CN105603434A - Method for recycling PCB (printed circuit board) acidic etching solution under photocatalytic actions - Google Patents
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Abstract
本发明公开了一种光催化PCB酸性蚀刻液循环回收利用的方法,步骤为:首先,从生产线上蚀刻缸中溢出的蚀刻废液流入到废液收集罐中;随后,蚀刻废液从废液收集罐中流入到氧化反应罐,在加入光催化剂与光照的条件下反应;然后,被氧化的废液流入具有阳离子交换膜的沉淀反应釜中,同时加入沉淀剂,形成含有沉淀物的混合液;再将混合液进行固液分离;接着,将滤渣中的一部分精制提纯,以草酸铜的形式出售;另一部分分解成活化氧化铜出售。而滤液在补充盐酸之后流入除水系统中,除去多余的水分。最后,滤液流入到储存罐中,成为供蚀刻的回用液。在工艺过程中铜重复利用,依平衡操作适当提取铜,部分铜循环利用。只有一定量的清洁水排出,而无废液排放,做到闭路循环生产。本流程设备简单、控制方便,推广前景广阔,具有显著的经济价值和社会环境效益。
The invention discloses a method for recycling and utilizing photocatalyzed PCB acidic etching liquid. The steps are as follows: firstly, the etching waste liquid overflowing from the etching tank on the production line flows into the waste liquid collection tank; The collection tank flows into the oxidation reaction tank, and reacts under the conditions of adding photocatalyst and light; then, the oxidized waste liquid flows into the precipitation reaction tank with a cation exchange membrane, and a precipitant is added at the same time to form a mixed solution containing sediment ; Then the mixed solution is subjected to solid-liquid separation; then, a part of the filter residue is refined and purified, and sold in the form of copper oxalate; the other part is decomposed into activated copper oxide for sale. The filtrate flows into the water removal system after adding hydrochloric acid to remove excess water. Finally, the filtrate flows into the storage tank and becomes reused liquid for etching. Copper is reused during the process, and copper is properly extracted according to a balanced operation, and part of the copper is recycled. Only a certain amount of clean water is discharged, but no waste liquid is discharged, so that closed-circuit production can be achieved. The process has simple equipment, convenient control, broad prospects for promotion, and significant economic value and social and environmental benefits.
Description
技术领域 technical field
本发明涉及电路板蚀刻废液循环回收利用领域,具体涉及一种光催化PCB酸性蚀刻液循环回收利用的方法。 The invention relates to the field of recycling and utilization of circuit board etching waste liquid, in particular to a method for recycling and utilizing photocatalytic PCB acidic etching liquid.
背景技术 Background technique
印制电路板(PCB)工业是电子工业中最重要的元件之一,在电子信息产业中具有举足轻重的地位,近年来随着电子产业的迅速发展,对PCB需求的日益增大。酸性蚀刻是印制电路板(PCB)制造的重要工序,生产过程中产生大量高铜蚀刻废液,蚀刻废液属于危险液体废物,含有大量的铜、氯等污染成分,如果不经过严格的处理就直接排放到环境中,不仅造成资源的浪费和损失,而且也会对人类和自然环境造成很大的危害。另外,蚀刻废液中的铜离子及氯离子也具有很高的回收价值,在当今资源日益紧缺且环境形势日益严峻的境况下,如何严格并妥当处理这么大产量的废液是个十分重要的问题。 The printed circuit board (PCB) industry is one of the most important components in the electronic industry, and plays a pivotal role in the electronic information industry. In recent years, with the rapid development of the electronic industry, the demand for PCB is increasing day by day. Acid etching is an important process in the manufacture of printed circuit boards (PCB). A large amount of high-copper etching waste liquid is produced during the production process. The etching waste liquid is a hazardous liquid waste and contains a large amount of polluting components such as copper and chlorine. If it is not treated strictly If it is directly discharged into the environment, it will not only cause waste and loss of resources, but also cause great harm to human beings and the natural environment. In addition, the copper ions and chloride ions in the etching waste liquid also have a high recovery value. In today's environment where resources are increasingly scarce and the environmental situation is increasingly severe, how to strictly and properly handle such a large amount of waste liquid is a very important issue. .
酸性蚀刻废液是蚀刻铜箔过程中产生的一种铜含量较高、酸度较大的工业废水。酸性蚀刻废液严重污染环境,影响水中微生物的生存,破坏土壤团粒结构,影响农作物生长。现有的酸性蚀刻液的循环回用技术均存在明显缺陷,受回收成本、再生液质量、控制难度、工艺连续性等方面的限制,以及中小型企业对设备投资能力的不足,绝大多数采用酸性蚀刻工艺的工厂并未采用回用工艺,而是将废液转给环保公司处理。 Acidic etching waste liquid is a kind of industrial wastewater with high copper content and high acidity produced in the process of etching copper foil. Acidic etching waste liquid seriously pollutes the environment, affects the survival of microorganisms in water, destroys the structure of soil aggregates, and affects the growth of crops. The existing recycling technologies for acid etching solutions have obvious defects. Due to the limitations of recycling costs, regeneration solution quality, control difficulty, process continuity, etc., as well as the lack of equipment investment capabilities of small and medium-sized enterprises, most of them use The acid etching factory does not use the recycling process, but transfers the waste liquid to the environmental protection company for treatment.
