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CN105599151B - A Simple Ceramic Cutting Device - Google Patents

A Simple Ceramic Cutting Device Download PDF

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Publication number
CN105599151B
CN105599151B CN201610158648.0A CN201610158648A CN105599151B CN 105599151 B CN105599151 B CN 105599151B CN 201610158648 A CN201610158648 A CN 201610158648A CN 105599151 B CN105599151 B CN 105599151B
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fixed
cutting
plate
vertical
support
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CN105599151A (en
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苏银凯
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Dehua Kaiyuan Porcelain Industry Co Ltd
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Dehua Kaiyuan Porcelain Industry Co ltd
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Priority to CN201610158648.0A priority Critical patent/CN105599151B/en
Priority to CN201710641777.XA priority patent/CN107234737B/en
Publication of CN105599151A publication Critical patent/CN105599151A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/22Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
    • B28D1/24Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising with cutting discs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • B28D7/04Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

The invention discloses a simple ceramic cutting device, which comprises a rack, wherein two transverse rails are fixed on the top surface of the rack, a moving plate is placed on the two transverse rails, a supporting and adjusting roller is fixed on the bottom surface of the moving plate, the supporting and adjusting roller is inserted and sleeved in a rail groove formed in the side wall of each transverse rail, the bottom surface of the supporting and adjusting roller is pressed against the bottom surface of the rail groove, connecting blocks are fixed on the front side and the rear side of the top surface of the moving plate, and two middle supporting plates are arranged at the front part and the rear part of the two transverse rails; and a vertical screw and a vertical guide rod are fixed on one side of the rack. Its cutting piece can be adjusted from top to bottom to satisfy the ceramic tile cutting requirement of different thickness, simultaneously, it is that the movable plate removes and realizes the cutting, and the cutting piece need not to remove, guarantees the normal operating of cutting piece, guarantees the cutting effect.

Description

一种陶瓷简易切割装置A Simple Ceramic Cutting Device

技术领域:Technical field:

本发明涉及陶瓷加工设备技术领域,更具体的说涉及一种陶瓷简易切割装置。The invention relates to the technical field of ceramic processing equipment, in particular to a simple ceramic cutting device.

背景技术:Background technique:

现有陶瓷制品如瓷砖等在加工时需要进行切割,现有的切割方式一般是需要人工将板料固定后,通过切割刀片沿着机架进行移动,来实现切割,其切割刀片的上下位置和横向位置时无法调节,只能进行其那会移动,无法满足不同厚度的瓷砖的切割。Existing ceramic products such as ceramic tiles need to be cut during processing. The existing cutting method generally needs to manually fix the sheet and then move the cutting blade along the frame to achieve cutting. The upper and lower positions of the cutting blade and It cannot be adjusted in the horizontal position, and can only be moved at that time, which cannot meet the cutting of tiles of different thicknesses.

发明内容:Invention content:

本发明的目的就是针对现有技术之不足,而提供一种陶瓷简易切割装置,它的切割片可以上下调节,从而满足不同厚度的瓷砖切割要求,同时,其是移动板进行移动实现切割,切割片无需移动,保证切割片的正常运行,保证切割效果,而且其具有的滚珠在保证移动板的支撑作用下减少移动板与横向轨道之间的摩擦,提高使用寿命。The purpose of the present invention is to address the deficiencies of the prior art, and provide a simple ceramic cutting device, whose cutting blade can be adjusted up and down, so as to meet the cutting requirements of ceramic tiles with different thicknesses. The blade does not need to move to ensure the normal operation of the cutting blade and the cutting effect, and the balls it has can reduce the friction between the moving plate and the horizontal track under the support of the moving plate to improve the service life.

本发明的技术解决措施如下:Technical solutions of the present invention are as follows:

