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CN105602500B - A kind of wood-based plate biology base ureaformaldehyde composite material - Google Patents

A kind of wood-based plate biology base ureaformaldehyde composite material Download PDF

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Publication number
CN105602500B
CN105602500B CN201610092778.9A CN201610092778A CN105602500B CN 105602500 B CN105602500 B CN 105602500B CN 201610092778 A CN201610092778 A CN 201610092778A CN 105602500 B CN105602500 B CN 105602500B
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ureaformaldehyde
wood
biology
formaldehyde
composite
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CN105602500A (en
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赵晓斌
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J161/00Adhesives based on condensation polymers of aldehydes or ketones; Adhesives based on derivatives of such polymers
    • C09J161/20Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen
    • C09J161/22Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with acyclic or carbocyclic compounds
    • C09J161/24Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with acyclic or carbocyclic compounds with urea or thiourea
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)

Abstract

The present invention relates to a kind of wood-based plate biology base ureaformaldehyde composite materials, it is combined with biological composite reinforcing material by Lauxite or melamine urea-formaldehyde resin, in terms of solid, Lauxite or the weight ratio of melamine urea-formaldehyde resin and biological composite reinforcing material are 2~9: 8~1;The biology composite reinforcing material is containing 8~50wt% of protein, and 1~10wt% of fat, 40~89wt% of cellulose, surplus is the solid powder of water, and fineness is 100~200 mesh.Manufacture of the wood-based plate of the present invention with biology base ureaformaldehyde composite material for wood-based plate or stalk board material, it greatly reduces the burst size of artificial board formaldehyde and enhances adhesive property of the urea-formaldehyde glue to wood materials or agricultural crop straw, it not only conforms with environmental requirement and expands raw material sources, have a significant effect.