虽然依照有关规定,有关部门要求工业废水集中处理,然而针对PCB蚀刻液废水集中处理却不可避免会有以下几个问题:第一,污水处理运行成本较高,由于废水来自于不同的生产工艺,因此废水水质非常复杂,单一的处理工艺不可能解决所有的问题,因此对于较难处理的工业园区废水要实现达标排放,采用物理-化学-生物学的组合工艺,而投加药剂等化学方法通常都会大幅度的增加运行费用;第二,污水处理设备投资要求高,按国家要求,废水处理设备投资高达1000万以上的厂商才有资格处理PCB废水,而对于中小型企业而言无力完成此项投资;第三,蚀刻液回收利用率低下,现阶段我国对于PCB蚀刻液废水处理过程通常只将废液中价值比较高的铜回收,而忽略了其中氯等污染成分的处理回用,因此未能彻底做到“尽可能全回收、少或不排放”。氯离子是酸性蚀刻工艺中的加速剂,PCB企业在蚀刻工艺中需要额外添加大量的含氯离子,如果不能回收将导致资源的大量浪费。同时由于污水处理厂很难长期保证出水稳定达标排放,势必会导致对环境造成一定的破坏也增加了生产和环保成本。因此,开发酸性蚀刻废液的完全循环回用技术具有重大的经济和社会环境价值。 Although in accordance with the relevant regulations, the relevant departments require the centralized treatment of industrial wastewater, but the centralized treatment of PCB etching liquid wastewater inevitably has the following problems: First, the operating cost of sewage treatment is relatively high, because the wastewater comes from different production processes, Therefore, the quality of wastewater is very complex, and a single treatment process cannot solve all the problems. Therefore, to achieve standard discharge of wastewater in industrial parks that are difficult to treat, a combined process of physics-chemistry-biology is used, and chemical methods such as dosing chemicals are usually used. It will greatly increase the operating cost; second, the investment requirements for sewage treatment equipment are high. According to national requirements, manufacturers with an investment of more than 10 million in waste water treatment equipment are qualified to treat PCB waste water, and small and medium-sized enterprises are unable to complete this project. Investment; Third, the recycling rate of etching solution is low. At present, my country usually only recycles copper with relatively high value in waste liquid in the process of PCB etching solution wastewater treatment in China, while ignoring the treatment and reuse of polluting components such as chlorine, so there is no Can thoroughly achieve "full recovery as much as possible, with little or no emissions". Chloride ions are accelerators in the acid etching process. PCB companies need to add a large amount of additional chloride ions in the etching process. If they cannot be recycled, it will lead to a large waste of resources. At the same time, since it is difficult for sewage treatment plants to ensure that the effluent is stably discharged up to the standard for a long time, it will inevitably cause certain damage to the environment and increase the cost of production and environmental protection. Therefore, the development of a complete recycling technology for acidic etching waste has great economic and social environmental value.
目前酸性蚀刻废液的主要成分为H2CuCl4或CuCl2,处理技术主要有与氢氧化钠溶液中和法、化学沉淀法、溶剂萃取法、离子交换法、浮选法、吸附法、电解法等。然而PCB废液处理很难做到完全回收铜和彻底解决环保问题两全其美。靠各个PCB生产商自行处理废液往往只注重回收铜,未能彻底解决环保问题,所以国家规定集中处理PCB废液。由于处理PCB废液,回收铜的经济效益好,众多商家纷纷申请建立环保公司处理PCB废液。有的公司规模小,设备简陋,而未能处理废液达标排放,对此,电子行业发达地区的政府出台政策,加强管理,如江苏省2014年10月出台文件提高铜的回收率和废水排放标准,且规定PCB废液处理厂必须有一定的规模,设备建设投资须在1000万元以上才准建厂。 At present, the main component of acidic etching waste liquid is H 2 CuCl 4 or CuCl 2 , and the treatment technologies mainly include neutralization with sodium hydroxide solution, chemical precipitation, solvent extraction, ion exchange, flotation, adsorption, electrolysis law etc. However, it is difficult to achieve the best of both worlds in the treatment of PCB waste liquid by completely recovering copper and completely solving environmental problems. Relying on various PCB manufacturers to dispose of waste liquid by themselves often only focuses on recycling copper and fails to completely solve environmental protection problems. Therefore, the state stipulates that PCB waste liquid should be treated centrally. Due to the good economic benefits of recycling copper in the treatment of PCB waste, many businesses have applied for the establishment of environmental protection companies to deal with PCB waste. Some companies are small in scale and poor in equipment, but fail to meet the standard discharge of waste liquid. In this regard, governments in developed regions of the electronics industry have issued policies to strengthen management. For example, Jiangsu Province issued a document in October 2014 to improve copper recovery and waste water discharge. Standards, and stipulates that the PCB waste liquid treatment plant must have a certain scale, and the investment in equipment construction must be more than 10 million yuan before the plant is allowed to be built.
虽然文件规定处理后的PCB废液排放标准为含铜量小于5ppm,因我国PCB废水排放量大,每年流失的铜仍然数以万吨计。 Although the document stipulates that the discharge standard of PCB waste liquid after treatment is that the copper content is less than 5ppm, due to the large amount of PCB waste water discharge in my country, tens of thousands of tons of copper are still lost every year.
发明内容 Contents of the invention
本发明的目的在于克服现有技术的缺点,提供一种只需要很小的设备投资就可以实现利用催化氧化空气的方法对酸性蚀刻液进行闭路循环回收利用系统,该系统可以实现避免蚀刻液废水排放。并用沉淀法对蚀刻液中的铜离子进行回收利用,避免了废水集中处理的问题。由于国家规定废水处理后铜离子含量在5ppm,虽然很小,但是依旧有铜流失。由于本项目系统是个封闭的系统,在蚀刻液多次循环之后可实现铜近于100%的回收利用。从而避免由集中处理后得到的废液中铜的损失,实现经济环保利益最大化。并在PCB生产厂正常操作条件下,只增加催化氧化和水反渗透两个装置,前者引入空气中的氧,后者引出经过反应产生的水,即可实现正常PCB酸洗操作,即闭路循环生产。这个工艺的实现,不仅彻底解决了现有PCB废水处理问题(零排放),而且没有铜的流失。这个工艺技术投资少,社会和经济效益显著。在各个PCB生产厂增加两项价格不高的装置,就可以解决困扰PCB行业多年的PCB废液处理问题。 The purpose of the present invention is to overcome the shortcomings of the prior art, and to provide a closed-circuit recycling system for acidic etching solution by using catalytic oxidation of air with only a small investment in equipment, and the system can realize the avoidance of etching solution wastewater emission. And the precipitation method is used to recycle the copper ions in the etching solution, which avoids the problem of centralized treatment of wastewater. Since the state stipulates that the copper ion content after wastewater treatment is 5ppm, although it is very small, there is still copper loss. Since the system of this project is a closed system, nearly 100% copper recovery can be realized after multiple cycles of etching solution. In this way, the loss of copper in the waste liquid obtained after centralized treatment can be avoided, and the economic and environmental benefits can be maximized. And under the normal operating conditions of the PCB production plant, only two devices of catalytic oxidation and water reverse osmosis are added. The former introduces oxygen in the air, and the latter leads out the water produced by the reaction, so that the normal PCB pickling operation can be realized, that is, a closed cycle Production. The realization of this process not only completely solves the existing PCB wastewater treatment problem (zero discharge), but also has no loss of copper. This technology requires less investment and has significant social and economic benefits. Adding two low-priced devices to each PCB production plant can solve the PCB waste liquid treatment problem that has plagued the PCB industry for many years.
