CN105602193B - One kind can self-healing composite insulating material and preparation method thereof - Google Patents
One kind can self-healing composite insulating material and preparation method thereof Download PDFInfo
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Abstract
本发明涉及一种可自愈复合绝缘材料及其制备方法,属于电力工业绝缘材料制作技术领域,该复合绝缘材料由基于氢键的自愈材料组分和绝缘材料通过溶液共混的方式制得的。该复合材料的制备过程分为两步:第一步,以脂肪酸多聚体混合物、脂肪族多胺和脲为原料制备基于氢键的自愈材料组分;第二步,将氢键自愈材料组分与绝缘材料在溶液中溶解共混,形成均相混合体系,将混合溶液中的溶剂以加热抽真空的方式除去,得到复合绝缘材料。本发明制得的复合绝缘材料具有一定的自愈能力,提高了其在使用期间的可靠性与材料的使用寿命。The invention relates to a self-healing composite insulating material and a preparation method thereof, belonging to the technical field of making insulating materials in the electric power industry. The composite insulating material is prepared by blending a hydrogen bond-based self-healing material component and an insulating material in a solution of. The preparation process of the composite material is divided into two steps: the first step is to prepare a hydrogen bond-based self-healing material component from the fatty acid polymer mixture, aliphatic polyamine and urea; the second step is to combine the hydrogen bond self-healing The material components and the insulating material are dissolved and blended in the solution to form a homogeneous mixed system, and the solvent in the mixed solution is removed by heating and vacuumizing to obtain a composite insulating material. The composite insulating material prepared by the invention has a certain self-healing ability, which improves its reliability during use and the service life of the material.
Description
技术领域technical field
本发明属于电力工业绝缘材料制作技术领域,特别涉及一种可自愈复合绝缘材料及其制备方法。The invention belongs to the technical field of making insulating materials in the electric power industry, and in particular relates to a self-healing composite insulating material and a preparation method thereof.
背景技术Background technique
随着电力设备小型化的发展趋势,固态绝缘材料在某些应用场合体现出一定的优势,例如干式变压器,电力电缆等等。在固态绝缘材料的使用过程中,绝缘老化和绝缘性能的降低的主要原因之一,是固态绝缘材料中电树枝的产生以及发展过程。而绝缘材料中电树枝老化行为的进一步发展,将最终导致绝缘层被击穿,从而使得电力设备发生损坏以及故障。而一些例如电缆的电力设备,在地下发生了故障后将会给维修带来极大的不便,大量的人力财力将被浪费,同时还会引起一定规模的停电检修,造成庞大的经济损失。由此,基于生物体能够自愈伤口的现象,从仿生的角度出发,提出一种固态可自愈绝缘材料是亟待研究的问题。With the development trend of miniaturization of power equipment, solid insulating materials show certain advantages in some applications, such as dry-type transformers, power cables and so on. During the use of solid insulating materials, one of the main reasons for insulation aging and insulation performance degradation is the generation and development of electrical dendrites in solid insulating materials. The further development of the aging behavior of electrical dendrites in insulating materials will eventually lead to the breakdown of the insulating layer, which will cause damage and failure of electrical equipment. And some electrical equipment such as cables will bring great inconvenience to maintenance after a breakdown occurs underground, a large amount of manpower and financial resources will be wasted, and will also cause a certain scale of power outage maintenance at the same time, causing huge economic losses. Therefore, based on the phenomenon that organisms can self-heal wounds, it is an urgent research problem to propose a solid self-healing insulating material from the perspective of bionics.
可逆键型的自愈材料通过在化合物中引入离子键交联组合、多重氢键、活性脲键等化学键或分子间作用力。在发生微裂痕缺陷时,通过材料内部本身的可逆键,将断裂的交联网络在可逆键的相应活性基团处重新连接,从而实现材料自发的愈合。而基于氢键的自愈材料是其中一种通过引入多重氢键而使得材料具有可逆自愈性质的材料。综上所述,固态绝缘材料中存在的绝缘老化问题严重威胁着中电力系统中电力设备的绝缘安全性,而现有的固态绝缘材料在发生缺陷后不具有自我愈合的能力。因此,研制出一种具有一定自愈能力的绝缘复合材料,对于提高电力系统中的绝缘可靠性,节省对于故障设备的检修开支,减少因绝缘层破坏而报废设备的物资消耗,提高绝缘材料应用的经济性有着重要的意义。而根据研究报道,基于氢键的自愈材料已有在导电材料方面应用的研究成果,关于绝缘材料的自愈研究仍为空缺。Reversible bond-type self-healing materials introduce chemical bonds or intermolecular forces such as ionic bond cross-linking combinations, multiple hydrogen bonds, and active urea bonds into the compound. When a microcrack defect occurs, the broken cross-linked network is reconnected at the corresponding active group of the reversible bond through the reversible bond inside the material, so as to realize the spontaneous healing of the material. Hydrogen bond-based self-healing materials are one of the materials that have reversible self-healing properties by introducing multiple hydrogen bonds. To sum up, the insulation aging problem in solid insulation materials seriously threatens the insulation safety of power equipment in medium and small power systems, and the existing solid insulation materials do not have the ability to self-heal after defects occur. Therefore, a kind of insulating composite material with certain self-healing ability has been developed, which can improve the insulation reliability in the power system, save the maintenance cost of the faulty equipment, reduce the material consumption of the scrapped equipment due to the damage of the insulating layer, and improve the application of insulating materials. economy is of great significance. According to research reports, self-healing materials based on hydrogen bonds have been applied to conductive materials, but self-healing research on insulating materials is still vacant.
