CN105604914A - Combined type piston and connecting rod assembly of refrigeration compressor and installation method of assembly - Google Patents
Combined type piston and connecting rod assembly of refrigeration compressor and installation method of assembly Download PDFInfo
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- CN105604914A CN105604914A CN201610021545.XA CN201610021545A CN105604914A CN 105604914 A CN105604914 A CN 105604914A CN 201610021545 A CN201610021545 A CN 201610021545A CN 105604914 A CN105604914 A CN 105604914A
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- 238000009434 installation Methods 0.000 title claims abstract description 31
- 238000005057 refrigeration Methods 0.000 title claims abstract description 17
- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000005461 lubrication Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000003507 refrigerant Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/0005—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00 adaptations of pistons
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J1/00—Pistons; Trunk pistons; Plungers
- F16J1/08—Constructional features providing for lubrication
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J1/00—Pistons; Trunk pistons; Plungers
- F16J1/10—Connection to driving members
- F16J1/14—Connection to driving members with connecting-rods, i.e. pivotal connections
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Compressor (AREA)
Abstract
本发明公开了一种制冷压缩机组合式活塞与连杆组件及其安装方法,包括转动连杆安装装置、连杆和活塞装置,转动连杆安装装置、通过连杆与活塞装置相连,转动连杆安装装置内安装有转动连杆定位圈使转动连杆外圈、转动连杆定位圈和曲柄转动连杆固定轴同心安装,曲柄转动连杆固定轴与连杆固定相连,连杆与活塞装置相连,活塞装置内安装有活塞裙体、球体支架与球体上盖,以及开设的油槽油孔油腔使本发明在保证高润滑度的情况下始终同心同轴运动,且本发明安装方法简单实用,安装精度高,结构简单,制件难度低,坚固耐用,提高工作效率和使用寿命。
The invention discloses a combined piston and connecting rod assembly of a refrigeration compressor and an installation method thereof. The rod installation device is installed with a rotating connecting rod positioning ring so that the rotating connecting rod outer ring, rotating connecting rod positioning ring and crank rotating connecting rod fixed shaft are installed concentrically, the crank rotating connecting rod fixed shaft is fixedly connected with the connecting rod, and the connecting rod and the piston device Connected, the piston device is equipped with a piston skirt, a ball bracket and a ball upper cover, and an oil groove, an oil hole, and an oil chamber so that the invention can always move concentrically and coaxially while ensuring a high degree of lubrication, and the installation method of the invention is simple and practical , high installation precision, simple structure, low difficulty of parts, strong and durable, improve work efficiency and service life.
Description
技术领域 technical field
本发明涉及制冷设备领域,尤其是一种制冷压缩机组合式活塞与连杆组件及其安装方法。 The invention relates to the field of refrigeration equipment, in particular to a refrigeration compressor combined piston and connecting rod assembly and an installation method thereof.
背景技术 Background technique
无论是冰箱,还是冷柜等制冷设备,它们的“心脏”是一个全封闭活塞式压缩机。而驱动制冷剂流动的是“心脏”中的活塞。活塞由曲轴驱动,通过连杆力的传递,驱动活塞在缸体内作伸缩往复的直线运动。由于连杆工作时是处于前后加左右摆动状态的复合运动,而活塞是处于直线运动。为了消除因连杆的摆动带来的非直线运动方向的外力对活塞的干扰,现有的活塞与连杆连接主要是用球体连接。因此,球体与活塞怎么样进行较好连接是关键。现有的结构中,通常用二个半圆型的碗形金属经冲压,然后焊接而成;或者其中的一个半圆型用塑料件制造,而另一个半圆型则用形状较为复杂的金属件制成。无论哪种组合方式,虽然都可满足将球部安装到其中,但最后的结果是或者安装精度达不到压缩机使用要求;或者活塞的使用寿命很短。同时制造成本与安装难度较高,从而影响了整机的使用寿命与制造成本。 Whether it is a refrigerator or a freezer and other refrigeration equipment, their "heart" is a fully enclosed piston compressor. It is the piston in the "heart" that drives the flow of refrigerant. The piston is driven by the crankshaft, and through the transmission of the force of the connecting rod, the piston is driven to perform telescopic and reciprocating linear motion in the cylinder. Because the connecting rod is in the compound motion of swinging back and forth and left and right when it works, and the piston is in linear motion. In order to eliminate the interference on the piston caused by the external force in the direction of non-linear motion caused by the swing of the connecting rod, the existing connection between the piston and the connecting rod is mainly connected by a ball. Therefore, how to better connect the sphere and the piston is the key. In the existing structure, two semicircular bowl-shaped metals are usually stamped and then welded; or one of the semicircular shapes is made of plastic parts, while the other semicircular shape is made of metal parts with more complicated shapes . Regardless of the combination, although the ball can be installed therein, the final result is that either the installation accuracy cannot meet the requirements of the compressor, or the service life of the piston is very short. At the same time, the manufacturing cost and installation difficulty are relatively high, thereby affecting the service life and manufacturing cost of the complete machine.