一种陶瓷简易切割装置,包括机架,所述机架的顶面上固定有两个横向轨道,移动板放置在两个横向轨道上,移动板的底面固定有支撑调节滚轮,支撑调节滚轮插套在横向轨道的侧壁上具有的轨道槽中,支持调节滚轮的底面压靠在轨道槽的底面上,移动板的顶面前后两侧固定有连接块,连接块的顶面上固定有多个推动夹持气缸,推动夹持气缸的推杆竖直向下穿过连接块的顶部并固定有压制吸盘,压制吸盘处于连接块与移动板之间的插槽中,两个中间支撑板设置在两个横向轨道的前部和后部处,中间支撑板的两端固定在两个横向轨道的侧壁上,至少一个移动螺杆的两端铰接在两个中间支撑板上,移动螺杆的中部螺接在移动板的底面中部具有的凸起部上,其中一个中间支撑板上固定有移动电机,移动电机的输出轴为花键轴,花键轴插套在移动螺杆的一端具有的花键孔中;A simple cutting device for ceramics, comprising a frame, two transverse rails are fixed on the top surface of the frame, a moving plate is placed on the two transverse rails, a supporting adjustment roller is fixed on the bottom surface of the moving plate, and the supporting adjusting roller is inserted into the Set in the track groove on the side wall of the transverse track, the bottom surface of the supporting adjustment roller is pressed against the bottom surface of the track groove, the top front and rear sides of the moving plate are fixed with connecting blocks, and the top surface of the connecting block is fixed with multiple Push the clamping cylinder, push the push rod of the clamping cylinder to pass through the top of the connecting block vertically downwards and fix the pressing suction cup, the pressing suction cup is in the slot between the connecting block and the moving plate, and the two middle support plates are arranged At the front and rear of the two transverse rails, the two ends of the middle support plate are fixed on the side walls of the two transverse rails, the two ends of at least one moving screw are hinged on the two middle support plates, and the middle of the moving screw It is screwed on the raised portion in the middle of the bottom surface of the moving plate, and a moving motor is fixed on one of the middle support plates. The output shaft of the moving motor is a spline shaft, and the spline shaft is inserted into the spline at one end of the moving screw. in the hole;

所述机架的一侧固定有竖直螺杆和竖直导向杆,竖直螺杆和竖直导向杆的上端均铰接在上连接板上,上连接板上固定有竖直调节电机,竖直调节电机带动竖直螺杆转动,切割架螺接在竖直螺杆中,切割架插套在竖直导向杆中,切割架上设有支撑板体,支撑板体上固定有切割电机,切割电机的输出轴穿过支撑板体并固定有切割片,切割片处于移动板上平面具有的切割凹槽的正上方。One side of the frame is fixed with a vertical screw and a vertical guide rod, and the upper ends of the vertical screw and the vertical guide rod are hinged on the upper connecting plate, and the upper connecting plate is fixed with a vertical adjustment motor, and the vertical adjustment The motor drives the vertical screw to rotate, the cutting frame is screwed into the vertical screw, the cutting frame is inserted into the vertical guide rod, the cutting frame is provided with a support plate, the support plate is fixed with a cutting motor, the output of the cutting motor The shaft passes through the support plate body and is fixed with a cutting piece, which is directly above the cutting groove on the plane on the moving plate.

所述支撑板体上固定有防护罩,切割片的上部处于防护罩中。A protective cover is fixed on the support plate, and the upper part of the cutting piece is in the protective cover.

所述横向轨道的左右两侧具有轨道槽,移动板的底面固定有竖直支撑臂,竖直支撑臂上铰接有支撑调节滚轮。There are track grooves on the left and right sides of the transverse track, and the bottom surface of the moving plate is fixed with a vertical support arm, and the vertical support arm is hinged with support adjustment rollers.

所述移动板的底面的前部和后部固定有导向连接板,上导向板体的两端固定在前后对应的两个导向连接板上,上导向板体中插套有多个滚珠,滚珠压靠在横向轨道的顶面上。The front and the rear of the bottom surface of the moving plate are fixed with guide connecting plates, and the two ends of the upper guide plate body are fixed on the two corresponding guide connecting plates before and after. Press against the top surface of the cross rail.

所述上导向板体的上方的移动板的底面上固定有弹性板,滚珠处于弹性板的正下方。An elastic plate is fixed on the bottom surface of the moving plate above the upper guide plate body, and the balls are located directly below the elastic plate.

本发明的有益效果在于:The beneficial effects of the present invention are:

它的切割片可以上下调节,从而满足不同厚度的瓷砖切割要求,同时,其是移动板进行移动实现切割,切割片无需移动,保证切割片的正常运行,保证切割效果,而且其具有的滚珠在保证移动板的支撑作用下减少移动板与横向轨道之间的摩擦,提高使用寿命。Its cutting piece can be adjusted up and down to meet the cutting requirements of tiles of different thicknesses. At the same time, the moving plate moves to achieve cutting without moving the cutting piece, which ensures the normal operation of the cutting piece and the cutting effect. Ensure that the support of the moving plate reduces the friction between the moving plate and the transverse track, and improves the service life.