发明内容Contents of the invention
本发明的目的是为解决现有绝缘材料在使用过程中电老化现象所带来的寿命缩减,需要屡次更换的问题,提出一种可自愈复合绝缘材料及其制备方法,使制得的复合绝缘材料具有一定的自愈能力,提高了其在使用期间的可靠性与材料的使用寿命。The purpose of the present invention is to solve the problem that the life of the existing insulating material is shortened due to the phenomenon of electrical aging during use and needs to be replaced repeatedly, and proposes a self-healing composite insulating material and its preparation method, so that the obtained composite The insulating material has a certain self-healing ability, which improves its reliability during use and the service life of the material.
本发明提出的可自愈复合绝缘材料是由基于氢键的自愈材料组分和绝缘材料通过溶液共混的方式制得的;基于氢键的自愈材料组分是由脂肪酸多聚体混合物、脂肪族多胺和脲三种原料制得的,其中脂肪酸多聚体混合物与脂肪族多胺的质量比为1.1-4.8:1,脂肪酸多聚体混合物与脂肪族多胺反应生成的中间体与脲的质量比为12.6-24.6:1,绝缘材料与基于氢键的自愈材料组分的质量比为0.25-9:1(使得绝缘材料占复合绝缘材料总质量的20-90%)。The self-healing composite insulating material proposed by the present invention is prepared by blending the hydrogen bond-based self-healing material component and the insulating material through a solution; the hydrogen-bond-based self-healing material component is a mixture of fatty acid polymers It is prepared from three raw materials, aliphatic polyamine and urea, wherein the mass ratio of fatty acid polymer mixture to aliphatic polyamine is 1.1-4.8:1, and the intermediate formed by the reaction of fatty acid polymer mixture and aliphatic polyamine The mass ratio of the insulating material to the urea is 12.6-24.6:1, and the mass ratio of the insulating material to the hydrogen bond-based self-healing material component is 0.25-9:1 (so that the insulating material accounts for 20-90% of the total mass of the composite insulating material).
本发明的提出的可自愈复合绝缘材料的制备方法是通过以下步骤实现的:The preparation method of the proposed self-healing composite insulating material of the present invention is realized through the following steps:
(1)可自愈复合绝缘材料的第一步制备过程:(1) The first step of preparation process of self-healing composite insulating material:
(1-1)称取质量比为1.1-4.8:1的脂肪酸多聚体混合物与脂肪族多胺,采用油浴锅以150-200℃的温度加热12-36小时,反应期间通以氮气进行保护,同时加以持续的机械搅拌,得到中间体产物;(1-1) Weigh the fatty acid polymer mixture and aliphatic polyamine with a mass ratio of 1.1-4.8:1, heat it at 150-200°C for 12-36 hours in an oil bath, and pass nitrogen gas during the reaction Protection, while continuous mechanical stirring, to obtain intermediate products;
(1-2)将步骤(1-1)得到的中间体产物与脲以12.6-24.6:1的质量比混合后,采用油浴锅以100-140℃的温度加热6-10小时,反应期间通以氮气进行保护,同时加以持续的机械搅拌,得到基于氢键的自愈材料组分;(1-2) After mixing the intermediate product obtained in step (1-1) with urea at a mass ratio of 12.6-24.6:1, use an oil bath to heat at a temperature of 100-140°C for 6-10 hours, during the reaction Protected with nitrogen gas and continuously mechanically stirred to obtain a self-healing material component based on hydrogen bonds;
(2)可自愈复合绝缘材料的第二步制备过程:(2) The second step of the preparation process of the self-healing composite insulating material:
(2-1)将步骤(1)制备好的基于氢键的自愈材料组分在鼓风干燥箱中以60-80℃加热20-40min,使其充分液化,得到具有较好的流动性的基于氢键的自愈材料组分;(2-1) Heat the hydrogen bond-based self-healing material component prepared in step (1) in a blast drying oven at 60-80°C for 20-40min to fully liquefy it and obtain a compound with good fluidity Hydrogen bond-based self-healing material components;
(2-2)将充分液化后的基于氢键的自愈材料组分溶于溶剂(溶剂与基于氢键的自愈材料组分质量比为1-2:1)形成自愈材料溶液,并将装有溶液的容器封口后,以60-80℃加热10-30min;(2-2) Dissolving the fully liquefied self-healing material component based on hydrogen bonds in a solvent (the mass ratio of the solvent to the self-healing material components based on hydrogen bonds is 1-2:1) to form a self-healing material solution, and After sealing the container containing the solution, heat it at 60-80°C for 10-30min;
(2-3)将绝缘材料加入到步骤(2-2)中得到的自愈材料溶液进行混合并以60-80℃预热1-3min,机械搅拌3-5min,得到混合物溶液;环氧树脂与步骤(1-2)得到的基于氢键的自愈材料组分的质量比为0.25-9:1(使得环氧树脂占复合绝缘材料总质量的20-90%);(2-3) Add the insulating material to the self-healing material solution obtained in step (2-2) for mixing, preheat at 60-80°C for 1-3min, and mechanically stir for 3-5min to obtain a mixture solution; epoxy resin The mass ratio of the hydrogen bond-based self-healing material component obtained in step (1-2) is 0.25-9:1 (making the epoxy resin account for 20-90% of the total mass of the composite insulating material);
(2-4)将步骤(2-3)得到的混合物溶液置于真空干燥箱中在50-70℃下抽真空,在真空环境下静置20-40min使得该混合物溶液中的溶剂完全排出;(2-4) Place the mixture solution obtained in step (2-3) in a vacuum drying oven to evacuate at 50-70° C., and let it stand in a vacuum environment for 20-40 minutes to completely discharge the solvent in the mixture solution;
(2-5)将去除溶剂的混合物在60-100℃下加热12-24h使其固化,得到成品可自愈复合绝缘材料。(2-5) Heating the solvent-removed mixture at 60-100° C. for 12-24 hours to solidify it to obtain a finished self-healing composite insulating material.
