CN105598547A - Temperature-adjustable energy-saving electric soldering iron - Google Patents
Temperature-adjustable energy-saving electric soldering iron Download PDFInfo
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- CN105598547A CN105598547A CN201610079324.8A CN201610079324A CN105598547A CN 105598547 A CN105598547 A CN 105598547A CN 201610079324 A CN201610079324 A CN 201610079324A CN 105598547 A CN105598547 A CN 105598547A
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- saving electric
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 117
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 53
- 238000005476 soldering Methods 0.000 title abstract description 65
- 230000002457 bidirectional effect Effects 0.000 claims description 34
- 239000003990 capacitor Substances 0.000 claims description 22
- 239000000463 material Substances 0.000 claims description 9
- 229910052710 silicon Inorganic materials 0.000 claims description 3
- 239000010703 silicon Substances 0.000 claims description 3
- 229910000679 solder Inorganic materials 0.000 claims 2
- -1 includes handle Inorganic materials 0.000 claims 1
- 238000003466 welding Methods 0.000 abstract description 6
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 238000010438 heat treatment Methods 0.000 description 9
- 235000000396 iron Nutrition 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 239000012780 transparent material Substances 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/02—Soldering irons; Bits
- B23K3/03—Soldering irons; Bits electrically heated
- B23K3/033—Soldering irons; Bits electrically heated comprising means for controlling or selecting the temperature or power
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/02—Soldering irons; Bits
- B23K3/03—Soldering irons; Bits electrically heated
- B23K3/0307—Soldering irons; Bits electrically heated with current flow through the workpiece
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
Description
技术领域technical field
本发明涉及焊接用电烙铁技术领域,尤其是指一种温度控制电烙铁。The invention relates to the technical field of electric soldering irons for welding, in particular to a temperature-controlled electric soldering iron.
背景技术Background technique
电烙铁,是电子制作和电器维修必工具,主要用途是焊机元件及导线,按结构可分为内热式电烙铁和外热式电烙铁,按功能可分为焊接用电烙铁和吸锡用电烙铁,根据用途不同又分为大功率电烙铁和小功率电烙铁。内热式的电烙铁体积较小,而且价格便宜。一般电子制作都用20W-30W的内热式电烙铁。当然有一把50W的外热式电烙铁能够有备无患。内热式的电烙铁发热效率较高,而且更换烙铁头也较方便。Electric soldering iron is a necessary tool for electronic production and electrical maintenance. It is mainly used for welding machine components and wires. According to the structure, it can be divided into internal heat type electric soldering iron and external heat type electric soldering iron. According to the function, it can be divided into electric soldering iron for welding and tin absorption. Electric soldering irons are divided into high-power electric soldering irons and low-power electric soldering irons according to different uses. Internal heat soldering irons are smaller and less expensive. Generally, 20W-30W internal heating electric soldering iron is used for electronic production. Of course, there is a 50W external heating electric soldering iron to be prepared. The internal heating type electric soldering iron has higher heating efficiency, and it is more convenient to replace the soldering iron tip.
为了实现电烙铁温度可调以适用于不同情况下的焊接工艺中,通常电烙铁需要外接一个变压器,通过变压器调节电烙铁的焊接温度,该种方式虽然可实现电烙铁温度的调节,然而,该种方式调温操作复杂,并且通过变压器控温的准确度不高,从而给电烙铁的焊接使用带来诸多不便;且电烙铁耗电较大。In order to adjust the temperature of the soldering iron to be suitable for welding processes in different situations, usually the soldering iron needs to be connected with a transformer to adjust the soldering temperature of the soldering iron through the transformer. Although this method can realize the adjustment of the temperature of the soldering iron, however, the The temperature adjustment operation of this method is complicated, and the accuracy of temperature control through the transformer is not high, which brings a lot of inconvenience to the welding use of the electric soldering iron; and the electric soldering iron consumes a lot of power.
此外,电烙铁的调节显示仪表往往设置在外面,容易损毁,影响观察和使用,外观也不佳。In addition, the adjustment and display instrument of the electric soldering iron is often set outside, which is easy to be damaged, affects observation and use, and has a poor appearance.