附图说明:Description of drawings:

图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2为本发明的俯视图;Fig. 2 is the top view of the present invention;

图3为本发明的局部剖视图。Fig. 3 is a partial sectional view of the present invention.

具体实施方式:detailed description:

实施例:见图1至图3所示,一种陶瓷简易切割装置,包括机架10,所述机架10的顶面上固定有两个横向轨道20,移动板30放置在两个横向轨道20上,移动板30的底面固定有支撑调节滚轮31,支撑调节滚轮31插套在横向轨道20的侧壁上具有的轨道槽21中,支持调节滚轮31的底面压靠在轨道槽21的底面上,移动板30的顶面前后两侧固定有连接块32,连接块32的顶面上固定有多个推动夹持气缸33,推动夹持气缸33的推杆竖直向下穿过连接块32的顶部并固定有压制吸盘2,压制吸盘2处于连接块32与移动板30之间的插槽1中,两个中间支撑板34设置在两个横向轨道20的前部和后部处,中间支撑板34的两端固定在两个横向轨道20的侧壁上,至少一个移动螺杆35的两端铰接在两个中间支撑板34上,移动螺杆35的中部螺接在移动板30的底面中部具有的凸起部上,其中一个中间支撑板34上固定有移动电机36,移动电机36的输出轴为花键轴,花键轴插套在移动螺杆35的一端具有的花键孔中;Embodiment: As shown in Fig. 1 to Fig. 3, a simple cutting device for ceramics includes a frame 10, two transverse rails 20 are fixed on the top surface of the frame 10, and the moving plate 30 is placed on the two transverse rails 20, the bottom surface of the mobile plate 30 is fixed with a support adjustment roller 31, the support adjustment roller 31 is inserted in the track groove 21 provided on the side wall of the transverse track 20, and the bottom surface of the support adjustment roller 31 is pressed against the bottom surface of the track groove 21 On the top, front, rear and both sides of the top of the moving plate 30, connecting blocks 32 are fixed, and a plurality of pushing and clamping cylinders 33 are fixed on the top surface of the connecting block 32, and the push rods of the pushing and clamping cylinders 33 pass through the connecting blocks vertically downward. The top of 32 is fixed with a pressing suction cup 2, which is in the slot 1 between the connecting block 32 and the moving plate 30, and two middle support plates 34 are arranged at the front and rear of the two transverse rails 20, The two ends of the middle supporting plate 34 are fixed on the side walls of the two transverse rails 20, the two ends of at least one moving screw 35 are hinged on the two middle supporting plates 34, and the middle part of the moving screw 35 is screwed on the bottom surface of the moving plate 30 On the raised part in the middle part, a mobile motor 36 is fixed on one of the middle support plates 34, the output shaft of the mobile motor 36 is a spline shaft, and the spline shaft is inserted into the spline hole provided at one end of the mobile screw rod 35;

所述机架10的一侧固定有竖直螺杆11和竖直导向杆12,竖直螺杆11和竖直导向杆12的上部均铰接在上连接板13上,竖直导向杆12的上端伸出上连接板13,上连接板13上固定有的电机架上固定有竖直调节电机14,竖直调节电机14通过联轴器与竖直螺杆11的上端相连接,切割架15螺接在竖直螺杆11中,切割架15插套在竖直导向杆12中,切割架15上设有支撑板体16,支撑板体16上固定有切割电机17,切割电机17的输出轴穿过支撑板体16并固定有切割片18,切割片18处于移动板30上平面具有的切割凹槽370的正上方。One side of the frame 10 is fixed with a vertical screw rod 11 and a vertical guide rod 12, the tops of the vertical screw rod 11 and the vertical guide rod 12 are hinged on the upper connecting plate 13, and the upper end of the vertical guide rod 12 extends Go out last connection plate 13, on the motor frame that is fixed on the upper connection plate 13, be fixed with vertical adjustment motor 14, vertical adjustment motor 14 is connected with the upper end of vertical screw rod 11 by shaft coupling, and cutting frame 15 is screwed on In the vertical screw rod 11, the cutting frame 15 is inserted and sleeved in the vertical guide bar 12, the cutting frame 15 is provided with a support plate body 16, the support plate body 16 is fixed with a cutting motor 17, and the output shaft of the cutting motor 17 passes through the support The plate body 16 is also fixed with a cutting piece 18 , and the cutting piece 18 is located directly above the cutting groove 370 on the upper plane of the moving plate 30 .

进一步的说,所述支撑板体16上固定有防护罩19,切割片18的上部处于防护罩19中。Further speaking, a protective cover 19 is fixed on the support plate body 16 , and the upper part of the cutting piece 18 is in the protective cover 19 .