发明内容 Contents of the invention
本发明的目的在于提供一种制冷压缩机组合式活塞与连杆组件及其安装方法,包括转动连杆安装装置、连杆和活塞装置,转动连杆安装装置内安装有转动连杆定位圈使转动连杆外圈、转动连杆定位圈和曲柄转动连杆固定轴同心安装,曲柄转动连杆固定轴与连杆固定相连,连杆与活塞装置相连,活塞装置内安装有活塞裙体、球体支架与球体上盖,以及开设的油槽油孔油腔使本发明在保证高润滑度的情况下始终同心同轴运动,且本发明安装方法简单实用,安装精度高,结构简单,制件难度低,坚固耐用,提高工作效率和使用寿命。 The object of the present invention is to provide a combined piston and connecting rod assembly of a refrigeration compressor and its installation method, including a rotating connecting rod installation device, a connecting rod and a piston device, and a rotating connecting rod positioning ring is installed in the rotating connecting rod installation device The outer ring of the rotating connecting rod, the positioning ring of the rotating connecting rod and the fixed shaft of the crank rotating connecting rod are installed concentrically. The fixed shaft of the crank rotating connecting rod is fixedly connected with the connecting rod. The bracket and the upper cover of the sphere, as well as the oil groove and oil hole oil chamber opened, make the invention always move concentrically and coaxially while ensuring high lubricity, and the installation method of the invention is simple and practical, with high installation accuracy, simple structure, and low difficulty in making parts , sturdy and durable, improve work efficiency and service life.
为了达到上述目的,本发明的技术方案是: In order to achieve the above object, technical scheme of the present invention is:
一种制冷压缩机组合式活塞与连杆组件,包括转动连杆安装装置、连杆和活塞装置,所述转动连杆安装装置通过连杆与活塞装置相连,所述转动连杆安装装置包括转动连杆外圈,所述转动连杆外圈内安装有转动连杆定位圈,所述转动连杆定位圈安装在曲柄转动连杆固定轴上,所述转动连杆外圈、转动连杆定位圈与曲柄转动连杆固定轴同心安装,所述曲柄转动连杆固定轴与连杆一端固定相连,所述连杆另一端与活塞装置相连,所述活塞装置包括活塞外套,所述活塞外套内安装有与活塞外套的活塞裙体相连的球体支架,所述球体支架与球体上盖通过焊接固定相连,所述球体上盖边缘与活塞裙体相连,所述球体支架与球体上盖形成有球体腔,所述球体腔内置有与连杆铆接而成的球体,所述球体支架、连杆与球体形成有油腔,所述油腔与贯通转动连杆外圈、转动连杆定位圈、连杆的连杆油槽相连通,所述油腔与油槽、活塞裙体环油槽、活塞油孔、球体上盖油孔、活塞裙体油孔相连通。 A combined piston and connecting rod assembly for a refrigeration compressor, comprising a rotating connecting rod installation device, a connecting rod and a piston device, the rotating connecting rod installing device is connected with the piston device through a connecting rod, and the rotating connecting rod installing device includes a rotating The connecting rod outer ring, the rotating connecting rod positioning ring is installed in the rotating connecting rod outer ring, the rotating connecting rod positioning ring is installed on the crank rotating connecting rod fixed shaft, the rotating connecting rod outer ring, rotating connecting rod positioning The ring is installed concentrically with the fixed shaft of the crank rotating connecting rod. The fixed shaft of the crank rotating connecting rod is fixedly connected with one end of the connecting rod, and the other end of the connecting rod is connected with the piston device. A ball bracket connected to the piston skirt of the piston outer casing is installed, the ball bracket is fixedly connected with the sphere upper cover by welding, the edge of the sphere upper cover is connected with the piston skirt, and the ball bracket and the sphere upper cover form a ball Body cavity, the ball cavity is built with a ball riveted with the connecting rod, the ball bracket, the connecting rod and the ball form an oil cavity, the oil cavity is connected with the outer ring of the rotating connecting rod, the positioning ring of the rotating connecting rod, and the connecting rod. The connecting rod oil groove of the rod is connected, and the oil chamber is connected with the oil groove, the oil groove of the piston skirt ring, the oil hole of the piston, the oil hole of the upper cover of the sphere, and the oil hole of the piston skirt.