本发明采用基于氢键的自愈材料组分与绝缘材料的混合体系,使用溶液共混的方法,在真空环境中加热去除溶剂,从而使其固化成型得到可自愈的绝缘复合材料。本发明的可自愈绝缘复合材料在进行机械破坏后,经力学测试其抗张强度能够在自愈后恢复原有抗张强度的70%,经电学测试其体积电阻率可以恢复到与原有体积电阻率相差不超过3%。The invention adopts a hybrid system of self-healing material components and insulating materials based on hydrogen bonds, uses a solution blending method, heats and removes the solvent in a vacuum environment, and solidifies and shapes the self-healing insulating composite material. After mechanical damage, the self-healing insulating composite material of the present invention can recover 70% of its original tensile strength after self-healing through mechanical testing, and its volume resistivity can recover to the original value through electrical testing. The volume resistivity differs by no more than 3%.
本发明的可自愈绝缘复合材料体系具有愈合在电老化过程中产生的电树枝的能力,在在材料发展电树枝以后可以通过处理过程使得电树枝的微小分支得以自愈,而其自愈后的起树电压下降不超过初次起树电压的10%,能够有效愈合绝缘材料在使用过程中缓慢电老化产生的电树枝,从而阻碍绝缘层的老化击穿的过程,延长绝缘材料的使用寿命,减少绝缘材料更换的频率,提高了绝缘层的长久使用的稳定可靠性,对于减少因绝缘层破坏而报废设备的物资消耗,节省对于故障设备的检修开支,提高绝缘材料应用的经济性有着重要的意义。The self-healing insulating composite material system of the present invention has the ability to heal the electrical tree branches generated in the electrical aging process. After the material develops the electrical tree branches, the tiny branches of the electrical tree branches can be self-healed through the treatment process, and after self-healing The drop of the tree voltage does not exceed 10% of the initial tree voltage, which can effectively heal the electric tree branches generated by the slow electrical aging of the insulating material during use, thereby hindering the aging breakdown process of the insulating layer and prolonging the service life of the insulating material. Reducing the frequency of insulating material replacement improves the long-term stability and reliability of the insulating layer, which is important for reducing the material consumption of scrapped equipment due to insulation layer damage, saving maintenance expenses for faulty equipment, and improving the economy of insulating material applications. significance.
具体实施方式Detailed ways
本发明提出的一种可自愈复合绝缘材料及其制备方法结合实例详细说明如下:A self-healing composite insulating material proposed by the present invention and its preparation method are described in detail in conjunction with examples as follows:
本发明提出的一种可自愈复合绝缘材料,其特征在于,该复合绝缘材料是由基于氢键的自愈材料组分和绝缘材料通过溶液共混的方式制得的;该基于氢键的自愈材料组分是由脂肪酸多聚体混合物、脂肪族多胺和脲三种原料制得的,其中脂肪酸多聚体混合物与脂肪族多胺的质量比为1.1-4.8:1,脂肪酸多聚体混合物与脂肪族多胺反应生成的中间体与脲的质量比为12.6-24.6:1,绝缘材料与基于氢键的自愈材料组分的质量比为0.25-9:1(使得绝缘材料占复合绝缘材料总质量的20-90%)。A self-healing composite insulating material proposed by the present invention is characterized in that the composite insulating material is prepared by blending a hydrogen bond-based self-healing material component and an insulating material in a solution; the hydrogen bond-based The self-healing material component is made of fatty acid polymer mixture, aliphatic polyamine and urea, wherein the mass ratio of fatty acid polymer mixture to aliphatic polyamine is 1.1-4.8:1, fatty acid polymer The mass ratio of the intermediate to urea produced by the reaction of the solid mixture with the aliphatic polyamine is 12.6-24.6:1, and the mass ratio of the insulating material to the self-healing material component based on hydrogen bonds is 0.25-9:1 (making the insulating material account for 20-90% of the total mass of the composite insulating material).
所选用的脂肪酸多聚体混合物中脂肪酸单体、脂肪酸二聚体、脂肪酸三聚体的质量分数为(0.5-18%):(50-98%):(1.5-32%)。The mass fractions of fatty acid monomers, fatty acid dimers and fatty acid trimers in the selected fatty acid multimer mixture are (0.5-18%):(50-98%):(1.5-32%).
所选用的脂肪族多胺为乙二胺、丙二胺、二乙基三胺、三乙基四胺中具有至少两个氨基的脂肪烃中任一种。The selected aliphatic polyamine is any one of aliphatic hydrocarbons having at least two amino groups among ethylenediamine, propylenediamine, diethylenetriamine and triethylenetetramine.
所选用的溶剂为二氯甲烷、三氯甲烷等卤代烃之中的任一种。The selected solvent is any one of halogenated hydrocarbons such as dichloromethane and chloroform.