本发明的目的通过以下技术方案来实现:通过使用光催化剂/非金属类导体复合物作为光催化剂,在光照条件下将空气通入到体系中对一价铜离子催化氧化,随后加入沉淀剂将铜从蚀刻废液中沉淀回收,控制沉淀剂加入量,保留酸度,经调配后重新用作刻蚀剂,从而实现循环利用。沉淀提取的草酸铜可提纯为精制草酸铜出售,实现经济效益最大化,进一步提高废液中铜的附加值。 The purpose of the present invention is achieved through the following technical solutions: by using the photocatalyst/non-metallic conductor compound as the photocatalyst, the air is passed into the system under light conditions to catalyze the oxidation of monovalent copper ions, and then add the precipitant to Copper is precipitated and recovered from the etching waste solution, the amount of precipitant is controlled, the acidity is retained, and it is re-used as an etchant after deployment, thereby realizing recycling. The copper oxalate extracted by precipitation can be purified and sold as refined copper oxalate to maximize economic benefits and further increase the added value of copper in waste liquid.
一种电路板蚀刻废液循环回用与铜回收的方法,具体步骤如下: A method for recycling circuit board etching waste liquid and recovering copper, the specific steps are as follows:
1)蚀刻废液从蚀刻生产线的蚀刻缸中流出进入到废液收集罐中,由于没有加入氧化剂,该蚀刻废液中含有大量Cu+; 1) The etching waste liquid flows out from the etching cylinder of the etching production line into the waste liquid collection tank. Since no oxidant is added, the etching waste liquid contains a large amount of Cu + ;
2)蚀刻废液从废液收集罐中流入到氧化反应池,空气被压缩进入体系,Cu+离子在多孔光催化剂与光照的作用下被氧化; 2) The etching waste liquid flows into the oxidation reaction tank from the waste liquid collection tank, the air is compressed into the system, and Cu + ions are oxidized under the action of porous photocatalyst and light;
3)被氧化的废液流入沉淀池中,同时按溶液的容忍度的量加入沉淀剂,在搅拌作用下发生沉淀反应,形成含有沉淀物的混合液; 3) The oxidized waste liquid flows into the sedimentation tank, and at the same time, a precipitant is added according to the tolerance of the solution, and a precipitation reaction occurs under stirring to form a mixed solution containing sediment;
4)混合液进入三足离心机中进行固液分离,固体滤渣主要是铜的沉淀物,将滤渣卸出收集待处理,而滤液中的铜含量将降低到约80~160g/L; 4) The mixed liquid enters the three-legged centrifuge for solid-liquid separation. The solid filter residue is mainly copper precipitates. The filter residue is discharged and collected for processing, and the copper content in the filtrate will be reduced to about 80~160g/L;
5)根据市场需求值,将一部分滤渣精制提纯,以草酸铜的形式出售;另一部分分解成活化氧化铜出售。 5) According to the market demand value, a part of the filter residue is refined and purified and sold in the form of copper oxalate; the other part is decomposed into activated copper oxide for sale.
6)混合液固液分离后,液体主要是酸性蚀刻液本体,由于氧气氧化过程中,与体系中的氢离子发生反应生成了水,相比于原蚀刻液,水的量上升了。而且在反应过程中,盐酸不可避免的会挥发,导致酸当量降低,所以,在进入蚀刻工作液的过程中需要补充盐酸保证酸当量不变。进而使得水量上升。故而,将滤液流入反渗透膜除水装置中,将过多的水除去。 6) After the solid-liquid separation of the mixed liquid, the liquid is mainly the acid etching liquid body. During the oxygen oxidation process, it reacts with the hydrogen ions in the system to form water. Compared with the original etching liquid, the amount of water has increased. Moreover, during the reaction process, hydrochloric acid will inevitably volatilize, resulting in a decrease in acid equivalent. Therefore, it is necessary to supplement hydrochloric acid during the process of entering the etching working solution to ensure that the acid equivalent remains unchanged. This leads to an increase in water volume. Therefore, the filtrate flows into the reverse osmosis membrane water removal device to remove excess water.
7)滤液流入到储存罐中,成为供蚀刻的回用液,并将回用液管道接入到蚀刻缸原来加水的管道上,通过比重管控添加该回用液到蚀刻缸中,一些添加剂仍按照酸当量管控添加进行蚀刻生产。 7) The filtrate flows into the storage tank and becomes the reuse liquid for etching, and the reuse liquid pipe is connected to the original water supply pipe of the etching cylinder, and the reuse liquid is added to the etching cylinder through specific gravity control, and some additives are still Etching production is carried out according to the controlled addition of acid equivalent.
进一步地,步骤1)所述蚀刻废液从蚀刻生产线的蚀刻缸中流出进入到废液收集罐中的流速为2~6m3/h。 Further, the flow rate of the etching waste liquid flowing out from the etching cylinder of the etching production line into the waste liquid collection tank in step 1) is 2-6 m 3 /h.
进一步地,步骤2)所述空气的流速为10~20m3/h,光照的强度为400~1000W。 Further, the flow rate of the air in step 2) is 10-20m 3 /h, and the intensity of light is 400-1000W.
进一步地,步骤2)所述多孔光催化剂为光催化剂/非金属类导体的复合材料。 Further, the porous photocatalyst in step 2) is a composite material of photocatalyst/non-metal conductor.
进一步地,所述的光催化剂为二氧化钛或氮化碳;所述的非金属类导体为不溶于强酸的导体石墨烯、氧化石墨烯、还原氧化石墨烯或硅烷。 Further, the photocatalyst is titanium dioxide or carbon nitride; the non-metallic conductor is graphene, graphene oxide, reduced graphene oxide or silane, which is insoluble in strong acid.
进一步地,步骤2)所述氧化的过程所耗时间为1~2h。 Further, the oxidation process in step 2) takes 1-2 hours.
进一步地,步骤3)所述废液的流速为2~6m3/h。 Further, the flow rate of the waste liquid in step 3) is 2~6m 3 /h.