Description

A kind of wood-based plate biology base ureaformaldehyde composite material
Technical field
The present invention relates to a kind of wood-based plate biology base ureaformaldehyde composite materials.
Background technology
Wood-based plate is a kind of comprehensive utilization forest resourceies, and by broken wood shavings, wood fibre, wood chip, the wooden particle passes through rubber polymer Stick passes through glue mixing, is cold-pressed, the plank that the techniques such as hot pressing are fabricated, including density board, particieboard, particle board, multi-layer board, fixed To particieboard(OSB)Deng.Wherein common adhesive is the urea-formaldehyde glue being fabricated using formaldehyde and urea, or utilizes three The urea-formaldehyde glue that poly cyanamid is modified.Due to the low cost of urea-formaldehyde glue, high bond strength, easily prepare the advantages that transport, world's wood-based plate It is widely used as adhesive in industry.Since the volatilization of timber formaldehyde itself is very little, artificial board and its product are influenced The arch-criminal of formaldehyde excess release is adhesive.The characteristic of urea-formaldehyde glue determines that it can release in production process of plate Free formaldehyde, and reduce the content of formaldehyde in glue merely while also reducing bond strength, therefore, many plank manufacturers exist In production, the means such as masking, absorption, closing are taken mostly, to delay the release of formaldehyde, so actually by the harm in production It is transferred in use, not being inherently eliminated the formaldehyde hidden danger implied in plank.Once have the condition of formaldehyde volatilization, this Part formaldehyde still can largely volatilize, and influence people's health.The release time of formaldehyde is about 15 years in wood-based plate, world health group It knits and formaldehyde is confirmed as II class carcinogenic substances, therefore, countries in the world more carry out the standard of the release limitation of artificial board formaldehyde about tight Lattice, for example, meeting E0 grades of plank, content of formaldehyde is necessarily less than 5mg/100g, meets E1 planks, and content of formaldehyde is necessarily less than 9mg/100g;And the artificial board for using the means such as masking, absorption, closing to produce, it is typically only capable in the burst size of formaldehyde Reach E2 grades of standards or E1 grades of standards can be reached reluctantly.Therefore, it is badly in need of providing a kind of material that can reduce Form aldehyde release, On the one hand it can enhance adhesive property of the urea-formaldehyde glue to wood materials, furthermore it is possible to the burst size of formaldehyde be substantially reduced, to carry The environmental protection grade of the wood-based panel product of height urea-formaldehyde glue production.
Invention content
The purpose of the present invention is:A kind of burst size that can substantially reduce formaldehyde is provided and enhancing urea-formaldehyde glue is to wood materials Adhesive property wood-based plate biology base ureaformaldehyde composite material.
Realizing the technical solution of the object of the invention is:A kind of wood-based plate biology base ureaformaldehyde composite material, innovative point exist In, it is combined with biological composite reinforcing material by Lauxite or melamine urea-formaldehyde resin, in terms of solid, ureaformaldehyde tree The weight ratio of fat or melamine urea-formaldehyde resin and biological composite reinforcing material is 2~9: 8~1;
The biology composite reinforcing material be containing 8~50wt% of protein, fat 1~10wt%, 40~89wt% of cellulose, Surplus is the solid powder of water, and fineness is 100~200 mesh.
In above-mentioned biology base ureaformaldehyde composite material, the biology composite reinforcing material is vinasse base without the compound increasing of aldehyde biology Strong material, mixture of the algae base without one or both of aldehyde biology composite reinforcing material.
Above-mentioned biology base ureaformaldehyde composite material, when being used for making artificial plate, in the biology base ureaformaldehyde composite material Water is added, it is 45~65wt% to make the solid content of biology base ureaformaldehyde composite material, adds curing agent, and addition is biology 0~20wt% of base ureaformaldehyde composite material solid amount, stirs evenly, you can it is used to prepare wood-based plate by prior art, it is obtained Its content of formaldehyde of wood-based plate meets European Union E0 and U.S. CARB Form aldehyde release limitation requirements.
Above-mentioned biology base ureaformaldehyde composite material, the wood-based plate are to be using wood materials as raw material or with agricultural crop straw One kind in the density board of raw material, particieboard, oriented wood chipboard, multi-layer board.
The solution have the advantages that:The present invention wood-based plate in biology base ureaformaldehyde composite material be furnished with suitable biology Composite reinforcing material, the material are containing 8~50wt% of protein, and 1~10wt% of fat, 40~89wt% of cellulose, surplus is water Solid powder, fineness are 100~200 mesh, and this material itself is free of formaldehyde, and protein contained therein and Lauxite Or the free formaldehyde contained by melamine urea-formaldehyde resin has binding ability.Therefore, with the biology base ureaformaldehyde composite wood of the present invention Expect the wood-based plate made, the burst size of formaldehyde can be substantially reduced(Meet European Union E0 and CARB Form aldehyde releases limitation in the U.S.'s is wanted It asks)And enhance adhesive property of the urea-formaldehyde glue to wood materials or agricultural crop straw(It is shown in Table 1~7).In addition, biology used is compound Reinforcing material itself is free of formaldehyde, and affordable, smaller to the cost impact of wood-based plate, therefore, has a vast market Foreground.
Specific implementation mode
The present invention is described further with reference to embodiments, but not limited to this.
Examples and Comparative Examples raw materials are unless otherwise stated commercially available industrial goods, can be purchased by commercial channel ?.