所选用的绝缘材料为双酚A型环氧树脂、双酚F型环氧树脂、双酚S型环氧树脂以及线性酚醛型环氧树脂之中的任一种。The insulating material selected is any one of bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin and novolac type epoxy resin.
本发明上述可自愈复合绝缘材料的制备方法是通过以下步骤实现的:The preparation method of the above-mentioned self-healing composite insulating material of the present invention is realized through the following steps:
(1)可自愈复合绝缘材料的第一步制备过程:(1) The first step of preparation process of self-healing composite insulating material:
(1-1)称取质量比为1.1-4.8:1的脂肪酸多聚体混合物与脂肪族多胺,采用油浴锅以150-200℃的温度加热12-36小时,反应期间通以氮气进行保护,同时加以持续的机械搅拌,得到中间体产物;(1-1) Weigh the fatty acid polymer mixture and aliphatic polyamine with a mass ratio of 1.1-4.8:1, heat it at 150-200°C for 12-36 hours in an oil bath, and pass nitrogen gas during the reaction Protection, while continuous mechanical stirring, to obtain intermediate products;
(1-2)将步骤(1-1)得到的中间体产物与脲以12.6-24.6:1的质量比混合后,采用油浴锅以100-140℃的温度加热6-10小时,反应期间通以氮气进行保护,同时加以持续的机械搅拌,得到基于氢键的自愈材料组分;(1-2) After mixing the intermediate product obtained in step (1-1) with urea at a mass ratio of 12.6-24.6:1, use an oil bath to heat at a temperature of 100-140°C for 6-10 hours, during the reaction Protected with nitrogen gas and continuously mechanically stirred to obtain a self-healing material component based on hydrogen bonds;
(2)可自愈复合绝缘材料的第二步制备过程:(2) The second step of the preparation process of the self-healing composite insulating material:
(2-1)将步骤(1)制备好的基于氢键的自愈材料组分在鼓风干燥箱中以60-80℃加热20-40min,使其充分液化,得到具有较好的流动性的基于氢键的自愈材料组分;(2-1) Heat the hydrogen bond-based self-healing material component prepared in step (1) in a blast drying oven at 60-80°C for 20-40min to fully liquefy it and obtain a compound with good fluidity Hydrogen bond-based self-healing material components;
(2-2)将充分液化后的基于氢键的自愈材料组分溶于溶剂(溶剂与基于氢键的自愈材料组分质量比为1-2:1)形成自愈材料溶液,并将装有溶液的容器封口后,以60-80℃加热10-30min;(2-2) Dissolving the fully liquefied self-healing material component based on hydrogen bonds in a solvent (the mass ratio of the solvent to the self-healing material components based on hydrogen bonds is 1-2:1) to form a self-healing material solution, and After sealing the container containing the solution, heat it at 60-80°C for 10-30min;
(2-3)将绝缘材料加入到步骤(2-2)中得到的自愈材料溶液进行混合并以60-80℃预热1-3min,机械搅拌3-5min,得到混合物溶液;环氧树脂与步骤(1-2)得到的基于氢键的自愈材料组分的质量比为0.25-9:1(使得环氧树脂占复合绝缘材料总质量的20-90%);(2-3) Add the insulating material to the self-healing material solution obtained in step (2-2) for mixing, preheat at 60-80°C for 1-3min, and mechanically stir for 3-5min to obtain a mixture solution; epoxy resin The mass ratio of the hydrogen bond-based self-healing material component obtained in step (1-2) is 0.25-9:1 (making the epoxy resin account for 20-90% of the total mass of the composite insulating material);
(2-4)将步骤(2-3)得到的混合物溶液置于真空干燥箱中在50-70℃下抽真空,在真空环境下静置20-40min使得该混合物溶液中的溶剂完全排出;(2-4) Place the mixture solution obtained in step (2-3) in a vacuum drying oven to evacuate at 50-70° C., and let it stand in a vacuum environment for 20-40 minutes to completely discharge the solvent in the mixture solution;
(2-5)将去除溶剂的混合物在60-100℃下加热12-24h使其固化,得到成品可自愈复合绝缘材料。(2-5) Heating the solvent-removed mixture at 60-100° C. for 12-24 hours to solidify it to obtain a finished self-healing composite insulating material.
本发明技术方案不局限于以下所列举具体实施方式。The technical solutions of the present invention are not limited to the specific embodiments listed below.
具体实施方案一:Specific implementation plan one:
本实施方案制备的可自愈复合绝缘材料,是由基于氢键的自愈材料组分和绝缘材料双酚A型环氧树脂通过溶液共混的方式制得的。基于氢键的自愈材料组分是由脂肪酸多聚体混合物(脂肪酸单体、脂肪酸二聚体、脂肪酸三聚体的质量分数为5%:82%:13%)、二乙基三胺和脲三种原料制得的,其中脂肪酸多聚体混合物与二乙基三胺的质量比为2.4:1,脂肪酸多聚体混合物与二乙基三胺反应生成的中间体与脲的质量比为14.6:1,双酚A型环氧树脂与基于氢键的自愈材料组分的质量比为1.6:1。The self-healing composite insulating material prepared in this embodiment is prepared by solution blending the self-healing material component based on hydrogen bonds and the insulating material bisphenol A epoxy resin. The self-healing material component based on hydrogen bond is composed of fatty acid polymer mixture (the mass fraction of fatty acid monomer, fatty acid dimer and fatty acid trimer is 5%:82%:13%), diethylene triamine and The three kinds of raw materials of urea make, wherein the mass ratio of fatty acid multimer mixture and diethylene triamine is 2.4:1, the mass ratio of the intermediate that fatty acid multimer mixture and diethylene triamine reacts and urea is 14.6:1, the mass ratio of bisphenol A epoxy resin to hydrogen bond-based self-healing material components is 1.6:1.