进一步地,步骤3)所述的沉淀剂为草酸。 Further, the precipitation agent described in step 3) is oxalic acid.
进一步地,步骤3)所述的沉淀池为阳离子交换膜沉淀池。 Further, the sedimentation tank described in step 3) is a cation exchange membrane sedimentation tank.
进一步地,步骤5)所述的活化氧化铜由煅烧高纯度的草酸铜沉淀而得来。 Further, the activated copper oxide described in step 5) is obtained by calcining and precipitating high-purity copper oxalate.
与现有技术相比,本发明具有以下优点与技术效果: Compared with the prior art, the present invention has the following advantages and technical effects:
1)本发明在酸洗过程中用空气的氧代替传统含氯的氧化剂,避免生产过程中氯气逸出。 1) In the pickling process, the present invention uses air oxygen to replace the traditional chlorine-containing oxidant to avoid chlorine gas escaping during the production process.
2)本发明能实现在工艺过程中重复利用铜,依平衡操作适当提取铜,循环利用部分铜。 2) The present invention can realize the reuse of copper in the process, properly extract copper according to the balanced operation, and recycle part of the copper.
3)本发明在整个工艺过程中只有少量的清洁水排出,而无废液排放,做到闭路循环生产。 3) In the whole process of the present invention, only a small amount of clean water is discharged, and no waste liquid is discharged, so that closed-circuit production can be achieved.
4)本发明的流程设备简单、控制方便,推广前景广阔,具有显著的经济价值和社会环境效益。 4) The process equipment of the present invention is simple, easy to control, has broad prospects for popularization, and has significant economic value and social and environmental benefits.
附图说明。 Description of drawings .
图1为本发明的工艺流程图。 Fig. 1 is a process flow diagram of the present invention.
具体实施方式 detailed description
实施例1Example 1
光催化剂/非金属类导体的复合材料(还原氧化石墨烯RGO/C3N4复合物)的制备方法如下: The preparation method of the composite material of photocatalyst/non-metallic conductor (reduced graphene oxide RGO/C 3 N 4 composite) is as follows:
(1)氮化碳(C3N4)的制备:将三聚氰胺煅烧后研磨,得到氮化碳(C3N4)淡黄色粉末,煅烧温度为550℃,煅烧时间为4h。 (1) Preparation of carbon nitride (C 3 N 4 ): melamine was calcined and then ground to obtain carbon nitride (C 3 N 4 ) light yellow powder. The calcination temperature was 550° C. and the calcination time was 4 h.
(2)GO的制备: (2) Preparation of GO:
(a)取2.5g石墨粉和1.25g硝酸钠溶于60ml质量浓度为95%的浓硫酸中,冰浴,时间为30min。 (a) Dissolve 2.5g of graphite powder and 1.25g of sodium nitrate in 60ml of concentrated sulfuric acid with a mass concentration of 95%, and place it in an ice bath for 30min.
(b)加入7.5g高锰酸钾,常温下搅拌,搅拌时间为12h。 (b) Add 7.5g of potassium permanganate and stir at room temperature for 12 hours.
(c)加入75ml的去离子水,高温下搅拌,温度为90℃,搅拌时间为24h。 (c) Add 75ml of deionized water, stir at high temperature, the temperature is 90°C, and the stirring time is 24h.
(d)再边搅拌边加入25ml质量浓度为30%的过氧化氢溶液,得混合物。 (d) adding 25 ml of hydrogen peroxide solution with a mass concentration of 30% while stirring to obtain a mixture.
(e)将混合物离心,产物用稀盐酸溶液和去离子水洗涤后干燥,得GO。干燥温度为60℃。稀盐酸质量浓度为5%。 (e) The mixture was centrifuged, and the product was washed with dilute hydrochloric acid solution and deionized water and then dried to obtain GO. The drying temperature was 60°C. The mass concentration of dilute hydrochloric acid is 5%.
(3)RGO/C3N4复合物的制备 (3) Preparation of RGO/C 3 N 4 composite
(a)将上述制得的GO加入到60ml的去离子水中,超声1h。 (a) Add the GO prepared above into 60ml of deionized water, and sonicate for 1h.
(b)再加入0.5gC3N4粉末,继续超声30min后将混合液在常温下搅拌12h。 (b) Add 0.5 g of C 3 N 4 powder, continue ultrasonication for 30 min, and then stir the mixture at room temperature for 12 h.
(c)向混合液中加入10ml甲醇,搅拌状态下,用500W氙灯光照3h,制得还原氧化石墨烯RGO/C3N4复合物。 (c) 10ml of methanol was added to the mixture, and under stirring, irradiated with a 500W xenon lamp for 3h to prepare a reduced graphene oxide RGO/C 3 N 4 composite.
下面结合附图和实施例对本发明作进一步说明: Below in conjunction with accompanying drawing and embodiment the present invention will be further described:
如图1所示,本发明电路板刻蚀废液中铜的回收方法采用的技术方案包括如下步骤: As shown in Figure 1, the technical scheme adopted in the recovery method of copper in the circuit board etching waste liquid of the present invention comprises the following steps:
一、酸性蚀刻液从生产线上的蚀刻缸中以6m3/h流出,由于在此过程中并没有加入氧化剂,蚀刻液中含有2g/L的一价铜离子。待再生的酸性蚀刻液流入废液收集罐中。 1. The acidic etching solution flows out from the etching cylinder on the production line at a rate of 6m 3 /h. Since no oxidizing agent is added during this process, the etching solution contains 2g/L of monovalent copper ions. The acid etching solution to be regenerated flows into the waste liquid collection tank.
二、酸性蚀刻废液从废液收集罐中流入到光照氧化反应池中,采用压力为5kg的空气压缩机将空气以20m3/h的速率从1000个孔中压入体系中,并保证与酸性蚀刻废液具有较大的接触面积。将还原氧化石墨烯RGO/C3N4复合物按1mg/L的用量加入到反应池中,并采用1000W强光照射1h。在此过程中,一价铜离子被空气中的氧气氧化成为二价铜离子,氧气与体系中的氢离子反应生成水。 2. The acidic etching waste liquid flows from the waste liquid collection tank into the light oxidation reaction tank, and the air compressor with a pressure of 5kg is used to press the air from 1000 holes into the system at a rate of 20m 3 /h, and ensure that it is consistent with the Acidic etching waste liquid has a larger contact area. The reduced graphene oxide RGO/C 3 N 4 composite was added to the reaction cell in an amount of 1 mg/L, and irradiated with 1000W strong light for 1 hour. During this process, monovalent copper ions are oxidized by oxygen in the air to divalent copper ions, and oxygen reacts with hydrogen ions in the system to form water.