发明内容Contents of the invention
为了解决上述问题,本发明的目的在于提供一种新型电烙铁,既能恒温调节控制,又能保护电烙铁的调节显示仪表,更利于使用操作,外形美观。In order to solve the above problems, the purpose of the present invention is to provide a new type of electric soldering iron, which can not only adjust and control the constant temperature, but also protect the adjustment and display instrument of the electric soldering iron, which is more convenient for use and operation, and has a beautiful appearance.
为实现上述目的,本发明所采用的技术方案是:To achieve the above object, the technical solution adopted in the present invention is:
一种可调温节能电烙铁,包括有手柄、烙铁头、电源线、电源开关、电源插头和烙铁芯,手柄的前端与烙铁头内的烙铁芯固定连接,手柄的后端连接电源线,电源线连接电源开关,电源线后端末连接电源插头,该烙铁的手柄内设置有两端分别连接电源线和烙铁芯的电烙铁调温节能功能电路模块。A temperature-adjustable energy-saving electric soldering iron includes a handle, a soldering iron tip, a power cord, a power switch, a power plug and a soldering iron core. The front end of the handle is fixedly connected to the soldering iron core in the soldering iron tip, and the rear end of the handle is connected to the power cord. The power cord is connected to a power switch, and the rear end of the power cord is connected to a power plug. The handle of the soldering iron is provided with an electric soldering iron temperature-regulating energy-saving function circuit module whose two ends are respectively connected to the power cord and the soldering iron core.
更优的,电烙铁调温节能功能电路模块包括交流电无级调压器电路。More preferably, the electric soldering iron temperature adjustment and energy saving functional circuit module includes an alternating current stepless voltage regulator circuit.
更优的,交流电无级调压器电路包括电位器、电阻器、电容器、双向触发二极管与双向可控硅,所述电容器与双向可控硅并联连接,电位器与电阻器串联连接,串联的电位器和电阻器与双向触发二极管并联连接,双向可控硅远端分别与电位器、双向触发二极管并联串联连接,电容器一端分别与电阻器、双向触发二极管串联连接,所述电容器近端和双向可控硅近端分别与烙铁芯内设置的电热丝串联连接。More preferably, the AC stepless voltage regulator circuit includes a potentiometer, a resistor, a capacitor, a triac and a triac, the capacitor is connected in parallel with the triac, the potentiometer and the resistor are connected in series, and the series connected The potentiometer and the resistor are connected in parallel with the bidirectional trigger diode, the remote ends of the bidirectional thyristor are respectively connected in parallel and series with the potentiometer and the bidirectional trigger diode, and one end of the capacitor is respectively connected in series with the resistor and the bidirectional trigger diode, and the near end of the capacitor and the bidirectional trigger diode are respectively connected in series. The proximal ends of the silicon controlled rectifiers are respectively connected in series with the heating wires arranged in the soldering iron core.
更优的,可调温节能电烙铁还包括指示灯电路,所述电容器近端和双向可控硅近端分别与指示灯电路串联连接。More preferably, the temperature-adjustable energy-saving electric soldering iron further includes an indicator light circuit, and the proximal end of the capacitor and the proximal end of the bidirectional thyristor are respectively connected in series with the indicator light circuit.
更优的,可调温节能电烙铁还包括分压/分流电阻,所述分压/分流电阻与电位器并联连接,所述分压/分流电阻两端分别与电阻器、双向可控硅串联连接。More preferably, the temperature-adjustable energy-saving electric soldering iron also includes a voltage divider/shunt resistor connected in parallel with the potentiometer, and the two ends of the voltage divider/shunt resistor are respectively connected in series with a resistor and a bidirectional thyristor connect.
更优的,手柄为透光材料或透明材料或半透明材料制成的。More preferably, the handle is made of light-transmitting material or transparent material or translucent material.
本设计针对这些缺陷,通过设置调温节能,实现温度精确控制;温度调节幅度大,节能效果好,尤其对大功率电烙铁节能效果明显。通过将电压表、温度表设置在透光材料或透明材料或半透明材料的手柄内,可以更好地保护仪表,而且通电后通过手柄内的灯光可以清楚地看到手柄内部,更利于操作使用,外形更美观。This design aims at these defects, and realizes precise temperature control by setting temperature adjustment and energy saving; the temperature adjustment range is large, and the energy saving effect is good, especially for high-power electric soldering irons. By setting the voltmeter and thermometer in the handle of light-transmitting material or transparent material or translucent material, the instrument can be better protected, and the inside of the handle can be clearly seen through the light in the handle after power on, which is more convenient for operation and use , the appearance is more beautiful.