Biology composite reinforcing material used is Sino-British joint Changzhou Kang Tian new materials Science and Technology Ltd. life in each embodiment The vinasse base of production without aldehyde biology composite reinforcing material KT-102 or algae base without aldehyde biology composite reinforcing material KT-103, Fineness is 80~200 mesh, and water content is < 10wt%;
Curing agent used is polyisocyanate in each embodiment(PMDI), epoxy resin or ammonium chloride and be commercially available industry Articles for use.
Embodiment 1 prepares artificial chipboard
It is as follows:
1. by 50g Lauxites(Solid content 100wt%)With 50g(Solid content 94wt%)Biological composite reinforcing material KT-102(200 mesh, water content 6wt%)It is sufficiently mixed(In terms of solid, the two weight ratio is 5: 4.7)To get to biology base ureaformaldehyde Composite material;
2. in step 1. biology base ureaformaldehyde composite material obtained, 80 grams of water are added and stir evenly, make biology base ureaformaldehyde The solid content of composite material is 53.9wt%, then adds 10 grams of curing agent PMDI (solid content 100wt%), and curing agent is used Amount is the 10.3wt% of biology base ureaformaldehyde composite material solid amount, is stirred evenly, spare;
3. with step, 2. material obtained manufacture according to existing urea-formaldehyde glue the obtained artificial chipboard of technique of particieboard.
Using the method for existing detection artificial board formaldehyde content, respectively to being not added with the common ureaformaldehyde of biological composite reinforcing material The content of formaldehyde of artificial chipboard made from wood-based plate and embodiment 1 is detected.Testing result shows the artificial plane of common ureaformaldehyde The burst size of methanal of card is 30mg/100g, and the burst size of methanal of artificial chipboard made from embodiment 1 is 1.5mg/100g;
Using existing artificial board detecting method, respectively to being not added with the common ureaformaldehyde artificial chipboard of biological composite reinforcing material It is detected with every mechanical property of artificial chipboard made from embodiment 1, is as a result listed in table 1.
Table 1
By upper table result as it can be seen that every intensity of artificial chipboard made from embodiment 1 is strengthened.
Embodiment 2 prepares artificial chipboard
It is as follows:
1. by 80g Lauxites(Solid content 100wt%)With 30g(Solid content 92wt%)Biological composite reinforcing material KT-103(200 mesh, water content 8wt%)It is sufficiently mixed(In terms of solid, the two weight ratio is 8: 2.76)To get to biology base urea Aldehyde composite material;
2. in step 1. biology base ureaformaldehyde composite material obtained, 70 grams of water are added and stir evenly, make biology base ureaformaldehyde The solid content of composite material is 59.8wt%, then adds 10 grams of curing agent PMDI (solid content 100wt%), and curing agent is used Amount is the 9.3wt% of biology base ureaformaldehyde composite material solid amount, is stirred evenly, spare;
3. with step, 2. material obtained manufacture according to existing urea-formaldehyde glue the obtained artificial chipboard of technique of particieboard.
Using the method for existing detection artificial board formaldehyde content, respectively to being not added with the common ureaformaldehyde of biological composite reinforcing material The content of formaldehyde of artificial chipboard made from artificial chipboard and embodiment 2 is detected.Testing result shows common ureaformaldehyde people The burst size of methanal of particieboard is made as 30mg/100g, the burst size of methanal of artificial chipboard made from embodiment 2 is 2.0mg/ 100g;
Using existing artificial board detecting method, respectively to being not added with the common ureaformaldehyde artificial chipboard of biological composite reinforcing material It is detected with every mechanical property of artificial chipboard made from embodiment 2, is as a result listed in table 2.
Table 2
By upper table result as it can be seen that every intensity of artificial chipboard made from embodiment 2 is strengthened.
Embodiment 3 prepares artificial chipboard
It is as follows:
1. by 50g Lauxites(Solid content 100wt%)With 30g(Solid content 94wt%)Biological composite reinforcing material KT-102(200 mesh, water content 6wt%)And 20g(Solid content 95wt%)Biological composite reinforcing material KT-103(200 mesh, water contain Measure 5wt%)It is sufficiently mixed(In terms of solid, the two weight ratio is 5: 4.72 to get to biology base ureaformaldehyde composite material;
2. in step 1. biology base ureaformaldehyde composite material obtained, 100 grams of water are added and stir evenly, make biology base ureaformaldehyde The solid content of composite material is 48.6wt%, then adds 15 grams of curing agent PMDI (solid content 100wt%), and curing agent is used Amount is the 15.4wt% of biology base ureaformaldehyde composite material solid amount, is stirred evenly, spare;
3. with step, 2. material obtained manufacture according to existing urea-formaldehyde glue the obtained artificial chipboard of technique of particieboard.
Using the method for existing detection artificial board formaldehyde content, respectively to being not added with the common ureaformaldehyde of biological composite reinforcing material The content of formaldehyde of artificial chipboard made from artificial chipboard and embodiment 3 is detected.Testing result shows common ureaformaldehyde people The burst size of methanal of particieboard is made as 30mg/100g, the burst size of methanal of artificial chipboard made from embodiment 3 is 1.0mg/ 100g;
Using existing artificial board detecting method, respectively to being not added with the common ureaformaldehyde artificial chipboard of biological composite reinforcing material It is detected with every mechanical property of artificial chipboard made from embodiment 3, is as a result listed in table 3.
Table 3
By upper table result as it can be seen that every intensity of 3 particieboard of embodiment is strengthened.
Embodiment 4 prepares Wheat Straw wood-based plate
It is as follows:
2. 1. identical with embodiment 3;
3. with step 2. material obtained manufacture according to existing urea-formaldehyde glue artificial board of straw the obtained Wheat Straw of technique it is artificial Plate.