三、完成再生的酸性蚀刻液由于蚀刻了铜进入溶液,导致蚀刻液中铜的量与起始浓度相比升高了。此时,将氧化后的酸性蚀刻液以6m3/h流入阳离子交换膜沉淀池中,在沉淀池中按3g/L的用量加入草酸,得混合液;由于草酸在常温下是固体,并可以溶于水中释放氢离子和草酸根离子,草酸根离子与铜离子相结合生成草酸铜沉淀,由于此过程中沉淀的铜的量相比于原液很小,草酸铜沉淀中氯离子的含量也很小,可忽略不计。草酸溶解过程中所释放的氢离子进入体系中,补充在氧化步骤中所消耗的氢离子,保持酸性蚀刻液酸当量不变。 3. The regenerated acidic etching solution has etched copper into the solution, causing the amount of copper in the etching solution to increase compared with the initial concentration. At this time, the oxidized acidic etching solution flows into the cation exchange membrane sedimentation tank at 6m 3 /h, and oxalic acid is added in an amount of 3g/L in the sedimentation tank to obtain a mixed solution; since oxalic acid is solid at normal temperature, it can Dissolve in water to release hydrogen ions and oxalate ions, and the oxalate ions combine with copper ions to form copper oxalate precipitation. Since the amount of copper precipitated in this process is small compared to the original solution, the content of chloride ions in the copper oxalate precipitation is also very high. Small, negligible. The hydrogen ions released during the dissolution of oxalic acid enter the system to supplement the hydrogen ions consumed in the oxidation step and keep the acid equivalent of the acidic etching solution unchanged.
四、混合液进入三足离心机中进行固液分离,固体滤渣主要是草酸铜沉淀,将滤渣卸出收集待处理,而滤液中的铜含量将降低到120g/L,即原始酸性蚀刻液中铜离子的浓度。混合搅拌沉淀剂与酸性蚀刻废液的时间控制在15分钟;过短的时间导致沉淀不充分,结晶过细,过长的处理时间没有意义。 4. The mixed liquid enters the three-legged centrifuge for solid-liquid separation. The solid filter residue is mainly copper oxalate precipitation. The filter residue is discharged and collected for processing, and the copper content in the filtrate will be reduced to 120g/L, that is, in the original acid etching solution concentration of copper ions. The time for mixing and stirring the precipitant and the acidic etching waste solution is controlled within 15 minutes; too short a time will lead to insufficient precipitation and too fine crystallization, and too long treatment time is meaningless.
五、由于市场上对于草酸铜的需求量并不大,按市场所需求,将一部分滤渣溶于水中,再过滤得到提纯后的草酸铜,此时草酸铜含量超过99.9%,并以这种高纯度的草酸铜的形式出售;另一部分分解成活化氧化铜出售,活化氧化铜由煅烧高纯度的草酸铜沉淀而得来,煅烧温度为400℃,煅烧时间为4h。 5. Since there is not much demand for copper oxalate in the market, according to the market demand, dissolve part of the filter residue in water, and then filter to obtain purified copper oxalate. At this time, the copper oxalate content exceeds 99.9%, and with this high It is sold in the form of pure copper oxalate; the other part is decomposed into activated copper oxide for sale. Activated copper oxide is obtained by calcination of high-purity copper oxalate precipitation. The calcination temperature is 400°C and the calcination time is 4h.
六、混合液固液分离后,液体主要是酸性蚀刻液本体,由于氧气氧化过程中,与体系中的氢离子发生反应生成了水,相比于原蚀刻液,水的量上升了。而且在反应过程中,盐酸不可避免的会挥发,导致酸当量降低,所以,在进入蚀刻工作液的过程中需要补充盐酸保证酸当量不变。进而使得水量上升。故而,将滤液流入反渗透膜除水装置中,将过多的水除去。 6. After the solid-liquid separation of the mixed liquid, the liquid is mainly the acid etching liquid body. Due to the oxygen oxidation process, it reacts with the hydrogen ions in the system to form water. Compared with the original etching liquid, the amount of water has increased. Moreover, during the reaction process, hydrochloric acid will inevitably volatilize, resulting in a decrease in acid equivalent. Therefore, it is necessary to supplement hydrochloric acid during the process of entering the etching working solution to ensure that the acid equivalent remains unchanged. This leads to an increase in water volume. Therefore, the filtrate flows into the reverse osmosis membrane water removal device to remove excess water.
七、滤液流入到储存罐中,成为供蚀刻的回用液,并将回用液管道接入到蚀刻缸原来加水的管道上,通过比重管控添加该回用液到蚀刻缸中,一些添加剂仍按照酸当量管控添加进行蚀刻生产。 7. The filtrate flows into the storage tank and becomes the reuse liquid for etching, and the reuse liquid pipeline is connected to the original water filling pipe of the etching cylinder, and the reuse liquid is added to the etching cylinder through specific gravity control, and some additives are still Etching production is carried out according to the controlled addition of acid equivalent.
实施例2Example 2
光催化剂/非金属类导体的复合材料(g-C3N4-TiO2复合材料)的制备方法如下: The preparation method of the composite material of photocatalyst/non-metallic conductor (gC 3 N 4 -TiO 2 composite material) is as follows:
1、氮化碳(C3N4)的制备:将三聚氰胺煅烧后研磨,得到氮化碳(C3N4)淡黄色粉末,煅烧温度为450℃,煅烧时间为4h。 1. Preparation of carbon nitride (C 3 N 4 ): melamine is calcined and then ground to obtain carbon nitride (C 3 N 4 ) light yellow powder. The calcination temperature is 450° C. and the calcination time is 4 hours.
