催化剂添加Si助剂后合成醇性能得到改善的原因。随着Co担载量及Si添加量的进一步提高,其XRD衍射峰信号增强,说明Co物种的晶粒增大了,这与表1中25Co4Si/AC2催化剂(高负载量Co及高添加量Si)上合成醇性能降低的现象相一致。Figure 1 is the XRD pattern of the catalyst after the reaction. It can be seen from the figure that the catalyst after the reaction contains crystal phases of Co 2 C and metal Co, indicating that part of the metal cobalt of the catalyst is in-situ carbonized to Co 2 C during the reaction process. It can also be seen from the figure that after adding the Si promoter to the catalyst, the Co 2 C and metal Co diffraction peaks of the Co species become weaker, indicating that the dispersion of the catalyst is improved. This may be the reason why the performance of synthesizing alcohol is improved after adding Si promoter to the catalyst. With the further increase of Co loading and Si addition, the XRD diffraction peak signal is enhanced, indicating that the crystal grains of Co species are enlarged, which is consistent with the 25Co4Si/AC2 catalyst in Table 1 (high loading of Co and high addition of Si ) is consistent with the decrease in performance of synthols.
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