附图说明Description of drawings
图1为本发明的电路结构示意图。FIG. 1 is a schematic diagram of the circuit structure of the present invention.
图2为本发明的结构示意图。Fig. 2 is a structural schematic diagram of the present invention.
附图标识说明:Explanation of the accompanying drawings:
RP1、电位器R2、电阻器C1、电容器VD、双向触发二极管T、双向可控硅R3、分压/分流电阻RL、电热丝LED1、指示灯R1、指示灯电阻10、手柄20、烙铁头21、连接头22、金属外壳23、焊咀30、电源线40、烙铁芯50、调温节能功能电路模块60、调节按钮。RP1, potentiometer R2, resistor C1, capacitor VD, bidirectional trigger diode T, bidirectional thyristor R3, voltage divider/shunt resistor RL, heating wire LED1, indicator light R1, indicator light resistor 10, handle 20, soldering iron tip 21 , Connector 22, Metal Shell 23, Welding Tip 30, Power Cord 40, Soldering Iron Core 50, Temperature Adjustment and Energy Saving Functional Circuit Module 60, Adjustment Button.
具体实施方式detailed description
下面结合附图对本发明作进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings.
可调温节能电烙铁,包括有手柄10、烙铁头20、电源线30、电源开关、电源插头和烙铁芯40及调节按钮60,烙铁头20包括连接头21、金属外壳22和焊咀23,手柄10的前端与烙铁头20内的烙铁芯40固定连接,手柄10的后端连接电源线30,电源线30连接电源开关,电源线30后端末连接电源插头,该烙铁的手柄10内设置有两端分别连接电源线30和烙铁芯40的电烙铁调温节能功能电路模块50。电烙铁调温节能功能电路模块50包括交流电无级调压器电路。交流电无级调压器电路包括电位器RP1、电阻器R2、电容器C1、双向触发二极管VD与双向可控硅T,电容器C1与双向可控硅T并联连接,电位器RP1与电阻器R2串联连接,串联的电位器RP1和电阻器R2与双向触发二极管VD并联连接,双向可控硅T远端分别与电位器RP1、双向触发二极管VD并联串联连接,电容器C1一端分别与电阻器R2、双向触发二极管VD串联连接,电容器C1近端和双向可控硅T近端分别与烙铁芯的电热丝RL串联连接。可调温节能电烙铁还包括分压/分流电阻R3,所述分压/分流电阻R3与电位器RP1并联连接,所述分压/分流电阻R3两端分别与电阻器R2、双向可控硅T串联连接。The temperature-adjustable energy-saving electric soldering iron includes a handle 10, a soldering iron tip 20, a power cord 30, a power switch, a power plug, a soldering iron core 40 and an adjustment button 60, and the soldering iron tip 20 includes a connector 21, a metal shell 22 and a soldering tip 23, The front end of the handle 10 is fixedly connected to the soldering iron core 40 in the soldering iron head 20, the rear end of the handle 10 is connected to the power cord 30, the power cord 30 is connected to the power switch, and the rear end of the power cord 30 is connected to the power plug. The handle 10 of the soldering iron is provided with Both ends are respectively connected to the power cord 30 and the electric soldering iron core 40 with a temperature-adjusting and energy-saving function circuit module 50 . The electric soldering iron temperature adjustment and energy saving function circuit module 50 includes an alternating current stepless voltage regulator circuit. The AC stepless voltage regulator circuit includes potentiometer RP1, resistor R2, capacitor C1, bidirectional trigger diode VD and bidirectional thyristor T, capacitor C1 is connected in parallel with bidirectional thyristor T, and potentiometer RP1 is connected in series with resistor R2 , the series connected potentiometer RP1 and resistor R2 are connected in parallel with the bidirectional trigger diode VD, the remote ends of the bidirectional thyristor T are respectively connected in parallel and series with the potentiometer RP1 and the bidirectional trigger diode VD, and one end of the capacitor C1 is connected with the resistor R2 and the bidirectional trigger diode respectively. The diode VD is connected in series, and the near end of the capacitor C1 and the near end of the triac T are respectively connected in series with the heating wire RL of the soldering iron core. The temperature-adjustable energy-saving electric soldering iron also includes a voltage divider/shunt resistor R3, which is connected in parallel with the potentiometer RP1, and the two ends of the voltage divider/shunt resistor R3 are respectively connected to the resistor R2 and the bidirectional thyristor. T connected in series.