Using the method for existing detection artificial board formaldehyde content, respectively to being not added with the common ureaformaldehyde of biological composite reinforcing material The content of formaldehyde of Wheat Straw wood-based plate made from artificial board of straw and embodiment 4 is detected.Testing result shows common ureaformaldehyde The burst size of methanal of artificial board of straw is 40mg/100g, and the burst size of methanal of Wheat Straw wood-based plate made from embodiment 4 is 1.2mg/100g;
Using existing artificial board detecting method, respectively to being not added with the common ureaformaldehyde artificial board of straw of biological composite reinforcing material It is detected with every mechanical property of Wheat Straw wood-based plate made from embodiment 4, is as a result listed in table 4.
Table 4
By upper table result as it can be seen that every intensity of Wheat Straw wood-based plate made from embodiment 4 is strengthened.
Embodiment 5 prepares artificial chipboard
It is as follows:
1. identical with embodiment 3;
2. in step 1. biology base ureaformaldehyde composite material obtained, 50 grams of water are added and stir evenly, make biology base ureaformaldehyde The solid content of composite material is 64.8wt%, then adds 15 grams of curing agent ammonium chlorides (solid content 100wt%), curing agent Dosage is the 15.4wt% of biology base ureaformaldehyde composite material solid amount, is stirred evenly, spare;
3. with step, 2. material obtained manufacture according to existing urea-formaldehyde glue the obtained artificial chipboard of technique of artificial chipboard.
Using the method for existing detection artificial board formaldehyde content, respectively to being not added with the common ureaformaldehyde of biological composite reinforcing material The content of formaldehyde of artificial chipboard made from artificial chipboard and embodiment 5 is detected.Testing result shows common ureaformaldehyde people The burst size of methanal of particieboard is made as 30mg/100g, the burst size of methanal of artificial chipboard made from embodiment 5 is 1.5mg/ 100g;
Using existing artificial board detecting method, respectively to being not added with the common ureaformaldehyde artificial chipboard of biological composite reinforcing material It is detected with every mechanical property of artificial chipboard made from embodiment 5, is as a result listed in table 5.
Table 5
By upper table result as it can be seen that every intensity of artificial chipboard made from embodiment 5 is strengthened.
Embodiment 6 prepares artificial chipboard
It is as follows:
1. identical with embodiment 3;
2. other than the curing agent PMDI for making curing agent of substituted embodiment 3 with epoxy resin, remaining dosage and operation with Embodiment 3 is identical;
3. with step, 2. material obtained manufacture according to existing urea-formaldehyde glue the obtained artificial chipboard of technique of artificial chipboard.
Using the method for existing detection artificial board formaldehyde content, respectively to being not added with the common ureaformaldehyde of biological composite reinforcing material The content of formaldehyde of particieboard made from artificial chipboard and embodiment 6 is detected.Testing result shows the artificial plane of common ureaformaldehyde The burst size of methanal of card is 30mg/100g, and the burst size of methanal of particieboard made from embodiment 6 is 1.5mg/100g;
Using existing artificial board detecting method, respectively to being not added with the common ureaformaldehyde artificial chipboard of biological composite reinforcing material It is detected with every mechanical property of artificial chipboard made from embodiment 6, is as a result listed in table 6.
Table 6
By upper table result as it can be seen that every intensity of artificial chipboard made from embodiment 6 is strengthened.
Embodiment 7 prepares oriented wood chipboard
It is as follows:
1. by 500kg Lauxites(Solid content 100wt%)With 300kg(Solid content 94wt%)Biological composite strengthening material Expect KT-102(200 mesh, water content 6wt%)And 200kg(Solid content 95wt%)Biological composite reinforcing material KT-103(200 mesh, Water content 5wt%)It is sufficiently mixed(In terms of solid, the two weight ratio is 5: 4.72 to get to biology base ureaformaldehyde composite material;
2. in step 1. biology base ureaformaldehyde composite material obtained, 1000kg water is added and stirs evenly, makes biology base urea The solid content of aldehyde composite material is 48.6wt%, then adds 150kg curing agent PMDI (solid content 100wt%), solidification Agent dosage is the 15.4wt% of biology base ureaformaldehyde composite material solid amount, is stirred evenly, spare;
3. with step, 2. material obtained manufacture according to existing urea-formaldehyde glue the obtained oriented wood chipboard of technique of oriented wood chipboard.
Using the method for existing detection artificial board formaldehyde content, respectively to being not added with the common ureaformaldehyde of biological composite reinforcing material The content of formaldehyde of artificial oriented wood chipboard made from artificial oriented wood chipboard and embodiment 3 is detected.Testing result shows general Lead to the burst size of methanal of the artificial oriented wood chipboard of ureaformaldehyde for 30mg/100g, the formaldehyde of oriented wood chipboard made from embodiment 7 is released It is high-volume 0.5mg/100g;
Using existing artificial board detecting method, the artificial orientation of common ureaformaldehyde for being not added with biological composite reinforcing material is dug respectively Every mechanical property of artificial oriented wood chipboard made from card and embodiment 7 is detected, and is as a result listed in table 7.
Table 7
By upper table result as it can be seen that every intensity of artificial oriented wood chipboard made from embodiment 7 is strengthened.
Based on the above embodiments it is found that wood-based plate biology base ureaformaldehyde composite material provided by the invention can substantially reduce The burst size and enhancing urea-formaldehyde glue of artificial board formaldehyde not only conform with environmental protection and want to the adhesive property of wood materials or agricultural crop straw Raw material sources are sought and expanded, are had a significant effect.