进一步的说,所述横向轨道20的左右两侧具有轨道槽21,移动板30的底面固定有竖直支撑臂37,竖直支撑臂37上铰接有支撑调节滚轮31。Further, the left and right sides of the transverse rail 20 have track grooves 21, the bottom surface of the moving plate 30 is fixed with a vertical support arm 37, and the vertical support arm 37 is hinged with a support adjustment roller 31.

进一步的说,所述移动板30的底面的前部和后部固定有导向连接板38,上导向板体39的两端固定在前后对应的两个导向连接板38上,上导向板体39中插套有多个滚珠391,滚珠391压靠在横向轨道20的顶面上。Further, the front and rear parts of the bottom surface of the moving plate 30 are fixed with guide connecting plates 38, and the two ends of the upper guide plate body 39 are fixed on the two corresponding guide connecting plates 38 at the front and rear, and the upper guide plate body 39 The middle sleeve has a plurality of balls 391 , and the balls 391 are pressed against the top surface of the transverse rail 20 .

进一步的说,所述上导向板体39的上方的移动板30的底面上固定有弹性板392,滚珠391处于弹性板392的正下方。Further speaking, an elastic plate 392 is fixed on the bottom surface of the moving plate 30 above the upper guide plate body 39 , and the balls 391 are directly below the elastic plate 392 .

本实施例中,将瓷砖放置在移动板30上,将瓷砖的前后两端插套在插槽1中,通过推动夹持气缸33的推杆下压,使得压制吸盘2压靠在瓷砖上并吸附瓷砖实现固定,然后,移动电机36运行,实现移动板30的移动,使得切割片18处于移动板30的后方,然后,通过竖直调节电机14运行,使得竖直螺杆11转动,来调节切割片18的上下调节,然后,切割电机17运行,使得切割片18运行,然后,再控制移动电机36运行,使得移动板30向后移动,实现瓷砖切割,其切割效果好。In this embodiment, the tiles are placed on the moving plate 30, the front and rear ends of the tiles are inserted into the slots 1, and the push rod of the clamping cylinder 33 is pressed down, so that the pressing suction cup 2 is pressed against the tiles and Adsorption tiles are fixed, then the moving motor 36 runs to move the moving plate 30, so that the cutting piece 18 is behind the moving plate 30, and then the vertical screw 11 is rotated to adjust the cutting blade 18 by vertically adjusting the motor 14. The up and down regulation of sheet 18, then, cutting motor 17 moves, and cutting sheet 18 is moved, and then, controls moving motor 36 to run, makes moving plate 30 move backwards, realizes tile cutting, and its cutting effect is good.

以上实施方式仅用于说明本发明并非对本发明的限制,有关技术领域的普通技术人员,在不脱离本发明的精神和范围的情况下,还可以做出各种变化和变型,因此所有等同的技术方案也属于本发明的范畴,本发明的专利保护范围应由权利要求限定。The above embodiments are only used to illustrate the present invention and not to limit the present invention. Those of ordinary skill in the relevant technical field can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, all equivalent The technical solution also belongs to the category of the present invention, and the scope of patent protection of the present invention should be defined by the claims.

Claims (1)