一种制冷压缩机组合式活塞与连杆组件的安装方法,所述转动连杆外圈内设有供曲柄转动连杆固定轴安装的空腔,第一步,所述空腔内安装转动一定角度才能安装在曲柄转动连杆固定轴上;第二步,所述空腔内、曲柄转动连杆固定轴外安装有使与转动连杆外圈、曲柄转动连杆固定轴同心的转动连杆定位圈。 A method for installing a combined piston and connecting rod assembly of a refrigeration compressor. The outer ring of the rotating connecting rod is provided with a cavity for the fixed shaft of the crank rotating connecting rod to be installed. Angle can be installed on the fixed shaft of the crank rotating connecting rod; the second step, the rotating connecting rod that is concentric with the outer ring of the rotating connecting rod and the fixed shaft of the crank rotating connecting rod is installed in the cavity and outside the fixed shaft of the crank rotating connecting rod Locating ring.
所述球体腔包括保证球体支架中心、活塞裙体中心同心同轴度的球体支架凹球面以及保证球体支架中心、活塞裙体中心同心同轴度的球体上盖凹球面。 The sphere cavity includes a concave spherical surface of the sphere support to ensure the concentricity of the center of the sphere support and the center of the piston skirt, and a concave spherical surface of the upper cover of the sphere to ensure the concentricity of the center of the sphere support and the center of the piston skirt.
所述球体支架上开设有使球体腔足够润滑的6-8条油槽。 The sphere bracket is provided with 6-8 oil grooves for sufficiently lubricating the sphere cavity.
所述球体支架两端与活塞裙体闭合固定相连,所述球体支架中部的外边缘与活塞裙体底部开口闭合固定相连。 The two ends of the ball bracket are closed and fixedly connected with the piston skirt body, and the outer edge of the middle part of the ball bracket is closed and fixedly connected with the bottom opening of the piston skirt body.
本发明的有益效果是:本发明的一种制冷压缩机组合式活塞与连杆组件及其安装方法,包括转动连杆安装装置、连杆和活塞装置,转动连杆安装装置内安装有转动连杆定位圈使转动连杆外圈、转动连杆定位圈和曲柄转动连杆固定轴同心安装,曲柄转动连杆固定轴与连杆固定相连,连杆与活塞装置相连,活塞装置内安装有活塞裙体、球体支架与球体上盖,以及开设的油槽油孔油腔使本发明在保证高润滑度的情况下始终同心同轴运动,且本发明安装方法简单实用,安装精度高,结构简单,制件难度低,坚固耐用,提高工作效率和使用寿命。 The beneficial effects of the present invention are: a combined piston and connecting rod assembly of a refrigeration compressor and its installation method of the present invention include a rotating connecting rod installation device, a connecting rod and a piston device, and a rotating connecting rod installation device is installed in the rotating connecting rod installation device. The rod positioning ring makes the outer ring of the rotating connecting rod, the positioning ring of the rotating connecting rod and the fixed shaft of the crank rotating connecting rod concentrically installed. The fixed shaft of the crank rotating connecting rod is fixedly connected with the connecting rod, and the connecting rod is connected with the piston device. The skirt body, the sphere bracket and the sphere upper cover, as well as the oil groove and oil hole oil cavity make the invention always move concentrically and coaxially while ensuring high lubricity, and the installation method of the invention is simple and practical, with high installation accuracy and simple structure. The parts are less difficult, durable, and improve work efficiency and service life.
附图说明 Description of drawings
图1为本发明的剖视图; Fig. 1 is a sectional view of the present invention;
图2为本发明的装配图; Fig. 2 is the assembly drawing of the present invention;
图3为图1中活塞装置放大剖视图; Fig. 3 is an enlarged sectional view of the piston device in Fig. 1;
图4为图1中活塞装置装配图; Fig. 4 is an assembly drawing of the piston device in Fig. 1;
图5为图1中曲柄转动连杆安装装置放大剖视图。 Fig. 5 is an enlarged cross-sectional view of the crank rotating connecting rod installation device in Fig. 1 .