可调温节能电烙铁还包括指示灯电路,电容器C1近端和双向可控硅T近端分别与指示灯电路串联连接,指示灯LED1为LED节能灯。The temperature-adjustable energy-saving electric soldering iron also includes an indicator light circuit, the near end of the capacitor C1 and the near end of the bidirectional thyristor T are respectively connected in series with the indicator circuit, and the indicator light LED1 is an LED energy-saving lamp.
手柄10为透光材料或透明材料或半透明材料制成的中空管。The handle 10 is a hollow tube made of light-transmitting material or transparent material or translucent material.
其中,电位器RP1、电阻器R2、电容器C1、双向触发二极管VD与双向可控硅T等组成了交流电无级调压器,其中电位器RP1、电阻器R2和电容器C1为交流电移相电路;接通电源,220V交流市电就会经电位器RP1、电阻器R2向电容器C1充电;当电容器C1两端电压升到大于双向触发二极管VD的转折电压值时,双向触发二极管VD和双向可控硅T相继导通,电烙铁的电热丝RL通电工作;随后,双向可控硅T在交流电压过零反向时自行关断,电容器C1又开始反向充电,并重复上述过程;在交流电压的每一周期内,双向可控硅T在正、负半周均对称导通一次;调节电位器RP1的阻值大小,可改变电容器C1的充电速率,从而使双向可控硅T的导通角也随之改变,使得电烙铁的电热丝RL两端输出的平均电压在0~220V间连续可调,从而实现了对电烙铁调温的目的;指示灯LED1、指示灯电阻R1组成指示灯电路。Among them, the potentiometer RP1, the resistor R2, the capacitor C1, the bidirectional trigger diode VD and the bidirectional thyristor T constitute the AC stepless voltage regulator, and the potentiometer RP1, the resistor R2 and the capacitor C1 are the AC phase-shifting circuit; When the power is turned on, the 220V AC mains will charge the capacitor C1 through the potentiometer RP1 and the resistor R2; when the voltage across the capacitor C1 rises above the turning voltage value of the bidirectional trigger diode VD, the bidirectional trigger diode VD and the bidirectional controllable The silicon Ts are turned on one after another, and the heating wire RL of the electric soldering iron is energized to work; then, the bidirectional thyristor T turns itself off when the AC voltage crosses zero and reverses, and the capacitor C1 begins to reversely charge again, and the above process is repeated; In each period of , the bidirectional thyristor T conducts symmetrically once in the positive and negative half cycles; adjusting the resistance value of the potentiometer RP1 can change the charging rate of the capacitor C1, so that the conduction angle of the bidirectional thyristor T It also changes accordingly, so that the average voltage output at both ends of the heating wire RL of the electric soldering iron can be continuously adjusted between 0 and 220V, thus realizing the purpose of temperature adjustment of the electric soldering iron; the indicator light LED1 and the indicator light resistor R1 form an indicator light circuit .
指示灯或者仪表工作后,灯光可透过手柄,从而可以方便识读,并方便电烙铁调节使用。After the indicator light or instrument is working, the light can pass through the handle, so that it can be read easily, and it is convenient to adjust and use the electric soldering iron.
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此领域技术的人士能够了解本发明的内容并加以实施,并不能以此限制本发明的保护范围,凡根据本发明精神实质所作的等效变化或修饰效果相似,都应涵盖在本发明的保护范围内。The above-described embodiments are only to illustrate the technical concept and characteristics of the present invention, and its purpose is to allow those familiar with the art to understand the content of the present invention and implement it, and can not limit the protection scope of the present invention. Substantially made equivalent changes or modifications with similar effects shall fall within the protection scope of the present invention.
Claims (6)
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---|---|---|---|---|
CN110711917A (en) * | 2018-07-12 | 2020-01-21 | 白光株式会社 | Soldering iron control device |
CN110711917B (en) * | 2018-07-12 | 2021-05-14 | 白光株式会社 | Soldering iron control device |
CN108856950A (en) * | 2018-08-01 | 2018-11-23 | 昆明理工大学 | A kind of electric iron internal control circuit with delay cut-off and temperature adjustment |
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