可自愈复合绝缘材料的制备方法,其是通过以下步骤实现的:A method for preparing a self-healing composite insulating material, which is achieved through the following steps:
(1)可自愈复合绝缘材料的第一步制备过程:(1) The first step of preparation process of self-healing composite insulating material:
(1-1)称取72g脂肪酸多聚体混合物与30g二乙基三胺(脂肪酸多聚体混合物与二乙基三胺质量比为2.4:1),采用油浴锅以200℃的温度加热36小时,反应期间通以氮气进行保护,同时加以持续的机械搅拌,得到中间体产物;(1-1) Weigh 72g of the fatty acid polymer mixture and 30g of diethylenetriamine (the mass ratio of the fatty acid polymer mixture to diethylenetriamine is 2.4:1), and heat it at a temperature of 200°C in an oil bath For 36 hours, during the reaction, nitrogen gas was used to protect, while continuous mechanical stirring was carried out to obtain the intermediate product;
(1-2)将步骤(1-1)得到的中间体产物与7g脲(中间体产物与脲质量比为14.6:1)混合后,采用油浴锅以140℃的温度加热10小时,反应期间通以氮气进行保护,同时加以持续的机械搅拌,得到基于氢键的自愈材料组分;(1-2) After mixing the intermediate product obtained in step (1-1) with 7 g of urea (the mass ratio of intermediate product to urea is 14.6:1), heat it at a temperature of 140° C. for 10 hours in an oil bath, and react During this period, nitrogen is used for protection, and at the same time, continuous mechanical stirring is used to obtain a self-healing material component based on hydrogen bonds;
(2)可自愈复合绝缘材料的第二步制备过程:(2) The second step of the preparation process of the self-healing composite insulating material:
(2-1)将步骤(1)制备好的基于氢键的自愈材料组分在鼓风干燥箱中以80℃加热40min,使其充分液化,得到具有较好的流动性的基于氢键的自愈材料组分;(2-1) Heat the hydrogen-bond-based self-healing material component prepared in step (1) at 80°C for 40 minutes in a blast drying oven to fully liquefy it, and obtain a hydrogen-bond-based self-healing material component with good fluidity self-healing material components;
(2-2)将充分液化后的基于氢键的自愈材料组分溶于218g三氯甲烷(三氯甲烷与基于氢键的自愈材料组分质量比为2:1)形成自愈材料溶液,并将装有溶液的容器封口后,以80℃加热30min;(2-2) Dissolve the fully liquefied hydrogen bond-based self-healing material components in 218 g of chloroform (the mass ratio of chloroform to hydrogen bond-based self-healing material components is 2:1) to form a self-healing material solution, and after sealing the container containing the solution, heat at 80°C for 30min;
(2-3)将174g双酚A型环氧树脂加入到(2-2)中的溶液进行混合并以80℃预热3min,机械搅拌5min,得到混合物溶液;双酚A型环氧树脂与步骤(1-2)得到的基于氢键的自愈材料组分的质量比为1.6:1(使得双酚A型环氧树脂占复合绝缘材料总质量的60%);(2-3) 174g bisphenol A type epoxy resin is added to the solution in (2-2) and mixed and preheated with 80 ℃ for 3min, and mechanically stirred for 5min to obtain a mixture solution; bisphenol A type epoxy resin and The mass ratio of the self-healing material components based on hydrogen bonds obtained in step (1-2) is 1.6:1 (making the bisphenol A type epoxy resin account for 60% of the total mass of the composite insulating material);
(2-4)将步骤(2-3)的混合物溶液置于真空干燥箱中在70℃下抽真空,在真空环境下静置40min使得该混合物溶液中的溶剂完全排出;(2-4) Place the mixture solution in step (2-3) in a vacuum drying oven to evacuate at 70° C., and let it stand in a vacuum environment for 40 minutes to completely discharge the solvent in the mixture solution;
(2-5)将去除溶剂的混合物在100℃下加热12h使其固化,得到成品可自愈复合绝缘材料。(2-5) The solvent-removed mixture was heated at 100° C. for 12 hours to be cured to obtain a finished self-healing composite insulating material.
具体实施方案二:Specific implementation plan two:
本实施方案制备的可自愈复合绝缘材料,是由基于氢键的自愈材料组分和绝缘材料双酚F型环氧树脂通过溶液共混的方式制得的。基于氢键的自愈材料组分是由脂肪酸多聚体混合物(脂肪酸单体、脂肪酸二聚体、脂肪酸三聚体的质量分数为0.5%:98%:1.5%)、三乙基四胺和脲三种原料制得的,其中脂肪酸多聚体混合物与三乙基四胺的质量比为3.2:1,脂肪酸多聚体混合物与三乙基四胺反应生成的中间体与脲的质量比为12.6:1,双酚F型环氧树脂与基于氢键的自愈材料组分的质量比为9:1。The self-healing composite insulating material prepared in this embodiment is prepared by solution blending the self-healing material component based on hydrogen bonds and the insulating material bisphenol F epoxy resin. The self-healing material component based on hydrogen bond is composed of fatty acid polymer mixture (the mass fraction of fatty acid monomer, fatty acid dimer and fatty acid trimer is 0.5%:98%:1.5%), triethylenetetramine and The three kinds of raw materials of urea make, and wherein the mass ratio of fatty acid multimer mixture and triethylenetetramine is 3.2:1, the mass ratio of the intermediate that fatty acid multimer mixture and triethylenetetramine reaction generates and urea is 12.6:1, the mass ratio of bisphenol F epoxy resin to hydrogen bond-based self-healing material components is 9:1.