2、称取1.0gC3N4粉末和1.0gTiO2粉末,在玛瑙研钵中将两者混合研磨均匀,然后将混合物放入水热反应釜中,密封后在马弗炉中550℃反应4h(升温速率为2.0℃/min);得到g-C3N4-TiO2复合材料。 2. Weigh 1.0g C 3 N 4 powder and 1.0g TiO 2 powder, mix and grind them evenly in an agate mortar, then put the mixture into a hydrothermal reaction kettle, seal it and react in a muffle furnace at 550°C for 4h (The heating rate is 2.0°C/min); the gC 3 N 4 -TiO 2 composite material is obtained.
下面结合附图和实施例对本发明作进一步说明: Below in conjunction with accompanying drawing and embodiment the present invention will be further described:
如图1所示,本发明电路板刻蚀废液中铜的回收方法采用的技术方案包括如下步骤: As shown in Figure 1, the technical scheme adopted in the recovery method of copper in the circuit board etching waste liquid of the present invention comprises the following steps:
一、酸性蚀刻液从生产线上的蚀刻缸中以2m3/h流出,由于在此过程中并没有加入氧化剂,蚀刻液中含有2g/L的一价铜离子。待再生的酸性蚀刻液流入废液收集罐中。 1. The acidic etching solution flows out from the etching cylinder on the production line at a rate of 2m 3 /h. Since no oxidizing agent is added during this process, the etching solution contains 2g/L of monovalent copper ions. The acid etching solution to be regenerated flows into the waste liquid collection tank.
二、酸性蚀刻废液从废液收集罐中流入到光照氧化反应池中,采用压力为5kg的空气压缩机将空气以合计10m3/h的速率从1000个孔中压入体系中,保证与酸性蚀刻废液具有较大的接触面积。将g-C3N4-TiO2复合材料按2mg/L的用量加入到反应池中,并采用400W强光照射2h。在此过程中,一价铜离子被空气中的氧气氧化成为二价铜离子,氧气与体系中的氢离子反应生成水。 2. The acidic etching waste liquid flows from the waste liquid collection tank into the light oxidation reaction tank, and the air compressor with a pressure of 5kg is used to press the air from 1000 holes at a total rate of 10m 3 /h into the system to ensure the same Acidic etching waste liquid has a larger contact area. The gC 3 N 4 -TiO 2 composite material was added into the reaction cell in an amount of 2 mg/L, and irradiated with 400W strong light for 2 hours. During this process, monovalent copper ions are oxidized by oxygen in the air to divalent copper ions, and oxygen reacts with hydrogen ions in the system to form water.
三、完成再生的酸性蚀刻液由于蚀刻了铜进入溶液,导致蚀刻液中铜的量与起始浓度相比升高了。此时,将氧化后的酸性蚀刻液以2m3/h流入阳离子交换膜沉淀池中,在沉淀池中按3g/L的用量加入草酸,得混合液;由于草酸在常温下是固体,并可以溶于水释放氢离子和草酸根离子,草酸根离子与铜离子相结合生成草酸铜沉淀,由于此过程中沉淀的铜的量相比于原液很小,草酸铜沉淀中氯离子的含量也很小,可忽略不计。草酸溶解过程中所释放的氢离子进入体系中,补充在氧化步骤中所消耗的氢离子,保持酸性蚀刻液酸当量不变。 3. The regenerated acidic etching solution has etched copper into the solution, causing the amount of copper in the etching solution to increase compared with the initial concentration. At this time, the oxidized acidic etching solution flows into the cation exchange membrane sedimentation tank at 2m 3 /h, and oxalic acid is added in an amount of 3g/L in the sedimentation tank to obtain a mixed solution; since oxalic acid is solid at normal temperature, it can Dissolve in water to release hydrogen ions and oxalate ions, and oxalate ions combine with copper ions to form copper oxalate precipitates. Since the amount of copper precipitated in this process is small compared to the original solution, the content of chloride ions in copper oxalate precipitates is also very high. Small, negligible. The hydrogen ions released during the dissolution of oxalic acid enter the system to supplement the hydrogen ions consumed in the oxidation step and keep the acid equivalent of the acidic etching solution unchanged.
四、混合液进入三足离心机中进行固液分离,固体滤渣主要是草酸铜沉淀,将滤渣卸出收集待处理,而滤液中的铜含量将降低到120g/L,即原始酸性蚀刻液中铜离子的浓度。混合搅拌沉淀剂与酸性蚀刻废液的时间控制在60分钟;过短的时间导致沉淀不充分,结晶过细,过长的处理时间没有意义。 4. The mixed liquid enters the three-legged centrifuge for solid-liquid separation. The solid filter residue is mainly copper oxalate precipitation. The filter residue is discharged and collected for processing, and the copper content in the filtrate will be reduced to 120g/L, that is, in the original acid etching solution concentration of copper ions. The time for mixing and stirring the precipitant and the acidic etching waste solution is controlled within 60 minutes; too short a time will lead to insufficient precipitation and too fine crystallization, and too long treatment time is meaningless.
五、由于市场上对于草酸铜的需求量并不大,按市场所需求,将一部分滤渣溶于水中,再过滤得到提纯后的草酸铜,此时草酸铜含量超过99.9%,并以这种高纯度的草酸铜的形式出售;另一部分分解成活化氧化铜出售,活化氧化铜由煅烧高纯度的草酸铜沉淀而得来,煅烧温度为500℃,煅烧时间为3h。 5. Since there is not much demand for copper oxalate in the market, according to the market demand, dissolve part of the filter residue in water, and then filter to obtain purified copper oxalate. At this time, the copper oxalate content exceeds 99.9%, and with this high It is sold in the form of pure copper oxalate; the other part is decomposed into activated copper oxide for sale. Activated copper oxide is obtained by calcination of high-purity copper oxalate precipitation. The calcination temperature is 500 ° C and the calcination time is 3 hours.
六、混合液固液分离后,液体主要是酸性蚀刻液本体,由于氧气氧化过程中,与体系中的氢离子发生反应生成了水,相比于原蚀刻液,水的量上升了。而且在反应过程中,盐酸不可避免的会挥发,导致酸当量降低,所以,在进入蚀刻工作液的过程中需要补充盐酸保证酸当量不变。进而使得水量上升。故而,将滤液流入反渗透膜除水装置中,将过多的水除去。 6. After the solid-liquid separation of the mixed liquid, the liquid is mainly the acid etching liquid body. Due to the oxygen oxidation process, it reacts with the hydrogen ions in the system to form water. Compared with the original etching liquid, the amount of water has increased. Moreover, during the reaction process, hydrochloric acid will inevitably volatilize, resulting in a decrease in acid equivalent. Therefore, it is necessary to supplement hydrochloric acid during the process of entering the etching working solution to ensure that the acid equivalent remains unchanged. This leads to an increase in water volume. Therefore, the filtrate flows into the reverse osmosis membrane water removal device to remove excess water.