1.一种陶瓷简易切割装置,包括机架(10),其特征在于:所述机架(10)的顶面上固定有两个横向轨道(20),移动板(30)放置在两个横向轨道(20)上,移动板(30)的底面固定有支撑调节滚轮(31),支撑调节滚轮(31)插套在横向轨道(20)的侧壁上具有的轨道槽(21)中,支持调节滚轮(31)的底面压靠在轨道槽(21)的底面上,移动板(30)的顶面前后两侧固定有连接块(32),连接块(32)的顶面上固定有多个推动夹持气缸(33),推动夹持气缸(33)的推杆竖直向下穿过连接块(32)的顶部并固定有压制吸盘(2),压制吸盘(2)处于连接块(32)与移动板(30)之间的插槽(1)中,两个中间支撑板(34)设置在两个横向轨道(20)的前部和后部处,中间支撑板(34)的两端固定在两个横向轨道(20)的侧壁上,至少一个移动螺杆(35)的两端铰接在两个中间支撑板(34)上,移动螺杆(35)的中部螺接在移动板(30)的底面中部具有的凸起部上,其中一个中间支撑板(34)上固定有移动电机(36),移动电机(36)的输出轴为花键轴,花键轴插套在移动螺杆(35)的一端具有的花键孔中;1. A ceramic simple cutting device, comprising a frame (10), is characterized in that: two transverse rails (20) are fixed on the top surface of the frame (10), and the moving plate (30) is placed on two On the transverse track (20), the bottom surface of the moving plate (30) is fixed with a support adjustment roller (31), and the support adjustment roller (31) is inserted into the track groove (21) provided on the side wall of the transverse track (20). The bottom surface of the support adjustment roller (31) is pressed against the bottom surface of the track groove (21), and the top, front, rear and both sides of the top of the mobile plate (30) are fixed with connecting blocks (32), and the top surface of the connecting block (32) is fixed with A plurality of promotion clamping cylinders (33), the push rod that promotes clamping cylinder (33) passes the top of connection block (32) vertically downwards and is fixed with pressing suction cup (2), and pressing suction cup (2) is in connection block In the slot (1) between (32) and the mobile plate (30), two intermediate support plates (34) are arranged at the front and rear of the two transverse rails (20), and the intermediate support plates (34) The two ends of the two transverse rails (20) are fixed on the side walls, and the two ends of at least one moving screw (35) are hinged on the two intermediate support plates (34), and the middle part of the moving screw (35) is screwed on the moving On the bulge that the middle part of the bottom surface of the plate (30) has, a mobile motor (36) is fixed on one of the middle support plates (34), the output shaft of the mobile motor (36) is a spline shaft, and the spline shaft is inserted into the In the spline hole that one end of the moving screw (35) has; 所述机架(10)的一侧固定有竖直螺杆(11)和竖直导向杆(12),竖直螺杆(11)和竖直导向杆(12)的上端均铰接在上连接板(13)上,上连接板(13)上固定有竖直调节电机(14),竖直调节电机(14)带动竖直螺杆(11)转动,切割架(15)螺接在竖直螺杆(11)中,切割架(15)插套在竖直导向杆(12)中,切割架(15)上设有支撑板体(16),支撑板体(16)上固定有切割电机(17),切割电机(17)的输出轴穿过支撑板体(16)并固定有切割片(18),切割片(18)处于移动板(30)上平面具有的切割凹槽(370)的正上方;One side of the frame (10) is fixed with a vertical screw rod (11) and a vertical guide rod (12), and the upper ends of the vertical screw rod (11) and the vertical guide rod (12) are all hinged on the upper connecting plate ( 13), the upper connecting plate (13) is fixed with a vertical adjustment motor (14), and the vertical adjustment motor (14) drives the vertical screw rod (11) to rotate, and the cutting frame (15) is screwed on the vertical screw rod (11). ), the cutting frame (15) is inserted into the vertical guide bar (12), the cutting frame (15) is provided with a support plate (16), and the support plate (16) is fixed with a cutting motor (17), The output shaft of the cutting motor (17) passes through the support plate body (16) and is fixed with a cutting piece (18), and the cutting piece (18) is directly above the cutting groove (370) that the upper plane of the moving plate (30) has; 所述支撑板体(16)上固定有防护罩(19),切割片(18)的上部处于防护罩(19)中;A protective cover (19) is fixed on the support plate body (16), and the top of the cutting blade (18) is in the protective cover (19); 所述横向轨道(20)的左右两侧具有轨道槽(21),移动板(30)的底面固定有竖直支撑臂(37),竖直支撑臂(37)上铰接有支撑调节滚轮(31);The left and right sides of described transverse track (20) have track groove (21), and the bottom surface of mobile plate (30) is fixed with vertical support arm (37), and is hinged with support adjustment roller (31) on the vertical support arm (37). ); 所述移动板(30)的底面的前部和后部固定有导向连接板(38),上导向板体(39)的两端固定在前后对应的两个导向连接板(38)上,上导向板体(39)中插套有多个滚珠(391),滚珠(391)压靠在横向轨道(20)的顶面上;The front and rear parts of the bottom surface of the moving plate (30) are fixed with guide connecting plates (38), and the two ends of the upper guide plate body (39) are fixed on the two corresponding guide connecting plates (38) in the front and rear. A plurality of balls (391) are inserted in the guide plate body (39), and the balls (391) are pressed against the top surface of the transverse rail (20); 所述上导向板体(39)的上方的移动板(30)的底面上固定有弹性板(392),滚珠(391)处于弹性板(392)的正下方。An elastic plate (392) is fixed on the bottom surface of the moving plate (30) above the upper guide plate body (39), and the balls (391) are directly below the elastic plate (392).
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