可自愈复合绝缘材料的制备方法,其是通过以下步骤实现的:A method for preparing a self-healing composite insulating material, which is achieved through the following steps:
(1)可自愈复合绝缘材料的第一步制备过程:(1) The first step of preparation process of self-healing composite insulating material:
(1-1)称取80g脂肪酸多聚体混合物与25g三乙基四胺(脂肪酸多聚体混合物与三乙基四胺质量比为3.2:1),采用油浴锅以190℃的温度加热30小时,反应期间通以氮气进行保护,同时加以持续的机械搅拌,得到中间体产物;(1-1) Weigh 80g of fatty acid polymer mixture and 25g of triethylenetetramine (the mass ratio of fatty acid polymer mixture to triethylenetetramine is 3.2:1), and heat it at a temperature of 190°C in an oil bath For 30 hours, during the reaction, nitrogen was used for protection, while continuous mechanical stirring was carried out to obtain an intermediate product;
(1-2)将步骤(1-1)得到的中间体产物与8.3g脲(中间体产物与脲质量比为12.6:1)混合后,采用油浴锅以135℃的温度加热8.5小时,反应期间通以氮气进行保护,同时加以持续的机械搅拌,得到基于氢键的自愈材料组分;(1-2) After mixing the intermediate product obtained in step (1-1) with 8.3 g of urea (the mass ratio of intermediate product to urea is 12.6:1), heat it at a temperature of 135° C. for 8.5 hours in an oil bath, During the reaction period, nitrogen gas is used for protection, and continuous mechanical stirring is applied at the same time to obtain a self-healing material component based on hydrogen bonds;
(2)可自愈复合绝缘材料的第二步制备过程:(2) The second step of the preparation process of the self-healing composite insulating material:
(2-1)将步骤(1)制备好的基于氢键的自愈材料组分在鼓风干燥箱中以80℃加热30min,使其充分液化,得到具有较好的流动性的基于氢键的自愈材料组分;(2-1) Heat the hydrogen-bond-based self-healing material component prepared in step (1) at 80°C for 30 minutes in a blast drying oven to fully liquefy it, and obtain a hydrogen-bond-based self-healing material component with good fluidity self-healing material components;
(2-2)将充分液化后的基于氢键的自愈材料组分溶于204g三氯甲烷(三氯甲烷与基于氢键的自愈材料组分质量比为1.8:1)形成自愈材料溶液,并将装有溶液的容器封口后,以80℃加热25min;(2-2) Dissolve the fully liquefied hydrogen bond-based self-healing material components in 204 g of chloroform (the mass ratio of chloroform to hydrogen bond-based self-healing material components is 1.8:1) to form a self-healing material solution, and after sealing the container containing the solution, heat at 80°C for 25min;
(2-3)将1020g双酚F型环氧树脂加入到(2-2)中的溶液进行混合并以80℃预热2min,机械搅拌4min,得到混合物溶液;双酚F型环氧树脂与步骤(1-2)得到的基于氢键的自愈材料组分的质量比为9:1(使得双酚F型环氧树脂占复合绝缘材料总质量的90%);(2-3) 1020g of bisphenol F type epoxy resin is added to the solution in (2-2) and mixed and preheated at 80°C for 2min, mechanically stirred for 4min to obtain a mixture solution; bisphenol F type epoxy resin and The mass ratio of the self-healing material components based on hydrogen bonds obtained in step (1-2) is 9:1 (making the bisphenol F type epoxy resin account for 90% of the total mass of the composite insulating material);
(2-4)将步骤(2-3)的混合物溶液置于真空干燥箱中在65℃下抽真空,在真空环境下静置30min使得该混合物溶液中的溶剂完全排出;(2-4) Place the mixture solution in step (2-3) in a vacuum drying oven to evacuate at 65° C., and let it stand in a vacuum environment for 30 minutes to completely discharge the solvent in the mixture solution;
(2-5)将去除溶剂的混合物在90℃下加热18h使其固化,得到成品可自愈复合绝缘材料。(2-5) The solvent-removed mixture was heated at 90° C. for 18 hours to be cured to obtain a finished self-healing composite insulating material.
具体实施方案三:Specific implementation plan three:
本实施方案制备的可自愈复合绝缘材料,是由基于氢键的自愈材料组分和绝缘材料双酚S型环氧树脂通过溶液共混的方式制得的。基于氢键的自愈材料组分是由脂肪酸多聚体混合物(脂肪酸单体、脂肪酸二聚体、脂肪酸三聚体的质量分数为12%:68%:20%)、乙二胺和脲三种原料制得的,其中脂肪酸多聚体混合物与乙二胺的质量比为4.8:1,脂肪酸多聚体混合物与乙二胺反应生成的中间体与脲的质量比为21.5:1,双酚S型环氧树脂与基于氢键的自愈材料组分的质量比为0.8:1。The self-healing composite insulating material prepared in this embodiment is prepared by solution blending the self-healing material component based on hydrogen bonds and the insulating material bisphenol S-type epoxy resin. The self-healing material component based on hydrogen bond is composed of fatty acid polymer mixture (the mass fraction of fatty acid monomer, fatty acid dimer and fatty acid trimer is 12%:68%:20%), ethylenediamine and urea three It is prepared from a kind of raw material, wherein the mass ratio of fatty acid multimer mixture and ethylenediamine is 4.8:1, the mass ratio of fatty acid multimer mixture and ethylenediamine reaction intermediate and urea is 21.5:1, bisphenol The mass ratio of S-type epoxy resin to the hydrogen bond-based self-healing material component is 0.8:1.