七、滤液流入到储存罐中,成为供蚀刻的回用液,并将回用液管道接入到蚀刻缸原来加水的管道上,通过比重管控添加该回用液到蚀刻缸中,一些添加剂仍按照酸当量管控添加进行蚀刻生产。 7. The filtrate flows into the storage tank and becomes the reuse liquid for etching, and the reuse liquid pipeline is connected to the original water filling pipe of the etching cylinder, and the reuse liquid is added to the etching cylinder through specific gravity control, and some additives are still Etching production is carried out according to the controlled addition of acid equivalent.
实施例3Example 3
光催化剂/非金属类导体的复合材料(mpg-C3N4/RGO复合材料)的制备方法如下: The preparation method of the composite material of photocatalyst/non-metallic conductor (mpg-C 3 N 4 /RGO composite material) is as follows:
(1)氮化碳(C3N4)的制备:将三聚氰胺煅烧后研磨,得到氮化碳(C3N4)淡黄色粉末,煅烧温度为450℃,煅烧时间为4h。 (1) Preparation of carbon nitride (C 3 N 4 ): melamine was calcined and then ground to obtain carbon nitride (C 3 N 4 ) light yellow powder. The calcination temperature was 450° C. and the calcination time was 4 h.
(2)mpg-C3N4的制备:将12gC3N4粉末溶到30g质量浓度为40%的硅溶胶水溶液中,并将混合液蒸干。得到白色粉末放入燃烧舟中,再送入管式炉内,在300mL/min氮气保护下,以2.3℃/min升温到550℃,并在此温度下维持4h,自然冷却至室温。得到棕黄色粉末,用4mol/L氟化氢铵溶液处理48h去除模板剂。将反应后溶液离心弃掉上清液,分别用去离子水和无水乙醇洗涤,以去除可能存在的离子残留,在真空干燥箱中60℃干燥过夜,得到淡黄色产物,研磨后备用,标记为mpg-C3N4。 (2) Preparation of mpg-C 3 N 4 : 12 g of C 3 N 4 powder was dissolved in 30 g of an aqueous silica sol solution with a mass concentration of 40%, and the mixture was evaporated to dryness. The obtained white powder was put into a combustion boat, and then sent into a tube furnace. Under the protection of 300mL/min nitrogen, the temperature was raised to 550°C at 2.3°C/min, maintained at this temperature for 4h, and cooled to room temperature naturally. A brownish-yellow powder was obtained, which was treated with 4mol/L ammonium bifluoride solution for 48h to remove the template agent. After the reaction, the solution was centrifuged to discard the supernatant, washed with deionized water and absolute ethanol to remove possible ion residues, and dried overnight in a vacuum oven at 60°C to obtain a light yellow product, which was ground for later use and marked is mpg-C 3 N 4 .
(3)GO的制备: (3) Preparation of GO:
(a)取2.5g石墨粉和1.25g硝酸钠溶于60ml质量浓度为95%的浓硫酸中,冰浴,时间为30min。 (a) Dissolve 2.5g of graphite powder and 1.25g of sodium nitrate in 60ml of concentrated sulfuric acid with a mass concentration of 95%, and place it in an ice bath for 30min.
(b)加入7.5g高锰酸钾,常温下搅拌,搅拌时间为12h。 (b) Add 7.5g of potassium permanganate and stir at room temperature for 12 hours.
(c)加入75ml的去离子水,高温下搅拌,温度为90℃,搅拌时间为24h。 (c) Add 75ml of deionized water, stir at high temperature, the temperature is 90°C, and the stirring time is 24h.
(d)再边搅拌边加入25ml质量浓度为30%的过氧化氢溶液,得混合物。 (d) adding 25 ml of hydrogen peroxide solution with a mass concentration of 30% while stirring to obtain a mixture.
(e)将混合物离心,产物用稀盐酸溶液和去离子水洗涤后干燥,得GO。干燥温度为60℃。稀盐酸质量浓度为5%。 (e) The mixture was centrifuged, and the product was washed with dilute hydrochloric acid solution and deionized water and then dried to obtain GO. The drying temperature was 60°C. The mass concentration of dilute hydrochloric acid is 5%.
(4)mpg-C3N4/RGO复合材料的制备: (4) Preparation of mpg-C 3 N 4 /RGO composite material:
(a)将上述制得的GO加入到60ml的去离子水中,超声1h。 (a) Add the GO prepared above into 60ml of deionized water, and sonicate for 1h.
(b)再加入0.5gmpg-C3N4,继续超声30min后将混合液在常温下搅拌12h。 (b) Add 0.5 gmpg-C 3 N 4 , continue ultrasonication for 30 min, and then stir the mixture at room temperature for 12 h.
(c)向混合液中加入10ml甲醇,搅拌状态下,用500W氙灯光照3h,制得mpg-C3N4/RGO复合材料。 (c) 10ml of methanol was added to the mixed liquid, and under stirring state, 500W xenon light was irradiated for 3h to prepare the mpg-C 3 N 4 /RGO composite material.
下面结合附图和实施例对本发明作进一步说明: Below in conjunction with accompanying drawing and embodiment the present invention will be further described:
如图1所示,本发明电路板刻蚀废液中铜的回收方法采用的技术方案包括如下步骤: As shown in Figure 1, the technical scheme adopted in the recovery method of copper in the circuit board etching waste liquid of the present invention comprises the following steps:
一、酸性蚀刻液从生产线上的蚀刻缸中以2m3/h流出,由于在此过程中并没有加入氧化剂,蚀刻液中含有2g/L的一价铜离子。待再生的酸性蚀刻液流入废液收集罐中。 1. The acidic etching solution flows out from the etching cylinder on the production line at a rate of 2m 3 /h. Since no oxidizing agent is added during this process, the etching solution contains 2g/L of monovalent copper ions. The acid etching solution to be regenerated flows into the waste liquid collection tank.