具体实施方式 detailed description
实施例1 Example 1
如图1-5所示一种制冷压缩机组合式活塞与连杆组件,包括转动连杆安装装置1、连杆2和活塞装置3,所述转动连杆安装装置1通过连杆2与活塞装置3相连,所述转动连杆安装装置1包括转动连杆外圈4,所述转动连杆外圈4内安装有转动连杆定位圈5,所述转动连杆定位圈5内安装有曲柄转动连杆固定轴6,所述转动连杆外圈4、转动连杆定位圈5与曲柄转动连杆固定轴6同心安装,所述曲柄转动连杆固定轴6与连杆2一端固定相连,所述连杆2另一端与活塞装置3相连,所述活塞装置3包括活塞外套7,所述活塞外套7内安装有与活塞外套7的活塞裙体8相连的球体支架9,所述球体支架9与球体上盖10通过焊接固定相连,所述球体上盖10边缘与活塞裙体8相连,所述球体支架9与球体上盖10形成有球体腔11,所述球体腔11内置有与连杆2铆接而成的球体12,所述球体支架9、连杆2与球体12形成有油腔13,所述油腔13与贯通转动连杆外圈4、转动连杆定位圈5、连杆2的连杆油槽14相连通,所述油腔13与油槽15、活塞裙体环油槽16、活塞油孔17、球体上盖油孔18、活塞裙体油孔19相连通。 As shown in Figure 1-5, a combined piston and connecting rod assembly of a refrigeration compressor includes a rotating connecting rod installation device 1, a connecting rod 2 and a piston device 3, and the rotating connecting rod installation device 1 connects the connecting rod 2 and the piston The device 3 is connected, and the rotating connecting rod installation device 1 includes a rotating connecting rod outer ring 4, a rotating connecting rod positioning ring 5 is installed in the rotating connecting rod outer ring 4, and a crank is installed in the rotating connecting rod positioning ring 5 The rotating connecting rod fixed shaft 6, the rotating connecting rod outer ring 4, the rotating connecting rod positioning ring 5 and the crank rotating connecting rod fixing shaft 6 are concentrically installed, and the crank rotating connecting rod fixing shaft 6 is fixedly connected with one end of the connecting rod 2, The other end of the connecting rod 2 links to each other with the piston device 3, and the piston device 3 includes a piston jacket 7, and a ball bracket 9 connected to the piston skirt body 8 of the piston jacket 7 is installed in the piston jacket 7, the ball bracket 9 is fixedly connected with the sphere upper cover 10 by welding, the edge of the sphere upper cover 10 is connected with the piston skirt 8, the sphere bracket 9 and the sphere upper cover 10 form a sphere cavity 11, and the sphere cavity 11 is built with a connection The sphere 12 formed by riveting the rod 2, the sphere bracket 9, the connecting rod 2 and the sphere 12 form an oil chamber 13, the oil chamber 13 is connected with the outer ring 4 of the rotating connecting rod, the positioning ring 5 of the rotating connecting rod, and the connecting rod The connecting rod oil groove 14 of 2 is communicated with, and described oil chamber 13 is communicated with oil groove 15, piston skirt body ring oil groove 16, piston oil hole 17, ball loam cake oil hole 18, piston skirt body oil hole 19.
一种制冷压缩机组合式活塞与连杆组件的安装方法,所述转动连杆外圈4内设有供曲柄转动连杆固定轴6安装的空腔,第一步,所述空腔内安装转动一定角度才能安装的转动连杆固定轴6;第二步,所述空腔内、曲柄转动连杆固定轴6外安装有使与转动连杆外圈4、曲柄转动连杆固定轴6同心的转动连杆定位圈5。 A method for installing a combined piston and connecting rod assembly of a refrigeration compressor. The outer ring 4 of the rotating connecting rod is provided with a cavity for installing the fixed shaft 6 of the crank rotating connecting rod. In the first step, the cavity is installed The rotating connecting rod fixed shaft 6 that can only be installed by rotating at a certain angle; in the second step, in the cavity and outside the crank rotating connecting rod fixed shaft 6, there is a device that is concentric with the rotating connecting rod outer ring 4 and the crank rotating connecting rod fixed shaft 6. Rotate the connecting rod positioning ring 5.