可自愈复合绝缘材料的制备方法,其是通过以下步骤实现的:A method for preparing a self-healing composite insulating material, which is achieved through the following steps:
(1)可自愈复合绝缘材料的第一步制备过程:(1) The first step of preparation process of self-healing composite insulating material:
(1-1)称取86g脂肪酸多聚体混合物与18g乙二胺(脂肪酸多聚体混合物与乙二胺质量比为4.8:1),采用油浴锅以160℃的温度加热20小时,反应期间通以氮气进行保护,同时加以持续的机械搅拌,得到中间体产物;(1-1) Weigh 86g of the fatty acid polymer mixture and 18g of ethylenediamine (the mass ratio of the fatty acid polymer mixture to ethylenediamine is 4.8:1), heat at 160°C for 20 hours in an oil bath, and react During this period, nitrogen is used for protection, and continuous mechanical stirring is carried out simultaneously to obtain intermediate products;
(1-2)将步骤(1-1)得到的中间体产物与4.8g脲(中间体产物与脲质量比为21.5:1)混合后,采用油浴锅以120℃的温度加热7小时,反应期间通以氮气进行保护,同时加以持续的机械搅拌,得到基于氢键的自愈材料组分;(1-2) After mixing the intermediate product obtained in step (1-1) with 4.8 g of urea (the mass ratio of intermediate product to urea is 21.5:1), heat it at 120° C. for 7 hours in an oil bath, During the reaction period, nitrogen gas is used for protection, and continuous mechanical stirring is applied at the same time to obtain a self-healing material component based on hydrogen bonds;
(2)可自愈复合绝缘材料的第二步制备过程:(2) The second step of the preparation process of the self-healing composite insulating material:
(2-1)将步骤(1)制备好的基于氢键的自愈材料组分在鼓风干燥箱中以70℃加热25min,使其充分液化,得到具有较好的流动性的基于氢键的自愈材料组分;(2-1) Heat the hydrogen-bond-based self-healing material component prepared in step (1) at 70°C for 25 minutes in a blast drying oven to fully liquefy it, and obtain a hydrogen-bond-based self-healing material component with good fluidity self-healing material components;
(2-2)将充分液化后的基于氢键的自愈材料组分溶于131g二氯甲烷(二氯甲烷与基于氢键的自愈材料组分质量比为1.2:1)形成自愈材料溶液,并将装有溶液的容器封口后,以70℃加热20min;(2-2) Dissolve the fully liquefied hydrogen bond-based self-healing material components in 131 g of dichloromethane (the mass ratio of dichloromethane to hydrogen bond-based self-healing material components is 1.2:1) to form a self-healing material solution, and after sealing the container containing the solution, heat at 70°C for 20min;
(2-3)将87g双酚S型环氧树脂加入到(2-2)中的溶液进行混合并以70℃预热2min,机械搅拌3min,得到混合物溶液;双酚S型环氧树脂与步骤(1-2)得到的基于氢键的自愈材料组分的质量比为0.8:1(使得双酚S型环氧树脂占复合绝缘材料总质量的44%);(2-3) 87g of bisphenol S-type epoxy resin is added to the solution in (2-2) and mixed and preheated at 70°C for 2min, mechanically stirred for 3min to obtain a mixture solution; bisphenol S-type epoxy resin and The mass ratio of the self-healing material components based on hydrogen bonds obtained in step (1-2) is 0.8:1 (making the bisphenol S type epoxy resin account for 44% of the total mass of the composite insulating material);
(2-4)将步骤(2-3)的混合物溶液置于真空干燥箱中在55℃下抽真空,在真空环境下静置25min使得该混合物溶液中的溶剂完全排出;(2-4) Place the mixture solution in step (2-3) in a vacuum drying oven to evacuate at 55° C., and let it stand in a vacuum environment for 25 minutes to completely discharge the solvent in the mixture solution;
(2-5)将去除溶剂的混合物在75℃下加热20h使其固化,得到成品可自愈复合绝缘材料。(2-5) The solvent-removed mixture was heated at 75° C. for 20 h to be cured to obtain a finished self-healing composite insulating material.
具体实施方案四:Specific implementation plan four:
本实施方案制备的可自愈复合绝缘材料,是由基于氢键的自愈材料组分和绝缘材料线性酚醛型环氧树脂通过溶液共混的方式制得的。基于氢键的自愈材料组分是由脂肪酸多聚体混合物(脂肪酸单体、脂肪酸二聚体、脂肪酸三聚体的质量分数为18%:50%:32%)、丙二胺和脲三种原料制得的,其中脂肪酸多聚体混合物与丙二胺的质量比为1.1:1,脂肪酸多聚体混合物与丙二胺反应生成的中间体与脲的质量比为24.6:1,线性酚醛型环氧树脂与基于氢键的自愈材料组分的质量比为0.25:1。The self-healing composite insulating material prepared in this embodiment is prepared by solution blending the self-healing material component based on hydrogen bonds and the insulating material novolac epoxy resin. The hydrogen bond-based self-healing material is composed of fatty acid polymer mixture (the mass fraction of fatty acid monomer, fatty acid dimer and fatty acid trimer is 18%:50%:32%), propylene diamine and urea three A kind of raw material is prepared, wherein the mass ratio of fatty acid multimer mixture and propylene diamine is 1.1:1, the mass ratio of the intermediate and urea that fatty acid multimer mixture and propylene diamine reacts is 24.6:1, novolac The mass ratio of type epoxy resin to hydrogen bond-based self-healing material components is 0.25:1.