二、酸性蚀刻废液从废液收集罐中流入到光照氧化反应池中,采用压力为5kg的空气压缩机将空气以10m3/h的速率从1000个孔中压入体系中,保证与酸性蚀刻废液具有较大的接触面积。将mpg-C3N4/RGO复合材料按2mg/L的用量加入到反应池中,并采用日光照射3h。在此过程中,一价铜离子被空气中的氧气氧化成为二价铜离子,氧气与体系中的氢离子反应生成水。 2. The acidic etching waste liquid flows from the waste liquid collection tank into the photo-oxidation reaction tank, and an air compressor with a pressure of 5kg is used to press air into the system from 1000 holes at a rate of 10m 3 /h to ensure that it is compatible with acid Etching waste liquid has a larger contact area. The mpg-C 3 N 4 /RGO composite material was added into the reaction cell at an amount of 2 mg/L, and irradiated with sunlight for 3 hours. During this process, monovalent copper ions are oxidized by oxygen in the air to divalent copper ions, and oxygen reacts with hydrogen ions in the system to form water.
三、完成再生的酸性蚀刻液由于蚀刻了铜进入溶液,导致蚀刻液中铜的量与起始浓度相比升高了。此时,将氧化后的酸性蚀刻液以2m3/h流入阳离子交换膜沉淀池中,在沉淀池中按3g/L的用量加入草酸,得混合液;由于草酸在常温下是固体,并可以溶于水释放氢离子和草酸根离子,草酸根离子与铜离子相结合生成草酸铜沉淀,由于此过程中沉淀的铜的量相比于原液很小,草酸铜沉淀中氯离子的含量也很小,可忽略不计。草酸溶解过程中所释放的氢离子进入体系中,补充在氧化步骤中所消耗的氢离子,保持酸性蚀刻液酸当量不变。 3. The regenerated acidic etching solution has etched copper into the solution, causing the amount of copper in the etching solution to increase compared with the initial concentration. At this time, the oxidized acidic etching solution flows into the cation exchange membrane sedimentation tank at 2m 3 /h, and oxalic acid is added in an amount of 3g/L in the sedimentation tank to obtain a mixed solution; since oxalic acid is solid at normal temperature, it can Dissolve in water to release hydrogen ions and oxalate ions, and oxalate ions combine with copper ions to form copper oxalate precipitates. Since the amount of copper precipitated in this process is small compared to the original solution, the content of chloride ions in copper oxalate precipitates is also very high. Small, negligible. The hydrogen ions released during the dissolution of oxalic acid enter the system to supplement the hydrogen ions consumed in the oxidation step and keep the acid equivalent of the acidic etching solution unchanged.
四、混合液进入三足离心机中进行固液分离,固体滤渣主要是草酸铜沉淀,将滤渣卸出收集待处理,而滤液中的铜含量将降低到120g/L,即原始酸性蚀刻液中铜离子的浓度。混合搅拌沉淀剂与酸性蚀刻废液的时间控制在60分钟;过短的时间导致沉淀不充分,结晶过细,过长的处理时间没有意义。 4. The mixed liquid enters the three-legged centrifuge for solid-liquid separation. The solid filter residue is mainly copper oxalate precipitation. The filter residue is discharged and collected for processing, and the copper content in the filtrate will be reduced to 120g/L, that is, in the original acid etching solution concentration of copper ions. The time for mixing and stirring the precipitant and the acidic etching waste solution is controlled within 60 minutes; too short a time will lead to insufficient precipitation and too fine crystallization, and too long treatment time is meaningless.
五、由于市场上对于草酸铜的需求量并不大,按市场所需求,将一部分滤渣溶于水中,再过滤得到提纯后的草酸铜,此时草酸铜含量超过99.9%,并以这种高纯度的草酸铜的形式出售;另一部分分解成活化氧化铜出售,活化氧化铜由煅烧高纯度的草酸铜沉淀而得来,煅烧温度为600℃,煅烧时间为2h。 5. Since there is not much demand for copper oxalate in the market, according to the market demand, dissolve part of the filter residue in water, and then filter to obtain purified copper oxalate. At this time, the copper oxalate content exceeds 99.9%, and with this high It is sold in the form of pure copper oxalate; the other part is decomposed into activated copper oxide for sale. Activated copper oxide is obtained by calcination of high-purity copper oxalate precipitation. The calcination temperature is 600°C and the calcination time is 2h.
六、混合液固液分离后,液体主要是酸性蚀刻液本体,由于氧气氧化过程中,与体系中的氢离子发生反应生成了水,相比于原蚀刻液,水的量上升了。而且在反应过程中,盐酸不可避免的会挥发,导致酸当量降低,所以,在进入蚀刻工作液的过程中需要补充盐酸保证酸当量不变。进而使得水量上升。故而,将滤液流入反渗透膜除水装置中,将过多的水除去。 6. After the solid-liquid separation of the mixed liquid, the liquid is mainly the acid etching liquid body. Due to the oxygen oxidation process, it reacts with the hydrogen ions in the system to form water. Compared with the original etching liquid, the amount of water has increased. Moreover, during the reaction process, hydrochloric acid will inevitably volatilize, resulting in a decrease in acid equivalent. Therefore, it is necessary to supplement hydrochloric acid during the process of entering the etching working solution to ensure that the acid equivalent remains unchanged. This leads to an increase in water volume. Therefore, the filtrate flows into the reverse osmosis membrane water removal device to remove excess water.
七、滤液流入到储存罐中,成为供蚀刻的回用液,并将回用液管道接入到蚀刻缸原来加水的管道上,通过比重管控添加该回用液到蚀刻缸中,一些添加剂仍按照酸当量管控添加进行蚀刻生产。 7. The filtrate flows into the storage tank and becomes the reuse liquid for etching, and the reuse liquid pipeline is connected to the original water filling pipe of the etching cylinder, and the reuse liquid is added to the etching cylinder through specific gravity control, and some additives are still Etching production is carried out according to the controlled addition of acid equivalent.
以上所述仅是本发明的较佳实施方式,故凡依本发明范围所述的构造、特征及原理所做的等效变化或修饰,均包括于本发明范围内。 The above descriptions are only preferred implementations of the present invention, so all equivalent changes or modifications made according to the structures, features and principles described in the scope of the present invention are included in the scope of the present invention.
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