所述球体腔11包括保证球体支架9中心、活塞裙体8中心同心同轴度的球体支架凹球面20以及保证球体支架9中心、活塞裙体8中心同心同轴度的球体上盖凹球面21。 Described sphere cavity 11 comprises the sphere support concave spherical surface 20 that guarantees the center of sphere support 9, the concentricity of piston skirt 8 centers and the sphere upper cover concave spherical surface 21 that guarantees the concentricity and coaxiality of sphere support 9 centers and piston skirt 8 centers .
所述球体支架9上开设有使球体腔11足够润滑的6-8条油槽。 The spheroid support 9 is provided with 6-8 oil grooves to make the spheroid cavity 11 sufficiently lubricated.
所述球体支架9两端与活塞裙体8闭合固定相连,所述球体支架9中部的外边缘与活塞裙体8底部开口22闭合固定相连。 Both ends of the ball bracket 9 are closed and fixedly connected with the piston skirt 8 , and the outer edge of the middle part of the ball bracket 9 is closed and fixedly connected with the bottom opening 22 of the piston skirt 8 .
本实施例的一种制冷压缩机组合式活塞与连杆组件及其安装方法,包括转动连杆安装装置、连杆和活塞装置,转动连杆安装装置内安装有转动连杆定位圈使转动连杆外圈、转动连杆定位圈和曲柄转动连杆固定轴同心安装,转动连杆固定轴与连杆固定相连,连杆与活塞装置相连,活塞装置内安装有活塞裙体、球体支架与球体上盖,以及开设的油槽油孔油腔使本发明在保证高润滑度的情况下始终同心同轴运动,且本发明安装方法简单实用,安装精度高,结构简单,制件难度低,坚固耐用,提高工作效率和使用寿命。 A combined piston and connecting rod assembly of a refrigeration compressor and its installation method in this embodiment include a rotating connecting rod installation device, a connecting rod and a piston device, and a rotating connecting rod positioning ring is installed in the rotating connecting rod installation device to make the rotating connecting rod The outer ring of the rod, the positioning ring of the rotating connecting rod and the fixed shaft of the crank rotating connecting rod are installed concentrically. The fixed shaft of the rotating connecting rod is fixedly connected with the connecting rod. The upper cover, and the oil groove, oil hole and oil chamber set up make the invention always move concentrically and coaxially while ensuring high lubricity, and the installation method of the invention is simple and practical, with high installation precision, simple structure, low difficulty in making parts, and strong and durable , improve work efficiency and service life.
Claims (4)
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CN1624327A (en) * | 2003-12-03 | 2005-06-08 | 丹福斯压缩器有限公司 | piston compressor |
CN101581296A (en) * | 2008-05-15 | 2009-11-18 | 上海海立(集团)股份有限公司 | Closed reciprocating compressor |
CN104712547A (en) * | 2013-12-16 | 2015-06-17 | 思科普有限责任公司 | Piston device for refrigerating compressor |
CN105114287A (en) * | 2015-09-07 | 2015-12-02 | 安徽美芝制冷设备有限公司 | Reciprocating compressor and piston connecting rod mechanism of same |
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US3983793A (en) * | 1975-12-08 | 1976-10-05 | General Motors Corporation | Crosshead piston assembly |
CN1625855A (en) * | 2002-05-10 | 2005-06-08 | 三菱电机株式会社 | Communication system, base station and mobile station |
CN1624327A (en) * | 2003-12-03 | 2005-06-08 | 丹福斯压缩器有限公司 | piston compressor |
CN101581296A (en) * | 2008-05-15 | 2009-11-18 | 上海海立(集团)股份有限公司 | Closed reciprocating compressor |
CN104712547A (en) * | 2013-12-16 | 2015-06-17 | 思科普有限责任公司 | Piston device for refrigerating compressor |
CN105114287A (en) * | 2015-09-07 | 2015-12-02 | 安徽美芝制冷设备有限公司 | Reciprocating compressor and piston connecting rod mechanism of same |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106640599A (en) * | 2016-11-11 | 2017-05-10 | 浙江工业职业技术学院 | Automatic centering piston connecting rod assembly used for refrigeration compressor |
CN106640599B (en) * | 2016-11-11 | 2018-06-26 | 浙江工业职业技术学院 | A kind of automatic fixed middle piston rod part for refrigeration compressor |
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