可自愈复合绝缘材料的制备方法,其是通过以下步骤实现的:A method for preparing a self-healing composite insulating material, which is achieved through the following steps:
(1)可自愈复合绝缘材料的第一步制备过程:(1) The first step of preparation process of self-healing composite insulating material:
(1-1)称取55g脂肪酸多聚体混合物与50g丙二胺(脂肪酸多聚体混合物与丙二胺质量比为1.1:1),采用油浴锅以150℃的温度加热12小时,反应期间通以氮气进行保护,同时加以持续的机械搅拌,得到中间体产物;(1-1) Weigh 55g of fatty acid polymer mixture and 50g of propylenediamine (the mass ratio of fatty acid polymer mixture to propylenediamine is 1.1:1), heat at 150°C for 12 hours in an oil bath, and react During this period, nitrogen is used for protection, and continuous mechanical stirring is carried out simultaneously to obtain intermediate products;
(1-2)将步骤(1-1)得到的中间体产物与4.3g脲(中间体产物与脲质量比为24.6:1)混合后,采用油浴锅以100℃的温度加热6小时,反应期间通以氮气进行保护,同时加以持续的机械搅拌,得到基于氢键的自愈材料组分;(1-2) After mixing the intermediate product obtained in step (1-1) with 4.3 g of urea (the mass ratio of intermediate product to urea is 24.6:1), heat it at 100° C. for 6 hours in an oil bath, During the reaction period, nitrogen gas is used for protection, and continuous mechanical stirring is applied at the same time to obtain a self-healing material component based on hydrogen bonds;
(2)可自愈复合绝缘材料的第二步制备过程:(2) The second step of the preparation process of the self-healing composite insulating material:
(2-1)将步骤(1)制备好的基于氢键的自愈材料组分在鼓风干燥箱中以60℃加热20min,使其充分液化,得到具有较好的流动性的基于氢键的自愈材料组分;(2-1) Heat the hydrogen-bond-based self-healing material component prepared in step (1) at 60°C for 20 minutes in a blast drying oven to fully liquefy it, and obtain a hydrogen-bond-based self-healing material component with good fluidity. self-healing material components;
(2-2)将充分液化后的基于氢键的自愈材料组分溶于109g二氯甲烷(二氯甲烷与基于氢键的自愈材料组分质量比为1:1)形成自愈材料溶液,并将装有溶液的容器封口后,以60℃加热10min;(2-2) Dissolve the fully liquefied hydrogen bond-based self-healing material components in 109 g of dichloromethane (the mass ratio of dichloromethane to hydrogen bond-based self-healing material components is 1:1) to form a self-healing material solution, and after sealing the container containing the solution, heat at 60°C for 10 minutes;
(2-3)将27g线性酚醛型环氧树脂加入到(2-2)中的溶液进行混合并以60℃预热1min,机械搅拌3min,得到混合物溶液;线性酚醛型环氧树脂与步骤(1-2)得到的基于氢键的自愈材料组分的质量比为0.25:1(使得线性酚醛型环氧树脂占复合绝缘材料总质量的20%);(2-3) 27g novolak type epoxy resin is added to the solution in (2-2) and mixed and preheated 1min with 60 ℃, mechanically stirred 3min, obtain mixture solution; Novolac type epoxy resin and step ( 1-2) The mass ratio of the obtained self-healing material components based on hydrogen bonds is 0.25:1 (making the novolak type epoxy resin account for 20% of the total mass of the composite insulating material);
(2-4)将步骤(2-3)的混合物溶液置于真空干燥箱中在50℃下抽真空,在真空环境下静置20min使得该混合物溶液中的溶剂完全排出;(2-4) Place the mixture solution in step (2-3) in a vacuum drying oven to evacuate at 50° C., and let it stand in a vacuum environment for 20 minutes to completely discharge the solvent in the mixture solution;
(2-5)将去除溶剂的混合物在60℃下加热24h使其固化,得到成品可自愈复合绝缘材料。(2-5) The solvent-removed mixture was heated at 60° C. for 24 hours to be cured to obtain a finished self-healing composite insulating material.
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CN102365311A (en) * | 2009-04-02 | 2012-02-29 | 阿克马法国公司 | Use, as a shock absorber, of a material formed from branched molecules containing associative groups |
CN103168079A (en) * | 2010-10-21 | 2013-06-19 | 阿肯马法国公司 | Composition including a mixture of a thermoplastic condensation polymer and a supramolecular polymer, and manufacturing method |
CN104919626A (en) * | 2012-11-09 | 2015-09-16 | 里兰斯坦福初级大学理事会 | self-healing composite material and application thereof |
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CN103168079A (en) * | 2010-10-21 | 2013-06-19 | 阿肯马法国公司 | Composition including a mixture of a thermoplastic condensation polymer and a supramolecular polymer, and manufacturing method |
CN104919626A (en) * | 2012-11-09 | 2015-09-16 | 里兰斯坦福初级大学理事会 | self-healing composite material and application thereof |
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