Claims (3)

1. a kind of wood-based plate biology base ureaformaldehyde composite material, which is characterized in that it is by Lauxite or melamine ureaformaldehyde Resin is combined with biological composite reinforcing material, and in terms of solid, Lauxite or melamine urea-formaldehyde resin and biology are compound The weight ratio of reinforcing material is 2~9: 8~1;
The biology composite reinforcing material is 1~10wt% of fat containing 8~50wt% of protein, cellulose 40~89wt%, remaining Amount is the solid powder of water, and fineness is 100~200 mesh;
The biology composite reinforcing material is for vinasse base without aldehyde biology composite reinforcing material and algae base without aldehyde biology composite strengthening One or both of material.
2. biology base ureaformaldehyde composite material according to claim 1, which is characterized in that when being used for making artificial plate, in institute It states in biology base ureaformaldehyde composite material and water is added, it is 45~65wt% to make the solid content of biology base ureaformaldehyde composite material, then is added Enter curing agent, addition is 0~20wt% of biology base ureaformaldehyde composite material solid amount, is stirred evenly, you can by existing Technique is used to prepare wood-based plate, its content of formaldehyde of wood-based plate obtained meets European Union E0 and CARB Form aldehyde releases limitation in the U.S.'s is wanted It asks.
3. biology base ureaformaldehyde composite material according to claim 2, which is characterized in that the wood-based plate is with wood materials For raw material or using agricultural crop straw as one kind in the density board of raw material, particieboard, multi-layer board.
CN201610092778.9A 2016-02-19 2016-02-19 A kind of wood-based plate biology base ureaformaldehyde composite material Active CN105602500B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109651577B (en) * 2018-12-12 2021-04-27 南京理工大学 Urea-based bionic material and preparation method and application thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1834184A (en) * 2006-03-30 2006-09-20 浙江林学院 Environment protection, low cost urea resin gel
CN1993397A (en) * 2004-07-30 2007-07-04 禾逊专业化学公司 Polymerization-enhancing composition for urea-formaldehyde resins, method of manufacture, method of use, and articles formed therefrom
CN103725253A (en) * 2014-01-13 2014-04-16 武秀英 Vinasse-based reinforced material for artificial board and vinasse-based non-formaldehyde adhesive prepared from vinasse-based reinforced material
CN104789152A (en) * 2015-03-26 2015-07-22 北京林业大学 Melamine modified urea resin packing and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1993397A (en) * 2004-07-30 2007-07-04 禾逊专业化学公司 Polymerization-enhancing composition for urea-formaldehyde resins, method of manufacture, method of use, and articles formed therefrom
CN1834184A (en) * 2006-03-30 2006-09-20 浙江林学院 Environment protection, low cost urea resin gel
CN103725253A (en) * 2014-01-13 2014-04-16 武秀英 Vinasse-based reinforced material for artificial board and vinasse-based non-formaldehyde adhesive prepared from vinasse-based reinforced material
CN104789152A (en) * 2015-03-26 2015-07-22 北京林业大学 Melamine modified urea resin packing and preparation method thereof

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